facilities planning ise310l session 5 chapters 2_3, september 8, 2015 geza p. bottlik page 1 outline...

21
FACILITIES PLANNING ISE310L SESSION 5 Chapters 2_3, September 8, 2015 Geza P. Bottlik Page 1 OUTLINE Questions? Comments? Quiz Stories or experiences with supply chains? Chapter 2 and 3 (Chopra)

Upload: christal-fitzgerald

Post on 03-Jan-2016

216 views

Category:

Documents


0 download

TRANSCRIPT

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 1

OUTLINE• Questions? Comments?

• Quiz

• Stories or experiences with supply chains?

• Chapter 2 and 3 (Chopra)

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 2

Strategic Framework for Analyzing Supply Chains

• Chapter 2 – Performance

• (Chapter 3 – Drivers and Obstacles)

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 3

Performance - Uncertainty

• Demand uncertainty – customers’ demand for a product

– What else is uncertain?

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 4

Performance - Responsiveness

• Wide ranges of quantities

• Short lead times

• Large variety

• Innovation

• Service level – what do you think this means?

• Supply uncertainty

• Responsiveness comes at a cost

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 5

Performance – Strategic fit

• Match the supply chain’s responsiveness to

the implied uncertainty of supply and demand

• Balance between responsiveness and

effectiveness (cost)

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 6

Performance – Product Life Cycle

• Demand – uncertain to relatively certain

• Margins from high to low

• Availability essential early to capture the market

• Price – unimportant to important

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 7

Performance – Inter-company Scope

• A strategic fit between companies in a supply chain is

important because competition is shifting:

– From company vs. company

– To supply chain vs. supply chain

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 8

Definitions

• Facilities – places where product is

• Stored

• Assembled

• Fabricated

• Inventory –

• Raw materials

• Work in process (WIP)

• Finished goods (FG)

• Transportation

• Spares

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 9

Definitions - continued

• Transportation – moving inventory from point to point

– Ground

» Road

» Rail

» Pipe line

» Barge

– Air

– Ship

• Information

– Data

– Analysis

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 10

Barge transportation

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 11

Southeastern Arizona – Galiuro Mountains

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 12

Southeastern Arizona – El Paso to LA Pipeline

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 13

El Paso to LA Pipeline - Station

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 14

Framework

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 15

Facilities

• Role in the chain – the where of the supply chain

• Role in the competitive strategy – Location, location, location

• Components of decisions

– Location

– Capacity

– Operational methods

– Warehousing methods

– Tradeoff: Responsiveness vs. Efficiency

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 16

Inventory

• Role in the supply chain – alleviate mismatch between supply and

demand

– Increase demand that can be satisfied

– Exploit economies of scale

– Definitions:

» Material flow (Flow time) – elapsed time between material

entering the supply chain and exiting

» Throughput – rate at which material moves through the

chain

» Little’s law: Inventory = Throughput x Flow time

» Flow time is also called cycle time

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 17

Inventory - continued

• Role in competitive strategy: responsiveness

• Components of inventory decisions:

– Cycle inventory – satisfies demand between

replenishments

– Safety Stock – protects against variations in demand

– Seasonal Inventory – built up to counter demand that

exceeds capacity

– Sources – from whom to buy (or make)

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 18

Transportation

• Role: move material

• Role in competitive strategy: match required responsiveness

• Components of decisions:

– Mode (rail, truck, air, ship, pipeline, electronic)

– Route and network selection

– Sourcing

» Who provides transportation services?

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 19

Information

• Role: connects the members of the chain and supports daily

operations

• Role in strategy: most important underpinning

• Components of decisions:

– Push/pull

– What to share

– Forecasting and planning

– Pricing

• Enabling technologies: Software (EDI, ERP, SCM)

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 20

Obstacles

• Increasing variety

• Shorter life cycles

• Demanding customers

• Decreasing vertical integration

• Globalization

FACILITIES PLANNING ISE310LSESSION 5

Chapters 2_3, September 8, 2015

Geza P. Bottlik Page 21

“Mr. Osborne, may I be excused? My brain is full”