express luck industrial ltd--2016.06
TRANSCRIPT
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TV OEM/ODM Professor
彩迅工业(深圳)有限公司EXPRESSLUCK INDUSTRIAL(SHENZHEN)
COMPANY LIMITED
TV OEM/ODM Professor
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TV OEM/ODM Professor
Express Luck Industrial Park
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TV OEM/ODM Professor
Year of Establishment Employees
Industrial Zone Area
Quality ManagementSystem
1997
1600
100,000 ㎡ISO9000/ISO14000/ISO18000/GSV
Company Profile
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TV OEM/ODM Professor
Company Profiles
Capacity: 5,000,000 pcs
CBU Assembly Line : 16 lines Back Light : 16 linesInjection Molding Machine: 20 sets
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Branches
Shenzhen Branch : CONTEX, CAIXUNHK Branch : CONTEXUSA Branch : SANSUI, SAIKYO and CONTEXMaxico Branch: RCA, SANSUIRomania Branch : SMARTTECH, EXCLUSIV
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TV OEM/ODM Professor
Company Milestone
Jan.1998, the sales centre established in Hong Kong
March 1998, the Injection Department set up and VCD Player production started
Dec. 2000, US$10 million dollars turnover
Jan.2003, DVD Player launched, Employees exceeded 1,000.
May 2005, 100,000 ㎡ Express LUCK Industrial Zone was created, employees exceeded 1500. Satellite receiver, and LED TV production started
Jan 2008, the back light department was created.
Jan.2013, ISO4001 certification was achieved
Oct.2014 , GSV Anti-terrorist certificate was awarded
In Oct.2015, acquisited SANSUI brand
Jul.2015, Romania factory went into production.
Jan 2009, ISO 9000 certification was achieved
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TV OEM/ODM Professor
Customers
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Partners
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Global Marketing Area
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Pictures 15.6” 19” 22” 24” 32” SMAR
T
40”4K2KSMART
42” 49” 4K2KSMART
50” 4K2KSMART
55” 4K2KSMART
65” 4K2KSMART
68
23
18/28
19/29
38/48
17
D1/D2/D3
16
series
size
Product Line
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R&D Department
Education
Associate 19
Bachelor 38
Master 3
Total 60
R&D experience10 years or above 14
>8 years 26
>5 years 15
>3 years 5
Total 60
60 engineers in R&D Department. On average, 5+ years experience in TV development
PositionMechanical engineer 12
EE engineer 12
Optical engineer 8
DQA engineer 12
Graphic designer 10
Project engineer 6
Total 60
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R&D Flow Chart
MP release BOM coding Specification
issue SIP\SOP Operation
method Packing
document
Product design Mechanical design
scheme Backlight design Hardware selection Test and verification
Marketing investigation
Demand increase Project evaluation Cost analysis Project tracking table Project approval
Design verification DQA test
verification Design test
Project team Budget Tooling schedule Key parts and
supplier test and fix
Safety confirmation
Development Verification Approval Project evaluation Planning
R&D
QA
Feasibility analysis report
Environment test plan
New product Pilot run plan
DFEMA Optimize plan Design process
review DFM/DFA evaluation Operation
optimization
Software testing Functional
testing Reliability testing Environment
testing Test report and
issue tracking list
Product confirmation
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R&D Process
ID design
Product Design
Tooling Making
Injection
Punching
SMT workshop
TV AssemblyModule assembly New Product
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Product Development & Partners
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Product Compatibility
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Quality Control System
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Quality Control System (Back Light Design)No. Back Light Materials Development Consideration
1 Reflection Film
Materials PE ( 0.188mm )Reflectivity ( 98% )Density ( 0.75g/cm3 )Chromaticity ( 0.317+/-0.003 )
2 Light Bar
LED ( 3528 )Lens ( Refractor )Chip
PCB ( 1.0mm )3 DIF
Materials PET ( 0.218mm )Penetration Rate ( 75% )Haze ( 93% )
4 BEF
Materials (PET)
Water Absorption ( 1.12% )Luminous Transmittance ( 87% )
5 Diffuser Plate
Materials ( PC )Thickness ( 1.5mm )Haze ( 97% )Penetration Rate ( 55% )Water Absorption ( 0.12% )
6 DQA Testing
Backlight optical definition
Uniformity ( >72% )Color temperature ( 9300+/-1500K )Brightness ( 250+/-20nit )
The back
Light Bar
Reflection Film
Diffuser Plate
BEF
DIF
In the box
Open Cell
Before the box
Light Bar
BEF and DIF
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Quality Control System (Panel Assembly)
IQC
QC
QA
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Quality Control System (Managing Quality)
1 月 2 月 3 月 4 月 5 月 6 月 7 月 8 月 9 月 10 月 97.00%
98.00%
99.00%
100.00%99.53% 99.58% 99.65% 99.68% 99.68% 99.57% 99.60% 99.62% 99.65% 99.52%
98.31% 98.35%98.13% 98.06%
98.24%98.01% 98.03%
98.17%98.32% 98.45%
OPEN CELL塑胶辅料合格率光学件合格率QC 制程直通率
Open Cell IQCME IQCOptical IQCQC PassQA Pass
Panel Assembly Passing Rate (IQC --> QC --> QA) 2014 Jan to Oct
背板漆不良 点状异物 螺丝歪斜 膜片白点 卡扣不到位 前框刮伤 限位胶斜 其它0
2008 4017 6025 8033
10042 12050 14058 16066 18075 20083
0%10%20%30%40%50%60%70%80%90%100%
0.0%
31.2%
56.2%
78.0% 82.2% 85.6% 87.9% 89.0%
ME Issue Dust Screw Film Assembly Cosmetics Rubber Position Others
Panel Assembly Issues (Pareto Diagram)
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工厂环境测试设备
Vibration Testing Machine
Drop Test Machine
Salt Spray Test Machine Temperature Humidity Chamber
Aging Room
Signal Center
Testing Facilities
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TV OEM/ODM Professor
Temperature Acquisition Dotting Instrument
Oscilloscope TDS-3032C Television Signal Generator
Digital TV Signal Generator UEAN0S1.0
HDMI HD Signal Generator Color Analyzer CA-210
Testing Facilities
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TV OEM/ODM Professor
Power Test Device Ultra High Definition Signal Generator 804A
Spectrum Analyzer U3751
Digital TV Signal Generator DTV-6000
Electrostatic Discharge Simulator KES4021A
Field Intensity Indicator DS2100B
Testing Facilities
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TV OEM/ODM Professor
Certificates
欧盟WEEE波兰 标志B
台湾BSMI 3中国的 C 欧盟的CE TUV的加拿大 TUV的美国
及加拿大
捷克的EZU韩国EK -俄国GOST R
韩国MI C
墨西哥MON北欧Nordic 瑞典 挪威丹麦
新加坡 阿根廷 白俄罗斯斯洛文尼亚 南非 瑞士
美国及加拿大UL
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TV OEM/ODM Professor
Honors
ISO14001 ISO9001 Software Copyrights Practicality Patents ID Designs Patents
High Technology Cooperation SHENZHNE Engineering Technology RD Centre
Shanghai EXPO Advanced Cooperation
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Production Lines (Panel)
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Production Lines (TV)
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Show Room
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Oct. 2015, CANTON FAIR April. 2015, CANTON FAIR
Canton Fair
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IFA CES
IFA & CES Exhibition
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Hong Kong Exhibition
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Government visit
SHENZHEN Mayor Mr. Wang Rong visited exhibition booth
SHENZHEN government visited the factory
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Environments
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Company Activities
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TV OEM/ODM Professor
Thank You!
Enjoy a glorious future by win-win cooperation!