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ESTER-300 - 50°C + 150°C Without Halogen UL 94 V2 Without toxic fumes SPECIFICATIONS ESTER-300 is a flexible, expandable sleeving that is both lightweight and strong. The ESTER-300 dense braided structure made of polyester monofilament is specially designed for abrasion protection of automotive hoses and cable bundles located in the engine compartment. Easily installed thanks to its expanding diameter capacity (approximately 1 to 2) enabling significant differences in cross sections, elbows, connections, etc to be overcome without kinks or flattening. Easy cutting to length by hot cutting. Thanks to its expandable capacity ESTER-300 can cover a whole range of diameters with a limited number of references. Supplied in rolls or cut to length, ESTER-300 is the rational and esthetic solution to protect your hoses or cable bundles. FEATURES AND ASSETS: Expandable tubular sleeving Abrasion resistance Cutting resistance Auto-extinguishing and halogen-free Lightweight Recyclable Avoids condensation and mould Enhances heat evacuation TYPICAL APPLICATIONS: Automotive hoses Cable bundles 15 avenue de la Gare • 28190 PONTGOUIN • TEL +33 (0)2 37 37 45 15 • [email protected] • www.gaines-lejeune.com

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Page 1: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-300- 50°C + 150°CWithout Halogen UL 94 V2 Without toxic fumes

SPECIFICATIONS

ESTER-300 is a flexible, expandable sleeving that is both lightweight and strong. The ESTER-300 dense braided structure made of polyester monofilament is specially designed for abrasion protection of automotive hoses and cable bundles located in the engine compartment.

Easily installed thanks to its expanding diameter capacity (approximately 1 to 2) enabling significant differences in cross sections, elbows, connections, etc to be overcome without kinks or flattening.

Easy cutting to length by hot cutting.

Thanks to its expandable capacity ESTER-300 can cover a whole range of diameters with a limited number of references.

Supplied in rolls or cut to length, ESTER-300 is the rational and esthetic solution to protect your hoses or cable bundles.

FEATURES AND ASSETS:

Expandable tubular sleeving

Abrasion resistance

Cutting resistance

Auto-extinguishing and halogen-free

Lightweight

Recyclable

Avoids condensation and mould

Enhances heat evacuation

TYPICAL APPLICATIONS:

Automotive hoses

Cable bundles

15 avenue de la Gare • 28190 PONTGOUIN • TEL +33 (0)2 37 37 45 15 • [email protected] • www.gaines-lejeune.com

Page 2: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-300

REF USE CONSTRUCTION

BLACK GREYMIN

(mm.)

MAX

(mm.)

NUMBER

of WIREsDIAM. of WIREs

ESTER-303-0 ESTER-303-8 3 6 60 0.22

ESTER-304-0 ESTER-304-8 4 8 72 0.22

ESTER-305-0 ESTER-305-8 5 10 84 0.22

ESTER-306-0 ESTER-306-8 6 12 96 0.22

ESTER-308-0 ESTER-308-8 8 15 120 0.22

ESTER-310-0 ESTER-310-8 10 18 144 0.22

ESTER-312-0 ESTER-312-8 12 22 168 0.22

ESTER-315-0 ESTER-315-8 15 28 192 0.22

ESTER-320-0 ESTER-320-8 20 36 216 0.22

ESTER-325-0 ESTER-325-8 25 35 288 0.22

ESTER-330-0 ESTER-330-8 30 45 320 0.22

ESTER-340-0 ESTER-340-8 40 50 480 0.22

ESTER-350-0 ESTER-350-8 50 90 600 0.22

ESTER-360-0 ESTER-360-8 60 75 600 0.22

These references are those of our standard ESTER 300 range. Please contact us for any other construction, parameter, material, packaging, colour, etc.

FEATUREMETHOD, STANDARD,

REGULATIONSVALUE

Chemical nature of monofilamentPET polyethylene terephthalate CAS N°: 25038-59-9

Melting point 250°C

Continuous operating temperature from - 50 to +150°C

Peak temperature 175°C

Abrasion resistance,friction resistance

Renault D44 1959No significant damage in compliance with method

Resistance to automotive fluids Renault D47 1924/ANo significant damage in compliance with method

Thermal ageingIn compliance with automotive specifications, resistance > 1000 h at 150 °C

Flammability

- Renault D45 1333 and FMVSS 302 - FAR 25-853- NF G 07-128 (or ISO 4589 1 & 2)- NF EN 60695-2- UL 94

- Compliant - Compliant at 12 s (vertical) and at 15 s (horizontal)- Oxygen index: 30.8 % - Class I2 - Raw material classed V2

Smoke toxicity NF X 10-702 / NF X 70-100Class F1. No release of halogencompounds on combustion

Emissivity of materialsVW 50180 (PV 3015, PV 3341,

PV 3925, PV 3900)Compliant for use in interior

RoHS Directive 2002/95/EC Compliant

Environment REACHCompliant Classed non-ecotoxic for the environmentbut biodegradable with difficulty

ESTER-300-07-2015-A

Page 3: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-600- 70°C + 125°CWithout Halogen UL 94 V2 Without toxic fumes

SPECIFICATIONS

ESTER-600 is a flexible braided sleeve made of PBT polyester monofilament.

With its raw material treated flame retardant and approved V0 (as per the standard UL 94), this is the must-have sleeve for the resistance and protection of cable whenever the spreading of fire is prohibited.

Its expandability (ratio 3:1) makes it easy to install while taking up significant differences in cross sections, elbows, connections, etc., without bends of flattening.

ESTER-600 is therefore particularly recommended where Underwriters Laboratory certification is required. Not only the raw material is approved V0 according to UL94, but also the sleeve itself is UL approved under fileN° E174148.

Hot cutting to length means there is no fraying of the ends.

Supplied in coils or cut to length, ESTER-600 is an efficient and esthetic solution to protect your electrical cables in environments where fire is not recommended.

IdENTIFICATION

Black with grey tracer Grey with black tracer

FEATURES ANd ASSETS:

UL file N° E174148

Highly expandable sleeve

Material approved VO as per the standard UL 94

Pass UL VW-1 flame test

Excellent abrasion resistance

Lightweight

Insensitive to condensation and fungus

Quick and easy place

TYPICAL APPLICATIONS:

Protection for bundle cables

No fire environment

Public transport

Aircraft

Telecommunications

Underground areas

15 avenue de la Gare • 28190 PONTGOUIN • TEL +33 (0)2 37 37 45 15 • [email protected] • www.gaines-lejeune.com

Page 4: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-600

REF USE CONSTRUCTION

BLACK GREYMIN

(mm.)

MAX

(mm.)NUMBER of WIREs DIAM. of WIREs

ESTER-606-0 ESTER-606-8 6 12 48 0.25

ESTER-608-0 ESTER-608-8 8 16 64 0.25

ESTER-610-0 ESTER-610-8 10 20 80 0.25

ESTER-612-0 ESTER-612-8 12 25 96 0.25

ESTER-616-0 ESTER-616-8 15 32 112 0.25

ESTER-620-0 ESTER-620-8 20 40 128 0.25

ESTER-625-0 ESTER-625-8 25 50 128 0.25

ESTER-630-0 ESTER-630-8 30 60 192 0.25

ESTER-640-0 ESTER-640-8 40 80 240 0.25

ESTER-650-0 ESTER-650-8 50 100 240 0.25

These references are those of our standard ESTER-600 range. Please contact us for any other construction, parameter, material, packaging, colour, etc.

FEATURE METHOd, STANdARd, REGULATIONS VALUE

Chemical nature of monofilament PBT Polyester CAS N° : 26062-94-2

Melting point 225°C

Continuous working temperature from -70°C to +125°C

Peak temperature 175°C

FlammabilityToxicity and harm from smoke

- ISO 3795- UL 94- UL 224- FAR 25 853- PSA STE 96 230 915 99- NF EN 60695-2-1- NF F 16-101

- Complies- V0 approved- V W 1- Complies- T3 (-40°C. +125°C)- Complies- Classification F2 I3

RoHS Complies

Environment European regulations Complies

ESTER-600-07-2015-A

Page 5: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-700- 50°C + 150°CWithout Halogen UL 94 V2 Without toxic fumes

SPECIFICATIONS

ESTER-700 is a braided flexible and expandable sleeve made up of polyester monofilaments of diameter 0.25 mm.

Its open construction is particularly suited to abrasion protection of bundles of electrical cables.

ESTER-700 is a recyclable product, efficient in terms of the resistance and protection of electrical cables.

Its expandability (ratio of 3:1) makes it easy to install while taking up significant differences in cross section, elbows, connections, etc., without bends or flattening.

Hot cutting to length means there is no fraying of the ends.

The small range of sizes of ESTER-700 means it can cover all diameters from 2.4 to over 76 mm thanks to its expandable capacity.

Supplied in spools or cut to length, ESTER-700 is an economic, efficient and esthetic solution to protect your electrical cables.

FEATURES AND ASSETS:

UL file N° E174148

Highly expandable sleeve

Excellent abrasion resistance

Excellent cutting resistance

Auto-extinguishing and halogen-free

Lightweight

Economic

Recyclable

Insensitive to condensation and fungus

TYPICAL APPLICATIONS:

Protection of bundles of cables

Automotive

Powered environments

15 avenue de la Gare • 28190 PONTGOUIN • TEL +33 (0)2 37 37 45 15 • [email protected] • www.gaines-lejeune.com

Page 6: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-700

REF USE CONSTRUCTION

BLACK GREYMIN

(mm.)

MAX

(mm.)NUMBER of WIREs DIAM. of WIREs

ESTER-704-0 ESTER-704-8 4 8 27 0.25

ESTER-705-0 ESTER-705-8 5 10 35 0.25

ESTER-706-0 ESTER-706-8 6 12 51 0.25

ESTER-708-0 ESTER-708-8 8 16 67 0.25

ESTER-710-0 ESTER-710-8 10 20 83 0.25

ESTER-712-0 ESTER-712-8 12 25 99 0,25

ESTER-716-0 ESTER-716-8 16 32 113 0.25

ESTER-720-0 ESTER-720-8 20 40 131 0.25

ESTER-730-0 ESTER-730-8 30 60 195 0.25

These references are those of our standard ESTER-700 range. Please contact us for any other construction, parameter, material, packaging, colour, etc.

FEATURE METHOD, STANDARD, REGULATIONS VALUE

Chemical nature of monofilamentPolyethylene Terephtalate

CAS No: 25038-59-9

Melting point 250°C

Continuous working temperature from -50°C to +150°C

Peak temperature 175°C

Thermo-ageing Automotive specification

Complies with automotive

specification, resistance

> 1000 h at 150°C

FlammabilityToxicity and harm from smoke

- Renault D45 1333 and FMVSS 302- UL 94- FAR 25-853

- Complies- Raw material classification V2- Complies- Halogen-free

RoHS Directive 2002/95/CE Complies

Environment European regulations Complies

ESTER-700-07-2015-A

Page 7: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-800- 50°C + 150°CWithout Halogen UL 94 V0 Without toxic fumes

SPECIFICATIONS

ESTER-800 is a braided flexible and expandable sleeve made up of PBT polyester monofilaments.

With its raw material treated to stop the spreading of flames and approved V0 (as per the standard UL 94), this is the must-have sleeve for the resistance and protection of cables whenever the spreading of fire is prohibited.

ESTER-800 is therefore particularly recommended in applications such as public transport, the aircraft industry, telecommunications, underground cables, etc.

Its expandable feature makes it easy to install while taking up significant differences in cross section, elbows, connections, etc., without bends or flattening.

Hot cutting to length means there is no fraying of the ends.

Supplied in coils or cut to length, ESTER-800 is an efficient and esthetic solution to protect your electrical cables in environments where fire is not recommended.

FEATURES AND ASSETS:

Expandable sleeve

Material approved V0 as per UL 94 standard

Excellent abrasion resistance

Excellent cutting resistance

Lightweight

Insensitive to condensation and fungus

TYPICAL APPLICATIONS:

Protection of bundles of cables

No fire environment

Public transport

Aircraft

Telecommunications

Underground areas

15 avenue de la Gare • 28190 PONTGOUIN • TEL +33 (0)2 37 37 45 15 • [email protected] • www.gaines-lejeune.com

Page 8: FEATURES AND ASSETS - gaines-lejeune.com · - Renault D45 1333 and FMVSS 302 - UL 94 - FAR 25-853 - Complies - Raw material classification V2 - Complies - Halogen-free RoHS Directive

ESTER-800

REF USE CONSTRUCTION

BLACK GREYMIN

(mm.)

MAX

(mm.)

NUMBER

of WIREsDIAM. of WIREs

ESTER-804-0 ESTER-804-8 4 5 48 0.25

ESTER-805-0 ESTER-805-8 5 6 64 0.25

ESTER-806-0 ESTER-806-8 6 9 80 0.25

ESTER-808-0 ESTER-808-8 8 11 96 0.25

ESTER-810-0 ESTER-810-8 10 13 112 0.25

ESTER-812-0 ESTER-812-8 12 15 128 0.25

ESTER-814-0 ESTER-814-8 14 17 144 0.25

ESTER-816-0 ESTER-816-8 16 22 160 0.25

ESTER-818-0 ESTER-818-8 18 26 192 0.25

ESTER-820-0 ESTER-820-8 20 27 224 0.25

ESTER-822-0 ESTER-822-8 22 28 224 0.25

ESTER-825-0 ESTER-825-8 25 32 240 0.25

ESTER-830-0 ESTER-830-8 30 34 256 0.25

These references are those of our standard ESTER 800 range. Please contact us for any other construction, parameter, material, packaging, colour, etc.

FEATUREMETHOD, STANDARD,

REGULATIONSVALUE

Chemical nature of monofilament PBT Polyester CAS N°: 26062-94-2

Melting point 225 °C

Continuous working temperature from -50°C to +150°C

Peak temperature 175°C

Thermo-ageing Automotive specificationComplies with automotive

specification,resistance > 1000 h at 150°C

FlammabilityToxicity and harm from smoke

- Renault D45 1333 and FMVSS 302- NF G 07-128 (or ISO 4589 1&2)- ISO 3795- UL 94- FAR 25-853- NF X 10-702 / NF X 70-100- NF F 16-101

- Complies Classification B, auto-extin-guishing- Oxygen index: 33.6%- Complies- Raw material approved V0- Complies- Classification F2, ITC=24- Classification I3 F2

RoHS Directive 2002/95/CE Complies

Environment REACH Complies

ESTER-800-07-2015-A