fault finding - cape parts

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WHEEL CYLINDER 1) DAMAGED FERRULES DUETO INCORRECT FITMENT - NO RFC 2) ENSURE NEW PART RETURNED IN BOX AND NOT CUSTOMERS OLD PART/ GENUINE PART 3) IF LEAKING FROM PIPE FITTING , CHECK CROSS THREADS - NO RFC 4) PARTSTHAT HAVE BEEN OPENEDAND TAMPEREDWITH - NO RFC 5) LEAKING FROM BLEEDER NIPPLE OR BROKEN BLEEDER NIPPLE = OVERTIGHTENING - NO RFC CLUTCH MASTER METAL / PLASTIC 1) IF BLACK BRAKE FLUID IS SEEN IN A NEW MASTER THEN OLD FLUID WAS USEDWHICH COULD CAUSE DAMAGE - NO RFC 2) LEAKING MASTER MEANS POSSIBLE DAMAGETO SEALS 3) BROKEN MOUNTINGS INDICATES INCORRECTTIGHTENING PROCEDURE AND UNCLEAN SURFACE - NO RFC 4) IF LEAKING FROM PIPE FITTING , CHECK CROSSTHREADS / OVERTIGHTENING - NO RFC 5) A BENT OR BROKEN PUSHROD INDICATES FAULTY CLUTCH PEDAL PARTS OR INCORRECT FITMENT NOTA FAULTY CYLINDER - NO RFC 6) ENSURE NEW PART RETURNED IN BOXAND NOT CUSTOMERS OLD PART/ GENUINE PART 7) PARTSTHAT HAVE BEEN OPENEDAND TAMPEREDWITH - NO RFC AC 5) CRACKED BEARING GUIDE INDICATES INCORRECT MOUNTING PROCEDURE (OVERTORQUED BOLTS OR BOLTS MISSING) OR CSC MISALIGNMENT - NO RFC 6) A RELEASE BEARING INTHIS CONDITION ON A CLAIMED PART INDICATES EXCESSIVE MISALIGNMENT OF THE RELEASE BEARING AS WELL AS EXCESSIVE PRE-LOAD OF THE RELEASE BEARING - NO RFC 3) ANY CONTAMINANTS FOUND IN CLAIMED PARTS LIKE SILICONE SEALER ( WHICH IS NOT BRAKE FLUID COMPATIBLE) CAN CAUSE MAIN SEAL LEAKAGE - NO RFC www.capeparts.com Tel: 041 487 1471 Clutch & Brake Hydraulic Components FAULT FINDING BRAKE & CLUTCH HYDRAULIC CYLINDERS BRAKE MASTER CYLINDER 1) SPONGY BRAKE PEDALAFTER BLEEDING MAY MEANA FAULTY MASTER 2) LEAKING MASTER MEANS DAMAGETO SEALS 3) IF BLACK BRAKE FLUID IS SEEN IN A NEW MASTER THEN OLD FLUID WAS USED WHICH COULD CAUSE DAMAGE - NO RFC 4) ENSURE NEW PART RETURNED IN BOXAND NOT CUSTOMERS OLD PART/ GENUINE PART 5) PARTSTHAT HAVE BEEN OPENED ANDTAMPEREDWITH BY CUSTOMERS - NO RFC CLUTCH SLAVE METAL / PLASTIC 1) DAMAGED PISTON/ SEALS OR IF INTERNALS HAVE POPPED/OVER STROKED MEANS INCORRECT FITMENT OF PUSHROD DURING BLEEDING - NO RFC 2) LEAKING CYLINDER CANALSO BE CAUSED BY CONTAMINATED FLUID ( BLACK FLUID ) - MOISTURE ( CAUSES RUST) FINE PARTICLES ( CAUSES FATIGUE ) - NO RFC 3) BROKEN MOUNTINGS MEANS INCORRECTTIGHTENING PROCEDURE AND UNCLEAN SURFACE - NO RFC 4) IF LEAKING FROM PIPE FITTING , CHECK CROSSTHREADS / OVERTIGHTENING - NO RFC 5) PARTSTHAT HAVE BEEN OPENED ANDTAMPEREDWITH - NO RFC 6) LEAKING FROM BLEEDER NIPPLE OR BROKEN BLEEDER NIPPLE = OVERTIGHTENING - NO RFC MAJOR SEAL DAMAGE DUE TO A SIGNIFICANT OVER STROKE OF THE SLAVE CYLINDER ALUMINIUM METAL FILINGS CAUSING LEAKAGE FROM GEAR SIDE CONCENTRIC SLAVE CYLINDER THE INTERNAL SEAL HAS SIGNIFICANT DAMAGE 1) A DAMAGED END CAP IS DUETO OVER STROKING* OR INCORRECTASSEMBLY OFTHE FRICTION PLATE ( OVER STROKINGWILL ALSO DAMAGETHE INTERNAL SEAL ) - NO RFC *OVER STROKING = DO NOT PUMPTHE PEDAL RAPIDLY. 2) A POPPED SEAL INDICATES INCORRECT BLEEDING PROCEDURE OR INCORRECT FITMENT PROCEDURE - NO RFC THE CSC REAR SEAL HAS BECOME DISLODGED FROM ITS SEAT 4) A CRACKED BODY INDICATES INCORRECT MOUNTING PROCEDURE OR BLEEDING PROCEDURE - NO RFC • BROKEN MOUNTING • BROKEN PUSHROD Hydraulic Cylinders for Brakes & Clutches Hydraulic Cylinders for Brakes & Clutches AUTO CYLINDERS AUTO CYLINDERS Hydraulic cylinders are safety critical and should be fitted by a qualified person in an accredited work shop. CPD offers a 6 month warranty on AUTO CYLINDER products, limited to material or manufacturing defects, signs of abnormal operating conditions or fitting faults are excluded. Please include claim analysis form with all credit returns. CHECK FOR DAMAGED FERRULE THE WEAR ON THE BEARING CONTACT FACE INDICATES THIS ISSUE CRACKED CSC BEARING

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Page 1: FAULT FINDING - Cape Parts

WHEEL CYLINDER 1) DAMAGEDFERRULESDUETOINCORRECT

FITMENT-NORFC

2) ENSURENEWPARTRETURNEDINBOX

ANDNOTCUSTOMERSOLDPART/

GENUINEPART

3) IFLEAKINGFROMPIPEFITTING,CHECK

CROSSTHREADS-NORFC

4) PARTSTHATHAVEBEENOPENEDANDTAMPEREDWITH-NORFC

5)LEAKINGFROMBLEEDERNIPPLEOR

BROKENBLEEDERNIPPLE=OVERTIGHTENING-NORFC

CLUTCH MASTER METAL / PLASTIC1) IFBLACKBRAKEFLUIDISSEENINANEWMASTERTHENOLDFLUIDWAS

USEDWHICHCOULDCAUSEDAMAGE-NORFC

2) LEAKINGMASTERMEANSPOSSIBLEDAMAGETOSEALS

3) BROKENMOUNTINGSINDICATESINCORRECTTIGHTENINGPROCEDUREAND

UNCLEANSURFACE-NORFC

4) IFLEAKINGFROMPIPEFITTING,CHECKCROSSTHREADS/OVERTIGHTENING-

NORFC

5) ABENTORBROKENPUSHRODINDICATESFAULTYCLUTCHPEDALPARTSOR

INCORRECTFITMENTNOTAFAULTYCYLINDER-NORFC

6) ENSURENEWPARTRETURNEDINBOXANDNOTCUSTOMERS

OLDPART/GENUINEPART

7) PARTSTHATHAVEBEENOPENEDAND

TAMPEREDWITH-NORFC

AC

5) CRACKEDBEARINGGUIDEINDICATES

INCORRECTMOUNTINGPROCEDURE

(OVERTORQUEDBOLTSORBOLTS

MISSING)ORCSCMISALIGNMENT-

NORFC

6) ARELEASEBEARINGINTHISCONDITIONONACLAIMEDPART

INDICATESEXCESSIVEMISALIGNMENTOFTHERELEASEBEARINGAS

WELLASEXCESSIVEPRE-LOADOFTHERELEASEBEARING-NORFC

3) ANYCONTAMINANTS

FOUNDINCLAIMED

PARTSLIKESILICONE

SEALER(WHICHISNOT

BRAKEFLUIDCOMPATIBLE)

CANCAUSEMAIN

SEALLEAKAGE-NORFC

www.capeparts.com

T e l : 0 4 1 4 8 7 1 4 7 1Clutch & Brake Hydraulic Components

FAULT FINDINGBRAKE & CLUTCH HYDRAULIC CYLINDERS

BRAKE MASTER CYLINDER 1) SPONGYBRAKEPEDALAFTERBLEEDINGMAYMEANAFAULTYMASTER

2) LEAKINGMASTERMEANSDAMAGETOSEALS

3) IFBLACKBRAKEFLUIDISSEENINANEWMASTERTHENOLDFLUIDWASUSED

WHICHCOULDCAUSEDAMAGE-NORFC

4) ENSURENEWPARTRETURNEDINBOXANDNOT

CUSTOMERSOLDPART/GENUINEPART

5) PARTSTHATHAVEBEENOPENEDANDTAMPEREDWITHBYCUSTOMERS

-NORFC

CLUTCH SLAVE METAL / PLASTIC1) DAMAGEDPISTON/SEALSORIFINTERNALSHAVEPOPPED/OVERSTROKED

MEANSINCORRECTFITMENTOFPUSHRODDURINGBLEEDING-NORFC

2) LEAKINGCYLINDERCANALSOBECAUSEDBYCONTAMINATEDFLUID

(BLACKFLUID)-MOISTURE(CAUSESRUST)FINEPARTICLES

(CAUSESFATIGUE)-NORFC

3) BROKENMOUNTINGSMEANSINCORRECTTIGHTENINGPROCEDUREAND

UNCLEANSURFACE-NORFC

4) IFLEAKINGFROMPIPEFITTING,CHECKCROSSTHREADS/OVERTIGHTENING-

NORFC

5) PARTSTHATHAVEBEENOPENEDANDTAMPEREDWITH-NORFC

6) LEAKINGFROMBLEEDERNIPPLEOR

BROKENBLEEDERNIPPLE=OVERTIGHTENING-NORFC

MAJOR SEAL DAMAGE DUE TO A SIGNIFICANT OVER STROKE OF THE

SLAVE CYLINDER

ALUMINIUM METAL FILINGS CAUSING LEAKAGE FROM GEAR SIDE

CONCENTRIC SLAVE CYLINDER

THE INTERNAL SEAL HAS SIGNIFICANT DAMAGE

1) ADAMAGEDENDCAPISDUETOOVERSTROKING*ORINCORRECTASSEMBLYOFTHEFRICTIONPLATE

(OVERSTROKINGWILLALSODAMAGETHEINTERNALSEAL)-NORFC

*OVERSTROKING=DONOTPUMPTHEPEDALRAPIDLY.

2) APOPPEDSEALINDICATESINCORRECTBLEEDING

PROCEDUREORINCORRECTFITMENTPROCEDURE-NORFC

THE CSC REAR SEAL HAS BECOME DISLODGED FROM ITS SEAT

4) ACRACKEDBODY

INDICATESINCORRECT

MOUNTINGPROCEDUREOR

BLEEDINGPROCEDURE-

NORFC

• BROKEN MOUNTING• BROKEN PUSHROD

Hydraulic Cylin

ders for Brakes &

Clutches

Hydraulic Cylin

ders for Brakes &

Clutches

AUTO CYLINDERS

AUTO CYLINDERS

Hydrauliccylindersaresafetycriticalandshouldbefittedbyaqualifiedpersoninan

accreditedworkshop.CPDoffersa6monthwarrantyon

AUTOCYLINDERproducts,limitedtomaterialormanufacturingdefects,signsofabnormaloperatingconditionsorfitting

faultsareexcluded.

Pleaseincludeclaimanalysisformwithallcreditreturns.

CHECK FOR DAMAGED FERRULE

THE WEAR ON THE BEARING CONTACT FACE INDICATES

THIS ISSUE

CRACKED CSC BEARING