fab10 conf brochure final

North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event

ALL THE TOOLS YOU NEED. ALL IN ONE PLACE.

FEATURING 8 TRACKS: CUTTING FINISHING NEW! FORMING & FABRICATING GREEN/ENERGY INITIATIVES NEW! MANAGEMENT STAMPING TUBE & PIPE WELDING

REGISTER Now AT www.fabtechexpo.com

NovEmbER 2-4, 2010GEoRGIA woRld CoNGRESS CENTER | ATlANTA, GEoRGIA

2010 EdUCATIoNAl PRoGRAm

Benefit from hundreds of dynamic, thought-provoking sessions designed to

provide practical solutions you need to stay ahead of the competition!

2AR10-42

www.lincolnelectric.com© The Lincoln Electric Co. All Rights Reserved.

Planning your Fabtech vendor booth visits?

Be sure to include Lincoln Electric on your list. Wecan show you how our latest innovations can reduceyour costs, enhance welding quality and improve your team’s productivity.

• Weld Quality and Production Monitoring Software• Compact, Efficient Welding Power Sources• One of the World’s Largest Arc Welding Consumable Product Offerings• New Automation Solutions• Environmental Fume Solutions• Local and National Welding Application Teams

Let us be your guide. Plan to stop in at Booth 6633 in Hall C.

Contact us to learn more.

LEADING INNOVATION FOR 115 YEARS.

EQUIPMENT

CONSUMABLES

WELDING DEMONSTRATIONS

AR10-42_Fabtech_Conference_Brochure2.qxd:Layout 1 6/16/10 2:47 PM Page 1

3

General Information . . . . . . . . . . . . . . . . . 4

Special Events . . . . . . . . . . . . . . . . . . . . . . 5

Schedule-at-a-Glance . . . . . . . . . . . . . 6-8

Cutting Track . . . . . . . . . . . . . . . . . . . 9-11

Finishing Track . . . . . . . . . . . . . . . . . 12-17

Forming & Fabricating Track . . . . . . 17-19

Green/Energy Initiatives Track . . . . . . . 20

management Track . . . . . . . . . . . . . . 20-23

Stamping Track . . . . . . . . . . . . . . . . . 23-25

Tube & Pipe Track . . . . . . . . . . . . . . . . . . 26

welding Track Conferences . . . . . . . . . . . . . . . . . 28-34

Professional Program . . . . . . . . . . 35-38

RwmA Resistance welding School . . . 40

Seminars . . . . . . . . . . . . . . . . . . . . 41-42

Special Programs . . . . . . . . . . . . . 43-44

AwS Society Special Events . . . . . . . . 45

Exposition . . . . . . . . . . . . . . . . . . . . . . . . 46

doN’T mISS THE lEARNING EvENT oF THE YEAR!FABTECH 2010 has everything you need to sharpen your skills, expand your expertise and update your knowledge. The programming this year is bigger and better than ever, offering more new sessions and new and expanded tracks . Sessions have been designed with the industry in mind and focus on key issues and trends impacting YOUR business today. If it’s emerging, ground-breaking or market-leading, it will be covered at this year’s program.

The events are grouped into 8 tracks for ease in finding the education that meets your needs .CUTTING • FINISHING • FORMING & FABRICATING • GREEN/ENERGY INITIATIVES • MANAGEMENT • STAMPING • TUBE & PIPE • WELDING

moRE AboUT THE EvENTS The Fabricators & Manufacturers Association, Int’l (FMA), Society of Manufacturing Engineers (SME), Precision Metalforming Association (PMA), and Chemical Coaters Association International (CCAI), co-sponsor the sessions on cutting, finishing, forming & fabricating, green/energy, management, stamping, and tube & pipe. All sessions are two-hours in length, offering practical knowledge you can start using right away. Sessions with Tech Tours combine classroom instruction followed by expert-led guided tours on the show floor to see technology operating in designated booths.

The American Welding Society (AWS) presents a comprehensive lineup of welding education. Led by the industry’s top professionals, programs focus on best practices and new commercial developments in welding and thermal spray. Events include conferences, seminars, RWMA Resistance Welding School, professional program, society events, and more.

Table of Contents

mEmbERSHIP INFoRmATIoNDiscounted rates for members available on educational programs. Interested in becoming a member of FMA, SME, AWS, PMA or CCAI? Find details on each of the co-sponsor associations and membership benefits by visiting their Web site today!

www .aws .org www .fmanet .org www .sme .org

www .pma .org www .ccaiweb .com

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General Information

YoUR ESSENTIAl PlANNING Tool This detailed brochure contains everything you need to plan your educational experience at FABTECH. It combines all the education into one place, making it easy for you to find what you are looking for. Take your pick from more than 100 individual sessions, full-day welding conferences and seminars and a professional program that explores the latest in welding research. There’s something for everyone, so look inside to see what entices you and register today!

Cutting, Finishing, Forming & Fabricating, Green/Energy, lean, management, Stamping, Tube & Pipe Education

Member

(AWS, CCAI, FMA, SME, PMA, NAM)

Non-Member

1 Session $175 $200

2 Sessions $305 $350

3 Sessions $400 $470

4 – 5 Sessions $480 $570

Full Conference (6 - 8 sessions*)

$695 $795

* maximum value! Includes (1) $15 lunch voucher. Rates good thru Oct. 15, 2010, after this date add $25.

bRING YoUR TEAmFrom process, design and production engineers to plant managers, job shop owners and corporate management, the educational programs at FABTECH provide a valuable learning experience for every member of your team. It’s a unique opportunity to find real-time answers to all your specific challenges.

CoNTINUING EdUCATIoN CREdITSIndividuals who attend AWS education programs are awarded 1 PDH (Professional Development Hour) for each hour of education program attendance. Individuals seeking FMA Recertification Credits will be awarded 2 credits for each conference session attended (forming & fabricating, cutting, or finishing tracks) plus an additional 2 credits for attending the show.

HoTEl & TRAvEl The best hotel options and rates are currently available through Experient, the Official Housing Provider. Free shuttle bus service available to and from the Georgia World Congress Center and designated hotels in the FABTECH block. Book your discounted hotel rooms now at www .fabtechexpo .com .

For local travel information and resources to plan your trip to Atlanta, go to www .attend .atlanta .net .

How To REGISTER Register online at www .fabtechexpo .com . Use the Priority Code listed above your mailing address when registering online. Or, download a printer-friendly registration form from the Web site and fax to (708) 344-4444.

CANCEllATIoN PolICY: Cancellations must be made in writing and faxed to Attn: FABTECH Conference Cancella-tion at (313) 425-3407 no later than October 15, 2010 to receive a full refund minus a $50 administrative fee. Cancellations received after this date are non-refundable.

CoNNECT wITH FAbTECH

welding Education

Member(AWS, CCAI, FMA,SME, PMA, NAM)

Non-Member*

welding Education Conference $149 $149**

one day Conference or

Seminar $345 $480

Two day Seminar $550 $685

Two day RwmA welding School $475 $695

one day Professional

Program $150 $285

Three day Professional

Program $225 $360

Student Professional

Program $75 $90**

* Nonmember price includes a two-year AWS membership.

** Nonmember Student Professional Program price includes a two-year AWS Student Membership. Nonmember Welding Education Conference inlcudes a one-year AWS Membership.

PRICING INFoRmATIoN

5

Special Events

KEYNoTE PRESENTATIoNSFREE ANd oPEN To All ATTENdEES

TUESdAY, NovEmbER 29:30 – 10:30 a .m .

diversify Your business or die (K1)In today’s manufacturing environment, relying on one customer, one market or one process can spell certain death – diversifying is critical to survival. But under-standing your choices and deciding how and when to diversify can be complex. This panel discussion will bring together your peers – those who have been there and done that – along with diversification experts to share what works and what doesn’t, identify an approach that fits your business and discuss the risks and rewards of various diversification options. This must-attend session will arm you with first-hand perspectives and insights you can use to jumpstart and grow your business!

moderator: Paul veryser, Strategic Leader, Novitas Advisors

Panelists: Roy verstraete, President and CEO, Anchor Danly

Sam Strausbaugh, Managing Partner, Defiance Metal Products

brent Schwartz, VP of Engineering, MetoKote Corp.

wEdNESdAY, NovEmbER 39:30 – 10:30 a .m .

make Green by Going Green: How manufacturers Can Gain a Competitive Advantage (K2) In case study after case study, the pursuit of sustainable manufacturing practices and execution of conservation principles has proven profitable for manufacturers. This keynote panel will focus on how implementing a ‘practical lean and green’ approach to consuming water, gas, utilities and raw materials can benefit not only the environment, but your business as well. Our panelists will share examples of how they’ve done it. If you want to learn how to improve your bottom line and gain a competitive advantage by going green, this unique presentation is for you!

moderator: Kristin Pierre, Manager-Green Suppliers Network, U.S. EPA

Panelists: mary Ellen mika, Manager-Energy & Environment, Supply Chain Dept., Steelcase, Inc.

Jon dewys, Owner, DeWys Manufacturing John Spangler, Technical Steward,

Caterpillar

SolUTIoNS SHowCASE FREE ANd oPEN To All ATTENdEES Ready to find solutions and strategies for operating a more efficient and competitive business? The Solutions Showcase is the place to be. Stop by this popular theater area, located on the show floor, to hear FREE expert-led sessions covering a wide-range of hot topics. Visit www .fabtechexpo .com for session schedule, descriptions and speakers.

ToPICS:• Look Before You Leap – The Economics of

Diversification (T1)

• The Nuts and Bolts of Diversification (T2)

• The Choice to Merge or Acquire (T3)

• The Lean and Green Audit: Step One to Practical Green (T4)

• Is It Possible to be Lean and Green with Your Finishing System? (T5)

• Converting Factory Lighting: Process and Payback (T6)

• Outlook for Welded Pipe Usage in Natural Gas Shales (T7)

• The Essentials of Job Shop Marketing (T8)

wEld TRIAlS ComPETITIoNThe top six finalists selected from 24 student welders that competed in the SkillsUSA Championships 2009 and 2010 will be showcased. They will test their skills in this qualifying event for the WorldSkills Competition in London, England, in 2011, and only three will advance to the next round. Don’t miss the chance to see the competitors demonstrate their skills by completing standard test welds (plate and pipe), sheet metal projects in aluminum and stainless steel and a pressure vessel.

For more information on the competition, contact the American welding Society (AwS) at 800-443-9353 .

Job FAIR & CAREER PAvIlIoN Get your resumé ready! Whether you’re a veteran professional or a student just entering the workforce, the Job Fair & Career Pavilion offers you an excellent opportunity to network with prospective employers, education and career development advisors and other job seekers. Job Fair takes place during show hours on Tuesday, November 2. Career Pavilion open Tuesday – Thursday during show hours.

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TUESdAY, NovEmbER 2 TECHNoloGY 8:00 a .m . –10:00 a .m . 10:30 a .m . – 12:30 p .m . 1:30 p .m . – 3:30 p .m .

CUTTING lasers 101 with Tech Tour (F20)

Comparative Cutting with Tech Tour (F30)

FINISHING NEW TRACK!

Introduction to Finishing (Painting) Processes (C10)

Selecting Coatings for Your Parts: An overview of Today’s Coating Technologies (C20)

Right-Sizing Your Finishing System (C30)

Introduction to Plating & Environmental Regulations (C11)

Understanding the basics of Electrocoat (C21)

The Future of Coatings Technology (C31)

manual Powder Coating basics (C12)

The Ins and outs of IR & IR Applications (C22)

modern Pretreatment: The basics (C32)

FoRmING & FAbRICATING

NEw Forming & Fabricating of lightweight metals (F10)

Safeguarding Your Equipment (F21)

Punch Press & Tooling Technology (F31)

Estimating – made to order manufacturing (F32)

GREEN/ENERGY INITIATIvES

NEw A metal Fabricator’s Journey into Environmental management (F22)

Cost-cutting Scrap Handling Improvements (F33)

mANAGEmENT

NEw Introduction to True Kaizen (F11)

lean 101 – Principles of lean manufacturing (F23)

lean 202 – Advanced value Stream mapping (F34)

NEw Continuous Improvement (F24)

NEw Kaizen boot-Camp: Hands-on (F35)

driving Productivity Through Employee Engagement (F12)

NEw developing the Next Generation leader (F25)

NEw ISo Certification: Increase Profitability while delivering better Products and Services (F36)

Is Your Company leaving money on the Table? R&d Tax Credit (F13)

NEw Automation Strategies to Streamline Your Job Shop office (F26)

NEw Strategic IT Planning (F37)

STAmPING value Added Stamping Technologies I (S10)

value Added Stamping Technologies II (S20)

Competitive Strategies (S30)

optimizing die design (S11) Stamping Efficiently (S21)

TUbE & PIPE Today’s Tooling designs for Tube mill Set-Up & maintenance Programs (F14)

NEw materials/metallurgy (F27) NEw Tube & Pipe Inspection (F38)

wEldING

CoNFERENCES National welding Education Conference (W20) • 9:15 a.m. – 4:30 p.m. what’s New in weld Consumables (W21) • 9:00 a.m. – 4:00 p.m.

SEmINARS why and How of welding Procedure Specifications (W25) • 9:00 a.m. – 4:30 p.m.Road map Through the d1 .1:2010 Structural welding Code – Steel (W26) • 9:00 a.m. – 4:30 p.m.visual Inspection workshop day 1 (W30) • 9:00 a.m. – 4:30 p.m.

PRoFESSIoNAl PRoGRAm

Session 1: International Trends in welding Research (W32) • 8:00 a.m. – 10:15 a.m.Session 2: Friction Stir welding (W32) • 2:00 p.m. – 5:00 p.m.Session 3: weldability Issues (W32) • 2:00 p.m. – 5:30 p.m.

SPECIAl PRoGRAmS

AwS Awards luncheon (W37) • 12:00 p.m. – 2:00 p.m.Thermal Spray basics (W38) • 1:00 p.m. – 5:00 p.m.

Schedule-at-a-Glance

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wEdNESdAY, NovEmbER 3 TECHNoloGY 8:00 a .m . –10:00 a .m . 10:30 a .m . – 12:30 p .m . 1:30 p .m . – 3:30 p .m .

CUTTING laser Cutting Technology (F40)

waterjet Cutting Advancements (F50) Plasma Plate & Structural Cutting (F60)

NEw laser Cutting Considerations for First-time buyers (F51)

NEw New laser Technology & Applications (F61)


Advancements in liquid Coating materials and Equipment (C40)

The Efficiencies of Electrocoating (C50) maximizing Your Electrocoat Throughput (C60)

So You want to Paint A Part: working with a Custom Coater or doing it In-House? (C41)

Understanding & lowering Your Finishing Costs (C51)

Advancements in Pretreatment (C61)

Finishing System design for the 21st Century (C42)

Fast & Profitable Powder Coatings Systems (C52)

Emerging Technologies in Finishing (C62)


Press brakes (F41) Roll Forming basics (F52) Roll Forming Tooling/Advanced (F62)

Getting Started with Robotics (F42)

Automated Joining for Fabricators (F63)


NEw Fabrication for the Solar Energy Industry (F43)

NEw Fabrication for the wind Energy Industry (F53)

NEw Sustainability Tools for manufacturers (F64)

mANAGEmENT

lean 203 – 5S workplace organization and Standardization (F44)

demand Pull in the Fabrication Job Shop (F54)

NEw low volume, High variety Production – No Problem for lean (F65)

Top 10 Secrets of lean Success for managers (F45)

Seven Secrets of manufacturer marketing (F46)

NEw Search Engine optimization: The must-Have for Every Company web Site (F55)

NEw lean Above the Shop Floor (F66)

NEw Financial Forecasting & Cash Flow management (F47)

NEw Congrats You Survived: Strategies for Re-emerging (F56)

NEw developing, Implementing, and maintaining a Successful Safety Program (F67)

STAmPING Tooling Technologies I (S40) Tooling Technologies II (S50) optimizing Stamping Fluids (S60)

Sensors for Error-Proof metal Forming I (S41)

Sensors for Error-Proof metal Forming II (S51)

TUbE & PIPE Tube & Pipe Fabrication basics (F48)

NEw lasers for Tube & Pipe Fabricating w/ Tech Tour (F57)

wEldING

CoNFERENCES weld Repair and the Strengthening of welded Structures (W22) • 9:00 a.m. – 4:00 p.m. Thermal Spray Technology: High-Performance Surfaces (W23) • 9:00 a.m. – 3:30 p.m.

SEmINARS metallurgy Applied to Everyday welding (W27) • 9:00 a.m. – 4:30 p.m. d1 .1:2010 – Fabrication and Inspection (W28) • 9:00 a.m. – 4:30 p.m. visual Inspection workshop day 2 (W30) • 9:00 a.m. – 4:30 p.m.

RwmA SCHool RwmA Resistance welding School day 1 (W31) • 7:45 a.m. – 5:30 p.m.


Session 4: laser & Hybrid Processes (W33) 8:00 a.m. – 12:00 p.m.

Session 5: welding metallurgy (W33) 8:00 a.m. – 12:00 p.m.

Session 6: mechanical & Corrosion Properties (W33) 2:00 p.m. – 5:30 p.m.

Session 7: FSw & Solid-State Processes (W33) 2:00 p.m. – 5:30 p.m.

International brazing & Soldering Symposium (W33) • 9:00 a.m. – 2:30 p.m.

SPECIAl PRoGRAmS

Education Program (including Plummer lecture) (W39) • 9:00 a.m. – 12:00 p.m. NEw Free Certified welding Sales Representative – Sample Session (W40) • 9:00 a.m. – 12:00 p.m. NEw Free Certified welding Supervisor – Sample Session (W41) • 1:00 p.m. – 4:00 p.m.


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THURSdAY, NovEmbER 4 TECHNoloGY 8:00 a .m . –10:00 a .m . 10:30 a .m . – 12:30 p .m .

CUTTING NEw Use of lasers in Renewable Energy Applications (F70)


Racking & Stripping: Finishing Essentials (C70) Curing options: beyond Conventional Curing (C80)

Structured Troubleshooting: A disciplined Approach to Finding & Resolving Paint Issues (C71)

measurement, Testing & Safety: Critical Finishing Issues (C81)

Process Control and Preventive maintenance for Electrocoat Systems (C72)

Troubleshooting Your Electrocoat System (C82)


Coil Processing (F71) NEw Environmentally Friendly Surface and Part Cleaning options (F80)


NEw what Color is Compressed Air? Automation makes it Green (F72)

mANAGEmENT

Total Productive maintenance for the Fabrication Job Shop (F73)

NEw building Successful work Teams (F81)

NEw How Healthcare Reform Impacts Fabricators (F74)

Four Steps to Improving Sales and Productivity in a Recession (F82)

NEw Increasing Revenue Through Collaborative Efforts (F75)

STAmPING Cost-effective Environmental Strategies (S70) Selling to the Government (S80)

Forming Simulation (S71)

wEldING

CoNFERENCES The welding and Cutting of Pipe and Tubing (W24) • 9:00 a.m. – 4:00 p.m.

RwmA SCHool RwmA Resistance welding School day 2 (W31) • 8:00 a.m. – 3:45 p.m.


Session 8: Arc welding Applications (W34) • 8:00 a.m. – 12:00 p.m.Session 9: Applied Technology (W34) • 8:00 a.m. – 12:00 p.m.Session 10: Process modeling (W34) • 2:00 p.m. – 6:00 p.m.Session 11: Sensing & Control (W34) • 2:00 p.m. – 6:00 p.m.

SPECIAl PRoGRAmS

Education Program (including Plummer lecture) (W39) • 9:00 a.m. – 12:00 p.m. NEw Free Certified welding Inspector – Sample Session (W42) • 9:00 a.m. – 12:00 p.m. NEw Free Certified Radiographic Interpreter – Sample Session (W43) • 1:00 p.m. – 4:00 p.m.

wEldING Contact AWS, John [email protected]

FoRmING & FAbRICATING, mANAGEmENT, TUbE & PIPEContact FMA, Megan Paja [email protected]

STAmPINGContact PMA, Deanna [email protected] 216-901-8800

CUTTING, FoRmING &FAbRICATING, lEANContact SME,Kim [email protected]

CoATING, FINISHINGContact CCAI,Kelly LeCount [email protected]

Questions regarding the educational programs at FAbTECH can be directed to the following representatives:


9

CUTTING TRACK

TUESdAY, NovEmbER 2 10:30 a .m . – 12:30 p .m .

lASERS 101 wITH TECH ToUR (F20) laser basicsLearn about the different types of resonators such as (CO2, Solid State). Fields of application for each type of resonator, as well as pros and limitations for the use of each technology, will be discussed.Stefan Schreiber, TRUmPF Inc .

Using laser Technology to open New doorsThis session will demonstrate how to use lasers to diversify and expand markets, reduce part costs by replacing machining with laser operations and improve quality and consistency using lasers.Keith leuthold, mazak optonics Corp .

optimizing The Process From CAd File to Finished PartThinking of upgrading your current laser and bending processes? Today’s high performance laser cutting systems help to realize greater processing capabilities

and throughput. Learn how programming can increase efficiencies and the key benefits of automating lasers.Frank Arteaga, bystronic Inc .

1:30 p .m . – 3:30 p .m .

ComPARATIvE CUTTING wITH TECH ToUR (F30) Presentations will compare three cutting processes; waterjet, laser and plasma as they relate to material types and thickness, advancements & capabilities, set-up, production time, and costs for equipment, supplies and labor.

Speakers and booth visits on Tech Tour:Tim Fabian, Flow International Corp . - waterjetJeff Hahn, mitsubishi laser/mC machinery Systems, Inc . - laserJim Colt, Hypertherm, Inc . - plasma

ElectroplatingMetal BlackeningCorrosion InhibitorsAntiquing and OxidizingMetal CleaningMetal BrighteningSurface PreparationsChromate and Phosphate Finishing

••••••••

of FINISHING EXCELLENCEOVER 50 YEARS

VISIt uS in the FINISHING PAVILION!

BOOtH 720

262-786-9330 www.epi.com

uS DIStRIButOR of PRECOAt CR-FREE No-Chrome Treatment for Aluminum

CUTTING TRACK

10

wEdNESdAY, NovEmbER 38:00 a .m . – 10:00 a .m .

lASER CUTTING TECHNoloGY (F40)This is an introduction to laser cutting technology, followed by what is new for metal fabricators. Learn about resonators, beam delivery systems, cutting heads, laser controls, programming software, cutting techniques and material handling systems. Rick Neff, Cincinnati Inc .

10:30 a .m . – 12:30 p .m .

wATERJET CUTTING AdvANCEmENTS (F50) Utilizing the latest Advancements in waterjet TechnologyAttendees will learn about the very latest in waterjet technology, applying waterjet technology to new applications, and what is the best way to get the most out of your waterjet. A review of the future of waterjet technology will be presented.Tim Fabian, Flow International Corp .

Improving waterjet EfficiencyThis presentation will identify ways you can lower operating costs of waterjet machines and improve cut speeds. Attendees will also learn about cutting new materials.John dedic, H2o Jet

NEw lASER CUTTING CoNSIdERATIoNS FoR FIRST-TImE bUYERS (F51)CAd/CAm Anatomy-The Key to laser ProductivityCAD/CAM software plays a pivotal role in successful laser machine output. Benefits of the CAD/CAM software are material savings and enhanced motion control. The presenter will show a broarder perspective on what makes a laser cell perform well.Glenn binder, SigmaTEK Systems llC

Gas distribution Equipment for Co2 laser Cutting SystemsThis presention will outline the basics of CO2 lasers, including what equipment is necessary to get the laser resonator gas and the assist gas from source to point of use.david Gailey, Harris Products Group

CUTTING TRACK

11

Process Automation: oxide Removal, deburring, and GrindingThis session will present a comparison of costs and savings when cutting with oxygen and nitrogen, introduce innovative new technologies in relation to oxide removal and edge rounding, review cleaner and leaner processes, and discuss the responsibility of machine manufacturers to contribute to energy savings.Thomas weinfurtner, lISSmAC Corp .

1:30 p .m . – 3:30 p .m .

PlASmA PlATE & STRUCTURAl CUTTING (F60)CAd\CAm Nesting Software optimizes Plasma FunctionalityThis presentation will show the benefits of a CAD\CAM Nesting software and how it can increase productivity in a tough economic environment. The increase in efficiency comes when the proper software solution is combined with the machine and user needs in mind.Jim lindsey, SigmaTEK Systems, llC

The Hole Story – Plasma CuttingThis presentation will cover a new technology that allows for round taper free holes with plasma. This new technology allows for plasma cut holes that rival drilled holes. Learn how this process improves hole metallurgy in terms of fatigue resistance, opening up the low cost, high productivity plasma process for many structural applications.Jim Colt, Hypertherm, Inc .

motionless/Flat Sheets & Plates for Plasma CuttingCreating stress-free and memory free sheets and plates and how the most effective method for achieving these results is with flat metal created by non marking stretch leveling technologies with real-time digital documentation that proves stress freedom will be discussed.bob Sipp, leveltek International llC

NEw NEw lASER TECHNoloGY & APPlICATIoNS (F61)A New design for High Power, Scanner based multi-Axis laser ProcessingLearn remote laser welding and cutting applications that are enhanced with focused scanning technology. Includes design considerations for safety, parts loading/ unloading and fixturing in a scanner based application.david Guastaferri, vIl laser Systems/wayne Trail Technologies, Inc .

Cutting with Fiber laserStrengths of fiber laser as a cutting technology, fiber laser systems as a low-complexity, low-maintenance, high reliability laser cutting solution, and how fiber lasers are a complimentary cutting process to plasma will be discussed.Ken woods, Phd, douglas Shuda, and Tate Picard, Hypertherm Corp .

Fiber laser welding; overview, Selection and ApplicationsAttendees will gain an understanding of fiber laser welding technology, including how to select the right fiber laser source and beam delivery options. Examples of fiber laser welding for aluminum and ferrous materials will be shared.Geoff Shannon, Phd, miyachi Unitek

laser Cladding Techniques and ApplicationsThis presentation will cover equipment, methods and applications with metallurgical results given for laser cladding.wayne Penn, Alabama laser

THURSdAY, NovEmbER 48:00 a .m . – 10:00 a .m .

NEw USE oF lASERS IN RENEwAblE ENERGY APPlICATIoNS (F70)This presentation will discuss technical and marketing details regarding the use of lasers in the renewable energy field. This includes solar, wind, LED’s, biomass and also storage devices (batteries) and energy transportation. The discussion is centered on the concept of an economic ‘Boom’ and analyzes whether the renewable energy field, especially involving lasers, is really an economic ‘Boom’. Ronald Schaeffer, Phd ., Photomachining Inc .

CUTTING TRACK

12

NEw! FINISHING TRACK

TUESdAY, NovEmbER 2 8:00 a .m . – 10:00 a .m .

INTRodUCTIoN To FINISHING (PAINTING) PRoCESSES (C10)liquid Paint Processes, Troubleshooting, and System designThis presentation begins with an overview of system design options including paint booth types, application methods and curing of liquid finishes. The presenter will delve into paint materials, common defect analysis and process control methods.michael Kreps, Pneu-mech Systems

Powder Coating Processes, Troubleshooting and System designA review of powder coating materials, powder coating system design, booths, application equipment, and curing options for one of the popular finishing processes available today is the focus of this session.Ron Cudzilo, George Koch Sons

Porcelain EnamelThis presentation explores the mechanical, physical, appearance, high temperature, electrical and corrosion resistance properties of porcelain enamel. Attributes and benefits for the use of porcelain enamel in typical applications will be presented.Cullen Hackler, Porcelain Enamel Institute

INTRodUCTIoN To PlATING & ENvIRoNmENTAl REGUlATIoNS (C11)Introduction to Plating ProcessesThe discussion will include the following processes; zinc and zinc alloys, brass, bronze, cadmium, copper/nickel/chrome, electroless nickel, hard chrome, tin, black oxide, phosphate coatings, precious metals, and more.Eric olander, EPI

The Regulatory landscape: An overviewSurface finishing and other manufacturers are operating in a new regulatory landscape. This session will highlight key changes under consideration and assess their potential impact, along with a discussion of how the surface coatings industry is pursuing “sustainability” for the future.Christian Richter, The Policy Group

mANUAl PowdER CoATING bASICS (C12)manual Powder Coating basicsThis presentation will focus on the options that are available in the marketplace today for batch (manual)

powder coating systems. Examples of gun, booth and oven construction, as well as examples (photos) of existing systems used in the industry today, will be provided.billy Roche, Col-met Spray booths

20 Second Color Change for manual Powder Coating Systems of All SizesDiscover the full range of manual powder coating systems and capabilities that have color change capability in as little as 20 seconds.Greg dawson, Nordson Corp .

density Gains on the Coating line which drive lower Costs Per Part Coated & Greater Production ThroughputThis presentation will discuss the basic concepts of rack design for batch coating applications including the preliminary considerations prior to developing a rack design plan and a discussion on implementation of custom and modular rack design for successful batch coating applications.Scott Rempala, mighty Hook

10:30 a .m . – 12:30 p .m .

SElECTING CoATINGS FoR YoUR PARTS: AN ovERvIEw oF TodAY’S CoATING TECHNoloGIES (C20)This session will assist in selecting coatings by discussing the various stand alone and layering systems (liquid, e-coat, and powder coating). Strengths and weaknesses and how they meet the needs of different end use segments will be covered.Rick Cardot, mike Stuhldreher, and matt Rush, duPont Coating Solutions

UNdERSTANdING THE bASICS oF ElECTRoCoAT (C21)Learn the ins and outs of the technology in the world of Electrocoat — how it works, what markets and products it serves, and equipment used in the process. The advantages and disadvantages of the technology and efficiency to be gained by incorporating this technology into your process will be reviewed.don miller, George Koch Sons

THE INS ANd oUTS oF IR & IR APPlICATIoNS (C22)This session will focus on the basics of IR including what it is, how it is produced and its characteristics. The presenters will review all equipment sources of infrared, discuss the wide variety of IR applications, and showcase the many ways in which IR can be utilized in today’s industrial environment.mike Chapman, vulcan Catalytic; mark Gentry, Advanced Energy; John Podach, Fostoria Process Equipment; and Gary metzger, ITw bGK

FINISHING TRACK

13

1:30 p .m . – 3:30 p .m .

RIGHT-SIZING YoUR FINISHING SYSTEm (C30)Receive a complete overview of all the finishing equipment options available today and understand how capital costs and operational costs are affected by production, flexibility, and quality considerations. This workshop will provide the information needed to attain a return on investment.Nick liberto, Powder Coating Consultants and John Spangler, Caterpillar

THE FUTURE oF CoATINGS TECHNoloGY (C31)beyond brawn & beauty: The Future of Coatings TechnologyThis session will explore the next “big thing” for coatings – the evolution of coatings from more than protection and appearance to new properties such as fighting germs, resisting water or fingerprints, providing brand identity and fighting counterfeiting, as well as taking a look at the emergence of “smart coatings” that change properties depending on their environment.Paul mills, Consultant

Reflecting on the FutureHalo retro-reflective powder coating is a new and exciting patented technology that can provide a durable and safe reflective coating to a broad range of products. This presentation will discuss Acme’s experience with the Halo retro-reflective powder coating.bruce bryan, Acme Finishing

modERN PRETREATmENT: THE bASICS (C32)From Sandpaper to Zirconium - Evolution of modern Pretreatment TechnologiesEvolution of cleaning and pretreatment technologies will be discussed, with emphasis on the modern driving forces of current research and development. The primary drivers of modern pretreatment development are: environmental regulations, energy conservation, and demand for increasing process efficiencies.david Chalk, Galaxy Associates

Roll with the Changes - Are You Ready for Phosphate-Free Conversion Coatings?Are transitional metal conversion coatings right for your operation? Are you ready for the state-of-the-art technology? This presentation will discuss what you should consider and the steps you should take prior to converting to the phosphate-free technology.Ken Kaluzny, Coral Chemical Company

Chrome Free High Performance Aluminum Pretreatment ProcessThis presentation will discuss a process from the Netherlands that is production proven in the EU, now available in the US, that is a chrome free process that meets the EU Qualicoat specifications for mechanical, corrosion and exposure standards.Eric olander, EPI


AdvANCEmENTS IN lIQUId CoATING mATERIAlS ANd EQUIPmENT (C40)when Solvents were KingLiquid coatings continue to be a mainstay of metal finishing technology, due to superior versatility compared to other technologies, and in many cases reduced energy costs. This paper will provide a retrospective overview of the development and evolution of federal and state air regulations, and discuss how the paint industry has responded with superior product finishes, meeting current and future regulations.Rich Ulrich, Northern Coatings & Chemicals

The many Faces of liquid Coatings for SteelThere are many different ways to finish steel. Water-borne, solvent based, 2K Urethane and both catalyzed and 100% solids UV curable coatings are some of them. This paper will discuss the different coatings, and the equipment profile needed for each type of coating. This presentation will limit itself to automatic application systems within the North American market.Steve Romer, EXCEl North America

better, Faster, Cheaper: Advances in Pipe & Tube FinishingA robust market for pipe & tube coating has led to a number of recent innovations and improvements in the coating process. The use of high-intensity induction technology, combined with UV curing or high-efficiency thermal processes, to produce coated product more rapidly than ever will be reviewed. Results from actual field experiences will compare the approaches with regard to performance, speed and economics.Richard Taylor, Nutro/venjakob Inc .

FINISHING TRACK

14

wEdNESdAY, NovEmbER 3 (CoNT’d)

8:00 a .m . – 10:00 a .m .

Adv IN lIQUId CoATING (C40) (CoNT’d)

Advancements in Plural Component Paint delivery Systems This paper will describe the fundamentals of plural component mixing and delivery and describe the range of applications from simple, low cost 2K delivery systems suited to low volume, common mix ratios, to the latest multi-component systems compatible over a higher range of ratios and high volume paint delivery. The advantages in paint savings and reduced color change time will also be discussed.mike Hornbaker, wagner Systems, Inc .

So YoU wANT To PAINT A PART: woRK wITH A CUSTom CoATER oR do IT IN-HoUSE? (C41)Many OEMs work with outside contractors for metal fabrication and/or coating. This presentation will cover the various issues that should be addressed at the start of a working relationship between an OEM and a custom coater. Positive and negative experiences and results will be shared.bruce bryan, Acme Finishing and John Heyer, Kettle moraine Coatings

FINISHING SYSTEm dESIGN FoR THE 21ST CENTURY (C42) This presentation will take an in depth look at how to design a finishing system for today’s production environment. It will cover the latest advances in energy saving, automation of system operation, and automatic documentation of the systems operational parameters.Sherrill Stoenner, Pneu-mech Systems

10:30 a .m . – 12:30 p .m .

THE EFFICIENCES oF ElECTRoCoATING (C50) What components do you consider when looking to improve the efficiency of your coating process? This thought-provoking session will breakdown the costs associated with the electrocoat process such as material, energy, manpower, and non-production costs. The presenter will look at areas of waste or scrap and provide cost-saving ideas throughout this session to improve your process efficiency.Joseph Subda, duPont Performance Coatings

UNdERSTANdING & lowERING YoUR FINISHING CoSTS (C51)manage Your Finishing CostsThis presentation begins with a basic overview of cost

analysis, defining terms and approaches to analyzing costs, including commonly used formulas, then discusses the costs associated with a finishing operation. Finally, we will look at real world examples of determining paint costs with emphasis on the relationships between specific cost variables and their effect on the overall finishing cost.Tim milner, J .I .T . Powder Coating

lean ANd Green - Energy Saving Innovations in Paint System design and RetrofitsA well designed paint finishing system will function for 15 to 20 years and some even continue running after 30 years. Using examples and cases studies, this presentation will examine design features which can be included in initial system design and retrofits to reduce energy costs in paint systems. Analysis will include capital cost and return on investment. Steven onsager, Infratrol mfg . Corp .

FAST & PRoFITAblE PowdER CoATINGS SYSTEmS (C52) Profitable Powder Coating: Improving First-Pass Transfer EfficiencyThis paper focuses on how to improve the profitability of powder coating by optimizing first-pass transfer efficiency. A number of innovations in spray booth design, powder delivery and application, reclaim, automation, and controls which can improve the first-pass transfer efficiency will be reviewed. The practical advice presented will allow existing powder coaters to make improvements, while offering guidance for those planning a new line to design a system.loren Keene, wagner Systems, Inc .

Fast Powder Coating Color Change boosts Productivity, Appearance & durabilityWireCrafters, a manufacturer of wire security enclosures, storage lockers and more, has added a fast-color-change, automatic powder coating system to its original, manual-only liquid painting operation. The benefits of their new powder coating system will be discussed and why their new system is a much better match for the level of customization and variety of color choices their customers require.Rich Horn, wireCrafters and John Carlson, Nordson Corp .

Energy Savings & Your Finishing SystemThis presentation will review the energy savings that can be saved in various parts of your finishing system, including the review of time, temperature, pressure, chemical, and controls in pretreatment washers; panel design, exhaust rates, powders, and controls in curing ovens; and line density issues such as material handling, sizing the line, and controls.John Sudges, midwest Finishing Systems

FINISHING TRACK

15

1:30 p .m . – 3:30 p .m .

mAXImIZING YoUR ElECTRoCoAT THRoUGHPUT (C60) This session will identify some of the options for material handling available for your production needs. We will look into production efficiencies to be gained by establishing your needs and paint objectives, considering part handling, racking and load/unload options as well as incorporating rack maintenance into the mix for an overall efficiency evaluation.Ted duda, Therma-Tron-X

AdvANCEmENTS IN PRETREATmENT (C61)organic - Inorganic Advanced PretreatmentsThis presentation will cover organic pretreatments based on both silane and phosphonate chemistry. All factors that should be considered will be reviewed: washer materials of construction, water quality, phosphorous discharge limits and paint performance, which varies with substrate and paint.Gary Nelson, Chemetall

How do modern Transition metal Pretreatments work? A Series of Practical Case StudiesMany newcomers to the modern transition metal conver-sion coatings are daunted by the significant changes from the more traditional phosphate conversion coatings. The presentation will leave attendees with a much greater knowledge base and perhaps greater confidence to embrace the new pretreatment technologies in their own processes. Practical pretreatment case studies.david Chalk, Galaxy Associates

Not the Same “ole” Pretreatments: who’s the New Kid?New, alternative technologies offer convincing advantages over the conventional approaches. In this session, we will take a look at the trends dictating change, along with the features and benefits of this new technology. The mechanics of the process, cost-saving benefits and the performance characteristics for this “new generation” pretreatment process will be discussed.Terry Giles, Henkel

Using Robotic Automation to Comply with oSHA’s Standard on Hexvalent ChromiumOSHA’s Federal Standard on Hexavalent Chromium has lowered the Permissible Exposure Limit (PEL) from 52 to 5 micrograms per cubic meter, as an 8-hour time weighted average. One method of removing the person to provide compliance is to automate the painting process to eliminate personnel from entering the affected areas. Examples of flexible automated paint systems using robotic arms for aircraft manufacturers are presented for

consideration in complying with OSHA’s new PEL for Hexavalent Chromium.bob Rochelle, Kawasaki Robotics

EmERGING TECHNoloGIES IN FINISHING (C62)Pulse Power II - Your Powder Coating AdvantageFollowing up on the tremendous success of PULSE POWER Technology, Parker Ionics introduces the second genera-tion PULSE POWER II technology offering powder coaters the advantage they need to remain competitive in today’s tough economy.John Cole, Parker Ionics

Co-Cure Process: Aquence® Primer and A leaner Paint ShopThis paper describes the Aquence® chemistry, process sequence, and deposition mechanism. Aquence® coating is an immersion, direct-to-metal coating process that forms a paint film on metal surfaces by a chemical reaction between aqueous paint dispersion and the base metal.omar l . Abu-Shanab, Henkel

duPont Introduces New line of High Performing Architectural Powder CoatingsAlesta® AR, DuPont’s new line of architectural powders, are designed to meet the rigorous requirements of AAMA specifications 2603, 2604, and 2605. With increased environmental awareness and the push to sustainable building practices, these high-performance powders are now considered a viable alternative to liquid architectural systems. Alesta AR powder coatings qualify for the U.S. Green Building Council’s LEEDS program.Robert Ablamowicz, duPont Coating Solutions

PrimaSprint manual Powder Coating UnitThe PrimaSprint is Wagner System’s new manual powder coating unit that has a high-dynamic remote control; stores 50 coating programs; has a controller with HV-characteristic curve setting; features rapid color change; has an ergonomically designed spray gun and is available in three styles: Airfluid, 60L hopper and 3L hopper. Learn all about these features during this presentation.Jb Graves, wagner Systems Inc .

FINISHING TRACK

16

wEdNESdAY, NovEmbER 3 (CoNT’d)

1:30 p .m . – 3:30 p .m .

Emerging Technologies (C62) (CoN’T)

larger Cobra Paint Pump IntroducedWagner is introducing the Cobra 40-25, suitable for applications up to 1.3 gal/min. Cobra is an exclusive high pressure double diaphragm pump suitable for Airless and AirCoat applications up to 250 bar. Cobra is the first high pressure pneumatic pump without packing.mike Hornbaker, wagner Systems, Inc .

New developments in organic Phosphating/Pretreatment — Toran™ TechnologyOrganic pretreatment has taken a giant leap forward with a new family of products. They operate on the same principles as the existing organic Plaforization™ phosphating line – one step, no water, no waste, no sludge, one minute of treatment time. The difference is in the performance – much higher corrosion resistance, adhesion and impact resistance.mary Carpenter, Carpenter Chemicals

Environmental Cleaning Strategies for Product Finishing IntroductoryDry ice blasting is an innovative, environmentally responsible cleaning solution that helps companies reduce maintenance costs, enhance product quality, prolong equipment life, and improve productivity and worker safety. This presentation will give an overview of what dry ice blasting is, how it works and common product finishing applications.denis Auger, Cold Jet

Galaxy Associates Presents New Cleaning & Pretreatment Technologies for the modern EraA new series of products, aimed directly at those who must regulate phosphorus discharge, significantly slash process costs, comply with increasing demands on process efficiencies, and present a “green” image to their communities and customers is described. The cleaners feature the absence of all metals, a modern array of organic packages, and dramatic results. They combine well with the new environmentally friendly transition metal conversion coatings.david Chalk, Galaxy Associates


RACKING & STRIPPING: FINISHING ESSENTIAlS (C70)Tough decisions — Hook Cleaning: In-House or outsourcingThe decision to perform coatings removal and burn off

processes in-house versus outsourcing these services is a tricky one. Do the benefits of having a burn-off oven just a few feet away from the coatings line outweigh the distraction of operating the oven? How does the cost of operating an in-house chemical strip system compare to the cost of outsourcing stripping services. These questions and more will be explored.matt Kirchner and bill oney, American Finishing Resources

Hanging & Racking Parts: A vital Part of Your Finishing ProcessThe most over-looked component of the finishing industry appears to most as just a bunch of wire and steel. In this session, you’ll gain the 9 steps to proper parts racking analysis. After this session, you’ll never look at racks and hangers the same way again!dan davitz, magic Rack

In-line Rack & Hook StrippingThis presentation will deal with the influence of rack cleanliness on the consistency of part grounding, transfer efficiency, and film build uniformity. The impact of rack stripping frequency on consistent grounding will be discussed. In addition, the potential benefits of in-line, on-line stripping to improve overall finish quality while providing improved economies will be explored.Jim malloy, Kolene Corp .

STRUCTUREd TRoUblESHooTING: A dISCIPlINEd APPRoACH To FINdING & RESolvING PAINT ISSUES (C71)This program will take the beginning or intermediate finishing technician, operator, lead, or manager, from the recognition that an issue exists all the way through resolution and after the solution analysis. Specific methods for locating the source of an issue, methods for documenting the possible causes and several variables that should be a part of the finishing shop manager’s situational awareness whether they are recorded or not will be presented. Finishers will gain the ability to recognize problems, locate the cause, implement a disciplined response, and track the effectiveness of the actions.Jeff watson, Custom Chemicals of Texas

PRoCESS CoNTRol ANd PREvENTIvE mAINTENANCE FoR ElECTRoCoAT SYSTEmS (C72)Is your system operating at its optimal level? What if it isn’t? This session will explain what optimal level is and will help you to identify control parameters to help get the most from your system. We will walk through the components of an elecrocoat system pointing out the possible preventative actions that can be taken to keep your system operating at its best.Chuck orr, bASF Corp .

FINISHING TRACK

17

10:30 a .m . – 12:30 p .m .

CURING oPTIoNS: bEYoNd CoNvENTIoNAl CURING (C80)The Status of Uv Curing for Industrial ApplicationsThis paper briefly describes the benefits and the limitations of current UV curing technology, dispels some common misunderstandings and explores the use of UV in soft-touch, pigmented and 3-D industrial applications, as well as more traditional uses on wood, paper, glass, metal and plastic parts. Both the evolution of UV curable liquid and powder coatings as well as describe the process and equipment required for a successful UV application will be highlighted.Paul mills, Consultant

The missing link: Real-Time Uv monitoring & measurementThis paper describes the importance of real-time UV cure monitoring by focusing on realistic scenarios that result in common process failures. The paper describes how to implement real-time UV measurement including what to measure, sensor selection, flat-line and 3D designs, data collection and interpretation.Jim Raymont, EIT Instruments

Gas Catalytic Infra-Red Curing: myth vs . RealityThis presentation will explore the situations when gas catalytic works and the benefits attained along with when it is not a good fit and why. It is not a solution for every situation, but when correctly applied, it can significantly reduce operating costs, increase line speed, improve environmental compliance, and is a cost effective alternative that should be considered.Robert Heinzinger, Trimac

mEASUREmENT, TESTING & SAFETY: CRITICAl FINISHING ISSUES (C81)Spray booth SafetyThis session will review the basics of the International Building codes as it refers to the NFPA 33 for spraying of flammable liquids (new for 2007), and the newly revised NFPA 86 on oven design, equipment layout distances, and electrical codes. We will discuss why equipment suppliers build equipment a certain way and what inspectors should be looking for. This session will cover the codes and requirements for spraying of flammable liquids, powder coatings, spray booth design, oven design, and storage of materials.marty Powell, Global Finishing

measurement Technology Advancements for Common and Complex Coating Thickness measurement ApplicationsCommon and complex coating thickness applications require efficient and accurate instrumentation.

Advancements in technology have greatly enhanced the capabilities and techniques available for manufacturers, suppliers and anyone tasked with dry film thickness measurement. Solutions that will help assist coating professionals as well as provide tips for reducing the likelihood of errors resulting from influencing factors will be discussed.Paul lomax, Fischer Technology

measuring System operations & Their Impact on Your bottom lineOperating your system efficiently can greatly impact the costs of running your system. This presentation will review how and why it is important to measure and control things like your oven temperature and how doing so can positively impact your bottom line.John Sudges, midwest Finishing Systems

TRoUblESHooTING YoUR ElECTRoCoAT SYSTEm (C82)Experience this session by taking a walk through the troubleshooting process that begins the minute product enters your plant. We will look at tools used in the troubleshooting process and using on-line trials as a means to reproduce issues as we determine how to eliminate it from your production process.Andrea Gray, PPG Industries

FoRmING & FAbRICATING TRACK

TUESdAY, NovEmbER 28:00 a .m . – 10:00 a .m .

NEw FoRmING & FAbRICATING oF lIGHTwEIGHT mETAlS (F10)Learn recent developments in forming of aluminum, magnesium and titanium as light weight metals. Emphasis will be on these alloys as the industry is interested in saving energy and weight. These alloys perform poorly with the conventional testing and forming methods. Hear how state-of-the-art testing and forming methods can help improve their poor performance.Serhat Kaya, RTI International metals Inc .

10:30 a .m . – 12:30 p .m .

SAFEGUARdING YoUR EQUIPmENT (F21)This presentation will cover the anatomy of a safeguarding project. Learn how to safeguard your fabricating machinery and maintain productivity, reduce injury, and comply with OSHA and ANSI standards. douglas Raff, Paragon Industrial Controls, Inc .


18

TUESdAY, NovEmbER 2 (CoNT’d)

1:30 p .m . – 3:30 p .m .

PUNCH PRESS & ToolING TECHNoloGY (F31)Punch CAd/CAm Software optimizes machine versatilityFocus will be on improvements in CAD/CAM systems for punch machines that allow for tool path optimization and taking advantage of additional processes. Realized efficiencies will also be showcased in the form of case studies.Scott Grindstaff, SigmaTEK Systems llC

Punch Press Tooling InnovationsAttendees will learn ways in which the latest punch press tooling innovations can be used to enhance fabrication productivity and reduce punch press setup times. New technologies, tooling products, tool steels, and coatings are just a few of the topics that will be covered in this session.Glen Shuldes and Scott Tacheny, wilson Tool International

Process Integration: The Key to Profitable Punching in a lean Environment Discover profitable processes and procedures using today’s punching technology. This presentation will address cost reduction through process integration, automatic tool/turret changing, hybrid technology, and parts sorting.Cary Teeple, murata machinery USA Inc .

ESTImATING – mAdE To oRdER mANUFACTURING (F32)Topics for this presentation include; request for quote management, material needs, operation time, and large assembly estimating.david Ferguson, mIE Solutions


PRESS bRAKES (F41)Advances in Press brake TechnologyLearn about new green technology, new control innovations, and how to save set up with technical advances.Casey Schlachter, mitsubishi laser/mC machinery Systems Inc .

Applying modern bending Technology to maximize ProductivityAttendees will discover how to apply current bending technology, including adaptive bending and touch screen programming. Automated press brake features such as

automatic positioning and bed crowning to improve your bending productivity by reducing set-up time, trial-and-error bending, and producing accurate parts from start to finish will be discussed. Paul leTang, lvd Strippit

Reducing Costs in Press brake ProcessingLearn how to reduce costs in press brake processing through many outlets including electrical consumption, ergonomics, reducing scrap, and offline programming. Using the right machine for the right job is also a very effective way to improve efficiency in both.Shane Simpson, TRUmPF Inc .

which Press brake Tooling System Is best For You?As press brakes become more advanced, it is imperative for sheet metal shop owners to equip them with tooling systems that take full advantage of the technology. This presentation will give end users insight on the pros and cons of each tooling style, the trends in tooling development, and provide a better understanding of how to select a tooling system. david bishop, wila USA

GETTING STARTEd wITH RoboTICS (F42)Learn what systems will work best for your organization, the differences in robotic applications and the pros and cons of introducing robots to your operation. Attendees will walk away with an understanding of how to evaluate robotic equipment and suppliers, effectively budget for robot applications, and avoid failure. bob Rochelle, Kawasaki Robotics

10:30 a .m . – 12:30 p .m .

Roll FoRmING bASICS (F52)benefits of Roll FormingToday there are many value-added processes incorporated in the roll form line including: notching, punching, embossing, painting, welding, and sweeping. Learn how roll forming can provide the same section at a lower cost to the customer without the added cost of secondary operations that other metal forming processes require. david Case and brian Rodgers, Roll Forming Corp .

benefits of laser measurement for Roll FormingThe focus of this presentation is on potential benefits and savings of online profile inspection for roll-formed applications. Using laser measurement, such as: gathering quality data faster and more accurately, creating quality reports, data archiving more efficiently, easily completing process capability studies, improving start up processes, and reducing scrap will be discussed.brad Newman, bytewise measurement Systems


19

1:30 p .m . – 3:30 p .m .

Roll FoRmING ToolING/ AdvANCEd (F62) Advanced Roll Forming ToolingProper roll form calibration and the importance of roll form tooling design and build standards will be presented.Steve Ebel, Roll Form Solutions, Inc .

Adding value to Your New or Existing Rollforming lines with In-line Punching and Cut-off SolutionsAttendees to this session will learn about in-line punching: pre & post, stationary & flying (also rotary punching), flying cut-off dies: slug, slugless and combination, and system integration.Paul williams, Hill Engineering-member of the Formtek Group

AUTomATEd JoINING FoR FAbRICAToRS (F63)Intelligent Solutions for weldingThis session will provide an overview of the latest in vision error proofing, robot guidance and automatic work cell setup and maintenance through intelligent vision systems. The presentation will describe the ease of use for the integrated vision as it applies to arc welding robots.michael Sharpe, FANUC Robotics

welding Automation for ProductionThe concept behind small batch fabrication automation and successful implementation of a small batch production automation project will be discussed.Efi lebel, SmartTCP Inc .

optimize Your welding Process by Implementing Robotic welding SystemsThis presentation will look at reasons for implementing robotics. Discover the variety of systems available in the welding field. Learn methods and considerations for implementing robots in simple welding applications.michael Scott, wayne Trail Technologies


CoIl PRoCESSING (F71)The Good, the bad, and the Ugly of FabricationThis presentation will take a look at the advantages and disadvantages of starting with pre-blanked material as compared to coil. The pros and cons of a die in a press, a turret press, laser and coil processor will be explored. Garry Jensen, Formtek

Advances In blankingLearn how the best tolerances can be produced, how to properly measure the results, and the latest technology used to improve efficiency and quality. dean linders, Red bud Industries

2010 Coil Slitting Technology & PracticesNew technology and techniques will be discussed, as well as getting the most out of your existing equipment. Special focus will be on the high strength materials that are becoming more common in today’s market. Ray Kuch, braner USA, Inc .

10:30 a .m . – 12:30 p .m .

NEw ENvIRoNmENTAllY FRIENdlY SURFACE ANd PART ClEANING oPTIoNS (F80)Greening Up the Industrial Parts Cleaning ProcessHazardous air pollutants and volatile organic compounds are very concerning. As a result, formulators continue to seek alternative materials that optimize cleaning performance while having low or minimal negative impact on the environment. Learn how to green up your industrial parts cleaning process.Chuck Sexton and Charlie Pitarys, Kyzen

Cleaning Strategies for lean EnvironmentAttendees will learn the basics of dry ice blast cleaning and how this technology significantly reduces cleaning time and costs. Downtime caused by various factors is eliminated. This process is safer for workers than traditional methods.denis Auger, Cold Jet

Surface Preparation and Green manufacturingBlast cleaning, a mechanical surface preparation technique is not new to the manufacturing sector. This established technique can be harnessed to produce desired results and also be environmentally friendly. When monitored and controlled, it can lead to lower operating costs and increased productivity.Kumar balan, wheelabrator Group


20

GREEN/ENERGY INITIATIvES TRACK

TUESdAY, NovEmbER 2 10:30 a .m . – 12:30 p .m .

NEw A mETAl FAbRICAToR’S JoURNEY INTo ENvIRoNmENTAl mANAGEmENT (F22)This case study will show you which processes affect the environment the most, and hence, offer the most room for improvement. The presenter will share how their company developed and implemented an Environmental Management System and how you can do the same.Sherrian Aimable, Jones metal Products, Inc .

1:30 p .m . – 3:30 p .m .

CoST-CUTTING SCRAP HANdlING ImPRovEmENTS (F33)“Green” Solutions for Coil Handling in Process and Storage AreasThis presentation will discuss how handling of coils in process areas can be made more efficient, while at the same time, reducing the incidence of inner and outer wrap damage through the use of the latest in polymer solutions. It will also present green solutions for storage of coils.michael baach, The Philpott Rubber Company

lean Scrap manufacturingLearn how to maximize scrap revenue without disruption. The focus will be on how pricing works, what equipment works best to eliminate double handling, segregation of materials, and weighing procedures.Jeff Cox and danny Fischer, Shapiro metals


NEw FAbRICATIoN FoR THE SolAR ENERGY INdUSTRY (F43)The U.S. solar energy industry has grown to record levels, and with it increases in component manufacturing and installations for residential and commercial systems. Find out where in the supply chain there are opportunities for metalforming, fabricating, and welding. ASES; Jack Pennuto Jr ., Formtek, Inc .

NEw FAbRICATIoN FoR THE wINd ENERGY INdUSTRY (F53) The wind energy market has an aggressive goal to supply 20% of U.S. energy by 2030. Learn how this translates into opportunities for you. Discussion will focus on:

challenges with raw materials, automation options, production capabilities, and requirements that the industry demands. Jeff Anthony, American wind Energy AssociationSteve bonnay, FACCIN U .S .A ., Inc . Jack Schroeder, ESAb welding Automation

1:30 p .m . – 3:30 p .m .

NEw SUSTAINAbIlITY ToolS FoR mANUFACTURERS (F64)Learn about the resources available to your company to develop, evaluate, support, and/or expand programs in air quality, waste, revitalization projects and water. Pam Swingle, EPA, Region 4


NEw wHAT ColoR IS ComPRESSEd AIR? AUTomATIoN mAKES IT GREEN (F72)Compressed air is one of the most expensive energy sources used in industrial plants. After reviewing practical examples, attendees will appreciate the value of an energy audit which considers both the supply and demand side of their compressed air system. The effectiveness of an automation system is closely tied to the application know-how.Chris wagner and John Clough, CAm Technologies, Inc .

mANAGEmENT TRACK


NEw INTRodUCTIoN To TRUE KAIZEN (F11)The intent of Kaizen is to deliver incremental improvements, yet done correctly, the culture of continual aligned improvements and standardization yields tremendous results in the form of compound safety, quality, delivery, cost and morale improvement. AJ vasquez Jr ., Incito Consulting Group

dRIvING PRodUCTIvITY THRoUGH EmPloYEE ENGAGEmENT (F12)This workshop will focus on the management practices that can drive productivity without increasing your costs. The role that non-financial incentives can have on changing employee behaviors will be covered.mark Ernst, Ernst Enterprises llC

GREEN/ENERGY INITIATIvES TRACK

21

IS YoUR ComPANY lEAvING moNEY oN THE TAblE? R&d TAX CREdIT (F13)Manufacturers are not taking advantage of the R&D Tax Credit which can provide immediate improvement in a company’s cash flow. Hear how other companies have benefited from using the R&D Tax Credit and how you can benefit too.Scott Schmidt, black line Group

10:30 a .m . – 12:30 p .m .

lEAN 101 – PRINCIPlES oF lEAN mANUFACTURING (F23)The difference between traditional “push” vs. lean “pull” systems will be discussed. Discover how lean directly eliminates or reduces operating costs, cycle-time and non-value added activities and learn how to create a team environment that makes better use of employees’ time and brainpower.Anthony manos, Profero, Inc .

NEw CoNTINUoUS ImPRovEmENT (F24)Making your organization excel takes the effort of the entire team. Continuous Improvement (CI) is necessary to meet maximum profits and productivity. Attend this session to learn proven CI techniques to help your company create a program or improve upon your existing one. Ray leathers, Roll Forming Corporation

NEw dEvEloPING THE NEXT GENERATIoN lEAdER (F25)This workshop will cover how to prepare for a succession planning discussion with the next generation leader. Action the owner will need to take to get ready, including taking a strategic look at the business and creating a future oriented CEO job description, will be presented.mark Ernst, Ernst Enterprises llC

NEw AUTomATIoN STRATEGIES To STREAmlINE YoUR Job SHoP oFFICE (F26)Automation - In the office with workflow managementHear how to transform your business by automating your processes. See how to gain visibility and control of your processes both within and outside of manufacturing. Learn about dramatic efficiency, accountability, and compliance improvements that can benefit your business.dave lechleitner, Exact JobboSS

Job Shop Scheduling - myth versus RealityThis presentation will cover the variables needed to schedule a job shop and estimate the time to produce a

part. Identify different operations or work centers and whether they should be set-up in a work cell format or individual work centers by machine type.david Ferguson, mIE Solutions

1:30 p .m . – 3:30 p .m . lEAN 202 – AdvANCEd vAlUE STREAm mAPPING (F34)Learn how to avoid common mistakes in Value Stream Mapping (VSM), extend VSM beyond your operation and use VSM to drill down into more details of your operations.Anthony manos, Profero, Inc .

NEw KAIZEN booT CAmP: HANdS-oN (F35)Working in a simulated “Incito Man” organization, participants perform several roles within a simulated organization, incorporating 7 key principles of a Lean Enterprise including: Systematic Identification and Elimination of Waste, Standardized Work and Training Within Industry principles, Jidoka/Quality at the Source/Source Inspection and Lean Leadership Behaviors. AJ vasquez Jr ., Incito Consulting Group

NEw ISo CERTIFICATIoN: INCREASE PRoFITAbIlITY wHIlE dElIvERING bETTER PRodUCTS ANd SERvICES (F36)Interested in boosting your company’s competitive advantage, lowering operational costs, reducing waste, increasing sales, and heightening employee morale? ISO 9001 is a Quality Management System that can deliver these benefits and more. Attend this presentation to learn about the process to implement the standard and registration. Ways to increase market share after ISO is implemented will be discussed.dario Passadore, dARmIC Consulting, Inc .

NEw STRATEGIC IT PlANNING (F37)Attendees will learn the importance of Strategic IT Planning and its relationship to business strategy. The components of an IT Strategic Plan with a view towards systems, software, and people will be discussed, as well as disaster recovery planning, system security, and their connection to IT systems. Rich Kern, Ernst Enterprises llC

mANAGEmENT TRACK

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lEAN 203 – 5S woRKPlACE oRGANIZA-TIoN ANd STANdARdIZATIoN (F44)Using real-world examples, this session will discuss the fundamentals of 5S’s: sort, set-in-order, shine, standardize and sustain, and how to perform and maintain an effective 5S program at your facility.Anthony manos, Profero, Inc .

ToP 10 SECRETS oF lEAN SUCCESS FoR mANAGERS (F45)Learn the pitfalls and barriers to a successful lean implementation, along with a set of principles to help deal with lean implementation issues and develop a culture of continuous improvement. Participants will discover how to write their own action plan for improvement.david dixon, d&G dixon, Inc .

SEvEN SECRETS oF mANUFACTURER mARKETING (F46)Proven strategies for “getting past the gatekeeper” and reaching decision-makers with your marketing, how to leverage your marketing budget through targeting, and five out-of-the-box marketing techniques for your best prospects will be covered.Jon Goldman, brand launcher

NEw FINANCIAl FoRECASTING & CASH Flow mANAGEmENT (F47)This session will aid you in the fundamental management process of forecasting cash availability based on expected bookings and the company’s own operating parameters. Focus will be on the role of operations and its effect on a company’s cash position. Richard Kallage, KdC & Associates, ltd .

10:30 a .m . – 12:30 p .m .

dEmANd PUll IN THE FAbRICATIoN Job SHoP (F54)The importance of demand pull replenishment for lean value streams, using demand pull in low volume, high variety job shops, and how to achieve lean manufacturing objectives with effective use of demand pull contributions will be presented.david dixon, d&G dixon, Inc .

NEw SEARCH ENGINE oPTImIZATIoN: THE mUST-HAvE FoR EvERY ComPANY wEb SITE (F55)If your Web site can’t be found on the first three pages of Google using keywords important to your industry, you’re likely missing out on business opportunities. In this session, attendees will learn what it takes to get their manufacturing-based Web site to generate leads through improved ranking on Google, Yahoo, and Bing.

Angela Charles and John Inama, Pilot Fish

NEw CoNGRATS YoU SURvIvEd: STRATEGIES FoR RE-EmERGING (F56)This seminar will cover the basics of early stage turnaround and the need for sustainable recovery strategies. It is geared primarily to specialty manufacturers and fabricators. Knowledge of these best practices can mean the difference between company survival and failure in difficult operating environments.Richard Kallage, KdC & Associates, ltd .

1:30 p .m . – 3:30 p .m .

NEw low volUmE, HIGH vARIETY PRodUCTIoN – No PRoblEm FoR lEAN (F65)Be able to describe the basic lean tool kit and know which tools apply in a low volume, high mix environment. Learn how to structure and manage an effective lean implementation effort focused on market driven objectives and apply these principles for a more efficient operation.david dixon, d&G dixon, Inc .

NEw lEAN AbovE THE SHoP FlooR (F66)This presentation will teach you basic lean office tools and enable you to recognize common office wastes and improve the efficiency above the production floor.Richard Kallage, KdC & Associates, ltd .

NEw dEvEloPING, ImPlEmENTING ANd mAINTAINING A SUCCESSFUl SAFETY PRoGRAm (F67)Implementing a proactive, continuously improving safety process can enhance profit and reduce injury rates. Find out how to improve your safety process along with enhancing profit at this session. Kelly langdon, Aeroglide Corp . and brian Roberts, CNA Risk Control

mANAGEmENT TRACK

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ToTAl PRodUCTIvE mAINTENANCE FoR THE FAbRICATIoN Job SHoP (F73)This presentation will demonstrate the use of TPM to flow work that minimizes batching and wait time and reduces downtime. Learn how to engage the entire workforce in the maintenance process with TPM.Rick Smith, Technical Change Associates

NEw How HEAlTHCARE REFoRm ImPACTS FAbRICAToRS (F74)An overview of what is contained in the new Patient Protection and Affordable Care Act (PPACA) will be presented, focusing on what it means to fabricators in 2010. Discussion will include changes to coverage, reporting requirements, and tax provisions that you need to know about. E . byron Spencer, Norman-Spencer Inc .

NEw INCREASING REvENUE THRoUGH CollAboRATIvE EFFoRTS (F75)This presentation will show how collaborative efforts between specific customers and suppliers can increase retention through knowledge, encourage growth and opportunity by increasing skills, decrease company costs, and increase revenues by eliminating waste of materials and time. Jay Hall, Harco metal Products Inc .

10:30 a .m . – 12:30 p .m .

NEw bUIldING SUCCESSFUl woRK TEAmS (F81)In this presentation, learn how to effectively engage every employee and develop different types of teams that will consistently generate superior results. How to virtually eliminate the most common problems (dysfunction, politics and silos) that can derail teams will be discussed.Glenn Jensen, Technical Change Associates

FoUR STEPS To ImPRovING SAlES ANd PRodUCTIvITY IN A RECESSIoN (F82)Attendees will engage in a live brainstorming session to identify 50-100 ways to solve costly business problems. Hear a case study on how a company turned around and is now growing in today’s market.John mautner, Cycle-of-Success Institute (CoSi)

STAmPING TRACK


vAlUE-AddEd STAmPING TECHNoloGIES I (S10)Installation methods to Improve machinery PerfomanceAttendees will learn state-of-the-art machinery installation techniques and explore the relationship between installation methods and their effect on machine performance, productivity and the surrounding environment. Basic machine structural dynamics and vibration theory will be explained using technical illustrations and case studies.Keith leatherwood, vibro/dynamics Corp .

Choosing the Appropriate Servo Transfer Systems: Through the window or Front & back mountedLearn how to identify the best transfer solution for your application and press to increase press capacity and flexibility, creating a productive and profitable multi-purpose press line. The pros and cons of the two most commonly used servo transfer systems will be discussed.doug Knapke, wayne Trail Technologies

oPTImIZING dIE dESIGN (S11)Troubleshooting Problems in the Press ShopFor any given press shop problem, there may be multiple causes and twice as many solutions. This presentation provides practical solutions and a methodical approach for solving many common problems, tips for isolating tooling problems from material problems, and some common mistakes to avoid.Peter Ulintz, Anchor manufacturing Group, Inc .

Stamping Springback: Causes, Correction and CopingDue to the increased use of high-strength steels and budget and quality concerns, coping with springback continues to be a leading issue for stampers and tool and die makers. In this session, learn what springback is and isn’t, review its sources and methods for predicting and measuring springback, and learn how to correct for its effects.Eric Kam, AutoForm Engineering GmbH

STAmPING TRACK

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TUESdAY, NovEmbER 2 (CoNT’d)

10:30 a .m . – 12:30 p .m .

vAlUE-AddEd STAmPING TECHNoloGIES II (S20)Gaining a Competitive Advantage Through In-die Fastener InstallationThis multi-media presentation focuses on the advantages of installing fasteners within the stamping process to eliminate the secondary operation of fastener installation. Includes a description of the components that make up in-die systems, animations of the operation of in-die systems and actual case studies.Roger Patton, Penn Engineering

beyond Forming: Fabrication within the Stamping PressThis session will focus on using servo direct technology to control the press cycle for in-die processes with a case study application of in-die welding for fasteners as an example. It will describe advantages to changing process flow in stamping facilities and consider future opportuni-ties to eliminate downstream equipment and overhead.barry lewalski, Schuler Inc .

STAmPING EFFICIENTlY (S21)Performance-based die Engineering StrategiesLearn how to replace traditional die design methods with Performance-Based Die Engineering Strategies. This approach integrates critical die performance criteria through the application of sound die engineering principles to assure a robust manufacturing process and a tool that is neither under-engineered nor over-designed.Peter Ulintz, Anchor manufacturing Group, Inc .

How Software as a Service (SaaS) Enables more Efficient, Greener manufacturingAttendees will learn business improvement tips and an understanding of how the latest on-demand SaaS-based solutions can help their companies improve quality, productivity and profitability. Presentation includes a case study from a stamping company describing its experience and the benefits of implementing a SaaS solution.david Klotz, Plex Systems

1:30 p .m . – 3:30 p .m . ComPETITIvE STRATEGIES (S30)beyond Stamping — Take Your manufacturing to a New HighIdeas will be presented with real product, tooling and process design solutions for contract manufacturing challenges that result in cost and quality improvements for the manufacturer and its customers. Focus will be on value-added stamping, forming and automation techniques.michael Nordmeyer, Novo design Group llC

lean Cultural Change - Teams, Technology & ToolsA case study of this automotive stamping company’s transition to a team-based production environment. Spotlights specialized IT software, standardized process activities and application of lean techniques on the shop floor and the use of state grant funds to develop interactive training systems to accelerate change. Steven delmoro, Gerstenslager Company


ToolING TECHNoloGIES I (S40)Cemented Carbides with Enhanced Functional Properties for Tooling Used in Stamping ApplicationsLearn the benefits of recently developed cemented carbide grades for stamping and metalforming tooling applications that resist the contact stresses and severe adhesive and abrasive wear common in stamping operations. Hear how these grades enhance functional performance of carbide tools in stamping operations.leonid Frayman, General Carbide Corp .

Hole Punching TechnologyThis program will define how to choose the proper clearances for the many different steels being punched. It will identify the various punch and die materials and surface treatments available to improve productivity and illustrate punch and die failures and troubleshooting techniques to counteract them.Jim Angelo, dayton Progress Corp .

SENSoRS FoR ERRoR-PRooF mETAl FoRmING I (S41)Understanding Sensor Applications for Error-Proof metal Forming & AssemblyAttendees will learn how to correctly select, apply and utilize electronic sensors for minimizing die repair, scrap and quality issues and for the simplification of dies and tooling. The goal: prevent die crashes, employ mistake-proof fabrication and assembly operations, and accurately measure part quality in real time.George Keremedjiev, Tecknow Education Services, Inc . and Ken lambie, lambie Innovation, Inc .

Proper Selection of digital & Analog Sensors for In-die ApplicationsIn-die inspection not only complements lean manufacturing but assists with efficient, profitable small-batch production. Information presented will allow attendees to know when to use digital sensors for simple part detection versus analog sensors for in-die/in-process part quality measurements.brian C . Tarbox, Turck, Inc .

STAmPING TRACK

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10:30 a .m . – 12:30 p .m .

ToolING TECHNoloGIES II (S50)Tooling Improvements when blanking & Forming AHSSHear recommendations on tool making, including tool steel selection through failure analysis, sheet hardness levels, surface finish and treatments, die clearance and coatings. Case studies will show how you can improve productivity and reliability with the proper tool steel, coating, surface conditions and operating parameters.Patricia miller, bohler Uddeholm

“Cracking, Splitting and Twisting” — Key Principles for Forming AHSSThis session will highlight the major factors that contribute to splitting, cracking and twisting problems associated with forming advanced high strength steel. Learn key principles to identify and address these problems, allowing for trouble-free manufacturing.Art Hedrick, dieology

SENSoRS FoR ERRoR-PRooF mETAl FoRmING II (S51) Automatic In-die Part Quality monitoring & Tool AdjustmentsAttendees will learn how modern controls make it possible to accurately and automatically perform die protection and in-die part quality measurements and adjustments. These and other tools will be described to help stampers hold critical dimensional tolerances.James barrett, III, link Systems, Inc .

A business Case Study for the Uses & Paybacks of Sensors in metalforming & AssemblyLearn about the payback of a sensor program to the company’s bottom line, competitiveness and to its growth. Attendees will come away understanding that investing in advanced mistake-proofing support technologies will help assure survival in these tough economic times.Jeff A . Aznavorian and Ryan Clark, Clips & Clamps Industries

1:30 p .m . – 3:30 p .m .

oPTImIZING STAmPING FlUIdS (S60)Cleaning Stamped PartsThis presentation will discuss cleaning methods for stamped parts and provide the knowledge to work with suppliers and customers on cleaning requirements. It will illustrate cost savings realized by evaluating the entire stamping process including lubrication, cleaning, rust protection and painting.Joe Hough, Tower oil & Technology Co .

decreasing die lubrication Usage while Increasing ProductivityThis session will review different techniques for applying lubrication where and when it is needed in order to

maximize production and minimize usage. Methods for containing, collecting and recycling lubricants will be reviewed, as well as actual ROIs realized by companies that have implemented these procedures.Patrick ontrop, Pax Products


CoST-EFFECTIvE ENvIRoNmENTAl STRATEGIES (S70)Greening metalforming operations — big Improvements with Small ChangesLearn how lean and green practices can be used to as-sess the impact of lubricants on metalforming operations from initial application to welding, cleaning and painting. A case study from a chassis stamping plant will demon-strate how to achieve significant savings by identifying and eliminating waste and non-value-added activities.w . Jeff Jeffery, IRmCo

Green Fluid Technology for metal StampingLearn how to select your lubricants and evaluate their performance to turn your stamping operations lean and green. Green lubricants will be defined and their pros and cons compared to standard chemistries will be discussed. Case studies will be presented to demonstrate cost-saving techniques and evaluations.Steve lowery, Tower oil & Technology Co .

FoRmING SImUlATIoN (S71)Simplified draw die SimulationThis presentation will address the need for a simplified simulation solution for draw die simulation and advanced simulation technology. Learn how to increase cycle times, lower software costs, improved die design quality and lower user qualification thresholds.Jeanne He, Engineering Technology Associates, Inc .

Introduction to Formability AnalysisIn this session you will be introduced to the essential metalforming analysis techniques of circle grid, finite element and stochastic analysis as it is applied to sheet metal stamped parts. Learn to read and interpret forming limit diagrams and discover methods to bring formability measurement to the production environment. Eric Kam, AutoForm Engineering GmbH

SEllING To THE GovERNmENT (S80)This presentation will cover all of the fundamentals associated with registering for, identifying and bidding on government contracts. Attendees will become acquainted with the availability of services near their facilities and across the country that provide assistance with the government contracting process.Chuck Schadl, Georgia Tech Procurement Assistance Center

STAmPING TRACK

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TodAY’S ToolING dESIGNS FoR TUbE mIll SET-UP & mAINTENANCE PRoGRAmS (F14)Attendees will learn proper integrity checks of mill components, alignment of the entire mill line, tooling design to fit various mill configurations and product lines, and proper set-up of the tube mill in order to save time, energy, scrap, and down time.Robert Sladky and bret molnar, Roll-Kraft

10:30 a .m . – 12:30 p .m .

NEw mATERIAlS/mETAllURGY (F27)Tube mill Coolant and Increasing ProductivityThis session will provide the knowledge base for selecting the best tube mill coolant for a variety of applications. Review of the entire tube producing process relating to the compatibility of lubricants, and the proper monitoring techniques to be used for extended life. Proper storage and how to achieve long-term rust protection in a number of environments will also be addressed.david Kinnard, Tower oil & Technology Company

metallurgy Fundamentals for Pipe and TubeUnderstand tube and pipe steel properties and the test methods used to measure them. Steel designations and chemistries used for typical pipe and tubes, as well as typical flat rolled defects, will be discussed. The micro-structure of steel will be examined from the slab, through hot rolling, cold rolling and annealing. Hot band, pickled and oiled, cold rolled and galvanized steel tube and pipe products will also be covered. lynn ondrovic, Nucor Steel Indiana

1:30 p .m . – 3:30 p .m .

NEw TUbE & PIPE INSPECTIoN (F38)Introduction to EmAT Ultrasonic Inspection for Tube and Pipe ProductsThis presentation will introduce the new capabilities of EMAT technology, which covers the entire tube and pipe manufacturing process, where compelling benefits can be realized on seamless, extruded, ERW and drawn over mandrel lines from billet or skelp (raw material) to finished product.Jeffrey monks, Innerspec Technologies, Inc .

monitoring Faults in welded TubingAttendees will learn common weld deficiencies in laser welding, new developments in laser-based post weld inspection, as well as the impact of automated inspection.Cameron Serles, Xiris Automation Inc .

wEdNESdAY, NovEmbER 3 8:00 a .m . – 10:00 a .m .

TUbE & PIPE FAbRICATIoN bASICS (F48)Tube & Pipe Fabrication and bendingThis session will provide the knowledge base to work with suppliers and customers on tube fabrication and bending. Gain an understanding of the variables when working with tube and pipe for process control, as well as improvements and cost saving techniques in bending.Steve lowery, Tower oil & Technology Company

Fabrication basicsThis session will cover the basics of tube and profile bending and provide an overview of the following tube bending processes (ram style, ring roll, compression, rotary draw, empty, and mandrel).danie Jacobs, Fabcut llC

Tubular Component AutomationLearn how to apply automation to enhance productivity within a tube fabrication cell and how including ‘added value processing’ in your tube bending system can increase profitability.mike bollheimer, wayne Trail Technologies, Inc .

10:30 a .m . – 12:30 p .m .

NEw lASERS FoR TUbE & PIPE FAbRICATING wITH TECH ToUR (F57)Fiber laser – Taking Automated laser Tube Cutting to the Next levelLearn how the fiber laser cleanly cuts difficult materials such as copper, brass and aluminum. Plus, find out how the fiber laser eliminates 98% of the routine laser maintenance procedures and reduces energy consumption. Jeff Arendas, blm Group USA Corp .

Using laser Technology to open New doors The new range of laser applications that can diversify the work your shop does will be discussed. Learn how you can reduce the cost to manufacture parts and improve both part quality and consistency.Keith leuthold, mazak optonics Corp .

TUbE & PIPE TRACK

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wEldING TRACK

8:50 a .m . – 9:00 a .m . welcome RemarksRobert Irving, Chairman

9:00 a .m . – 9:35 a .m . New Consumable developments for The manufacture of wind TowersAs the number of wind tower manufacturers in the U.S. continues to rise, fabricators are looking for ways to increase productivity to remain competitive. New welding procedures are being adopted to reduce the number of passes and time required to fill the welded joint. Welding consumables play a crucial role in maintaining the same mechanical properties with these new methods. New consumables developed specifically for the wind tower industry provide impact toughness of 60 – 100 ft - lbs at -40°F when welded with these new methods.deanna murlin, The lincoln Electric Co .

9:35 a .m . – 10:10 a .m . Filler metals for the New Creep Strength Enhanced Ferritic SteelsBy increasing the operating temperatures and pressures of fossil fuel power generation plants the efficiency of the plant can be improved. In order to realize the increased operating parameters, new steels had to be developed with improved elevated temperature properties. These are the so-called Creep Strength Enhanced Ferritic (CSEF) steels. The common names for these steels include P91, P92, T/P23, and T/P24. Welding, as an integral part of the fabrication and construction process, must also be considered. Matching filler metals to the CSEF steels have been developed that exhibit sufficient properties to ensure safe and reliable operation of these plants under the more demanding operating conditions. The design

considerations necessary in the development of these consumables, as well as the achieved properties, will be discussed. Various applications for these materials will also be highlighted.Russel Fuchs, bohler welding Group USA, Inc .

10:25 a .m . – 11:00 a .m .what’s Changing in the FCAw world?This brief presentation will look at a few of the changes occurring with FCAW electrodes, namely, more welder friendly, how’d they do that? Why’d they do that? Lower diffusible hydrogen levels, and the overall evolution of the FCAW process.Jerry mathison, ESAb

11:00 a .m . – 11:35 a .m .EPRI P87, A New Filler material for dissimilar metal weldsDissimilar metal welds between ferritic and austenitic materials at elevated temperatures have concerned boiler manufacturers/operators because of the proven potential for premature failure. The industry has desired an improved filler metal that would minimize or eliminate DMW failures while retaining suitable creep strength for joining higher strength materials. After years of research, EPRI concluded the development and initial commercialization of a nickel-based, shielded metal arc welding electrode, EPRI P87. This work describes both the mechanical behavior and weldability of EPRI P87 for ap-plication in gas tungsten arc, gas metal arc and shielded metal arc welding processes. Mechanical evaluation of EPRI P87 included creep testing, elevated temperature tensile testing, and PQR evaluations of several tube-tube combinations. Weldability evaluation of EPRI P87 included varestraint testing, microstructure evaluation, circular patch, and edge build-up-plates. This paper

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A low hydrogen weld deposit is obviously the result of proper use of low hydrogen filler metals. Much has been done and is still being done in the development of low hydrogen manual arc electrodes. It has become imperative that the relatively new grade 91 steel be welded by low hydrogen filler metals, and much is under way in the development of new chemistries for these electrodes. Many of the gas metal arc welding technologies also produce low hydrogen weld deposits. So does submerged arc welding. When not in use, industry still has to learn to store these electrodes in rod ovens. That practice is not always observed in fabricating plants throughout America. The main thrust here is in ASME Code work, shipbuilding, offhighway equipment, the chemical industry, and the power plants. The introduction of duplex stainless steels and the higher strength versions of same require new filler metals which are the answers to the needs of many plants that deal with corrosion-resistant materials. In many instances, the roles of heat treatment and shielding gases will also be discussed.

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wEldING TRACK

supports the acceptability of EPRI P87 for its intended use in high-temperature power generation applications. This alloy should also offer solutions for other industries, depending on operating conditions.Roger Swain, Euroweld, ltd .

1:35 p .m . – 2:10 p .m . metal Core - A Process with Potential for Productivity ImprovementOrganizations are increasingly recognizing the advan-tages of the metal core process. These advantages cannot be recognized without a thorough examination of the fabrication process. A comprehensive look at the pre-and post-weld operations must be undertaken. An examina-tion including only the welding cell will not reveal the full benefit of metal core. This discussion will examine several critical fabrication issues that can be mitigated, or eliminated, using the metal core process. Additionally, it will address potential productivity enhancements linked to adoption of the process. Finally, an examination of the latest tools to capture productivity information inside the welding cell will be discussed.doug Krebs, Hobart brothers Co ., an ITw Co .

2:10 p .m . – 2:45 p .m . welding the lean duplex ldX 2101 Stainless SteelPresentation will focus on the use of filler materials for welding LDX 2101, including GMAW, GTAW, SAW, and FCAW. Highlights include “How to Weld LDX 2101”, weld-ing procedure do’s and don’ts, comparison to using other filler materials, and status of AWS classification for LDX 2101.Joe Zowadny, Avesta welding llC

3:00 p .m . – 3:35 p .m . Hardfacing Applications for wear and Corrosion ResistanceHardfacing technology has progressed significantly in the past twenty years from the days where the primary applications were in the mining and construction areas. With the rapid advancements in cored wire manufactur-ing technology, composite alloy systems are being created that can combat wear and corrosion situations in a multitude of applications. Some of these include slurry transportation in the oil sands, steel mill rolling compo-nents, and severe erosive-corrosive conditions in oil and refinery process equipment. The presentation will cover ferrous and non-ferrous consumables developed for many of these applications, as well as some novel consumable concepts such as “crack-free” wires for severe wear/impact applications.Ravi menon, Stoody, A Thermadyne Co .

3:35 p .m . – 4:10 p .m . New Applications for Shielding GasesKevin lyttle, Praxair, Inc .Carbon steel welding operations at a single manufactur-ing site can be both simplified and optimized by identifying the best shielding gas composition to be used with varying filler metals. Minor additions of certain gases can also enhance weld quality and improve welding productivity when joining specialty stainless or aluminum alloys. An understanding of how recent developments in shielding gases can impact welding operations will increase a fabricator’s ability to reduce welding costs.

wEldING TRACK

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wEldING TRACK

9:00 a .m . – 9:05 a .m . opening RemarksRobert Irving, Chairman

9:05 a .m . – 9:40 a .m . A New Guide for old StructuresAWS D1.1 Structural Welding Code-Steel is a world-recognized code governing the design, fabrication, erection and inspection of welded steel structures. Typically, the structures to which D1.1 is applied are new. When existing structures are repaired or strengthened, Clause 8 of D1.1 applies. However, this clause consists of a mere two pages, and provides only very general directions. The engineer is obligated by clause 8.1 to “...prepare a comprehensive plan for the work. Such plans shall include, but are not limited to design, workmanship, inspection and documentation.” AWS D1.1, however, provides only minimal assistance to the engineer who was responsible for such plans. With the intro-duction of AWS D1.7 Guide for Repairing and Strengthening Existing Structures, both the engineer and the contractor responsible for such projects have specific guidance on weld repairs, weld strengthening, weldability of obsolete steels as well as alternate acceptance criteria. NDT methods used for evaluating existing structures are discussed. Detailed guidance is provided on flame straightening. This presenta-tion will overview the new D1.7 Guide and show how it can be applied to projects involving repair and strengthening of old structures.duane miller, The lincoln Electric Co .

9:40 a .m . – 10:15 a .m . weld Repairs in the Nuclear IndustryPCI, a subsidiary of Westinghouse Electric Company Welding & Machining (WEC W&M) group is an OEM of machining and specialized welding equipment used for special repair applications primarily in the nuclear industry. PCI also provides field welding services focused on being able to respond on the shortest possible notice to emergent welding problems. Our presentation will focus on some of the welding challenges associated with nickel filler materials and the installation of Structural Weld Overlays (SWOL). A SWOL is a

repair and mitigation technique for primary water stress cor-rosion cracking (PWSCC) of susceptible dissimilar metal Alloy 82/182 welds. The full SWOL deposited on the outside diam-eter of the pipe, component, or associated weld is designed such that it is capable of supporting the system design loads, without consideration for the piping, component or as-sociated weld below the overlay acting as if the pipe were not there. Our presentation will also include overlays deposited on Reactor Vessel Head Penetrations (RVHP). The embed-ded flaw repair process provides a non-structural barrier to the J-Weld area of the RVHP to stop the corrosion process also associated with PWSCC. Alloy 52M is applied over the Alloy 82/182 weld using remotely operated machine GTAW specifically developed for the application. The presentation will also include a summary of some of the largest repairs performed in the nuclear industry where the entire steam generator is removed and replaced in record times. During a steam generator replacement project the heavy wall reactor coolant pipes are severed, the several hundred ton generator is removed and a new steam generator is set in place and welded. Welding of the three to four inch thick piping utilizes the narrow groove machine GTAW welding process with weld-ing operators brought in from all of the country. Other similar types of repairs and the use of the narrow groove welding process will also be discussed during this presentation.david barton, wEC welding and machining llC

10:30 a .m . – 11:05 a .m . The Accreditation Process for obtaining an “R” CertificateThis presentation will outline the accreditation process for those organizations applying for an “R” Certificate of Authorization from the National Board of Boiler and Pressure Vessel Inspectors. Included will be how repair organizations are accredited, the prerequisites for issuing a Certificate of Authorization, procedures for obtaining or renewing a Certificate of Authorization, the Quality System that each certificate holder must have and maintain and the requirements for a written quality system manual.Jim worman, The National board of boiler and Pressure vessel Inspectors

CoNFERENCES

wEld REPAIR ANd THE STRENGTHENING oF wEldEd STRUCTURES Wednesday, November 3 • 9:00 a.m. – 4:40 p.m. Member: $345, Nonmember: $480 • Registration Code: W22Chairman: Robert Irving, Co-Chair: Ralph Nugent

From the standpoint of knowledge, one of the most important aspects in welding is the repair of faulty welds or inthe prevention of failures from occurring in the first place. This will be one of the most important conferences at FABTECH.

Appropriately, Duane K. Miller of Lincoln Electric will be the kepynoter and he will discuss the AWS D1.7 code. Other speakers will include Bob Ferrel of the National Board of Boiler and PRessure Vessel Inspectors, who will describe what is needed to obtain an “R” certificate; David J. Barton of PCI/WEC will comment on weld repairs inthe nuclear industry; and Brent M. Williams of Miller Electric will discuss the use of TIG inverter technology for aircraft engine repair work.

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11:05 a .m . – 11:40 a .m .Repair of Transmission Pipelines Using welded Full-Encirclement Steel SleevesExternal corrosion is a major concern for operators of high-pressure transmission pipelines. Corrosion is second only to mechanical damage as the primary cause of natural gas pipeline failures in the U.S. To prevent an area of corrosion damage from causing a pipeline to rupture, the area contain-ing the damage must be reinforced to prevent the pipeline from bulging. While the use of nonmetallic composite materials to repair corrosion damage has increased in recent years, the most predominant method of reinforcing corrosion damage in cross-country pipelines is to install a welded full-encirclement steel sleeve. The basic principles of pipeline repair using steel sleeves, along with some advantages over the use of composite materials, will be presented.william bruce, dNv Columbus, Inc .

1:40 p .m . – 2:15 p .m . Repair of Critical Rotating Equipment Utilizing Computer Assisted TIG weldingRotating equipment utilized by chemical plants and refineries are critical components with demanding material requirements. Repairs to these materials require precision welding techniques with closely controlled weld parameters to produce a repair that is fit for the service and operating conditions of the component. The final properties of a repair must meet the original equipment design criteria. Computer-Assisted Tungsten Inert Gas (CA-TIG) welding provides the control of the weld deposition sequence and minimizes the potential for production of weld flaws. The process produces repeatable weld deposit properties that are required for repair of rotating equipment. The discussion will cover general information on the CA-TIG process and controls with examples of applications on actual repair situations.Ralph Nugent, dresser-Rand

2:15 p .m . – 2:40 p .m . Underwater weld RepairPrior to transiting the Panama Canal, grounding caused con-siderable damage to a fully loaded bulk freighter, requiring immediate repair to the ruptures and tears to the bow section of the vessel. A unique repair procedure was developed and subsequently accepted by all certifying bodies and performed without delay. This presentation describes the underwater weld repair performed on the vessel while anchored in a lightly sheltered outer anchorage on the Atlantic side of the Panama Canal.Uwe Aschemeier, H .C . Nutting, a Terracon Co .

2:55 p .m . – 3:30 p .m . Predicting and Controlling distortion and Residual Stress for Crack Repairs in Trunions Used on mining EquipmentThis speech will go into detail with real world examples on how to identify cracking in the trunions using several meth-

ods, including bearing temperatures, oil contaminents, etc., then how NDT is used to map out the extent and locations of the cracks, and how the welding procedure is developed for the specific case to predict and control distortion and residual stresses during the repair to provide the best repair without reducing the life of the trunion. Measures will also be discussed on what preventative maintenance is recom-mended to prevent catastrophic failure.Alma olsen, ARo Testing

3:30 p .m . – 4:05 p .m . Controlled deposition Techniques for weld RepairDuring weld repair of pressure vessels and other welded structures, application of the normally required PWHT may sometimes be very difficult or impossible to carry out. Use of standard repair procedures may result in hard and brittle welded joints with high susceptibility to cracking during welding or during service. A number of controlled deposition techniques are available for weld repair which can achieve different degrees of microstructural control and softening of the HAZ. One of the ultimate goals in the application of such techniques is to eliminate the PWHT without affecting structural integrity. However, the selection of the appropriate controlled deposition technique depends on the reason for the need for PWHT.Jose Ramirez, Edison welding Institute

4:05 p .m . – 4:40 p .m . Inverter Technology Improves Aircraft Engine and Component RepairAdvances in TIG power source technology provide new dimensions of arc control that offer significant benefit for the welding repair of aircraft engines and components. Weld quality and integrity are extremely critical and commonly repaired materials in the industry are anything but ordinary - often presenting welding challenges relating to alloy content and/or service conditions. The precision and control of the GTAW or TIG process are often utilized to produce the required high-quality welds. Inverter power source technology provides advanced controls that enhance arc control for improved weldability. These advanced controls and capabilities will be discussed as they pertain to specific alloy and component ex-amples, providing an overview of benefits in key applications.brent williams, miller Electric manufacturing Co ., an ITw Co .

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THERmAl SPRAY bASICSTuesday, November 2 • 1:00 p.m. – 5:00 p.m. FREE • Registration Code: W38Presented by The International Thermal Spray Association

This basic introduction to thermal spray benefits will cover four major areas: processes, equipment, applications, and industry usage.

THERmAl SPRAY TECHNoloGY: HIGH-PERFoRmANCE SURFACESWednesday, November 3 • 9:00 a.m. – 4:30 p.m. Member: $345, Nonmember: $480 • Registration Code: W23

The American Welding Society and The International Thermal Spray Association are organizing the Second Thermal Spray and Coatings Conference, to be held in conjunction with FABTECH 2010. This one-day event is intended to introduce the process and its uses to new potential users with morning and afternoon sessions focusing on actual applications and new developments in thermal spray technology. For more details, see the AWS conference web page at www.aws.org/conferences.

In addition, on Tuesday, November 2, 1:00 p.m. to 5:00 p.m., a free half-day tutorial on thermal spray fundamentals is scheduled.

• Processes covered will include molten metal flame spraying, powder flame spraying, wire flame spraying, ceramic rod flame spraying, detonation flame spraying, high velocity oxy/fuel spraying (HVOF), cold spraying, plasma spraying, electric arc spraying, and RF plasma spraying.

• Equipment will be on display. Several spray guns will be available for attendees to handle and discuss throughout the class. Other larger items such as

complex systems and spray booths will be illustrated and discussed.

• Application examples will be presented for a variety of requirements from several different industries.

• Industry usage charts will be reviewed listing several processes and coating applications used by various industries.

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9:00 a .m . – 9:05 a .m . welcome RemarksRobert Irving, Chairman

9:05 a .m . – 9:40 a .m . welding Tube and Pipe with deep TIG, Narrow Groove Tandem GmAw-P, and Hybrid laser Arc weldingArc welding processes continue to develop along with other welding and joining processes. For tube and pipe welding, applications range from thin-walled titanium tubing to thick walled low alloy steels for nuclear, offshore, pressure vessel, and aerospace applications. This presentation will cover innovative developments and solutions using EWI Deep TIG powder and wire, narrow groove Tandem GMAW-P (NG TGMAW-P), and hybrid laser arc welding (HLAW) processes.Ian Harris, Edison welding Institute

9:40 a .m . – 10:15 a .m . The Growing demand for Power Piping welding, a Canadian Case StudyUntil recently, the demand for new power plant construction in Canada has been relatively low. Power imports from the United States have been able to meet peak demands leaving new construction plans on hold. With the de-commissioning of coal fired plants in Ontario, several new combined cycle gas turbine power plants are under construction. One such plant is Sithe Global’s Goreway station located minutes north of the Toronto Airport. This is the first major power plant to be built in 25 years in Ontario. This paper reports on the chal-lenges faced in welding the high energy power piping for the Heat Recovery Steam Generator (HRSG) and the training of local personnel, provides a perspective for future projects.Robert Pistor, liburdi Automation Inc .

10:30 a .m . – 11:05 a .m . Automating Pipe and Tube Cutting and Profiling Processes: benefits and ConsiderationsConventional thought leads many manufacturers to the con-clusion that investing in automated machinery is only justi-fied in high sequences that can be repeated over hundreds

and thousands of parts. To counter this notion, current and emerging technologies and developments will be presented to illustrate the benefits of automating pipe/tube cutting in all environments, including low volume / high mix operations. Additionally, several key factors will be discussed that play an important role in designing and selecting the optimal automation solution. These considerations include: material handling, software, programming, CAD/CAM functionality and work cell layout.Jeff bennett, vernon Tool Co ., a lincoln Electric Co .

11:05 a .m . – 11:40 a .m . Using orbital GmAw/FCAw in a Fab ShopOrbital welding can increase productivity in a fabrication shop, even in situations where the pipe is being rotated. Several case studies will be discussed. With the recent introduction of a new model, the root pass can also be done by machine. Productivity increases by eliminating the fatigue factor of the welder, which is significant, even when welding in the 1G position. Orbital welding also provides a better work environment for the employee: lessening exposure to fumes, and eliminating the hand held torch, and potential for repetitive motion injuries.John Emmerson, magnatech llC

1:40 p .m . – 2:15 p .m .Automatic Pipeline weldingFounded in 1933, CRC-Evans Pipeline International supplies the pipeline construction industry with the infrastructure and resources to support pipeline contractors worldwide. Since the first mechanized welding process was introduced in 1969, CRC-Evans Automatic Welding systems have been designed, tested, used and continuously upgraded for more than 40 years. The focus of this presentation will be general pipeline construction, the history of automatic welding sys-tems, and the advantages of automatic welding technology from its first introduction to present.Eric Carlson, CRC-Evans Automatic welding

CoNFERENCES

THE wEldING ANd CUTTING oF PIPE ANd TUbING Thursday, November 4 • 9:00 a.m. – 4:05 p.m. Member: $345, Nonmember: $480 • Registration Code: W24

Highlighting the conference on pipe and tubing will be Ian D. Harris from Edison Welding Institute who will discuss three processes - DeepTIG, narrow groove tandem GMAW-P, and hybrid laser welding. Robert J. Pistor from Liburdi Automation will discuss the role of orbital welding in the new combined-cycle gas turbine power plants in Canada, and Eric Carlson of CRC-Evans will talk about the past and present in automatic pipeline welding.

From the standpoint of cutting, Jeff Bennett of Vernon Tool will discuss the benefits and considerations via automating pipe and tube cutting and profiling processes. Joe Sorvaag of ESAB will also be on hand with a comparison of thermal cutting options.

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2:15 p .m . – 2:40 p .m . Friction welding of Pipe and TubingThere are several popular Friction Welding techniques for pipe and tubing applications. The most popular of these is rotary friction welding, but there is increasing interest in friction stir welding. Many of these applications will be discussed to show how friction welding has proven to be a high quality and cost effective means of joining.daniel Adams, manufacturing Technology, Inc .

2:55 p .m . – 3:30 p .m . A Comparison of Thermal Cutting optionsThe objective of this discussion is to provide a comparative exploration of simple to complex plasma and oxyfuel systems in order to rationalize the relative benefit and returns of each process. Included in the discussion will be the comparative cost and output results benefit of single gas air plasma, shielded gas plasma, water injection plasma, and oxyfuel technology, as well as levels of automation integration avail-able for each process. The output results benefit comparison will include the following cutting attributes: Applicability

or advantage of the cutting process for different material types (carbon, stainless steel and aluminum). Resultant edge quality for welding. The capability for each process to produce compound bevel edges for weld preparation. The achievable accuracy for the finished cut from each process.Joe Sorvaag, ESAb Cutting Systems

3:30 p .m . – 4:05 p .m . Explosion welding for dissimilar metal Pipe TransitionsExplosion welding (EXW) is used in many industries to join similar and dissimilar metals. One use of explosion welded materials is to create transitions between materials in criti-cal tube and piping applications. Combinations of material include aluminum to stainless steel and copper nickel to aluminum. This presentation will discuss how explosion welded plates are prepared and subsequently turned into transition joints for piping. A few example applications of these transition joints will also be covered.

michael blakely, dynamic materials Corp .

CoNFERENCES

THE wEldING ANd CUTTING oF PIPE ANd TUbING (CoNT’d)

wEldING TRACK

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3-dAY PRoFESSIoNAl PRoGRAm Member: $225, Nonmember: $360 • Registration Code: W35

3-dAY STUdENT PRoFESSIoNAl PRoGRAmMember: $75, Nonmember: $90 • Registration Code: W36

1-dAY PRoFESSIoNAl PRoGRAm Member: $150, Nonmember: $225 • Registration Code: Tuesday (w32), wednesday (w33), Thursday (w34)

Tuesday, November 28:00 a .m . – 5:30 p .m .

SESSIoN 1: International Trends in welding ResearchA. 8:00 a.m. Trends in Welding Research & Development

in South Africa Madaleine du Toit, University of Pretoria

B. 8:45 a.m. Trends in Welding Research & Development in Australia

John Norrish, University of Wollogong

SESSIoN 2: Friction Stir weldingA. 2:00 p.m. Friction Stir Welding of Small Radius, Thin

Walled, Hemispheres and Pipes David Lammlein, W.R. Longhurst, D.R. DeLapp, A.M. Strauss

and G.E. Cook, Vanderbilt University

B. 2:30 p.m. 3D Transient Modeling of Heat and Material Flow in AZ31B Magnesium

Zhenzhen Yu and Hahn Choo, University of Tennessee, Wei Zhang and Zhili Feng, Oak Ridge National Laboratory

C. 3:00 p.m. Tool Wear in Friction Stir Welding of Compos-ite Materials

Tracie J. Prater, Alvin M. Strauss, George E. Cook, Chase D. Cox and Brian T. Gibson, Vanderbilt University

D. 3:30 p.m. Effects of Rotation and Traverse Speeds on Lap Joints of Friction Stir Welded Mg AZ31B H24

Chase D. Cox, David Lammlein, George E. Cook and Alvin M. Strauss, Vanderbilt University

E. 4:00 p.m. A Novel Approach to Transient Liquid Phase Bonding Using Friction Stir Processing

Scott Gordon, Tariq AlGhamdi, Collin Trickel and Stephen Liu, Colorado School of Mines

F. 4:00 p.m. Evaluation of FSW Process and Properties for Aerospace

Dwight Burford, Gimenez Britos, E. Boldsaikhan and J. Brown, Wichita State University

SESSIoN 3: weldability IssuesA. 2:00 p.m.Weld Metal HAC in HSLA Structural Steels Eduardo Asta, ESAB-CONARCO and Monica Zalazar,

Universidad Nacional del Comahue

B. 2:30 p.m. Analysis of Hot Cracking in Alloy 718/Alloy B2 Laser Welds

Gerald A. Knorovsky and Danny O. MacCallum, Sandia National Laboratories

C. 3:00 p.m. Weldability of HSLA-115 Steel for Critical Naval Ship Structures

Paul J. Konkol and Kevin M. Stefanick, Concurrent Technologies Corporation and Gregory S. Pike, Northrop Grumman Shipbuilding

D. 3:30 p.m. Lessons from 25 years of Welding of Irradiated Materials

Suiqiong Li, Zhongwu Zhang and Bryan A. Chin, Auburn University and M.L. Grossbeck, Oak Ridge National Laboratory

E. 4:00 p.m. Microstructure Heterogeneity in Steel Welds Hye Yun Song and S.S. Babu, The Ohio State University, O.

Barabash, ORNL, K. Graff, EWI, and G.M. Evans, Consultant

F. 4:30 p.m. Preventing Dissimilar Metal Weld Failures Gregory J. Brentrup, John DuPont, Brett Leister, Brett Snowden

and Joachim Grenestedt, Lehigh University

G. 5:00 p.m. Laser Cross-Wire Welding of Pt-10%Ir and 316-LVM Stainless Steel

Yongde Huang and Norman Zhou, University of Waterloo, Guisheng Zou, Tsinghua University and Jicai Feng, Harbin Institute of Technology

PRoFESSIoNAl PRoGRAm Pick and choose between concurrent sessions for the latest in welding research and commercial developments. Pay by the day or attend the entire three-day program, with special discounts for students and members of AWS, FMA, SME, CCAI, PMA, or NAM.

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wednesday, November 38:00 a .m . – 5:30 p .m .

SESSIoN 4: laser & Hybrid ProcessesA. 8:00 a.m. Characterization of Transmissive and

Reflective Optics in High Power Lasers Shawn Kelly, Jared Blecher, Todd Palmer and Rich

Martukanitz, Applied Research Laboratory, Penn State University

B. 8:30 a.m. Laser Enhanced GMAW: Process and Fundamentals

Yi Huang and YuMing Zhang, University of Kentucky

C. 9:00 a.m. Out-of-Position Wire-Based Laser Cladding for Field Repair

Edward W. (Ted) Reutzel, Richard P. Martukanitz, Andrew D. Nissly and Stephen W. Brown , Applied Research Laboratory, Penn State University

D. 9:30 a.m. Role of Heat Source Separation Distance and Arc Current on Hybrid Welding

Bandon Ribic and Tarasenkar DebRoby, Penn State University

E. 10:00 a.m. Microstructure Evolution in Flash Processed Steel Welds

Sri Venkata Tapasvi Lolla and Sudarsanam S. Babu, The Ohio State University, Gary Cola, SPF Works, Shawn M. Kelly and Todd Palmer, Pennsylvania State University

F. 10:30 a.m. Microstructure and Mechanical Properties of Hybrid Laser Arc Welds on High Strength Steels

Caleb Roepke and Stephen Liu, Colorado School of Mines, Shawn Kelly and Rich Martukanitz, PSU ARL

G. 11:00 a.m. Repair Crystallography of Pulsed Laser Powder Deposition GTD-111

Andrew Deceuster, Chunbo Zhang and Leijun Li, Utah State University

SESSIoN 5: welding metallurgyA. 8:00 a.m. Welding Procedure Effect On SMSS All Weld-

Metal Properties Estela S Surian, SEYTEMA, FR San Nicolas, National

Technological University, National University of Lomas de Zamora, Sebastian Zappa and Hernan G. Svoboda, National University of Lomas de Zomora, Mabel Ramini de Rissone, DEYTEMA, FR San Nicolas, National Technological University, Luis Alberto de Vedia, National University of San Martin-CNEA

B. 8:30 a.m. Effects of Surface Chemistry on Asymmetry in Stainless Steel Welds

Charles V. Robino, Donald F. Susan and Steven M. DeBlassie, Sandia National Laboratories

C. 9:00 a.m. The Effect of Minor Potassium Additions on Weld Bead Morphology for GTA Welding of Aluminum

Erik M. Lord, Stephen Liu and David Olson, Colorado School of Mines

D. 9:30 a.m. Microstructural and Mechanical Property in a Copper-Precipitation Strengthened Steel

Jeffrey Farren and John DuPont, Lehigh University, Ernst Kozeschnik, Vienna Unviersity of Technology, David Seidman and Allen Hunter, Northwestern University

E. 10:00 a.m. Dual Torch P-GMA Welding of Dissimilar Metals

Marissa P. LaCoursier, D.K. Aidun and Justine Schrader, Clarkson University

F. 10:30 a.m. Resistance Spot Welded Magnesium Alloy Lei Liu, Hiroaki Mori and Y. Zhou, University of Waterloo, and

Jicai Feng, Harbin Institute of Technology

G. 11:00 a.m. High Temperature Failure of Dissimilar Metal Welds - A Review

John N. DuPont, Lehigh University

SESSIoN 6: mechanical & Corrosion PropertiesA. 2:00 p.m. SENT Testing for Pipeline Weld Toughness

Measurement Douglas P. Fairchild, Huang Tang, Fredrick F. Noeker II and

Joshua W. Slieigh, ExxonMobil Upstream Research Company

B. 2:30 p.m. Variation of Impact Toughness at Fusion Line of EGW Welded Joint

Hee Jin Kim, Hoi Soo Ryoo and Jun Seok Seo, Korea Institute of Industrial Technology

C. 3:00 p.m. Recent Advances in Welding Consumables for High Strain Pipeline Girth Welds

Joshua W. Sleigh, Nathan Nissely, Martin Hurkle and Fredrick F. Noecker II, ExxonMobil Development Company and Donald To, University of Illinois

D. 3:30 p.m. Corrosion Behavior of Nickel Based Alloy Coatings Co-Extruded and Weld Overlay Coatings

Andrew W. Stockdale and John N. DuPont, Lehigh University

E. 4:00 p.m. Fracture Toughness of Welded NUCu-140 Testing of Thermal Simulations

Brett Leister, Jeffrey Farren and John N. DuPont, Lehigh University

F. 4:30 p.m. Shock Twin Formation During Explosive Cleaning of T22 Grade Steel Tubes

Collin Trickel, Scott Gordon, Juan Carlos Madeni and Stephen Liu, Colorado School of Mines

G. 5:00 p.m. Formability Improvement of Welded Exhaust Pipes

Hiroaki Mori and Kazutoshi Nishimoto, Osaka University and Y. Zhou, University of Waterloo


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wEldING TRACK

SESSIoN 7: FSw & Solid-State ProcessesA. 2:00 p.m. Thermoelectric Element Welding For High

Temperature Applications Yoni Adonyi, Robert Warke, Mark Taylor and Nathan Sumrall,

LeTourneau University

B. 2:30 p.m. Al-to-Mg Friction Stir Butt Welding Vahid Firouzdor and Sindo Kou, University of Wisconsin

C. 3:00 p.m. Friction Stir Weld Tool Form and Welding Parameters Influence on Weld Structure and Properties

Judy Schneider, Mississippi State University

D. 3:30 p.m. Al-to-Friction Stir Lap Welding Vahid Firouzdor and Sindo Kou, University of Wisconsin

E. 4:00 p.m. Diffusion Bonding CuCrZr to 316L Stainless Steel for ITER Applications

Joseph D. Puskar, Sandia National Laboratories and Steven H. Goods, Sandia National Laboratories

F. 4:30 p.m. Evaluation of Bonding in VHP UAM Sriraman M. Ramanujam, Hiromichi Fujii and Sudarsanam S.

Babu, The Ohio State University

G. 5:00 p.m. Effects of Pressurized Post-Weld Treat-ment on Bond Strength of Ultrasonically Consolidated Aluminum Parts

Chunbo (Sam) Zhang, Link Gao, Andrew Deceuster and Leijun Li, Utah State University

Thursday, November 48:00 a .m . – 5:30 p .m .

SESSIoN 8: Arc welding ApplicationsA. 8:00 a.m. Welding Wire Surface Preparation Kai Boockmann, Michaela Boockmann and Gerhard

Boochmann, Boockmann GmbH and Richard Slover, The Slover Group

B. 8:30 a.m. Real-Time Estimation of Three-Dimensional Weld Pool Surface in GTAW

Weijie Zhang and YuMing Zhang, University of Kentucky

C. 9:00 a.m. Droplet Heat Content in Nickel Sheathed WC-cored GMAW Wires

Kevin Scott, Patricio Mendez and Adrian Gerlich, University of Alberta

D. 9:30 a.m. The Development of Automatic Welding System

Jae-Gwon Kim, Ji-Hyeong Lee, Jong-Jun Kim, Beom-Chan Bae and In-Wan Park

E. 10:00 a.m. Dynamic Active Contour (Snake) Methodol-ogy for Computer Visual Tracking of High Speed Videos of Free-Flight Metal Transfer

Nilanjan Ray, Alisa Ahmetovic, Kevin Scott, Adrian Gerlich and Patricio Mendez, University of Alberta

F. 10:30 a.m. A Weld Seam Tracking Algorithm for the Corrguations

Jeom-Goo Kim, Yong-Baek Kim, In-Wan Park and Jong-Jun Kim, Hyundai Heavy Industries

G. 11:00 a.m. Image Processing of Weld Pool Surface Xiang Zhang, Zhenzhou Wang and YuMing Zhang, University

of Kentucky

SESSIoN 9: Applied TechnologyA. 8:00 a.m. New Shear Connection Methods For Challeng-

ing Nuclear and General Composite Construction Chris Hsu and Clark Champney, Nelson Stud Welding, Inc. and

Fen Gao, Joint Project Management Organization AP1000, Shanghai

B. 8:30 a.m. Weldability of Advanced High Strength Steel Drawn Arc Stud Welding

Chris Hsu and Jim Mumaw, Nelson Stud Welding Inc.

C. 9:00 a.m. A Comparison of ANSI/AWS A2.4 and ISO 2553 Welding Symbols

John P. Christein and Pamela R. Coates, Northrop Grumman Shipbuilding – Newport News

D. 9:30 a.m. Laser Welding of Conical Steel Poles — Reduced Production Costs And New Design Potential

Mathias Binder, Soutec Ltd.

E. 10:00 a.m. Combating Corrosion by Weld Overlay-An Unique Experience

J.V.D. Murty, Qatargas Operating Company Limited

F. 10:30 a.m. Thermal Sprayed Active Metallic Coatings against Environmental Corrosion

Fred van Rodijnen, Sulzer Metco Europe GmbH

THE 37TH INTERNATIoNAl bRAZING & SoldERING SYmPoSIUm wednesday, November 3 9:00 a .m . – 2:30 p .m .This symposium is free to registrants of the AWS Professional Program. It consists of expert panel discussions on current and emerging technologies and developments in brazing and soldering. The 37th Annual Brazing & Soldering Symposium is a must-attend event if you work in the field of brazing and soldering or have an interest in research and applica-tions, as well as networking with industry experts.


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wEldING TRACK

G. 11:00 a.m. Al-Mg Filler Metal Alloy Melting Behavior and Process-Integrated Quality Assurance in Pulse GMA Welding

S. Rajasekaran, El-Shaddai Welding and Cutting Consultants

SESSIoN 10: Process modelingA. 2:00 p.m. Weld Penetration Depth Modeling in High

Productivity GTAW Üstün Duman, Colorado School of Mines and Patricio F.

Mendez, University of Alberta

B. 2:30 p.m. SOAR: Applications for Weld Analysis and Optimization

Phillip Fuerschbach and G. Richard Eisler, Sandia National Laboratories

C. 3:00 p.m. Modeling and Characterizations of a Multi-Pass GTA Weld

John O. Milewski, Ching-Fong Chen, Donald Brown and Thomas Sisneros, Los Alamos Lab and James Dereskiewicz, NNSA Kansas City Plant

D. 3:30 p.m. Spiking in Electron Beam Welding P.S. Wei, K.C. Chuang and J.S. Ku, National Sun Yat-Sen

University and T. DebRoy, The Pennsylvania State University

E. 4:00 p.m. Modeling of Electron Beam Micro-Welding Process Under High Peclet Number

Satya S. Gajapathi, Sushanta K. Mitra and Patricio F. Mendez, University of Alberta

F. 4:30 p.m. Variable Materials Properties on Electrode Extension

Gregory Lehnhoff, Colorado School of Mines and Patricio F. Mendez, University of Alberta

G. 5:00 p.m. A New Test Method for LME Cracking Sensi-tivity Evaluation of AHSS during Gas Metal Arc Welding and Brazing

Chonghua (Cindy) Jiang and J. Hunt, AET Integration Inc.

SESSIoN 11: Sensing & ControlA. 2:00 p.m. Sensing of GTAW Welding Pool Surface With

Three Cameras Zhenzhou Wang, YuMing and Ruigang Yang, University

of Kentucky

B. 2:30 p.m. Manufacturing Behavioral Analysis of Resistance Spot Welding

Daniel Hartman, Manufacturing Behavioral Science, Michael G. Smith, Santa Fe Community College and Paul S. Korinko, Savannah River National Laboratory

C. 3:00 p.m. Adaptive Torque Control in Friction Stir Welding for the Purpose of Estimating Tool Wear

Brian T. Gibson, George Cook, William Longhurst, Traice Prater and Alvin Strauss, Vanderbilt University

D. 3:30 p.m. Observation and Image Processing of the Reflection Laser from P-GMAW Weld Pool Surface

Xiaoji Ma and YuMing Zhang, University of Kentucky

E. 4:00 p.m. Image Processing for Control of Metal Transfer in Laser Enhanced GMAW

Yan Shao, Zhenzhou Wang and YuMing Zhang, University of Kentucky

F. 4:30 p.m. Effects of AC-SAW Waveform Variables on Weld Properties

Joel Pepin, Alberta Innovates - Technology Futures

G. 5:00 p.m. Sensing and Control of Weld Penetration in Pulsed GMAW

Zhijiang Wang and Lin Wu, Harbin Institute of Technology; YuMing Zhang, University of Kentucky


AwS PoSTER SESSIoNFREE · during show hours · located on the show floor in C Hall and outside Professional Program session rooms .

The AWS Poster Session is an integral part of the Professional Program. Graphic displays of technical achievements are presented for close, first-hand examination in the Poster Session. Posters present welding results and related material, which are best communicated visually, as well as research results that call for close study of photomicrographs, tables, systems architecture, or other illustrative materials. Posters are presented in five categories: Students in a High School Welding Program, Students in a Two-Year College or Certificate Program, Undergraduate Students, Graduate Students, and Professionals. Be sure to stop by and observe this year’s entries.

wEldING TRACK

FABTECH conference brochuretrim: 6” x 9.75”

live: 5.5” x 9.25”bleed: .125”

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For your next aluminum welding job, ask for quality. Ask for AlcoTec by name.

ESAB005025 AlcoTec 6x9.75.M.indd 1 6/15/10 5:02:15 PM

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wEldING TRACK

wednesday, November 37:45 a .m . – 8:00 a .m .welcome and Introduction to Resistance weldingbill brafford, Technical liaison manager, Tuffaloy Products, Inc .

8:00 a .m . – 8:30 a .m . basics of Resistance welding video – Part I

8:30 a .m . – 11:00 a .m . Electrodes and Tooling Focus on the classification, selection and maintenance of electrodes and fixtures as they pertain to numerous applica-tions. By revealing some problem-solving techniques and sug-gestions, Bill will familiarize you with some powerful problem/evaluation/solution techniques that will keep your production process running longer– and operation more efficient.bill brafford, Technical liaison manager, Tuffaloy Products, Inc .

11:10 a .m . – 12:15 p .m . welding Controls This discussion focuses on the selection, descriptions, and applications of welding timers, contactors, and accessories. Packed with a punch, Don drives home H = I2 RT in a way you’ll never forget. He shows you how this invaluable formula is used in every resistance welding application– every day–every cycle–all the time!don Sorenson, director of Engineering, ENTRoN Controls, llC

11:15 a .m . - 12:15 p .m .Tabletop Exhibits

12:15 p .m . – 12:45 p .m . lunch Served

12:45 p .m . – 2:45 p .m . welding Controls (continued…)

3:00 p .m . – 5:00 p .m . Electrical Power Systems This session reviews the descriptions and maintenance of electrical power components and conductors from the weld control to the electrode. This lively presentation has some-thing for everybody. Utilizing several small demonstrations, Mark helps you understand this very important part of the resistance welding process which will keep you on the edge

of your seat!mark Siehling, vice-President-Engineering, Roman Engineering Services

Thursday, November 48:00 a .m . – 10:00 a .m . welding Processes & machinesThis session will reinforce the very essence of how the resis-tance welding process works and how the process relates to each of the four resistance welding processes. This session will be full of application examples from each process and how machinery utilizes the individual components and ele-ments illustrated in the other sessions.Tim Foley, Sr . Applications Engineer, Automation International, Inc .

10:15 a .m . – 10:45 a .m . basics of Resistance welding video – Part II

10:45 a .m . – 12:00 p .m .Troubleshooting and maintenanceWith over 30 years experience in the auto industry, specifying, installing and troubleshooting resistance welding systems, Bruce will give you tips on how to find the reasons why welds don’t turn out the way you would like. This presentation is filled with real-life examples of problems that baffled maintenance persons.bruce Kelly, President, Kelly welding Solutions

12:00 p .m . – 1:15 p .m .lunch Served

1:15 p .m . – 3:15 p .m . Initial machine Set-Up Robert takes you through the selection and maintenance procedures of proper weld schedules and preventive maintenance programs designed to make your resistance welding operations profitable. Hands-on demonstrations peak this presentation.Robert matteson, director-Product development, Taylor–winfield, Inc .

3:15 p .m . – 3:45 p .m . Question and Answer Session

RwmA RESISTANCE wEldING SCHool This two-day resistance welding school is sponsored by the American Welding Society and the Resistance Welding Manufacturing Alliance, and conducted by industry specialists. The basics of resistance welding and real-life applica-tion of the process are covered. Participants learn at their own pace and discuss specific welding concerns with the instructors. You are invited to bring your own samples for discussion.

Please plan to be present for both days of the school. The program is limited to 100 students. The registration fee in-cludes a copy of the Resistance Welding Manual, Revised Fourth Edition (a $125 value) and a course binder containing all instructor presentations. Participants will also receive a certificate of completion. In addition, there will be tabletop exhibits both days, demonstrating the latest resistance welding products offered by RWMA-member companies.

Member: $475, Nonmember: $695 • Registration Code: W31

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THE wHY ANd How oF wEldING PRoCEdURE SPECIFICATIoNS Tuesday, November 29:00 a .m . – 4:30 p .m . member: $345, Nonmember: $480

Registration Code: w25

If you are responsible for planning a welding operation which of the following items are most critical: base metal, welding process, filler metal, current and range, voltage and travel speed, joint design tolerances, joint and sur-face preparation, tack welding, welding position, preheat and interpass temperature, or shielding gas? This course provides the answers.

who Should AttendThis session will benefit owners, managers, engineers, and supervisors who must qualify, write, or revise their own welding procedure specifications to satisfy codes and contract documents.

Topics covered:• Proper preparation and qualification of welding proce-

dure specifications

• Selecting and documenting welding variables

• Documenting standard procedure qualification testing for commonly used processes for joining ferrous plate and pipe materials

You can learn:• Specifying essential and nonessential variables com-

monly used in sample AWS, ASME, and API code formats

• Using standards when preparing procedures

• Documenting welding variables and qualification tests

• Avoiding the pitfalls in revising previously qualified procedures

RoAd mAP THRoUGH THE d1 .1: 2010 STRUCTURAl wEldING CodE – STEEl Tuesday, November 29:00 a .m . – 4:30 p .m . member: $345, Nonmember: $480Registration Code: w26

This one-day program will provide participants with a comprehensive overview of AWS D1.1/D1.1M: 2010 Structural Welding Code – Steel. Each of the code sec-tions, including General Requirements, Design of Welded Connections, Prequalification, Qualification, Fabrication, Inspection, Stud Welding and Strengthening and Repair of

existing structures, will be summarized, with emphasis on their interrelationships and usage. In addition, the role of mandatory and non-mandatory annexes will be reviewed, along with tips for how to use the code commentary. Though not a prerequisite, this session provides a broad basis of understanding the code for those who are attend-ing other detailed sessions later.

who Should AttendThis program will benefit managers, engineers, supervi-sors, inspectors and other decision makers who need a good overall understanding of what is and what is not covered by D1.1:2010 in order to improve their job effectiveness.

vISUAl INSPECTIoN woRKSHoPTuesday, November 2 – wednesday, November 39:00 a .m . – 4:30 p .m . member: $550, Nonmember: $685Registration Code: w30

A 16-hour course for CWI exam candidates to review the basic concepts and applications of visual inspection. After a discussion of the limitations and advantages of visual inspection, types of weld data that may be ob-tained by visual inspection are presented and discussed. Includes the many types of discontinuities encountered during the visual inspection of welds. Common tools used for visual inspection are presented and discussed (a machinist’s scale, dial calipers, micrometers, fillet weld gages, the Palmgren gage, and the V-WAC). Participants will use these gages to make measurements on weld replicas. This will prepare candidates for Part “B” of the exam.

A sample weld specification containing acceptance crite-ria is presented and discussed, after which students use the specification and visual inspection tools to evaluate the weld replicas using a series of specific questions and scenarios.

by attending, you can learn:

• How to use weld measuring instruments

• Compliance to a specific code

• Do’s and don’ts of documentation

• When a discontinuity is OK

• When a defect is rejectable

• Why visual inspection can be the most effective NDE technique

SEmINARS

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mETAllURGY APPlIEd To EvERYdAY wEldING wednesday, November 39:00 a .m . – 4:30 p .m . member: $345, Nonmember: $480Registration Code: w27

Metallurgy of welds in carbon and low-alloy steels shouldn’t be complicated. This short course will help you understand how welding affects the properties of base materials, and how weld defects occur.

who Should AttendOwners, inspectors, engineers, and supervisors who specify welding and need to understand the interactions of base, filler, and welding processes should attend.

d1 .1: 2010 – FAbRICATIoN ANd INSPECTIoN wednesday, November 39:00 a .m . – 4:30 p .m . member: $345, Nonmember: $480Registration Code: w28

This one-day program will provide a review of Fabrication and Inspection section of the new D1.1:2010 structural steel code.

FabricationProvide an in-depth look at the control and storage of welding consumables, stress-relief heat treatment, base metal preparation, joint dimensions and tolerances, structural member dimensional tolerances, and other topics. The significance of weld profiles and repair of effects will also be covered, along with an overview of the acceptance criteria for the different weld categories and inspection methods. Discussions on stud welding and requirements for strengthening and repairing existing structures round out this intense program.

InspectionInspector qualifications and responsibilities of inspec-tors and contractors will be covered. Procedures and techniques for visual, liquid penetrant, magnetic particle, radiographic, and ultrasonic inspection are highlighted as a prelude to a detailed review of the inspection accep-tance standards. Test method fundamentals will be cov-ered, where necessary, to understand the more in-depth tables and criteria, along with tips on what to look for in inspection reports. Whether you are a supervisor, engineer, inspector, or auditor, you will find this clear presentation a must for better understanding of weld quality.

who Should AttendThis program will benefit managers, engineers, supervi-sors, inspectors and other decision makers who need a good overall understanding of what is and what is not covered by D1.1:2010 in order to improve their job effectiveness.

SEmINARS

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wEldING TRACK

9:15 a .m . – 9:30 a .m . weld-Ed overviewDiscussion is centered on the National Center for Welding Education and Training (Weld-Ed) and its contributions to the field of welding.

9:30 a .m . – 10:30 a .m . Instructor Professional development This session gives information about the professional development opportunities offered by Weld-Ed. This includes both on-line and face-to-face training programs. Weld-Ed also offers customized training catered to the needs of the educators. Assistance with curriculum design, teaching modules, planning guides etc. is available.

10:30 a .m . – 10:45 a .m . break

10:45 a .m . – 11:30 a .m .Curriculum Committee Progress The Weld-Ed curriculum committee has been working to create a core curriculum for welding technician educa-tion. It includes a collection of student learning outcomes for welding technicians from Weld-Ed’s ten Regional Partner colleges, a crosswalk of student learning

outcomes across Partner colleges, and is establishing the current core being taught by the majority of colleges.

11:45 a .m . – 1:15 p .m . lunch and Speaker from Industry - Hypertherm

1:15 p .m . – 2:45 p .m . Advanced manufacturing and Process ShowcaseIndustry folks share what products and services they have that can benefit the welding educator and assist in the delivery of instruction.

Session #1 Lincoln Electric Session #2 MillerSession #3 ESAB

2:45 p .m . – 3:00 p .m . break

3:00 p .m . – 3:30 p .m . Evaluations and Assessment Learn from your fellow educators and share tips and techniques for assessing welds.

3:30 p .m . – 4:00 p .m . AbET based Assessment model This is an electronic documentation tool used to provide the information on course learning outcomes, infused

EdUCATIoN PRoGRAm Free sessions sponsored by AWS that highlight the latest developments in welding education and training programs. Unique programs are for anyone involved in education and training of welding students, welders and other welding professionals.

PlUmmER mEmoRIAl EdUCATIoN lECTURE Tuesday, November 3 • 10:00 a.m. – 11:00 a.m. R. Bruce Madigan, an American Welding Society member for more than 27 years, is an associate professor at Montana Tech at the University of Montana. He is an AWS Section officer and participates in numerous AWS activities including the Education, Scholarship, Welding Handbook, and Technical Papers Committees.

Madigan worked in industry as a welder before obtaining his BS and MS in welding engineering from The Ohio State University. After working for the Edison Welding Institute and the National Institute of Standards and Technology, he obtained Ph D in metallurgical and materials engineering from the Colorado School of Mines.

NATIoNAl wEldING EdUCATIoN CoNFERENCE Tuesday, November 2• 9:15 a.m. – 4:30 p.m. Member: $149, Nonmember: $149 • Registration Code: W20

Presented by the National Center for Welding Education and Training (Weld-Ed), this conference is designed to bring together educators for professional development and networking opportunities. Weld-Ed’s focus is on the preparation of welders, welding technicians, and welding engineers to meet the needs of industry. This conference will include presentations on topics such as Weld-Ed accomplishments in the last year, the partnership between Weld-Ed and AWS, welding industry workforce needs, recruitment tips and tools for educators, competency models, externship programs for educators, tips on partnering with other secondary and post-secondary schools, welding education trends, curriculum, materials science education and applications, distance learning updates, new technology applications, how the economic stimulus package will affect educators, and presentations from welding educators who will share their best practices.

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wEldING TRACK

general education outcome, learning assignments, assessment methods, expected results, and actual stu-dents’ performance that helps the instructor to implement continuous quality improvement in teaching and learning processes.

4:00 p .m . – 4:15 p .m .Growth of Network Join Weld-Ed in our quest to build a solid foundation of highly trained technicians to fulfill the demand of industry.

4:15 p .m . – 4:30 p .m .wrap up and Evaluations

GUIdANCE CoUNSEloRS PRoGRAmwednesday, November 3 – Thursday, November 49:00 a .m . – 12:00 p .m . FREE • Registration Code: W39

The AWS Education Committee invites you to attend the Guidance Counselors Program. The objective of the program is to provide counselors with information concerning:

• AWS Overview and the Role of AWS in Supporting the Welding Industry

• Education, Certification and Scholarship Programs within AWS• The Importance of Welding to the US Economy• The Shortages of Welders and Welding Professionals• Careers in the Welding Industry• The New Image of Welding

The program will conclude with a walking tour of the exhibit floor that will emphasize newer, high-tech topics in welding including welding robots, friction stir welding, and laser welding and cutting. Counselors will receive free registration to the program and exhibit floor.

SPECIAl PRoGRAmS CERTIFIEd wEldING SAlES REPRESENTATIvE SEmINARTuesday, November 2 & wednesday, November 3 8:00 a .m . – 5:30 p .m .Thursday, November 4 8:00 a .m . – 3:00 p .m .Apply at: www .aws .org/certification/CwSR

This three-day program is designed for the welding dis-tributor and manufacturer sales representatives with the intent of introducing basic welding knowledge. Partici-pants will gain an understanding of basic processes and

equipment that is generic to all manufactures.

The workshop focuses on safety, fundamental principles of general welding operations and processes, basic arc equipment, shielding gases, consumables, and related components. To qualify, you must be a high school gradu-ate and have two years of experience in direct relation to sales of welding and cutting equipment, supplies and other related services. A study guide will be provided for those registering for the workshop and exam which will provide reading assignments necessary to be successful in the workshop activities. An exam (extra cost) is given on the third day leading to certification as an AWS Certi-fied Welding Sales Representative.

FREE SAmPlE SESSIoNSAWS is offering sample sessions of our seminars for FREE. Each session is led by our expert instructors, covering various hot topics related to welding sales, supervi-sion, inspection and radiographic interpretation. This is your opportunity to experience our globally recognized programs, while learning valuable industry knowledge. Upon completion of the sample session, participants will receive a certificate of participation with professional development hours and sample course material.

CERTIFIEd wEldING SAlES REPRESENTATIvE – SAmPlE SESSIoN

wednesday, November 3 9:00 a .m .- 12:00 p .m . FREE • Registration Code: W40

CERTIFIEd wEldING SUPERvISoR – SAmPlE SESSIoN

wednesday, November 3 1:00 p .m .- 4:00 p .m . FREE • Registration Code: W41

CERTIFIEd wEldING INSPECToR – SAmPlE SESSIoN

Thursday, November 4 9:00 a .m .- 12:00 p .m . FREE • Registration Code: W42

CERTIFIEd RAdIoGRAPHIC INTERPRETER – SAmPlE SESSIoN

Thursday, November 4 1:00 p .m .- 4:00 p .m . FREE • Registration Code: W43

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monday, November 1 AwS oPENING SESSIoN & ANNUAl bUSINESS mEETING 9:00 a .m . – 10:30 a .m . During the AWS Opening Session and 90th Annual Business Meeting, 2010 AWS President John Bruskotter will give the Presidential Report and John Mendoza will be inducted as AWS President for 2011. Following the induction, the 2010 Class of AWS Counselors and Fellows will also be introduced. This meet-ing is open to all AWS Members and Show registrants.

ComFoRT A . AdAmS lECTURE 10:30 a .m . – 11:30 a .m . Horst Cerjak served as head of the Institute for Materials Science and Welding at Graz University of Technology, Austria, from 1982 until 2008. He received his degree in metallurgy from the University of Leoben, Austria, in 1963, and performed his PhD thesis at the Technical University, Hannover, Germany. In 1967, he joined Siemens AG Nuclear Power, later KWU, in Er-langen, Germany. There he became general manager, materials and welding, responsible for materials development and weld-ing technology of nuclear power plants. Among the highlights of his more than 40-year-long career in industry and at Graz University of Technology are 350 scientific papers and 14 books in the fields of nuclear materials, materials development, weldability, modeling approaches, and creep-resistant steels.

Cerjak introduced the IWE education at his university, served from 2004 to 2007 as vice rector academics, and is founder and chairman of the IIW international seminars “Numerical Analysis of Weldability.” He has received a number of awards for his scientific achievements, including the IIW Sossenheimer Software Innovation Award in 2005, IIW Yoshiaki Arata Award in 2007, the Dr.-Wolfgang-Houska Price Award for research in 2008 and the AWS Adams Memorial Membership Award in 2009. The Comfort A. Adams Lecture is named after the founder and first president of AWS. This annual lecture is made by an outstanding scientist or engineer, honored by the AWS Board of Directors.

AwS oFFICERS/PRESIdENTS/CoUNTERPARTS RECEPTIoN6:30 p .m . This reception is held annually during the Show and is open to all registrants. Take advantage of this opportunity to meet the AWS Officers, network with members and prospects. A complimentary hors d’oeuvres buffet is included, along with a cash bar. Evening business attire, please.

Tuesday, November 2ImAGE oF wEldING AwARdS CEREmoNY10:30 a .m . – 12:45 p .m . Join the AWS Image of Welding Committee (a subcommittee of the Welding Equipment Manufacturers Committee) and special guests as they recognize the individuals and organizations that have excelled in promoting the image of welding in their communities.

AwS AwARdS/AwS FoUNdATIoN Noon – 2:00 p .m . Price: $30 • Registration Code: W37The first AWS award, the Samuel Wyllie Miller Memorial Medal, was presented to Comfort A. Adams in 1927. As the Society and the industry it serves have grown, so has the need to recognize outstanding scientists, engineers, educators, and researchers. Join an assembly of distinguished award presenters, recipients, and guests for a well-paced ceremony and a delicious lunch. The cost for attending the ceremony and luncheon is $30, and is open to all registrants. Tickets will also be available at the door.

AwS NATIoNAl NomINATING CommITTEE – oPEN mEETING 2:00 p .m . – 3:00 p .m . AWS Members are requested to submit their recommendations for National Officers to serve during 2011. Nominations must be accompanied by 16 copies of biographical material on each candidate, including a written statement by the candi-date as to his/her willingness and ability to serve if nominated and elected.

wednesday, November 3R . d . THomAS, JR ., INTERNATIoNAl lECTURE10:00 a .m . This year’s R. D. Thomas, Jr., International Lecture Award re-cipient is David A. Fink of Lincoln Electric. The title of the 2010 Thomas Lecture is “Are We There Yet?: A Review of the Current Status of International Standardization of Filler Metals.”

The R. D. Thomas, Jr., International Lecture Award was created to honor R. D. Thomas, Jr., for his participation in IIW/ISO activities and is presented by AWS to an individual who is also involved in IIW/ISO international activities. The recipient is in-vited to deliver a lecture illustrating the incorporation of global studies in the standardization of welding technology during FABTECH and at the Annual Assembly of the IIW.

AmERICAN CoUNCIl oF IIw(immediately following the R.D. Thomas Jr., International Lecture)

SoCIETY SPECIAl EvENTS Your once-a-year opportunity to network, socialize and celebrate our collective achievements.

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vISIT FACE-To-FACE wITH SUPPlIERS With over 1,000 exhibitors, FABTECH offers the largest selection of metal forming, fabricating, welding, tube & pipe, and finishing technology in action on the show floor. There is no better place to see the latest innovations, watch equipment demonstrations, compare products side-by-side, and talk shop with suppliers. Build relationships with exhibitors who are dedicated to the industry and to helping you get better results while saving time and money. Show admission is included with your paid-event purchase.

Exposition

Arc WeldingAssemblyBending & FormingBrazing & SolderingBusiness ServicesCoil ProcessingCuttingFastening & JoiningFinishing/OrganicFinishing/Inorganic Gases & Gas EquipmentHydroformingInspection & TestingJob Shop/Contract Mfg. LasersLubricationMaintenance & RepairMaterial Handling

Metal SuppliersPlate & Structural FabricatingPress BrakesPunchingResistance Welding RoboticsSafety & Environmental Saws Software, Machine Controls StampingThermal SprayingTool & Die ToolingTube & Pipe Fabricating or WeldingTube & Pipe ProducingWelding ConsumablesWelding Machines

SEE THE lATEST TECHNoloGY IN ACTIoN

* More than 400 product subcategories fall within each technology listed above. To find exhibitors by subcategory, use the PRODUCT SEARCH function at www.fabtechexpo.com.

SHow dATES & HoURS Tuesday, November 2 9:00 a.m. – 5:00 p.m.

wednesday, November 3 9:00 a.m. – 6:00 p.m.

Thursday, November 4 9:00 a.m. – 4:00 p.m.

VISIT US AT BOOTH#6322

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