expanding uniformance: driving digital intelligence through unified data, advanced analytics and...

2015 Honeywell Users Group

Europe, Middle East and Africa

Expanding Uniformance: Driving Digital Intelligence

through Unified Data, Advanced Analytics and Contextual

Visualization

Arjen van den Broecke, Honeywell

The Information Challenge

© 2015 Honeywell Process Solutions All Rights Reserved 2

The Information Challenge


Challenges

• Taking right decisions at the right time with the right information…

• Predicting and detecting issues and opportunities…

• Visualising information anytime anywhere to gain valuable insights…

• Collecting and storing all relevant data in the organisation…

You need Real-time Digital Intelligence!

Disparate and varied data

Faster and Better Decisions $

Solution Components: Data & Analytics


Delivering Real-time Digital Intelligence for Smart Operations

• Business KPI’s for making right decisions - at the right time with the right information…

• Asset-centric calculations across data sources

• Predicting and detecting issues and opportunities

• Visualising information anytime anywhere to gain valuable insights…

• Across data sources

• Collecting and storing all relevant data in the organisation…

• Correlating and connecting process data and production data

Data & Analytics Working Together Smarter


Predict and detect issues pro-actively

Standardised and consistent metrics

across organisation

Organise and navigate within an asset context

Troubleshoot and isolate issues quickly

for faster decision making

Knowledge capture and best practice deployment

Continuous improvement

Journey of Continuous Improvement

Constantly perfecting the process and outcome


Analysis

Search for

correlation;

Root cause

Internal Feedback

Orienting Evaluating Notification

Realising a

problem;

Checking

status

Update

parameters;

Revise

notifications

Acting Verifying

Validating

performance;

Comparing

to baseline

7

New crude vendor affects the quality and energy use

7 © 2015 Honeywell Process Solutions All Rights Reserved

8

Updating notifications can help identify problems early


9

Equipment issues can have an effect on product quality


The New Face of Uniformance®

Enables Smart Operations © 2015 Honeywell Process Solutions All Rights Reserved 10

Deliver Real-time digital intelligence through unified data, analytics and visualisation

PHD

Capture and store real-time process and event data across the enterprise

Asset Sentinel

Monitor plant performance and equipment health with powerful analytics

KPI

Define, track, analyse & improve KPI’s for effective performance management

Insight

Visualise process conditions and investigate events from any web browser

Backbone for the “Industrial Internet of Things” (iiOT) and puts “data” in Big Data

Go Mobile with Honeywell Pulse™

Know the Pulse of Your Plant – Anytime, Anywhere

• Stay connected to plant

performance anywhere

• View plant data and

information in real-time

• Look for trends and

upset conditions

• Identify problems as

early as possible

• Enable a faster

response to issues

The New Face of Uniformance®

Driving better and faster decision making


Adding asset data and calculations as well as process KPI’s

The traditional Process Historian - expanded with advanced

asset-based calculation capability and KPI visualisation

PHD


Asset Sentinel


KPI

Define, track, analyse & improve KPI’s for effective performance management

Insight

Visualize process conditions and investigate events from any web browser

Uniformance PHD

• Process Historian

• Enterprise Architectures

• Open Connectivity

• Event Historian

• System Health Monitoring

• Smart Interface to Experion

• Distributed Data Collection

• Platform for Cloud Historian

Make better and faster decisions with superior data management

Efficient and Reliable Data Collection


High Speed Collection

Efficient Data Store

Fast Data Access

Features

• Enterprise Historian

• Scalability to

• Millions of tags

• Years of history

• Consolidated Event Journal to

correlate events with process

History

• Premier integration with

Experion® DCS

• Tag Sync for Experion and OPC

Benefits

• Security

• Combined process, engineering

and business data

• A foundation for process analysis

and reporting

• The right tools to transform data

to valuable information

Uniformance® PHD


Text PHD is the perfect choice for any Historian application, large / small,

connected to Experion or OPC, and provides not only Process

History but also a powerful Event History database

Uniformance®

Process Studio

• Easy to learn

• Enables Productivity and

Collaboration

• Reuse of Existing Trends and

Displays

• Includes:

Trend

Graphics

Excel Companion

Advanced Analysis Trends

Event History Viewer

Powerful End User Analysis tool for History and Events

Industry-Leading User Tools


Intuitive Operation

Advanced Trending

Open Connectivity

Uniformance Process Studio


Features

• Common drag and drop

• User-friendly time control

• Flexible trend

• Advanced analysis trends and

charts

• Excel Companion add-in

• Graphics

• OPC HDA data access

• Event history viewer (CEJ)

Benefits

• Easy to learn

• Enables productivity and

collaboration

• Reuse of existing trends and

displays

• Single tool for data visualisation

and analysis

Uniformance® Process Studio


Text Uniformance Process Studio is the perfect comprehensive tool for

rich visualisation and analysis of time series data as well as event

data. UPS can be used with any Historian supporting OPC HDA

Uniformance® Asset Sentinel

• Comprehensive monitoring

solution from instruments to

process unit

• Continuously calculates and

assess performance against

fault/rules model to predict and

detect potential faults

• Makes problems visible through

notifications and web-based health

and performance dashboards,

trends and reports

• Organises and presents data

according to plant/asset model vs.

tag-based organisation

Real-time sentinel for continuous health surveillance

Real-time Process/Asset Monitoring & Analytics


Asset Sentinel Modules:

Instrument Sentinel

Process & Equipment Sentinel

Energy Sentinel

Uniformance Asset Sentinel


Features

Advanced calculation engine

• Scheduled & on-data change

• Template calculations

• Embedded performance models

• UniSim and Thermo package

Event Detection

• Rules engine

• Notifications

Visualisation & Reporting

• Asset dashboards, trends, reports

• Graphics & displays

Benefits

• Automated surveillance to predict

and detect problems - free up

resources for problem solving

• Ready access to information to

address problems quickly

• Easy to configure and maintain

with embedded content

• Consolidates multiple monitoring

functions and applications in

single location



Text Robust field-proven solution monitoring billions of dollars of

process assets across industries including mining,

oil and gas, power and aerospace

Uniformance® KPI

• Manage KPIs

• Hierarchies for Easy Roll-Up

• Reusable Calculations

• Limits from Enterprise Apps

• Standard KPI Charts, Dashboards

• Detect KPI Violations and

Generate Notifications

• Simple Workflow to Track and

Approve Changes to Limits

• Capture Reasons/Comments

Excellence with Effective KPI Management

KPI Monitoring for Performance Management


Define, Track

Analyse & Improve KPIs

for Operational Excellence!

Uniformance KPI


Features

• Connect to any Honeywell or

3rd party applications

• Visualise and analyse KPI’s

to get insights

• Track thousands of KPIs to grow

with your business; retain history

for years

• Obtain alerts when KPI violates

a limit

• Access KPI’s and the related

information on mobile devices

Benefits

• Improved insights

• Improved business decision

making

• Increased business performance

Uniformance® KPI


Text

Complete solution for effective KPI management

Uniformance® Insight

• Thin client web visualization

• Interactive user-defined trends

• Process dashboards

• Ad-hoc visualisation

• Visualisation of events;

Trend with events

• Dynamic calculations

• Access data and model

• Sharing and collaboration

• Mobile device support

Gain powerful insight from process and production data

Powerful User-Based Visualisation


Ad-hoc Analysis

Flexible Workspaces

Convenient Sharing

Features

• Graphics and flexible, ad-hoc

trends

• Available in the office from a PC

or in the field from a tablet

• Supports Uniformance PHD and

3rd party historians and data

sources

• Thin client application requires

no installation on user devices

• Easy workspace layout

management

Benefits

• Collaborate to share discoveries

and useful displays with co-

workers

• Intuitive so users are productive

from Day One

• No cost to get the application to

users’ desktops / tablet

Uniformance® Insight


Text Uniformance Insight will be the perfect thin client visualisation and

analysis tools for PHD and any OPC HDA based Historian.

HTML5 support will make it run in any modern browser / device.

Solutions and Case Stories


Solution – Equipment Health Surveillance


Challenge

• No clear view of all equipment

• Ad-hoc maintenance expensive

• Increased downtime from upsets

• Lack of surveillance automation

Solution Applied

• Asset Sentinel - advanced analytics

and event detection to predict failures

• Insight - additional visualisation and

analysis to troubleshooting and

diagnosing of problems

Key Results • Increased plant and asset

availability

• Reduced maintenance cost

• Extended equipment life

• Increased safety

Solution – KPI Management


Challenge

• Lack of visibility into performance

• Reduced productivity

Solution Applied

• PHD to log all process data from the

plant

• KPI to organise data for all

processes, and to generate KPI’s

and KPI dashboards for easy

visualisation of the process goals.

Key Results • Greater understanding of

performance

• Improved decision making

• Better reporting

• Enhanced productivity

Solution – Process Monitoring


Challenge

• Equipment downtime issues

• Lack of full understanding of

operations and profitability

Solution Applied

• Asset Sentinel - performance

models for measuring actuals vs.

expected efficiency

• KPI – visualisation and tracking of

key performance metrics

• Insight – visualisation and analysis

Key Results • Improved profitability and unit

operations

• Energy savings

• Improved equipment reliability

• Reduced downtime

Uniformance Insight after R100

• Enhanced mobile device

interaction

• Integrated calculations

for any data source

• Asset templating and

navigation

• Event monitoring and

investigation

• Thin client HMIWeb

display builder

• Migration tools

• Advanced Charts

• Annotations

• Trending with Events

R100 is just the beginning


Summary

Strong competitive feature set

The New Enhanced Uniformance Suite

• Adding new powerful visualisation

• Strong asset modelling and templates

• New advanced analysis

‒ Asset-based analysis with powerful new libraries

‒ KPI analysis and visualisation

‒ Event detection and notification

• Fully integrated

‒ provide superior interaction and collaboration


Strong asset-based modelling, eventing, notifications and calculations

Expanding the Uniformance Suite

Digital Intelligence enables Smart Operations


Powerful process and event data collection

Process KPI calculations and visualisation

New modern thin-client visualisation and analysis client


Uniformance® PHD



Define, track, analyse, and improve KPI’s for effective performance management

Uniformance® KPI Uniformance® Insight

Visualise process conditions and investigate events from any web browser

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