factorytalk assetcentre overview · factorytalk assetcentre agents factorytalk assetcentre agents...
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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 1
FactoryTalk® AssetCentre Overview
Ahmik Hindman—Solution Architect Integrated Architecture
Seattle Office
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Agenda
Overview of FactoryTalk AssetCentre
For more information…
Why do you need an Asset Management solution?
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Integrated Approach to Control & HMIHelp convert your hidden data into
relevant and timely information
Why do you need an Asset Management solution?
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Automation Assets
Automation Controller Programs
Human Machine Interface Configurations
Drives, Motion, Robot Configurations
Ethernet Switch Configurations
Process Instruments, Measuring Devices
100s or 1000sIndustrial Organizations have
OF AUTOMATION ASSETSPHYSICAL, PROGRAMMED AND CONFIGURED COMPONENTS
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Common Challenges & Potential Risks
LOST CONFIGURATION
& DEVICE FAILURE
PRODUCTION
ENVIRONMENT CHANGE
UNAUTHORIZED &
UNDOCUMENTED ACCESS
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TOP REQUESTED
CAPABILITIES
Financial Impact & Business Outcomes
Rockwell Automation TechED 2014 Customer Survey of Downtime Cost (~300 Customer Responses)
76%
11%
Several
between $1K-10K
between $10K-50K
over $100K
Few over $1 MILLION!
CO T OF DOWNTIME (Per Hour)
Better collaboration between maintenance & operations
Capture incident resolutions & build knowledge base
Search control system content
Loss of PRODUCTION
IdledEMPLOYEES
DamagedEQUIPMENT
Concerns ofSAFETY
IncreasedLABOR COSTS
Callout hereif necessary
DO
WN
TIM
E
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Financial Impact & Business Outcomes
100s
TYPICAL COMPANY PROFILE
Backups stored on a network drive70+ Automation assets
accessible on networkof Automation assets in Facility
Shift Electrician Uploads • Saves • Copies
40 HOURS EVERY OTHER MONTH
AssetCentre
IMPROVEMENTS Implementation of tools to capture audit trails in between schedule backups Automate the back-up process
PR
OD
UC
TIV
ITY
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DOWNTIME & PRODUCTIVITY LOSS
LEAD TO:
Financial Impact & Business OutcomesQ
UA
LIT
Y &
CO
MP
LIA
NC
E
Lost Sales
CustomerPenalties
RegulatoryFines
ProductRecalls
DamagedReputation
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Integrated Approach to Control & HMIHelp convert your hidden data into
relevant and timely information
Overview of FactoryTalk AssetCentre
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How Can Rockwell Automation Help?
ARCHIVE & DISASTER RECOVERY AUDIT SECURITY EXTENSIBILITY CONFIGURATION
& CALIBRATION
• Centrally manage
versions of programs,
files & folders
• Automate backup of
automation assets
• Generate detailed
difference detection
reports of assets
• Track user actions –
Who did What,
When, Where?
• Produce adhoc reports
associating users,
assets, and programs
to paint a full picture
• Automate the reporting
process via email
• Restrict viewing of
artifacts
• Prevent unauthorized
access to make
changes
• Prevent unauthorized
users from creating
new versions
• Ability to extend and
add support for 3rd
party devices
• Web client available to
track assets from a
mobile device
• Support for Process
Device Configuration
using FDT-DTM
technology
• Paperless
management of
instrument calibration
data
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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Scalable Deployment
FactoryTalk AssetCentre ServerGoverns the system’s operations
FactoryTalk AssetCentre ClientAssetCentre configuration & View system operation & reports
FactoryTalk AssetCentre AgentPerform Backup, Compare & Search operations
FactoryTalk Directory / SecurityCommon security provider for all FactoryTalk components
Microsoft SQL ServerHosts AssetCentre databases (SQL Express = Smaller systems)
AgentServer Client
STAND-ALONE
Multiple Servers
DISTRIBUTED
Client Multiple Agents
Agent 1 Agent 2 Agent 3
AssetCentre Agents can be
added to handle systems with
higher asset count
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Archive: Version Control / Source Control
MASTER FILE Automatic version control ensures proper file management
Version 11
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Searching & Reporting
Ad-hoc or Scheduled Searches
CREATEReports VISUALIZE
Program Modification By
Shift Or Line Archive History For
Modifications
Search Audit Logs
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Track User Actions: Audits / Events
Logged Time Occurred Time Source Location Resource Username Message
4/2/2015 1:56.13 4/2/2015 1:56.9 Logix Designer FTAC-DEMO15 Filler_CLX(S/N 7 FTAC-DEMO15\L Changed Data Value of Tag
4/2/2015 1:55.2 4/2/2015 1:55:15 Logix Designer FTAC-DEMO15 Filler_CLX(S/N FTAC-DEMO15\ Going Offline from Controller
4/2/2015 1:55.0 4/2/2015 1:54:59 Logix Designer FTAC-DEMO15 Logix Designer FTAC-DEMO15\ Started Application
4/2/2015 1:54.3 4/2/2015 1:54:31 FactoryTalk AssetC.. FTAC-DEMO15 Client FTAC-DEMO15\ Checked out file
Log Time Details
Logged at: 4/2/2015 1:56.13 PM Location: FTAC-DEMO15
Occurred at: 4/2/2015 1:56.09 PM Username: FTAC-DEMO15\LABUSER
Source: Logix Designer Resource: Filler_CLX (S/N 70243FF1)
Attachments: 0
WHOWHEREWHEN WHY
WHAT
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Premier Integration with Logix Designer
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User Access & Authentication
User 1 User 2
Restricts access rights
in system
Changes can only be made by authorized users
RESTRICTED ACCESS FULL ACCESS
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FactoryTalk AssetCentre System Security
BENEFITS
• Provides encrypted communications between
FactoryTalk® AssetCentre components.
• Encrypted passwords (except FTP).
OVERVIEW
• Enabling SLL on IIS and Windows
Authentication provides secured
communications between Server, Agent, Client
and Mobile Client.
Server
ClientAgent
MobileClient
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Web (Mobile) Client
Disaster Recovery Status Dashboard
Asset & Schedule Information
Audits & Events Reports
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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Disaster Recovery
Disaster Recovery can optionally be configured to create a new Archive versionWHEN A DIFFERENCE IS DETECTED
Version 10 Version 11
VS.
Compares image or code to master file in archive1 Detects differences & generates an
event to FactoryTalk AssetCentre2 Email containing difference report sent to users3
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Disaster Recovery Options
Rockwell Automation products, Windows Files,
Non-Rockwell Devices and 3rd Party Assets
22
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Generic FTP Disaster Recovery File Filtering
BENEFITS
• Additional file compare filtering available for
Generic FTP Devices reduces the amount of
time comparing, by comparing only the file
types required.
OVERVIEW
• For Generic FTP Devices, this allows filtering
on the files compared during Disaster
Recovery.
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Custom Device Plug-In
Generic Agent Backup Compare
FOR YOUR DEVICE
EXECUTE Disaster Recovery
ADD-ONStore Results of Operation in…
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Tamper Detection
Logs • Creates • Sends Report
DETECTS CHANGES IN REAL TIME
Constantlymonitoring for changes
Without needing AssetCentre Clients & Logix 5000 installed anywhere
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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FactoryTalk AssetCentre Agents
FactoryTalk AssetCentre Agents can be added to handle larger systems with higher asset count.
FactoryTalk AssetCentre Scheduler automatically load-balances agents tasks across agent
If an agent fails, the system adjusts automatically
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Additional Agent Groups
Helps with multiple operating systems, network architecture support and application version requirements
AssetCentre Server comes with the ability for 2 Agent Groups.
This additional will allow you to expand the number of defined Agent Groups by 4. With Agent Groups, you can group devices together and optimize the upload operations across the list of devices you are supporting as part of your Disaster Recovery solution.
PLANT 1 PLANT 2
Asset1
Asset2
Asset3
Asset4
Asset5
Asset6
Asset7
Agent Group 3
Agent 2FTD 1
Agent 3FTD 1
Agent Group 1
Agent 1FTD 1
Agent Group 2
Agent 2FTD 1
Agent 4FTD 1
AssetCentre ServerFTD 1
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FactoryTalk AssetCentreAgent Group Summary
2
Agent Groups give the ability to categorize FTAC agents, allowing agents to be configured independently of one another (i.e., Not Equal.)
Configured using the new Agent Group plug-in:
Disaster Recovery capable assets are now associated with a specific Agent group in their configuration properties:
FTAC Server activation provides licensing for 2 agent groups.
Maximum of 10 agent groupsrecommend (4 groups per activation.)
See AID 632852 - Agent Group FAQ
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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Asset Inventory Agent
Maintains a version inventory of devices running in the plant
HELPS TO ORGANIZE AUTOMATION INVESTMENT
Constantlyscanning the
network
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Asset Inventory Agent
Problem: Managing software and firmware versions of the automation
devices used in production
Today this is done manually – no means of automating collection of device
version information
Asset Inventory Agent improves overall productivity by automatically
keeping track of the firmware versions in your devices, as well as your
infrastructure.
You can track addition/removal of devices in your network as well as
FW updates for the devices.
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Asset Inventory Agent Overview
Scan the network to discover connected devices and work station computers
Maintain an inventory of versions of HW/FW/SW running the plant
Allow for manual entry of data for
Details that are not captured in the devices
Devices that are not available over the network
Premier integration with AssetCentre will provide: Automatic Discovery, Backup &
Compare, Version Control, Notification, Search and Reporting
Allow customers to discover & maintain an inventory of devices in the plant and
help organize their automation investment effectively!
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Details
AssetCentre 7.0 – Asset Inventory Agent
Inventory Agent will scan (any combination of)
Rockwell CIP devices over *Ethernet/IP, ControlNet,
DeviceNet, DH+, etc.
SNMP devices like Network Switches
Windows based PCs & Workstations for SW
Integrated with AssetCentre’s Agent Framework
User configures scan using AssetCentre’s Client
Schedules the scan with Agents
Agents are equipped with Inventory Agent
Results get persisted within AssetCentre’s Archive
*Ethernet/IP is recommended for the best performance
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Inventory CrawlerWMI
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Inventory Agent Export to PCDC Saved View
BENEFITS
• Use the Inventory Agent to capture hardware
asset information, export to XML, and import
the XML file into the Product Compatibility and
Download Center to show the life cycle of the
assets.
OVERVIEW
• Leverage FactoryTalk ® AssetCentre’s Inventory
Agent to reduce the time it takes to get Life
Cycle information for assets.
XML
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Inventory Agent Export to PCDC
Compatibility and Downloads
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Inventory Agent Export to PCDC
Product Lifecycle Status
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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Process Device Configuration
Access instrument parameters
Configure & commission process devices
Help with diagnostics
FIELD DEVICE TOOL
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Modular Approach
(10 ASSETS INCLUDED)
EASY TO SCALEDesigned to grow with the customers needs
Add more capabilities as needed
AssetCentre Change Management Server
Process Device Configuration
Agent Groups
ADD-ON
ADD-ON
Disaster Recovery
ADD-ON
Calibration ManagementADD-ON
Inventory AgentADD-ON
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Calibration Management Capability
Master Records
Scheduling
Calibration Results
Work Orders
Reports
Hand-held Interfaces
Remote Workstation
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Operating System Platform Support – CPR9/SR9
43
Mobile SupportWindows IE11, Chrome 53
iOS 9.1, 9.2, 9.3
Android 4.4/5/6
Database - MSSQL Server2016 SP1 Std / Express (64 bit)
2014 SP2 Std / Express (64 bit)
2012 SP3 Std / Express (32/64 bit)
2008 R2 SP3 Std (32/64 bit)
AssetCentre AgentWindows Server 2016 Std / Datacenter (64 bit)*
Windows Server 2012 R2 Std / Datacenter (64 bit)
Windows Server 2012 Std / Datacenter (64 bit)
Windows Server 2008 R2 SP1 Std / Enterprise
Windows 8.1 Pro, Enterprise (32/64 bit)
Win 7 SP1 Pro, Home Prem., Ent., Ultimate (32/64 bit)
AssetCentre ServerWindows Server 2016 Std / Datacenter (64 bit)*
Windows Server 2012 R2 Std / Datacenter (64 bit)
Windows Server 2012 Std / Datacenter (64 bit)
Windows Server 2008 R2 SP1 Standard / Enterprise
* Note: Siemens S5/S7, General DTM, and PCD Field Edition is not supported for these operating systems.
AssetCentre ClientAll AssetCentre Agent Operating
Systems
Windows 10 Pro / Enterprise (32/64 bit)*
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FactoryTalk Asset Centre
DELIVERIING VALUEReactive Proactive
ASSURANCEACCESSIBILITY RECONCILIATION DETECTION ACCOUNTABILITY CONTROL PREVENTION
Process Device
Configuration
CalibrationManagement
DisasterRecovery
Reporting Authentication Logs Archive
START HERE
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Learn More
Product Demo / Videos
Customer Stories
Product Profiles
User Guides
Ordering Information
System Requirements
http:///www.rockwellautomation.com/rockwellsoftware/products/factorytalk-assetcentre.page
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