extruder controls extruvision s - plastic service controlled, rpm-/torque display ... extruder...

d_extruvisions_1105gb - 1

We reserve the right to make technical changesPSG Plastic Service GmbH • P.O. Box 42 01 62 • 68280 Mannheim • GermanyPhone +49 621 7162-0 • Fax +49 621 7162-162 • www.psg-online.de • [email protected]

05/11

• ExtruVision S - The compact system solution for controlling, visuali-zation, and operating extrusion systems

• Combination of control panel BA Touch with 5.7'' monitor and con-trol/open loop unit ETR112

• Standard for 11 temperature control zones and 1 melt pressure display, expandable up to 12 tem-perature control zones and a melt temperature display

• Melt temperature display,melt pressure display/-monitoring,RPM controlled,RPM-/torque display permanent

• Monitoring of sensors, actuators, temperature, heating current (SUW optional)

• Operating hour meter

• Timer

• Fast, no-interference communica-tion via can bus

• Safety function on controller

• Finger tip controls on touch panel

• Clear and easily understood control pages

• Alarm overview

Extruder Controls

ExtruVision S

• One-view trend curve display for process monitoring

• Recipe administration for 10 reci-pes

• Language selection german/english (further language optional)

• User menu

• CAN, RS485 standard on controller

• Profibus DP optional

• User and controller software can be upgraded


ExtruVision S - The compact system solution for small extrusion systems control

Vision S ExtruVision S ExtruVision

S ExtruVision S ExtruVision S Extr

uVision S ExtruVision S ExtruVisio

n S ExtruVision S ExtruVision S Ext

ruVision S ExtruVision S ExtruVisio








CAN

ϑ %PM s-1

Compact Only 2 components.

Secure A complete breakdown of the operating panel BA Touch does not effect the controller functionality like e.g. temperature control or drive control.

Uniform Operation of all extruder relevant functions by operating panel BA Touch.

Communication systems via CAN bus.

User friendly Main process parameters are presented in overviews. Clear structure of dis-play in each level of the user dialog.

Practice orientated, in cooperation with the customer implemented func-tions (e.g. RPM adjustment with automatic transfer of scaling, pressure adjustment by key stroke).

Easy installation through clearly defined interfaces.

Flexible Customer-specific function expansions are realizable simply

By CAN-Bus easily expandable.

ExtruVisionS was especially for small extrusion systems designed, to make there data visible and operable for the user. Instead of lots of devices with different operating and display units, ExtruVision S uses only two components - opera-ting panel BA Touch and controller/open loop unit ETR112.

Melt pressure

Temperature

Output value

RPM


User interface ExtruVision S

Drive• RPM - Actual value display • Specification of RPM setpoint• Bar graph presentation for RPM setpoint and drive load• Increment-, decrement keys for RPM setting• Keys for drive ON / OFF

Password protected setup area for example melt pressure.

Start PageThe main parameters and system status at a glance.• All actual temperature values (color change at limit violation)• Zone names freely editable

Temperature groups6 temperature zones per side with all main parameters zone speci-fic arranged.• Key for enabling of heating• Status messages• Zone names freely editable• actual value, setpoint value, actual values of heating current,

output value

Trend graphic For each zone with numerical actual value display, setpoint -/ alarm data entry a setting of output value.

Clear structure

In the header A permanent display of melt temperature, melt pressure, RPM and drive load (torque, load or drive current). Status display for drive and heating.

In the information area B the view changes dependent on the shown side.

Navigation is done by the menu buttons in the navigation bar C.


Pin assignment controller/open loop unit

X1

X1X2

X3

X4

X5

X6

X1X7

X8 X9 X10

A X1B

T1

T2

X11

X12

X13

T3

Technical Data

Data interfaces Operating panel BA Touch Controller/open loop unit ETR112

RS485n.a.

2/4 wireTransfer rate 1200/2400/4800/9600/19200 BaudProtocol: MODBUS RTU / PSGII

CAN Transfer rate 250 kBaudCANopen - DS401

Profibus-DP n.a. OptionEN 50170 V2

Ethernet 10/100MBit, RJ45 connection, TCP/IP n.a.

RPM Resolution 0.1 rpm

Melt pressure Resolution 1 bar (pressure signal must be 4...20 mA)

Electrical security DIN EN 61000-6-2, EN 61000-6-4, EN 61000-6-3DIN EN 61131-2EN 60950UL 60590

DIN EN 61010 (VDE 0411)Protection class IIDegree of pollution 2Over voltage category II

Power Supply 24 VDC (20.4...28.8 VDC), Power consumption 14VA

24 VDC (18...36 VDC), Power consumption max. 25 VA on load, External device fuse protection 4 A time-delay

General

Display Active viewable screen 5.7“, pixel resolution 320 x 240

LED status indication

Operating elements Resistive touch n.a.

Dimensions WxHxD Housing: 212 x 156 x 79 mm Mounting depth 55 mmControl panel cutout: 198 x 142 mm

125 x 140 x 75 mm

Operating conditions Operating temperature 0...50 °CStorage temperature -20…60 °C

Operating temperature 0...60 °CStorage temperature -25…60 °C

Climatic applicability class 10...95 % relative humidity, no condensation Average relative humidity < 75 % per year, no condensation

Protection type Front side IP 65 (only with provided sealing and 8 retaining brackets)

Housing IP 20 | terminal IP 20

Mounting Front mounting Installation on DIN rail (DIN EN 50022)

Housing Metal housing Metal housing

Weight 1.4 kg Ca. 1 kg

Standards CE, UL/CSA, CCC, EX22 The device complies with the European Directives for electromagnetic compatibility and low voltages.

Note EMCDue to EMC conventions signal and measurement lines have to be shielded! Shields have to be connected to the existing grounded terminals on the controller.

X1, X2 Measurement inputs 1...4 (TC/Pt100), measurement inputs 5...8 (TC/Pt100)

X3 Measurement inputs 9...12 (TC/Pt100)

X4 Measurement inputs 13...16 (analog inputs)

X5, X6 Control outputs 1...12, control outputs 13...24

X7 Alarm outputs 1...3, digital signal inputs 1...2

X8 Profibus DP (Option)

X9 RS485/ V24

X10, T1 CANBus

X11, T2 Power Supply

X12 Heat current registration, analog outputs 3...4

X13 Digital inputs 1...4, digital outputs 1...4, analog outputs 1..2

T3 Ethernet

A: Status LED's, B: DIP switch

Notice: The terminal marking was modified. Please refer to the operating instructions for the old terminal marking.


X1...X3 temperature measure-ment inputs

PIN X1 X2 X3

1 1+ 5+ 9+

2 1- 5- 9-

3 1 5 9

4 2+ 6+ 10+

5 2- 6- 10-

6 2 6 10

7 3+ 7+ 11+

8 3- 7- 11-

9 3 7 11

10 4+ 8+ 12+

11 4- 8- 12-

12 4 8 12

13

X12 Heating current recording

PIN X12 PIN X12

1 n.a. 7 I22

2 n.a. 8 I23

3 I11 9 I31

4 I12 10 I32

5 I13 11 I33

6 I21 12 I0V

NoteDo not connect I0V system overall! Do not ground I0V terminal externally!

Specifications apply for all measurement inputs.

NoteMaximal 3-3-phase current transformers.Allocation zone/3-phase current transformer by configuration parameters.OptionHeating current recording independent from compensation of variations in mains supply voltage by module SUW.

X7 Digital signal inputs 1...2, alarm outputs 1...3 configurable

PIN X7 Description

1 I2 Digital signal input 2

2 I1 Digital signal input 1

3 I- Reference potential IN *

4 AL3 Alarm Output 3



7 AL+ Power supply alarm outputs

8 +U Auxiliary voltage +

9 -U Auxiliary voltage -

10 HF ground

+U exclusively for control of SSR (consider load curve) as well as power supply for the operating and display unit.

NoteOutput auxiliary voltage maximal 1.5 A. Do not ground externally!

X12 & X13 analog outputs 1...4

System specific setting:AO1 = Screw speed 0...10 VDCAO2 = spare 0...10 VDCAO3 = spare 0...10 VDCAO4 = spare 0...10 VDC

PIN X12 X13

1 AO3 AO1

2 AO4 AO2

3...10 - -

11 - +U

12 - -U

NotePower supply +U by terminal X7/8 or UEXT-U by terminal X7/9 or 0VEXT

X4 measurement inputs

System specific setting:13+ = Melt pressure 4...20 mA14+ = RPM 0...10 VDC15+ = Motor load 0...10 VDC16+ = spare 0...10 VDC

PIN X4 PIN X4

1 13+ 7 15+

2 13- 8 15-

3 13 9 15

4 14+ 10 16+

5 14- 11 16-

6 14 12 16

13

X5...X6 control outputs heating/ coolingSystem specific setting:O01-O12 = Heating zone 1-12O13-O24 = Cooling zone 1-12

PIN X5 X6 PIN X5 X6

1 U1 *) U1 **) 8 O06 O18

2 U2 U2 9 O07 O19

3 O01 O13 10 O08 O20

4 O02 O14 11 O09 O21

5 O03 O15 12 O10 O22

6 O04 O16 13 O11 O23

7 O05 O17 14 O12 O24

Note*) +U: terminal X7/8 (+U) or Uext or terminal X6/1 (U1).**) +U: terminal X7/8 (+U) or Uext or terminal X5/1 (U1).Optical coupler outputs max. 30 VDC, 60 mA per channel.

Thermocouple TC, resistance thermometer Pt100

n+

n-

n

TC Pt1002-wire

Pt1003-wire

Specifications apply for all temperature measurement inputs.

NoteFor all screw terminals the outgoing line of the cable is marked with an arrow.

X4/13: standard signal I [4...20 mA], X4/14-16: standard signal U [9...10 VDC]

n+

n-

n

Standard-Signal I4...20 mA

Standard-Signal U0...10 VDC

UnAuxiliary voltage +U see *) and **)

On+ - Ext. auxiliary voltage

-U

Digital signal inputs I2, I1

I*Ext. auxiliary voltage +U

I- Ext. auxiliary voltage -U

Alarm outputs

AL+ Ext. auxiliary voltage +U

AL*+ -

Ext. auxiliary voltage -U

Specifications apply for all temperature measurement inputs.


Scope of supplyCD-ROM with documentation and software

Accessories ORDER NUMBER

Engineering tool WinKonVis Professional

039 020

Pressure transducer e.g. Dynisco Type MDT420F-1/2-7C-15-A

Connecting cable incl. terminatingresistor

Individual length on request

Single current transformer module ESW40

039 014


039 049


039 048

Current Converter SSW 120 (3 coils) 020 312

Ordering designations ORDER NUMBER

Operating panel BA Touch ExtruVi-sion S

020 270-VS

Controller/open loop unit ETR112 020 735

Option Profibus DP On request

Standard equipment

Controller-/open loop control unitETR112

• 12 Universal measurement inputs TCPt• 4 analog inputs *)• 24 Control outputs (12 heating, 12 cooling)• Heating Current Monitoring• 3 Alarm outputs• 2 Digital function inputs• Each 4 digital inputs / outputs *)• 4 Analog outputs *)• RS485/ V24• CAN interface

Operating panel BA Touch

Communication• Ethernet 10/100 MBit • USB Device • USB Host• CAN (to controller/open loop unit)Touch mode• Resistive Touch Display• LCD STN color, maximal 256 color resolution• 1/4 VGA (320 x 240 Pixel) Active viewable screen• 5.7“, ca. 118 x 86 mmOperating system• Windows CESoftware• on CF-Card

*) the in- / outputs are definitely preset.

X13 Digital out- and -inputs 1..4

PIN X13 PIN X13

1 n.a. 7 I1

2 n.a. 8 I2

3 O1 9 I3

4 O2 10 I4

5 O3 11 +U

6 O4 12 -U

NotePower supply +U by terminal X7/8 or UEXT -U by terminal X7/9 or 0VEXT

Digital inputs I1...I4System specific setting:I1 = Emergency switchI2 = Feedback heating switch ONI3 = Drive failureI4 = Fault chain external

All digital inputs low-active (24V = good condition)

Digital outputs O1...O4System specific setting:O1 = Disconnection of melt pressureO2 = Heating ONO3 = Drive ONO4 = Melt pressure calibration

CAN-Bus connection controller X10 - BA Touch T1

5

1

9

6

Pin assi-gnment

Con-trollerX10

BA Touch

T 1

CAN-H 9 7

CAN-L 7 2

GND 5 3

Bridge pin 3 and 4 for internal termina-ting resistor of 120 Ohm.

X11 Power supply Controller/open loop unit

PIN 24VDC

1 +

2

3 -

18...36 VDC; external device fuse protec-tion 4 A time-delay

T2 Power supply BA Touch

1 2 3

PIN 24VDC

1 24 V

2 GND

3 0V

20.4...28.8 VDC

X9 RS485/V24 interface

1

5

6

9

Pin assignment Controller X9

TxD-P 1

TxD-N 2

Txd-V24 3

RxD-N 5

RxD-P 6

RxD-V24 8

GND-24 9

Standard settings for RS485/V24 interfaceIf the DIP switch B Dip 7 ON, the follow-ing default settings for the serial data interface (X9) are activated.• Protocol PSG II• Baud rate 19200• No parity• 1 Stop bit

B DIP switch setting

off

on1 81 8

DIP Meaning

1 - 4 Address

5 - 6 CAN baud rate fix 250kBitDIP5: ON, DIP6: OFF

7 Interface standard parameter

8 Without function

Digital inputs

InExt. auxiliary voltage +U

-U Ext. auxiliary voltage -U

Digital outputs

+U Ext. auxiliary voltage +U

On+ -

Ext. auxiliary voltage -U

extruder controls extruvision s - plastic service controlled, rpm-/torque display ... extruder...

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