exhaust tools general information cv... · 14 exhaust tools muffler cement & sealing compound...

40
35616 35542 / 35613 35273 35258 35176 36361 35891 / 35961 35890 35998 35964 35999 35968 36312 These three expanders help to swiftly remove clamp grooves and dents from pipes and muffler bushings, leaving smooth, rounded surfaces. All metal parts are rust-proofed. 35176 is ideal for import or compact vehicles with pipes 1-3/16" to 1-5/8" I.D. 35258 is for 1-5/8" to 2-1/4" pipes, and 35273 is for 2-1/8" to 3-7/16" pipes. Adjustable for pipes from 3" to 6" O.D. Adjustable for pipes from 3/4" to 3" O.D. Designed to easily cut pipes without gripping pressure. Simply hook the pin to the desired diameter, then tighten the chain by turning the knurled handle and swivel tool. No need to over-tighten the handle and exert excess pressure on the pipe. Replacement chain for pipe cutter #35613. This expander is designed to increase the pipe diameter with an impact wrench – tubing from 1-5/8" to 2-7/16". Lubricate the tool regularly with an anti-seize compound, such as PermaTex ® from Loctite ® . Quickly reshapes pipe and bushing ends for accurate, leakless exhaust system fit. The smooth, friction-free forged steel cone permits expanding and rounding work on diameters of pipe. 35891 is for 2-3/4" to 4-1/2" diameter. 35961 is for 1" to 2-3/4" diameter. Heavy-duty saw has two-speed and variable speed controls. Comes in a convenient carrying case with a blade assortment. Also available: No. 35965 18 TPI 6" blades (10 per package) and No. 35967 18 TPI 6" stainless steel blades (5 per package). Easily cuts 1" to 3" O.D. pipes. Also available: No. 35969 cutting wheels (6 per carton) and No. 35970 axle pins (10 per carton). 14" metal/steel cut-off saw blades (25 per carton). Work gloves (144 pair per bundle). This replacement three-way 7" cutting chisel is made of forged steel. 2-3/8" to 3-1/4" pipe expander. Removes clamp grooves and rounds out pipes. Fits most pipes. Use with wrench or impact tool. For accurate, leak-free exhaust system fit Exhaust Tools For more information about our products, visit www.walkerexhaust.com ©2007 Tenneco Printed in USA Available for Order Ask your Walker ® representative for details. 35616 35613 35176 35258 35273 36361 36312 35998 35968 35964 35890 35999 35891 35961 35542 13 GENERAL INFORMATION TOOLS AND ACCESSORIES SCHOOL BUS MEDIUM DUTY TRUCK GVW 3-6 HEAVY DUTY TRUCK GVW 7-8 APPLICATION BY ENGINE NOISE AND BACKPRESSURE DATA TRACTOR MUFFLER SPECS O.E. CROSS INDEX

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Page 1: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

3561635542 / 35613

35273

3525835176

36361

35891 / 35961

35890

35998

35964

35999

35968

36312

These three expanders help to swiftly remove clamp grooves and dents from pipes and muffler bushings, leaving smooth, rounded surfaces. All metal parts are rust-proofed. 35176 is ideal for import or compact vehicles with pipes 1-3/16" to 1-5/8" I.D. 35258 is for 1-5/8" to 2-1/4" pipes, and 35273 is for 2-1/8" to 3-7/16" pipes.

Adjustable for pipes from 3" to 6" O.D.Adjustable for pipes from 3/4" to 3" O.D. Designed to easily cut pipes without gripping pressure. Simply hook the pin to the desired diameter, then tighten the chain by turning the knurled handle and swivel tool. No need to over-tighten the handle and exert excess pressure on the pipe.

Replacement chain for pipe cutter #35613.

This expander is designed to increase the pipe diameter with an impact wrench – tubing from 1-5/8" to 2-7/16". Lubricate the tool regularly with an anti-seize compound, such as PermaTex®

from Loctite®.

Quickly reshapes pipe and bushing ends for accurate, leakless exhaust system fit. The smooth, friction-free forged steel cone permits expanding and rounding work on diameters of pipe. 35891 is for 2-3/4" to 4-1/2" diameter. 35961 is for 1" to 2-3/4" diameter.

Heavy-duty saw has two-speed and variable speed controls. Comes in a convenient carrying case with a blade assortment. Also available: No. 35965 18 TPI 6" blades (10 per package) and No. 35967 18 TPI 6" stainless steel blades (5 per package).

Easily cuts 1" to 3" O.D. pipes. Also available: No. 35969 cutting wheels (6 per carton) and No. 35970 axle pins (10 per carton).

14" metal/steel cut-off saw blades (25 per carton).

Work gloves (144 pair per bundle).

This replacement three-way 7" cutting chisel is made of forged steel.

2-3/8" to 3-1/4" pipe expander. Removes clamp grooves and rounds out pipes. Fits most pipes. Use with wrench or impact tool.

For accurate, leak-free exhaust system fit

Exhaust Tools

For more information about our products, visitwww.walkerexhaust.com

©2007 Tenneco Printed in USA

Available for OrderAsk your Walker® representative for details.

35616

35613

351763525835273

36361

36312

35998

35968

35964

35890

35999

3589135961

35542

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Page 2: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

14

EXHAUST TOOLS

Muffler Cement & Sealing Compound

35958Consists of iron-reinforced material tested to 12000 F. Effective forsealing exhaust joints subject to elevated temperatures - such ascatalytic converters. Available in 16 oz. tubes only.

35959Stops sound leaks and prevents dangerous exhaust gas leakage to9000 F. Ideal for “out-of-round” muffler and pipe connections. Easyto apply. Available in 5 oz. tubes.

Pipe Hooks

35729 - Up to 2¹⁄₂" Diameter.

35165 - For 2³⁄₄" to 4" Diameter.

35187 - For 5" to 6" Diameter.

Packaged 50 to a box, these hooks provide an economical andeasy method of storing exhaust and tail pipes.

357293516535187

35959

35958

Page 3: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

15

ACCESSORIES

� � � � �

CLAMPS

(Standard) (Heavy Duty) (Heavy Duty w/ (Guillotine) (Flat Strap U-Bolt)Welded Saddle)

gg 50 per carton. c 10 per carton.

Heavy DutySlotted

Stainless SteelU-Clamps

TM AccuSeal is a registered trademark of Torca, Auburn Hills, Mi.

AccuSeal™ Heavy Duty ¹⁄₄" Wire Ring Clamp

Zinc Plated

hh Longer U Bolt. c Order in quantities of 25, standard carton. * Order in quantities of 10, standard carton. � Zinc Plated.

Size Aluminized SteelPart No.

430 Bright Stainless SteelPart No.

2¹⁄₄" 36433 36437

2¹⁄₂" 36434 36438

2³⁄₄" ●36460 ●364613" 36435 36439

3¹⁄₂" 36436 364404" 35227 364415" 35228 36442

10 per Std. carton

Narrow Band One Bolt Clamp

● New number.

SizeHEAVY DUTYg STAINLESS STEEL U-CLAMPSc

Sizew/Slotted U-Bolt Holes 11Gauge Saddle ³⁄₈" U-Bolt

T-304 Stainless Steel11 Gauge Saddle ³⁄₈" U-Bolt

1¹⁄₂" 32112 — 1¹⁄₂"1⁵⁄₈" — — 1⁵⁄₈"1³⁄₄" 32134 32215 1³⁄₄"1⁷⁄₈" 32178 — 1⁷⁄₈"2" 32200 32216 2"

2¹⁄₈" — — 2¹⁄₈"2¹⁄₄" 32214 32217 2¹⁄₄"2¹⁄₂" 32212 32218 2¹⁄₂"3" 32300 32219 3"

Size Range Part No.2⁵⁄₁₆" to 2¹⁄₂" 357232⁷⁄₁₆" to 2⁵⁄₈" 357312⁹⁄₁₆" to 2³⁄₄" 355103⁵⁄₁₆" to 3¹⁄₂" 35279

Size

STANDARD

DUTY CLAMP

HEAVY DUTY CLAMP

�HEAVY DUTY

CLAMPW/WELDED

SADDLE

�GUILLOTINE CLAMP

FLAT STRAP

U-BOLT CLAMP⁵/₁₆" U Bolt13 Gauge

Saddle/₈" U Bolt -

11 Gauge Saddle/₈" U Bolt -

11 Gauge Saddle Non Chrome Chrome Non Chrome Chrome(50)

Indiv.Part

(50)Bulk.Pkg.

(50)Indiv.Part

(50)Bulk.Pkg.

(50)Indiv.Part

(50)Indiv.Part

Indiv.

Part

Indiv.

Part

Indiv.

Part1¹⁄₈ 35322 35599c — — — — — — —1¹⁄₄ 35323 — — — — — — — —1³⁄₈ 35324 — — — — — — — —1¹⁄₂ 35325 34112 36509 33112 — — — — —1⁵⁄₈ 35405 34158 36510 — — — — — —1³⁄₄ 35406 34134 35343 33134 — — — — —1⁷⁄₈ 35407 34178 35344 33178 — — — — —2 35408 34200 35335 33200 — 36145 — — —

2¹⁄₈ 35334 34218 35364 33218 — — — — —2¹⁄₄ 35413 34214 35336 33214 — — — — —

2¹⁄₂ 35414 34212 3533735354h 33212 36248� 35304 — — —

2³⁄₄ — — 35793 — — 36147 — — —

3 — — 35794 33300 3577236249� 35786 — 35624 35444

3¹⁄₄ — — — — 35760 35445 — — —

3¹⁄₂ — — 35753 — 3577336482� 35787 — 35696* 35694*

3³⁄₄ — — — — — — — — —4 — — 35752� 33304c� 35774 35788� 35456 35799* 35776

4⁷⁄₁₆ — — — — 35758 35410 — — —4¹⁄₂ — — 35424 — — 35373 — — —

5 — — 35775h� 33305c� 35757 35789� 35457 35800* 35777

5¹⁄₂ — — — — — 35447* — 35446 —6 — — — — 35795 35409 35497 35693* 35692*

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Page 4: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

16

ACCESSORIES

2¹/₂ — 332203 33967 33222

3¹/₄ — —

3¹/₂ 33968 33223

3³/₄ — —

4 33969 33224

4 33980h 33981h

5 33970 33225

5 33982h 33983h

6 — 33271

2 35620

2¹/₄ 35621

2¹/₂ 35979

2³/₄ 356223 35978

3¹/₄ 35415

3¹/₂ 35977

3³/₄ 35416

4 35976

4¹/₂ 35423

5 359756 35980

2 33974 33230 2

2¹/₄ 33975 33231 2¹/₄

2¹/₂ 33976 33226 2¹/₂

2³/₄ 33977 33227 2³/₄

3 33284 33272 3

3¹/₂ 33285 33273 3¹/₂

4 33286 33274 4

4 33319* 33260* 4

4¹/₂ 33287 33275 4¹/₂

5 33288 33276 5

5 33321* 33262* 5

6 33289 33277 6

2 33978 33228 2

2¹/₄ 33979 33229 2¹/₄

2¹/₂ 36148 33240 2¹/₂

2³/₄ 36149 33241 2³/₄

3 33310 33278 3

3¹/₂ 33311 33279 3¹/₂

4 33312 33280 4

4¹/₂ 33313 33281 4¹/₂

5 33314 33282 5

6 33315 33283 6

4 36419

5 36420

Walker MEGA Clamps

Size Aluminized Stainless Size

* Packaged Bulk 10 per carton.

BAND CLAMPS

Walker MEGA Clamps

Size Aluminized Stainless Size

NOTE: All Clamps are Individual Packaged & Priced

LAP JOINTConnects OD to ID Pipes

BUTT JOINTConnects OD to OD or ID to ID Pipes

3 — 35934

3¹/₂ 35291 35936

4 35292 35937

5 35293 359386 — 35939

SEAL CLAMP® FLAT BAND CLAMPS

Size Aluminized Stainless

TORCTITE®® PREFORMED CLAMPS

Size Aluminized StainlessLap Joint Lap Joint

EASY SEAL®

Size Stainless

h

Seal Clamp® is a registered trademark of the DonaldsonCompany.

h

ValuSeal®

Size 300 Series Stainless

ValuSeal® is a registered trademarkof Torca.

Easy Seal® is a registered trademark of Torca.

h With Fiberglass Gasket.

Page 5: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

17

ACCESSORIES

35449 3.13 3.40 3.96 0.21 Fits - OEM Mufflers35805 4.00 4.25 4.81 0.21 Fits - Flared Connectors. 35500 5.00 5.25 5.81 0.21 Fits - Flared Connectors. 35449 3.00 3.40 3.96 0.21 Replaces #154977

Airesearch 35449 3.00 3.40 3.96 0.21 4LF-TE069935500 5.00 5.25 5.81 0.21 T-1899, TH08A6435636 2.75 2.92 3.20 0.26 Replaces Bluebird #133422635636 2.75 2.92 3.20 0.26 1994-88 Bluebird TC2000 School Bus w/5.9L

Bluebird 35131 4.00 4.12 4.69 0.40 Replaces Bluebird #125064635131 4.00 4.12 4.69 0.40 Bluebird All American w/Cat 3116 /Turbo35805 4.00 4.25 4.81 0.21 Replaces Bluebird #099779135805 4.00 4.25 4.81 0.21 1990-80 Bluebird School Bus w/8.2LT35520 3.50 3.63 4.19 0.40 3208T35804 3.50 3.94 4.50 0.21 3208T

Caterpillar 35131 4.00 4.12 4.69 0.40 3208T35036 4.25 4.12 4.81 0.40 3176T35290 4.00 4.19 4.75 0.40 3176T35806 5.00 5.32 5.88 0.40 3406, 3406B, 317635636 2.75 2.92 3.20 0.26 6BT5.9L, 6BTA5.9L35690 3.00 3.32 3.88 0.40 V555, V902, V903

Cummins 35496 3.50 3.69 4.25 0.40 VT555, VT-555 Manifold35804 3.50 3.94 4.50 0.21 VT55535036 4.25 4.12 4.81 0.40 L1035290 4.00 4.19 4.75 0.40 L1035806 5.00 5.32 5.88 0.40 750, N, 88NT, NTC, VT35695 3.00 3.26 3.82 0.21 6V53, 6V7136225 2.75 3.82 4.10 0.2635495 3.00 3.47 4.06 0.2435494 3.50 3.75 4.31 0.21 Unknown35804 3.50 3.94 4.50 0.21 4-53, 8V71, 8V9235499 4.00 4.12 4.75 0.16 8.2LT

Detroit Diesel 35805 4.00 4.25 4.81 0.21 6-71T, 8.2N, 8.2T, 12V7135641 4.00 4.32 4.91 0.29 6-71N35746 4.00 4.97 5.25 0.26 8V-71T, 16V-71, 6V-92T, 8V-92, 8V-92T, 16V-92T35500 5.00 5.25 5.81 0.21 8V-71T35806 5.00 5.25 5.88 0.40 Series 60, 6-71T36213 5.00 5.33 5.92 0.29 8V-71T (End away from Turbo)36210 2.50 3.26 3.90 0.40 Ford # E5HZ5A231B35636 2.75 2.92 3.20 0.26 1995-93 B600/700 w/5.9LT35636 2.75 2.92 3.20 0.26 Replaces Ford #F3HZ5A281A36225 2.75 3.82 4.10 0.26 Ford #E0HZ5A231B35950 3.00 Spec 3.62 0.29 Replaces Ford #F1HZ5C210A, E9HZ5A231B35950 3.00 Spec 3.62 0.29 1995-89 Med/Truck/Bus w/370, 429 gas35695 3.00 3.26 3.82 0.21 All Models w/DD 6V53, 6V7135695 3.00 3.26 3.82 0.21 All Models w/Cummins V555, V902

Ford 35401 3.00 3.26 3.88 0.43 Ford D9HT-51210-DA35401 3.00 3.26 3.88 0.43 1988-79 Ford Med Truck/Bus w/370, 429 gas35495 3.00 3.47 4.06 0.24 8.2L NA35520 3.50 3.63 4.19 0.40 Replaces Ford #E2HZ5A231A35520 3.50 3.63 4.19 0.40 1990-87 B600/700 School bus CF600/800 w/6.6LT35520 3.50 3.63 4.19 0.40 Replaces Ford #E8HZ5A231E35496 3.50 3.69 4.25 0.40 1994-87 CF600/800, F600/800 w/7.8LT35496 3.50 3.69 4.25 0.40 Replaces Ford #E7HZ5A231C35499 4.00 4.12 4.75 0.16 Replaces Ford #E0HZ5A231C35805 4.00 4.25 4.81 0.21 All Models w/DD 6-71T, 8.2N, 8.2T, 12V71

Cross-Section

AB

C

V BAND CLAMPS

Manufacturer Part Tube A B C Application

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Page 6: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

18

ACCESSORIES

35806 5.00 5.32 5.88 0.40 FLD Models w/DD Series 60, CAT 3406Freightliner 35806 5.00 5.32 5.88 0.40 FLD Models w/Cummins NTC, VT diesel

35806 5.00 5.32 5.88 0.40 Replaces Freightliner #011459600036225 2.75 3.82 4.10 0.2635495 3.00 3.47 4.06 0.24 1990-80 GM Med Truck/Bus w/8.2L NA

GM 35495 3.00 3.47 4.06 0.24 Replaces GM #206977335036 4.25 4.12 4.81 0.40 Topkick/Kodiak w/6.6L35036 4.25 4.12 4.81 0.40 Replaces GM# 1564715935805 4.00 4.25 4.81 0.21 All Models w/DD6-71T, 8.2N, 8.2T, 12V7135804 3.50 3.94 4.50 0.21 All Models w/DD 4-53, 8V71, 8V92, CAT 3208T35804 3.50 3.94 4.50 0.21 All Models w/Cummins VT-55535498 4.00 4.17 4.61 0.16 Replaces Mack #48RU2341

Mack 35498 4.00 4.17 4.61 0.16 DM/MR Models35805 4.00 4.25 4.81 0.21 All Models w/DD 6-71T, 8.2N, 8.2T, 12V7135806 5.00 5.32 5.88 0.40 Replaces Mack #11ME24135695 3.00 3.26 3.82 0.21 Replaces Navistar #425624R9136212 3.00 3.28 3.84 0.21 Replaces Navistar #2033978C135496 3.50 3.69 4.25 0.40 1989-86 Series S Truck/Bus w/DT36035496 3.50 3.69 4.25 0.40 Replaces Navistar #893944R9235496 3.50 3.69 4.25 0.40 Replaces International #3553803C235494 3.50 3.75 4.31 0.21 Replaces Navistar #338614C135494 3.50 3.75 4.31 0.21 1994-88 Series S Truck/Bus w/DT46636374 3.50 3.86 4.38 0.19 2001 Int’l Bus 3800 Series w/T444E35804 3.50 3.94 4.50 0.21 Replaces Navistar #434252R91

International/ 35804 3.50 3.94 4.50 0.21 All Models w/DD 4-53, 8V71, 8V92, CAT 3208TNavistar 35804 3.50 3.94 4.50 0.21 All Models w/Cummins VT-555

35290 4.00 4.19 4.75 0.40 Replaces Navistar #893945R9235290 4.00 4.19 4.75 0.40 7.3L, DT-DTA 360, DT-DTA 46635641 4.00 4.32 4.91 0.29 Replaces Navistar #433192R9135641 4.00 4.32 4.91 0.29 All Models w/6-71N35746 4.00 4.97 5.25 0.26 9300 Series w/DD 8V71, 8V9235746 4.00 4.97 5.25 0.26 Replaces Navistar #513265035746 4.00 4.97 5.25 0.26 Replaces Navistar #780067C9135806 5.00 5.25 5.88 0.40 2500/2600 Series w/Detroit 6-71T, Series 60, Cat 340635806 5.00 5.25 5.88 0.40 Replaces Navistar #1672105C9135806 5.00 5.25 5.88 0.40 Replaces Navistar #390226C91

Peterbilt 35500 5.00 5.25 5.81 0.21 Peterbilt #14-1103935520 3.50 3.63 4.19 0.40 1990-84 Saf-t-liner Models w/3208T

Thomas 35520 3.50 3.63 4.19 0.40 Replaces Thomas #6124020735131 4.00 4.12 4.69 0.40 1989-84 Thomas School Bus w/3208T35131 4.00 4.12 4.69 0.40 Replaces Thomas #61240208

Manufacturer Part Tube A B C Application

V BAND CLAMPS (Cont.)

● New Number.

Page 7: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

19

ACCESSORIES

41873 D 4.00 OD 2.875 ID 3.937 OD 3.50 20° 3549541645 A 3.00 ID — 3.78 3.00 20° Ford Motor Co, Detroit Diesel 6V71,

6V73, Cummins V555, V90241646 C 3.00 OD 3.00 ID 3.62 4.00 22° Detroit Diesel 6V71 3569541659 A 3.00 OD — 3.50 3.50 45° 3569541656 C 3.00 OD 3.125 ID 3.625 OD 4.75 45° 3544941662 A 3.00 ID 3.00 ID 3.90 OD 2.50 20° GMC Truck/Bus w/8.2N 3549541865 A 3.50 OD — 4.00 3.50 22° Cat 3208T 3552041862 A 3.50 OD — 4.00 OD 5.00 45° Detroit Diesel 3549441657 C 3.50 ID 3.50 ID 4.00 OD 4.75 45° 3549441647 C 3.50 ID 3.58 ID 4.30 4.00 20° Detroit Diesel 8V-71 3580441872 C 3.50 OD 3.63 ID 4.25 OD 4.00 22° Detroit Diesel 8V-71 3580441864 C 3.50 OD 3.63 ID 4.25 OD 4.00 22° Detroit Diesel 8V-71 3580441648 A 3.50 OD — 4.30 3.00 20° Detroit Diesel 8V92, 4-53 3552041649 A 3.50 OD — 4.00 3.00 45° Detroit Diesel 3549435110 A 3.69 OD — 4.25 OD 1.50 20° Navistar —41860 D 4.00 OD 3.75 OD 4.25 OD 4.00 22° Detroit Diesel 8V-71 3580441650 C 4.00 OD 4.00 ID 4.75 4.00 22° Detroit Diesel 12V71 3564141651 D 4.00 OD 3.50 ID 4.25 4.00 20° Detroit Diesel 8.2N, Cummins VT225 3549641863 C 4.00 OD 4.00 ID 4.50 OD 4.75 45° 3580541652 A 4.00 OD — 4.80 3.00 20° Detroit Diesel 6-71, 8.2N, 8.2T, Mack 3549941653 A 4.00 OD — 4.50 5.00 45° Cummins 3580541688* B 5.00 OD 4.50 OD 5.15 OD 4.45 20° Detroit Diesel 8V-71T, 16V-71T, 35746

6V-92T, 8V-92T41654 A 5.00 OD — 5.50 5.00 45° Cummins 3550041655 A 5.00 OD — 5.72 3.00 20° Caterpillar Turbo, Cummins Turbo, 35806

Navistar41696 A 5.00 OD — 5.75 OD 5.50 20° Navistar 3580641689 A 5.00 OD — 5.875 6.25 20° T-50 Turbo Charger 3580641658 C 5.00 OD 5.00 ID 5.50 OD 4.75 45° 3550041875 D 5.00 ID 5.00 OD 5.75 OD 5.00 20° —35747 B 5.15 OD 4.55 OD 4.81 OD 1.94 20° Detroit Diesel 8V-71T, 16V-71, 6V-92T, 35746

8V-92T, 16V-92T41690 E 5.69 OD 5.00 OD 5.00 OD 6.00 — Cummins Engines 35806

* With machined ring.

Part Used w/No. Style A B C D Flare Application V-Band

Clamp

D

AC

D

CB

A

E

A

D

C

B

D

AB

C ABC

D

Style A Style B Style C Style D Style E

FLARED ADAPTERS

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Page 8: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

20

ACCESSORIES

1.44"

3.05"

2.34" O.D.

.53"

31803 2¹⁄₈ 2³⁄₄

31850 2³⁄₈ 331875 2⁷⁄₁₆ 3¹¹⁄₁₆

31883 2⁵⁄₈ 3¹⁄₁₆

Flange No. A B

31873 2¹¹⁄₃₂ 3³⁄₄

31887 2¹⁹⁄₃₂ 3³⁄₄

Flange No. A B

GASKET IDENTIFICATION CHARTS

SINGLE PIECE INSERTS

35490Chevrolet/GMCMedium Truck/Bus w/366, 427engine.

FLANGE IDENTIFICATION CHARTS

A B

A

B

A

B

A B

31400c 2¹⁄₃₂ ¹⁹⁄₃₂

31405c 2³⁄₈ ⁹⁄₁₆

315081 2⁹⁄₁₆ ¹⁄₂

31572 2⁹⁄₃₂ ⁹⁄₁₆

31818 2¹⁄₂ ¹⁹⁄₃₂

31821 2³⁄₄ ⁵⁄₈

c Shipped in lots of 10 - Std. Carton1 Sintered Iron Material

Gasket No. A B

314171 2¹⁄₈ ¹⁷⁄₃₂

315101 2⁵⁄₃₂ ²³⁄₃₂

1 Sintered Iron Material

Gasket No. A B

31394 2¹⁄₄ 2¹⁄₂

Gasket No. A B

A

B

Figure 1 Figure 2 Figure 3

Figure 2

31891 2¹⁄₈ 2⁵⁄₈

31923 2¹¹⁄₁₆ 331952 2⁵⁄₈ 3¹⁄₄

Flange No. A B

Figure 1

1.88" O.D.

1.50".50"

2.54"

35597Chevrolet/GMCMedium Truck/Bus w/350engine.

Part No. A B C D41479 5³/₄ OD 4 OD 2¹⁄₂ 741539 6³/₄ OD 5 OD 3¹⁄₂ 7³⁄₄

Part No. A B41480 4 ID 4¹⁄₂

41540 5 ID 5¹⁄₄

ALUMINIZED TILT CAB CONNECTORS

TOP BOTTOM

Page 9: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

21

ACCESSORIES

Part No. O.D. - I.D.

36275 1¹⁄₂-1³⁄₈

35253 2-1⁷⁄₈

35254 2¹⁄₈-2

Part No. O.D. - O.D. Lgth.

41945 2-2 4¹⁄₂

41964 2¹⁄₂-2¹⁄₂ 4¹⁄₂

41971 3-3 6

41979 3¹⁄₂-3¹⁄₂ 6

41987 4-4 8

41992 5-5 8

CONNECTORS — REDUCERS

Part No. I.D. - O.D. Lgth.

41810 1¹⁄₂-1¹⁄₂ 4

41920 1¹⁄₂-1¹⁄₂ 12

41882 1³⁄₄-1³⁄₄ 5

41931 1³⁄₄-1³⁄₄ 12

41759 1⁷⁄₈-1⁷⁄₈ 4

41944 2-2 4¹⁄₂

41902 2-2 10

41947 2-2 12

41954 2¹⁄₄-2¹⁄₄ 4¹⁄₂

41956 2¹⁄₄-2¹⁄₄ 12

41965 2¹⁄₂-2¹⁄₂ 4¹⁄₂

41966 2¹⁄₂-2¹⁄₂ 12

42596 2¹⁄₂-2¹⁄₂ 18

41811 3-3 4

41970 3-3 6

41976 3-3 12

42606 3-3 18

41978 3¹⁄₂-3¹⁄₂ 6

41983 3¹⁄₂-3¹⁄₂ 12

42127 3¹⁄₂-3¹⁄₂ 18

41896 4-4 8

42891 4-4 18

42531 4-4 24

41780 4¹⁄₂-4¹⁄₂ 4³⁄₄

41897 5-5 8

42126 5-5 18

42530 5-5 24

41889 6-6 8

Part No. I.D. - I.D. Lgth.

41919 1¹⁄₂-1¹⁄₂ 4

41921 1⁵⁄₈-1⁵⁄₈ 4

41926 1³⁄₄-1³⁄₄ 4

41933 1⁷⁄₈-1⁷⁄₈ 4

41940 2-2 4

41948 2¹⁄₈-2¹⁄₈ 4

41951 2¹⁄₄-2¹⁄₄ 4

41957 2¹⁄₂-2¹⁄₂ 4

41967 2³⁄₄-2³⁄₄ 4

41812 3-3 4

41892 3-3 6

41893 3¹⁄₂-3¹⁄₂ 6

●51064 4-4 4

41895 4-4 8

41899 5-5 8

41557 6-6 8

I.D.-I.D. CONNECTOR

Connects O.D. pipesand/or tubing of thesame size.

Connects O.D.& I.D.pipes and/or tubingof the same size.

O.D.-O.D. CONNECTOR

Connects I.D. pipesand/or tubing of thesame size.Also used onmanifold outlet.

REDUCING BUSHINGS

Reduces the I.D. of amuffler inlet or outletwithout increasing themuffler overall length.

PACKED 6 BUSHINGS PER CARTON

I.D.-O.D. CONNECTOR GEN

ERAL

IN

FORM

ATIO

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TOOL

S AN

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22

ACCESSORIES

Part No. O.D. - I.D. Lgth.41883 1¹⁄₂-1³⁄₈ 441924 1⁵⁄₈-1¹⁄₂ 4¹⁄₂

41925 1³⁄₄-1⁵⁄₈ 2⁵⁄₈

41885 1⁷⁄₈-1¹⁄₂ 4¹⁄₂

41935 1⁷⁄₈-1³⁄₄ 4¹⁄₂

41946 2-1³⁄₄ 5³⁄₈

41950 2¹⁄₈-2 4¹⁄₂

41400 2¹⁄₄-1³⁄₄ 4¹⁄₂

41953 2¹⁄₄-2 4¹⁄₂

41960 2¹⁄₂-2 4¹⁄₂

41963 2¹⁄₂-2¹⁄₄ 4¹⁄₂

41968 2³⁄₄-2¹⁄₂ 4¹⁄₂

41972 3-2¹⁄₂ 641975 3-2³⁄₄ 641980 3¹⁄₂-3 641988 4-3 641991 4-3¹⁄₂ 641994 5-4 641786 5-4¹⁄₂ 641514 6-5 8

CONNECTORS — REDUCERS

Part No. I.D. - O.D. Lgth.41855 1¹⁄₂-1³⁄₈ 4

41923 1⁵⁄₈-1¹⁄₂ 4¹⁄₂

41928 1³⁄₄-1¹⁄₂ 4¹⁄₂

41930 1³⁄₄-1⁵⁄₈ 4¹⁄₂

41932 1⁷⁄₈-1³⁄₄ 2⁵⁄₈

41939 2-1³⁄₄ 2⁵⁄₈

41942 2-1⁷⁄₈ 4¹⁄₂

41949 2¹⁄₈-2 4¹⁄₂

41888 2¹⁄₄-1⁷⁄₈ 4

41955 2¹⁄₄-2 4¹⁄₂

41854 2¹⁄₄-2¹⁄₈ 4

41959 2¹⁄₂-2 4¹⁄₂

41962 2¹⁄₂-2¹⁄₄ 4¹⁄₂

41999 2³⁄₄-2¹⁄₂ 841974 3-2¹⁄₂ 641982 3¹⁄₂-3 641563 4-3 641984 4-3¹⁄₂ 641909 5-4 641997 6-5 6

I.D.-I.D. REDUCER

Reduces O.D.Pipe and/ortubing ofdifferent size.

Part No. I.D. - I.D. Lgth.

41922 1⁵⁄₈-1¹⁄₂ 4¹⁄₂

41927 1³⁄₄-1¹⁄₂ 4¹⁄₂

41929 1³⁄₄-1⁵⁄₈ 4¹⁄₂

41934 1⁷⁄₈-1³⁄₄ 4¹⁄₂

41886 2-1¹⁄₂ 4

41941 2-1³⁄₄ 4¹⁄₂

41943 2-1⁷⁄₈ 4¹⁄₂

41952 2¹⁄₄-2 4¹⁄₂

41958 2¹⁄₂-2 4¹⁄₂

41961 2¹⁄₂-2¹⁄₄ 4¹⁄₂

41973 3-2¹⁄₂ 6

41687 3-2³⁄₄ 6

41981 3¹⁄₂-3 6

41989 4-3 6

41894 4-3¹⁄₂ 6

41898 5-4 8

41879 5-4¹⁄₂ 6

41998 6-5 6

Reduces larger O.D. pipeand/or tubing to smallerI.D. pipe. Also used asmuffler bushing or manifoldoutlet.

Reduces I.D. pipeand/or tubing ofdifferent sizes.

Part No. O.D. - O.D. Lgth.41908 2-1⁷⁄₈ 5¹⁄₄

41937 2-1¹³⁄₁₆ 4¹⁄₂

41700 2¹⁄₄-2 4¹⁄₂

41917 2¹⁄₂-2 4¹⁄₂

41918 2¹⁄₂-2¹⁄₄ 4¹⁄₂

41890 4-3 841891 5-4 841845 5-4¹⁄₂ 641844 6-4 641515 6-5 8

Reduces larger I.D. pipeand/or tubing to smallerO.D. pipe. Also used asmuffler bushing or mani-fold outlet.

I.D.-O.D. REDUCER

O.D.-O.D. REDUCER

O.D.-I.D. REDUCER

Page 11: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

When you are ready to put Flex Pipe to use,follow these instructions for determining

the length to cut the pipe. NOTE: All flexiblemetal tubing is measured fully extended.

Determine the length (X") of pipe neededfor your application by measuring the gap

between the two pipes you intend to connect.

How to Measure:

Walker® Flex PipeHow to Order, Measure and Cut

Allow a 3" overlap for each end(add 6" to the measurement from above).This is the length (Y") of Flex Pipe needed.

Measure distance needed from the far right sideinward. Wrap area to be cut with duct tape.

Use a marker to draw a cut guide on the tape.Flex Pipe is now ready to be cut. Cut through

the tape. Remove tape from Flex Pipe before using.

Determine your usage needs. Flex Pipe is soldin a variety of lengths, including precut lengths.

All lengths range from 1" to 6" in diameter.Refer to the chart on the reverse side to

determine your desired part number.Order by part number, not by the foot.

When measuring and cutting, keep the open sideof the Flex Pipe to your right. To determine theopen end, turn the end of the pipe toward you

and look for the rings to wrap on top.

How to Order:

IMPORTANT:

Length

X" + 6" = Y"

X"

Y"

Open Closed

There are three ways to cut Flex Pipe.Select a method that suits your equipment.

CHOP SAW: For best results, use a 1/16"wide blade. Make sure the Flex Pipe has

the open side facing to the right. Align andsecure pipe so the cut guide lines up with

the Chop Saw blade, and cut.

How to Cut:

BAND SAW: For best results, use a no-setblade with 24/32 teeth/inch. Make sureFlex Pipe has the open side facing to the

right. Align and secure pipe so the cut guidelines up with the Band Saw blade, and cut.

HACK SAW: For best results, use a no-set bladewith 24/32 teeth/inch. Make sure Flex Pipe has

the open side facing to the right. Align and securepipe, and cut on the guide line.

23

Page 12: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

24

ACCESSORIES

6 FOOT LENGTHSg 10 FOOT LENGTHSg 25 FOOT LENGTHSg

I.D. Stain. Alz. Galv. Stain. Alz. Galv. Stain. Alz. Galv.

Standard H.D. Standard H.D. Standard H.D. Standard H.D. Standard H.D. Standard H.D.Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness

1 — — — — — — — — — — 40000 50001

1¹⁄₄ — — — — — — — — — — 40001 50002

1¹⁄₂ — — 46971✘ — — — — — — — 40002 50003

1⁵⁄₈ — — — — — — — — — — 40013 —

1³⁄₄ — — 46972✘ — — — — — — — 40003 500042 — — 46973✘ — 49060 — 49042 49077 — — 40005 50005

2¹⁄₈ — — 56026✘ — — — — — — — 40014 —

2¹⁄₄ — — 46974✘ — 49061 — 49074 — — — 40006 50006

2¹⁄₂ — — 46975✘ — 49044 49081 49075 49078 40031 — 40007 40030

2³⁄₄ — — — — — — 49076 49037 — — — —

3 — — — — 49032 49105 49089 49028 40020 50010 40008 40009

3¹⁄₂ — — — — 49033 49106 49090 49029 40021 50011 40024 400104 46917 46915 46911 46913 49034 49070 49091 49030 40022 50012 40025 400115 46918 46916 46912 46914 49035 49071 49092 49031 40023 50013 40026 400126 — — — — 49063 — — 49036 50015 — 50009 50008

FLEX TUBING

g Fully Extended. ✘ Packed - 6 per carton, individually labeled.

PRE-CUT FLEX HOSE

Length Galv. Alz. Stain. Galv. Alz. Stain.12 41692 — 41691 41694 — 4169318 42067 52123 42423 42068 52124 4242424 42069 52128 42338 42070 52129 4233936 43381 — 43202 43382 — 4320348 55006 — 54049 55007 — 54050

Length Galv. Alz. Stain. Galv. Alz. Stain.18 42177 52068 — 42317 — —

Length Galv. Alz. Stain. Galv. Alz. Stain.18 42175 — — 42176 52067 —

3" Dia. 3¹⁄₂" Dia.

Style ID - ID

Length Galv. Alz. Stain. Galv. Alz. Stain.12 — — — — — —18 42065 — 42492 42066 — 4245524 53089 — — 53090 — 5243536 54047 — — 54048 — 53679

4" Dia. 5" Dia.

3" Dia. 3¹/₂" Dia.

Style ID - OD

4" Dia. 5" Dia.

FLEX CONNECTOR

Part No. OAL Inlet Dia. Outlet Dia. Use Clamp No.

41756 12 4 ID 4 ID 35976 (2)

I.D.

O.D.I.D.I.D.

41756

Page 13: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

25

ACCESSORIES

Low Carbon SteelLength 10'Gauge 18 17 15

Thickness .042 0.054 0.065OD

1¹⁄₂ 49002

1⁵⁄₈ 49003

1³⁄₄ 49004

1⁷⁄₈ 490052 49006

2¹⁄₈ 49013

2¹⁄₄

2¹⁄₂

2³⁄₄

3

3¹⁄₄ 49058

3¹⁄₂

4

4¹⁄₂ 490565 49015

5¹⁄₂

6 49027

STANDARD STRAIGHT TUBING

Comparison of Gauge to Decimal

Gauge Decimal

13 0.082

14 0.069/0.075

15 0.065

16 0.055/0.060

17 0.050/0.054

18 0.042

ALUMINIZED STEEL TUBING AIR INTAKE ALUMINUM TUBING

10'

O.D. BOTH ENDS

ORDER STRAIGHT TUBING BY THE PIECE:

EXAMPLE: For (1) 10’ Stick, order (1) 49200

4 49200

5¹/₂ 492026 492037 49204

Size Part No.

LENGTH

ONE END SWAGED& SLOTTED

OTHER END - O.D.

4 49214 105 49215 10

Size Part No. Length

O.D. - O.D. CONNECTING PIPE

41987 4-4 8

44456 4-4 4845339 4-4 60

Part No. O.D. - O.D. Length

GEN

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Page 14: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

26

ACCESSORIESSTRAIGHT TUBING

Bendable Aluminum Killed Draw Quality (AKDQ) Steel Tubing

OD Low Carbon Aluminized

Length 7' 7' 6" 10' 7' 6" 10' 13'

Gauge 16 14 16 14 17 16 14 13 17 16 14 13 17 16 14 13 14

Thickness 0.060" 0.069" 0.060" 0.069" 0.050" 0.060" 0.075" 0.082" 0.050" 0.060" 0.069" .082" 0.050" 0.060" 0.069" 0.082" 0.069"

1¹⁄₂ — — 47980 — — 49021 — — 47968 — — — 49045 49243 — — —

1³⁄₄ — — 47982 — — 49022 — — 47971 — — — 49046 49241 — — —

1⁷⁄₈ — — 47983 — — 49023 — — 47969 — — — 49057 49242 — — —

2 47993 — 47984 47989 49016 49024 49043 — — 47972 — 47960 — 49047 — 49069 —

2¹⁄₄ — 47995 — 47986 49007 — 49025 — — — 47973 47961 — — 49048 49068 —

2¹⁄₂ — 47996 — 47987 49008 — 49026 — — — 47974 47962 — — 49049 49067 —

2³⁄₄ — — — — 49009 — 49040 — — — — — — — 49195 — 49050

3 — — — — — 49010 49041 49066 — — 47963 47967 — — 49159 49065 49051

3¹⁄₂ — — — — — 49011 — — — — — — — ●49098 49160 — —

4 — — — — — 49012 — — — — — — — ●49099 49161 — 49052

5 — — — — — — — — — — — — — 49064 49162 — —

6 — — — — — — — — — — — — — — 49062 — —

● New Number

Bendable 409 Stainless Steel Tubing

Length 10’

Gauge 14 15 17

OD

2 — — 49184

2¹⁄₄ — — 49185

2¹⁄₂ — — 49186

3 49095 — —

3¹⁄₂ 49096 — —

4 49097 — —

5 — ●49263 —

STAINLESS STEEL STRAIGHT TUBING

Note: Bending characteristics of stainless steel tubing aresubstantially different than low carbon steel tubing. Listedbelow are important factors in successfully bending stainlesssteel tubing.

1. Wing die (back) pressure may need to be increased toprevent backwall collapse.

2. The tube weld seam should be located 90° from theinside and outside of any severe bends.

3. Wing dies must be in good condition and in alignmentthroughout the entire bending arc.

4. Bends should be made in one continuous operation at aslow rate of speed.

5. Bends should not be made tighter than two times pipediameter.

6. Equipment must be in proper operating condition.

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27

ACCESSORIES

RUBBER GOODS

+

A

B

E

C

D

FSHORT RADIUS

90° ELBOW

D

A

G

E

C

B

F

+

+

REDUCER90° ELBOW

45° ELBOW

D

B

A

E

C

+

A

B

E

C

D

F

90° ELBOW

900 ELBOW

900 SHORT RADIUS ELBOW

6 36176 6 5 5 ³⁄₄ ³⁄₄ ³⁄₄

4 36171 4 5³⁄₄ 5³⁄₄ 1¹⁄₂ 1¹⁄₂ ¹⁄₄

5 36172 5 6 6 1¹⁄₂ 1¹⁄₂ ¹⁄₄

l5¹⁄₂ 36173 5¹⁄₂ 6¹⁄₂ 6¹⁄₂ 1³⁄₄ 1³⁄₄ ¹⁄₄

6 36175 6 7 7 2 2 ¹⁄₄

7 36178 7 7⁹⁄₁₆ 7⁹⁄₁₆ 2 2 ¹⁄₄

DIMENSIONS

Size Part No. A B C D E F

DIMENSIONS

Size Part No. A B C D E F

6 X 5¹⁄₂ 36177 6 5¹⁄₂ 6³⁄₄ 6³⁄₄ 2 1³⁄₄ ¹⁄₄

DIMENSIONS

Size Part No. A B C D E F G

900 REDUCER ELBOW

4 36164 4 450 ¹⁄₄ 1¹⁵⁄₃₂ 1¹⁵⁄₃₂

l5¹⁄₂ 36168 5¹⁄₂ 450 ¹⁄₄ 1¹¹⁄₁₆ 1¹¹⁄₁₆

6 36166 6 450 ¹⁄₄ 1³⁄₄ 1³⁄₄

DIMENSIONS

Size Part No. A B C D E

450 ELBOW

l Not recommended for use on Cummins 1710 engine.

l Not recommended for use on Cummins 1710 engine.

GEN

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Page 16: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

28

ACCESSORIESRUBBER GOODS (Cont.)

REDUCERINSERT

ABC

D

E

F

G

B

C

A

D

HUMP HOSE

4 36183 4 5¹⁄₄ 2 ¹⁄₄

5¹⁄₂ 36185 5¹⁄₂ 6 2¹⁄₄ ¹⁄₄

6 36186 6 7 2³⁄₄ ¹⁄₄

7 36187 7 7 2¹⁄₂ ⁵⁄₁₆

DIMENSIONS

Size Part No. A B C D

5 X 4 36190 5¹⁄₂ 5 4 1³⁄₄ ¹⁄₄ ¹⁄₂ 450

5¹⁄₂ X 5 36193 6 5¹⁄₂ 5 1³⁄₄ ¹⁄₄ ¹⁄₄ 450

DIMENSIONS

Size Part No. A B C D E F G

3 36203 5¹⁄₂ 36201

3¹⁄₂ 36202 6 362064 36204 7 362075 36205 8 36208

Size Part No. Size Part No.

AIR LINE CLAMPS

REDUCER INSERT

HUMP HOSE

Page 17: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

29

ACCESSORIESSTACK PIPES

3 ID 18 42262 291203 ID 60 — 295053 ID 84 — 297003¹⁄₂ ID 18 42263 291003¹⁄₂ ID 24 — 292053¹⁄₂ ID 36 53053 293043¹⁄₂ ID 48 — 294164 ID 18 42715 291114 ID 24 42071 292064 ID 36 43320 293054 ID 48 44299 294084 ID 60 45233 295084 ID 72 46896 296004 ID 84 — 297024 ID 96 — 298005 ID 18 42716 291125 ID 24 42072 292075 ID 36 43321 293065 ID 48 44300 294095 ID 60 45246 295095 ID 72 — 296035 ID 84 — 297015 ID 96 — 298015 ID 108 — 299016 ID 18 42128 291186 ID 36 53054 —

Inlet Dia. Length ALZ. Chrome

Angle ID

Angled (ID)

3 OD 48 44302 —3¹⁄₂ OD 24 42132 292043¹⁄₂ OD 36 — 293023¹⁄₂ OD 48 44634 294064 OD 18 42129 291014 OD 24 42544 292014 OD 36 43718 293074 OD 48 44637 294024 OD 60 45726 295024 OD 69¹⁄₂ 46958 —4 OD 72 — 296054 OD 84 — 297044 OD 96 — 298065 OD 18 42130 291025 OD 24 42543 292025 OD 36 43719 293085 OD 48 44638 294035 OD 60 45727 295035 OD 69¹⁄₂ 46954 —5 OD 72 — 296045 OD 84 — 297055 OD 96 — 298076 OD 18 42594 —6 OD 36 — 293276 OD 48 — 29434

Inlet Dia. Length ALZ. Chrome

Angled (OD)

Angle OD

Monster Stacks

6-5 ID 96 29804 OD6-5 ID 108 29902 OD6-5 OD 96 29809 OD6-5 ID 96 29805 ID

Inlet Dia. Length Chrome Style

Slant CutID

Slant Cut

4 OD 36 29300 OD5 OD 36 29301 OD5 OD 48 29405 OD5 OD 60 29511 OD5 ID 96 29802 ID6 OD 36 29325 OD6 OD 48 29437 OD

Inlet Dia. Length Chrome Style

Slant Cut OD

OD ID

GEN

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30

ACCESSORIESSTACK PIPES (Cont.)

2¹⁄₂ ID 18 42596 —3 ID 18 42606 —3 ID 24 42178 —3 ID 36 43606 —3 ID 48 44301 29410

3¹⁄₂ ID 18 42127 —3¹⁄₂ ID 36 43366 —3¹⁄₂ ID 48 44308 —4 ID 18 42891 —4 ID 24 42531 —4 ID 36 43319 293144 ID 48 44126 294144 ID 60 45066 295064 ID 72 46892 —5 ID 18 42126 —5 ID 24 42530 292135 ID 36 43582 293155 ID 48 44127 294155 ID 60 46778 295076 ID 48 44303 —

Inlet Dia. Length ALZ. Chrome

Square Cut (ID)

SquareCut ID

Square Cut (OD)*

4 OD 36 — 29309

4 OD 48 44456 —

4 OD 60 45339 29500

5 OD 36 53049 29310

5 OD 48 44457 29401

5 OD 60 45340 29501

6 OD 36 — 29326

6 OD 48 — 29433

Inlet Dia. Length ALZ. Chrome

SquareCut OD

* For additional OD sizes and lengths use Straight Tubing.

A

B

C

1

4 ID 1 6⁷/₈ 1¹/₂ 30¹/₂ 48¹/₂ 45320 — 532395C1

4 OD 1 11 10 29 51 45758 — —

5 OD 1 11 10 30 60 45800 — —

4 OD 2 8¹/₂ 12 22 30¹/₂ 43587 29208 —

5 OD 2 8 11 21¹/₂ 29¹/₂ 43588 29214 —

ALZ Aluminized

Inlet Dia. Style A B C Length ALZ. Chrome ReplacesOE No.

OTHER STACK PIPES

2

B

A

C

Page 19: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

31

ACCESSORIES

3 12 41095 42448 29135 —

3 18 — — — 29120

3¹/₂ 12 41096 42449 — 29138

3¹/₂ 18 — — — 29100

4 12 41097 42447 29139 29140

4 18 42129 42715 — 29111

5 18 42130 42716 — 29112

5 20 — 42377 — —

6 18 42594 42128 — —

ALUMINIZED STEEL CHROME

DIA. LENGTH STYLE A STYLE B STYLE A STYLE B

Style A (OD) Style B (ID)

RAIN CAPS SILENT RAIN CAPS

Size Standard Chrome

1¹/₄ 35608 —

1¹/₂ 35225 —

1³/₄ 35226 —2 35512 —

2¹/₄ 35513 —

2¹/₂ 35514 —

2³/₄ 35617 —

3 35618 —

3¹/₂ 35619 —4 35907 35931

4¹/₂ 35909 —

5 35910 35932

5¹/₂ 35164 —

5³/₄ 35393 —

Size Chrome

4 361585 36160

GEN

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CKPR

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O.E.

CROS

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TAIL SPOUTS

Page 20: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

32

ACCESSORIES15° ELBOW 20° ELBOW Style OD-OD Style ID-OD

CenterlineRadius

A B

O.D.O.D.

41204 4 2-2 841217 5 4-4 8

Aluminized Dia. Length CenterlinePart No. OD A-B Radius

30° ELBOW Style ID-OD

3¹/₂ 4-4 5 416184 4-4 5 416195 4-4 6 41620

LengthDia. A-B Radius ALZ.

3¹/₂ 4-4 5 416144 4-4 5 416155 4-4 6 41616

LengthDia. A-B Radius ALZ.

CenterlineRadius

A

B

O.D.

O.D.

Style O

30° ELBOW Style OD-OD

CenterlineRadius

A

B

I.D.

O.D.

S

CenterlineRadius

A

B O.D.

I.D.

CenterlineRadius

A

B

I.D.

O.D.

Sty

45° ELBOW Style ID-OD

ALZ Aluminized

LengthDia. Style A-B Radius ALZ.

1¹/₂ ID-OD 6-6 4 41813

1³/₄ ID-OD 6-6 4 41814

1⁷/₈ ID-OD 6-6 4 41815

2 ID-OD 6-6 4 41816

2¹/₄ ID-OD 6-6 4 41817

2¹/₂ ID-OD 6-6 4 41818

1¹/₂ ID-OD 6-6 4 41733 —1³/₄ ID-OD 6-6 4 41734 —1⁷/₈ ID-OD 6-6 4 41735 —2 ID-OD 6-6 4 41187 —

2¹/₄ ID-OD 6-6 4¹/₂ 41188 —2¹/₂ ID-OD 6-6 4 41437+ —2¹/₂ ID-OD 6-6 5 41189 —2³/₄ ID-OD 6-6 5 41439 —3 ID-OD 7-7 6 42760+ —

3¹/₂ ID-OD 8-8 7 42761+ —3¹/₂ ID-OD 9¹/₄-9¹/₄ 7 — —4 ID-OD 5-5 4 41639 —4 ID-OD 6-6 6 41686 —4 ID-OD 9¹/₄-9¹/₄ 5 — 291134 ID-OD 9⁵/₁₆-9⁵/₁₆ 8 42758+ 291264 ID-OD 12-12 6 42246+ 29143+5 ID-OD 6-6 5¹/₂ 41640+ —5 ID-OD 7-7 8 42355+ —5 ID-OD 8-8 10 41477 29220+5 ID-OD 12-12 8 42855+ —5 ID-OD 12-12 10 42453+ 292005 ID-OD 15-15 8 53042 —6 ID-OD 7-7 10 52053 —

LengthDia. Style A-B Radius ALZ. Chrome

Page 21: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

33

ACCESSORIES

CenterlineRadius

O.D.

B

AO.D.

45° ELBOWS

2¹/₂ OD-OD 6-6 4 41438+ —2³/₄ OD-OD 6-6 5 41440 —3 OD-OD 4-4 3 41641+ —3 OD-OD 7-7 6 41428+ —

3¹/₂ OD-OD 8-8 7 41429+ —4 OD-OD 6-6 6 41632+ —4 OD-OD 8-8 5 41430+ —4 OD-OD 8-8 8 41475+ —4 OD-OD 12-12 6 42247+ 29144+5 OD-OD 8-8 5¹/₂ 41612+ —5 OD-OD 8-8 8 41431 29105+5 OD-OD 8-8 10 41476+ —5 OD-OD 15-15 8 42249 292186 OD-OD 7-7 10 52134+ —

LengthDia. Style A-B Radius ALZ. Chrome

Style OD-OD

CenterlineRadius

A

B

I.D.

O.D.

3¹/₂ 8-8 5 416224 8-8 5 416235 8-8 6 41624

CenterlineRadius

O.D.

O.D.

A

B

3¹/₂ 8-8 5 416264 8-8 5 416275 8-8 6 41628

LengthDia. A-B Radius ALZ.

LengthDia. A-B Radius ALZ.

60° ELBOW Style ID-OD

CenterlineRadius

O.D.

O.D

.

A

B

5 7¹/₂-11 8 — 42856 29209

LengthDia. A-B Radius LCS ALZ. Chrome

5 7¹/₂-11 8 42252

LengthDia. A-B Radius ALZ.

67° ELBOWS Style OD-OD

70° ELBOWS Style ID-OD

CenterlineRadius

I.D.

O.D

.

A

B

60° ELBOW Style OD-OD

ALZ Aluminized LCS Low Carbon Steel + Mandrel Bent.

GEN

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ION

BY E

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NOI

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CKPR

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O.E.

CROS

SIN

DEX

Page 22: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

34

ACCESSORIES90° ELBOWS

CenterlineRadius

A

B O.D.

I.D.

1¹⁄₂ 6³⁄₈-6³⁄₈ 4 41231 — —1³⁄₄ 6³⁄₈-6³⁄₈ 4 41000 — —1⁷⁄₈ 6³⁄₈-6³⁄₈ 4 41230 — —

6³⁄₈-6³⁄₈ 4 41001 — —2 7⁷⁄₈-6³⁄₈ 4 41154 — —

9-9 4¹⁄₂ 41558+ — —2¹⁄₄ 6-6 4 41098 — —2¹⁄₂ 6¹⁄₄-6¹⁄₄ 4 41002 — —

12-12 5 41441 — —2³⁄₄ 6³⁄₈-6³⁄₈ 5 41099 — —

12-12 5 41442+ — —8-8 6 41365+ 29145+ —

10-12 5 41535+ — —3 12-12 5 41534+ — —

12¹⁄₂-12¹⁄₂ 6 — 29116 —14-14 8 42759+ — —14-14 6 42445+ — —

6¹⁄₂-6¹⁄₂ 3¹⁄₂ 41633+ — —10¹⁄₄-10¹⁄₄ 5 41768 — —

3¹⁄₂ 9-9 7 41366+ — —16-16 5 42185+ — —6-6 4 41630+ — —

8¹⁄₂-13 5 42085 — —10-10 5 41378+ 29146+ —

4 10-10 8 41367+ — —12-12 6 41472 29109 —16-16 8 53094+ 29211+ 5205918-18 8 42937+ — —25-32 8 43168+ — —

4¹⁄₂ 13-13 6 42356+ — —8¹⁄₂-8¹⁄₂ 6 41769 — —9¹⁄₂-9¹⁄₂ 5¹⁄₂ 42763+ 29108+ —10-10 8 — 29212+ —

11¹⁄₂-26³⁄₄ 5¹⁄₂ 43613 — —12-12 6 41532+ 29210+ —

5 15-15 5¹⁄₂ 42272+ — —15-15 8 42858+ 29147+ —

15¹⁄₂-15¹⁄₂ 10 — 29129 —16¹⁄₂-16¹⁄₂ 10 43348+ — —

18-18 10 42938+ — —32-25 8 43438+ — —12-12 10 52058 — —

6 15-15 10 42944+ — —26-26 10 44569+ — —

Centerline Stain-Dia. Length A-B Rad. ALZ. Chrome less

2 9-9 4¹⁄₂ 41631 —2¹⁄₄ 12-12 5 41762 —2¹⁄₂ 12-12 5 41432+ —2³⁄₄ 12-12 5 41433+ —

3-3 3 41221+ —6-6 3 41685+ —

3 7-7 3 41536+ —10-10 6 41434+ —14-14 8 42344+ —

3¹⁄₂-3¹⁄₂ 3¹⁄₂ 41222+ —6-6 3¹⁄₂ 41537+ —

3¹⁄₂ 6¹⁄₂-6¹⁄₂ 3¹⁄₂ 41637+ —12-12 7 41435 —16-16 8 42288+ —4-4 4 41223+ —7-7 5 41256+ 29103+8-8 4 41474+ —

8¹⁄₄-10¹⁄₂ 4 52138+ —9-16 5 42936+ —

4 10-10 6 52119+ 2912710-13¹⁄₂ 6 42407+ —12-12 5 41638+ —12-12 6 41473+ —16-16 8 43698+ 2915018-18 8 42857 —

22¹⁄₂-30 8 44112+ —5-5 5¹⁄₂ 41224+ —

7¹⁄₂-7¹⁄₂ 6 52135+ —7¹⁄₂-13¹⁄₂ 5¹⁄₂ 42253+ —8¹⁄₂-8¹⁄₂ 6 41538+ —9-11¹⁄₂ 5¹⁄₂ 53095 —

8¹³⁄₃₂-12⁵⁄₈ 6 42081 —8³⁄₄-14¹⁄₄ 5¹⁄₂ 42186 —

5 9¹⁄₂-9¹⁄₂ 6 41832+ 29151+10-16 6 42147+ —11-16 5¹⁄₂ 42125+ —12-12 6 41436+ —15-15 5¹⁄₂ 42274+ —12-12 8 — 29121+15-15 8 42939+ —

17¹⁄₂-17¹⁄₂ 10 43699+ —18-18 10 42940+ —

6¹⁄₂-6¹⁄₂ 6¹⁄₂ 41583+ —6 10-10 10 41559+ —

12-12 10 41560+ —15-15 10 42562+ —

CenterlineDia. Length A-B Rad. ALZ Chrome

Style ID-OD Style OD-OD

CenterlineRadius

A

B O.D.

O.D.

ALZ Aluminized. + Mandrel Bent.

Page 23: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

ALUMINIZED EXHAUST COMPONENTSFORD

35

3.25" O.D. x 45° Flare with 3Hole Flange

90°

2.75"O.D.

3.5" O.D. x 20°Flare.

50° 70° 10°

80°

4" O.D.

30°90°

5" O.D.

90°50°

80°

5" O.D.

5" O.D.

20°

Pyrometer Fitting

5.75" O.D. x 20°Flare.

42369Requires 41691 Flex 44335

on Outlet End to replace OE Requires 35495 V-Clamp 45263

41603Requires 35806 V-Clamp 42211

68°

33°

4" O.D.

4" O.D.

Replaces FORDPart No. D5HZ-5246AC

Inlet Pipe RHL, LN, LNT, LT, LTS 8000 Series with Caterpillar

3208N Engines

Replaces FORDPart No. E2HZ-5246D

Inlet PipeL, LN, LNT, LT, LTS 8000 Series with Caterpillar

3208T Engines.

Replaces FORDPart No. D8HZ-5246M

Inlet PipeL, LN, LNT, LT 9000 Series with Cummins

NTC Engines.

Replaces FORDPart No. E0HZ-5A212G

ExtensionL, LT 9000 Series with Cummins

NTC Engines

Replaces FORDPart No. E7HZ-5255D

Extension

54594 55458 55459

54589 54590 54591

Replaces FORDPart No. D8HZ-5A212-BT

Extension Pipe

Replaces FORDPart No. E2HZ-5A212-F

Extension Pipe

Replaces FORDPart No. F2HZ-5A212-B

Extension Pipe

Replaces FORDPart No. E0HZ-5A212-B

Extension Pipe

Replaces FORDPart No. E2HZ-5A212-C

Extension Pipe

Replaces FORDPart No. E2HZ-51212-BA

Extension Pipe

5" OD

40°

80°

40°

5" OD

4" OD

50°

90°

80°90°4" OD

5" OD

90°

60°

5" OD

4" OD

90°

45°

90°

80°

4" OD

5" OD90°

180°

80°

5" OD

5" OD

50°

90°

80°

90°

5" OD

80°

●● New number.

GEN

ERAL

IN

FORM

ATIO

N

TOOL

S AN

DAC

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SSC

HOOL

BUS

MED

IUM

DUT

Y TR

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GVW

3-6

HEAV

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W 7

-8

APPL

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ION

BY E

NGI

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Page 24: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

ALUMINIZED EXHAUST COMPONENTSFREIGHTLINER

36

Replaces FREIGHTLINERPart No. 04-09657-015

Chrome Elbow

29252 42081 42186

5" O.D.90°

5" O.D.

5" O.D.90°

5" O.D.

Replaces FREIGHTLINERPart No. 04-09586-015

Elbow

Replaces FREIGHTLINERPart No. 04-09586-017

Elbow

Replaces FREIGHTLINERPart No. 04-09833-006

Elbow

Replaces FREIGHTLINERPart No. 04-11284-000

Elbow

Replaces FREIGHTLINERPart No. 04-15652-000

Extension Pipe

5" I.D.90°

5" O.D. 5" O.D.

100°

5" O.D.

12°

43613 51037 52032

Replaces FREIGHTLINERPart No. 04-15653-000

Extension Pipe

100°

30°

5" O.D.

5" O.D.

5236952033 Requires 35806 V-Clamp 52371

Replaces FREIGHTLINERPart No. 04-17094-012

Front Pipe

Replaces FREIGHTLINERPart No. 04-15077-000

Intermediate Pipe

Replaces FREIGHTLINERPart No. 04-15077-003

Intermediate Pipe

Replaces FREIGHTLINERPart No. 04-17094-013

Front Pipe

Replaces FREIGHTLINERPart No. 04-14120-00

Front Pipe

52373 5237452372 Requires 35806 V-Clamp Requires 35806 V-Clamp

5" OD

5" OD

90°

5" OD60°

5" ID

5" OD

90°

5.88" OD x 20° Flare

90°

5" OD

5" OD

90°

36°

90°

36°

5" OD

5" OD

5.88" OD x 20° Flare

5" OD

90°

90°

PyrometerFitting 5.75" OD x

20° Flare

90°

5" ID

● New number.

Page 25: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

37

ALUMINIZED EXHAUST COMPONENTSFREIGHTLINER (Cont.)

1988-90 Freightliner Conventional IE with Dual Exhaust, 40" Sleeper, and Caterpillar 3406B Engine

#6

#8

#7

#4

#3

#9

#2

#1

#5

#8

#7

System Requires Twelve (12) Lap Joint ClampsPart No. 33276

#1 - Exhaust Pipe #6 - Left Exhaust PipePart No. N.A. Part No. N.A.Freightliner Part No. AO4-14120-000 Freightliner Part No. 04-15077-003

#2 - Exhaust Pipe #7 - Exhaust PipePart No. N.A. Part No. 41833Freightliner Part No. AO4-13110-032 Freightliner Part No. 04-13315-000

#3 Exhaust Pipe #8 - Flex Pipe 5" x 12" Part No. N.A. Part No. See Page 31.Freightliner Part No. AO4-13973-000

#4 - Y Exhaust Pipe #9 - Flex Pipe 5" I.D. x 14"Part No. 54046 Part No. See Page 31.Freightliner Part No. AO4-13974-000 (CUT TO LENGTH)

#5 - Right Exhaust PipePart No. N.A.Freightliner Part No. 04-15077-000

52375 53095

53593

Replaces FREIGHTLINERPart No. 04-13110-032

Elbow

5" O.D.90°

5" O.D.

5" O.D.90°

5" O.D.

Replaces FREIGHTLINERPart No. 04-09586-013

Elbow

Replaces FREIGHTLINERPart No. 04-17094-014

Front Pipe

53570Requires 35806 V-Clamp

Replaces FREIGHTLINERPart No. 04-19025-000

Front Pipe

5.88" OD x 20° Flare

5" OD

90°

90°

5" OD

32°

5" OD

31°

● New number.

Replaces FREIGHTLINERPart No. 04-12399-000

Extension Pipe

4⁵⁄₈"O.D.

4" O.D.

●●53631

GEN

ERAL

IN

FORM

ATIO

N

TOOL

S AN

DAC

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BUS

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DUT

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GVW

3-6

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W 7

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BY E

NGI

NE

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CKPR

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O.E.

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Page 26: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

38

5" I.D.

5" O.D.

44° 90°

5" I.D.

5" O.D.

45°90°

5" O.D.90°

5" O.D.

5" I.D.

5" O.D.50°

ALUMINIZED EXHAUST COMPONENTSGMC

4" O.D.

6" CLR4" O.D.

3.9" O.D.x 20°Flare.

3" O.D.

3" I.D.

4" O.D. x90° Flare.

KENWORTH

5" O.D.

5" O.D.

90°

Replaces GMCPart No. 2353719

Tail Pipe

Replaces GMCPart No. 2090694

Replaces GMCPart No. 2046594

Extension

40358 41662Requires 35495 V-Clamp 41097 Requires 35495 V-Clamp

29255 29256 41436

Replaces KENWORTHPart No. K180-15593

Elbow

42186 42855 53017

Replaces KENWORTHPart No. K180-14764R

RH Extension Pipe

Replaces KENWORTHPart No. K180-14764L

(See Kmex)

Replaces KENWORTHPart No. K16948-012

Replaces KENWORTHPart No. K180-8048

53018 53640 53642

5" ID

5" OD

90°

21°

Replaces KENWORTHPart No. K180-10742RCPChrome Connector Pipe

(Right Hand)

5" ID

5" OD

90°

21°

Replaces KENWORTHPart No. K180-10742LCPChrome Connector Pipe

(Left Hand)

5" ID

5" OD

90°

21°

Replaces KENWORTHPart No. K180-10742R

Connector Pipe (Right Hand)

5" ID

5" OD

90°

21°

Replaces KENWORTHPart No. K180-10742L

Connector Pipe (Left Hand)

Page 27: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

ALUMINIZED EXHAUST COMPONENTSKENWORTH (Cont.)

Model T-800 - Mexico Kenworth(Kmex)

#2#1

#5

#4

#3

#4

#6

#1 - Right Exhaust Pipe #4 - Flex PipePart No. 53017 Part No. (SEE CUT TO LENGTH FLEX)Kenworth Part No. K180-14764R

#2 - Left Exhaust Pipe #5 - Exhaust PipePart No. 53018 Part No. 54044Kenworth Part No. K180-14764L Kenworth Part No. K180-14766

#3 - Exhaust Pipe #6 - Turbo Pipe Part No. N.A. Part No. N.A.Kenworth Part No. K180-14122

39

GEN

ERAL

IN

FORM

ATIO

N

TOOL

S AN

DAC

CESS

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SSC

HOOL

BUS

MED

IUM

DUT

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UCK

GVW

3-6

HEAV

Y D

UTY

TRUC

K GV

W 7

-8

APPL

ICAT

ION

BY E

NGI

NE

NOI

SE A

ND

BA

CKPR

ESSU

REDA

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MUF

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ECS

O.E.

CROS

SIN

DEX

Page 28: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

40

ALUMINIZED EXHAUST COMPONENTSMACK

4" O.D.

45°

10°

15°

4" I.D.

4" O.D.

15°65°

4" O.D.

90°

75°

4.75" O.D. x 20° Flare

4.75" O.D. x 20° Flare

Pyrometer Fitting

4" O.D.

4.437" O.D. x90° Flare

40°

R & RD Models EM6-237, EM6-237R, ENDT675, END864Engines with Frame Mounted Muffler

R & RD Models EM6-237, EM6-237R, ENDT675,END864 Engines with Frame Mounted Muffler

65°4.5" O.D.

4.75" O.D. x 70° Flare

90°4" O.D.

4.44" O.D. x 90° Flare

Replaces MACKPart No. 4ME21408

Stainless Steel Flexible Tubing

Replaces MACKPart No. 4ME21698

Cruiser LinerR Model—Front Pipe

Replaces MACKPart No. 4ME32603

R Model—Intermediate Pipe

41508 42978 43362

44203 44305

Replaces MACKPart No. 4ME232612

R Model - Round Fuel Tanks

4" O.D.

4" O.D.

10°

80°

90°

50°

54039

Replaces MACKPart No. 4ME31942PI

DM 600 Series

Replaces MACKPart No. 4ME4658

INTERNATIONAL/NAVISTAR

5" O.D.90°

5" O.D.

5.74" O.D. x

5" O.D.

20° Flare

4169641436 41638 Requires 35806 V-Clamp

Replaces INTERNATIONALPart No. 503841C1

Elbow

Replaces NAVISTARPart No. 449-814-C1

Turbo Connector

Replaces NAVISTARPart No. 598-276-C1

Elbow

4" O.D.

4" O.D.

90°

Page 29: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

41

ALUMINIZED EXHAUST COMPONENTSINTERNATIONAL/NAVISTAR (Cont.)

Replaces INTERNATIONALPart No. 1652937C1

Turbo Down Pipe

51035 52362Requires 35806 V-Clamp 52138 Requires 35806 V-Clamp

4" O.D.

4" O.D. 90°

Replaces NAVISTARPart No. 477-662-C1

Elbow

Replaces INTERNATIONALPart No. 582177C1Turbo Down Pipe

Replaces INTERNATIONALPart No. 167907C3 or 167390C1

Front Pipe

Replaces INTERNATIONALPart No. 500342C1 or 399322C1

Front Pipe

Replaces INTERNATIONALPart No. 582167C1

Turbo Pipe

52379 52380 53543Requires 35806 V-Clamp Requires 35806 V-Clamp Requires 35408 V-Clamp

Replaces INTERNATIONALPart No. 503845C1

Extension Pipe

5354553544 Requires 35806 V-Clamp 53546

Replaces INTERNATIONALPart No. 582181C1

Turbo Pipe

Replaces INTERNATIONALPart No. 447832C1

Rear Pipe

Replaces INTERNATIONALPart No. 1657101C2 or 1657101C1

Extension Pipe

Replaces INTERNATIONALPart No. 437040C1

Extension Pipe

Replaces INTERNATIONALPart No. 447835C1

Front Pipe

53584 53581 53582 Requires 35806 V-Clamp

5.75" OD x 20° Flare

5" OD

40°

PyrometerFitting

5.75" OD x 20° Flare

5" OD

20°

PyrometerFitting

75°

5.88" OD x 20° Flare

5" OD

59°

PyrometerFitting

62° 5" OD

5.75" OD x 20° Flare

PyrometerFitting

140°

90°

5" OD

5" OD

90°113°

5.75" OD x 20° Flare

5" OD

PyrometerFitting

166°

96°5" OD

160°90°

5" OD

5" OD

90°

82°

5.88" OD x 20° Flare

PyrometerFitting

80°

75°5" OD

5" OD

5" OD

40°

35°

5" OD

5.75" OD x 20° Flare

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42

Replaces NAVISTARPart No. 532397C1

Stack Pipe

ALUMINIZED EXHAUST COMPONENTSINTERNATIONAL/NAVISTAR (Cont.)

Replaces INTERNATIONALPart No. 475306C2

Turbo Pipe

53585Requires 35806 V-Clamp 54576 54577

Replaces INTERNATIONALPart No. 1657118C2, 1657118C1

Extension Pipe

●54652

5.75" OD x 20° Flare

5" OD

44°39°

5" OD

5" OD

90°

90°

5" OD

5" ID

4¹⁄₈"OD

Replaces INTERNATIONALPart No. 35548324C1

Front Pipe

● New number.

55451

5" OD

40°

5" OD

90°

Replaces INTERNATIONALPart No. 532383C1

Extension Pipe

3¹⁄₂"OD

w/PyrometerFitting

Page 31: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

43

ALUMINIZED EXHAUST COMPONENTSPETERBILT

5" O.D.

45°90°

5" O.D.

5" I.D.

90°

5" O.D.

70°5" O.D.

4" O.D.

4" O.D. 90°

5" O.D.

5" O.D. 90°

5" O.D. 40°

5" O.D.

5" I.D.

22°

16 ga.

Replaces PETERBILTPart No. 14-04055

Replaces PETERBILTPart No. 14-08527

Replaces PETERBILTPart No. 14-13055

Y-Pipe

Replaces PETERBILTPart No. 14-10726

Replaces PETERBILTPart No. 14-08525

●29261 40577

●50561 52135

52138

4285640590 29209 (Chrome)

5" O.D.

90°

5" O.D.

5" O.D.

90°

139°

Replaces PETERBILTPart No. 14-15353-0150Part No. 14-13944-0150

Y-Pipe

5" O.D.

57°

5" O.D.

Replaces PETERBILTPart No. 14-13056C

Chrome Elbow

● New number.

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Page 32: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

44

Replaces STERLING Replaces STERLINGPart No. 04-19210-000 or 04-19734-000 Part No. 14-19734-000

Turbo Pipe Turbo Pipe

52386Requires 35806 V-Clamp 53596

Replaces STERLING Replaces STERLINGPart No. 04-19752-000 Part No. 04-19732-000

Extension Pipe Turbo Pipe

54592 54593

Replaces STERLINGPart No. 04-19750-000

Extension Pipe

ALUMINIZED EXHAUST COMPONENTSSTERLING

55453

5.75" OD or20° Flare

5" OD40°

40°

PyrometerFitting

4" OD

4.5" OD

28°

30°

4" OD 50°

90°

4" OD

4" OD 4.5" OD 99°

87°

18°

14°

5" OD

5" OD

29°

32°

83°

Page 33: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

40638 40639 52370

29152 29253 40637

Replaces WESTERN STARPart No. 23529-3540

Chrome Elbow

Replaces WESTERN STARPart No. 23527-3440

Chrome Elbow

Replaces WESTERN STARPart No. 23527-3438

Y Pipe

Replaces WESTERN STARPart No. 23529-3444

Y Pipe

Replaces WESTERN STARPart No. 23529-3542

Y Pipe

Replaces WESTERN STARPart No. 23517-3520

Front Pipe

53594 54610

Replaces WESTERN STARPart No. 23517-3525

Extension Pipe

Replaces WESTERN STARPart No. 23529-3478

5" OD

28°

5" ID

5" OD

90°

90°

40°40°5" OD

5" OD

5" ID

85°90°

5" ID

5" OD

90°

40°40°5" OD

90°

5" ID

5" OD

90°

40°

5" OD

90°

5" OD

5.70" OD x20° Flare

PyrometerFitting

5" OD

5" OD

5" OD

5" OD

5" OD

80°

70°

ALUMINIZED EXHAUST COMPONENTSWESTERN STAR

45

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Page 34: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

46

ACCESSORIESUNIVERSAL HEAVY DUTY HANGERS & BRACKET

Part No. Part No. A B C Dw/o Bracket w/Bracket

40221 — 4 OD 4 ID 12 20

— 40247 4 OD 4 ID 11¹⁄₄ 18³⁄₄

— 40364 5 OD 5 ID 15 24³⁄₄

40220 — 5 OD 5 OD 11 19

40223 — 5 OD 5 ID 13¹⁄₂ 22

Part No. A B C D

40219 4 ID 3 OD 8¹⁄₂ 14

40256 4 ID 4 OD 11 16

40257 5 ID 5 OD 11¹⁄₂ 16

O.E. replacement on various models of trucks.Can be used to convert dual to single exhaust.

Converts a single system into a dual system onpopular diesel engines.

SWIVEL HANGERS

Specially designed hanger, engineered to solve essentially anyhanger problem. Hanger swings from 0° to ± 45° and also has complete 360° rotation

35530 9¹⁄₄

35556 14

Part. No. Length

For use on 4"—5" OD Applications

35103 9¹⁄₂

35898 17

Part. No. Length

SPLITTER “T” ADAPTER PIPE

CONVENTIONAL “Y” PIPE

Page 35: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

Style A

Style B

Style C

47

ACCESSORIESMUFFLER HANGERS

35315 35209 35544 3521035517 35209

35745 B 7—8³⁄₈

35854 A 635855 A 735338 A 835856 A 8¹⁄₂

35972 A 935983 A 1035733 A 8¹⁄₄ x 11¹⁄₂

35984 A 10 x 1535899 A 11¹⁄₈

36209 C 10 x 1536448 A 12

35966Fits 2³⁄₄" - 4¹⁄₂" O.D.

12"

Clamp and hanger strap, made of heavy gauge steel to hold tail pipeand exhaust pipe in a rigid position.

12"

35604 2¹⁄₂ 35853 435605 2³⁄₄ 35734 535606 3 35855 735852 3¹⁄₂

35600Fits 1¹⁄₂" to 2¹⁄₄" OD

UNIVERSAL HANGER & BRACKET

PIPE HANGERS

Part No. Style Fits Body Diameter

Heavy Duty muffler body clamp and hanger strap. The strap can bebent and twisted to fit the installation. Use for horizontal or verticalmount. Use two for maximum rigidity.

UNIVERSAL HANGERS

35209 35210 35315 35517 35544

O.E. Type Universal O.E. Type UniversalHanger Hanger Hanger Hanger

Part Fits Pipe Part Fits PipeNo. Diameter No. Diameter

● New Number

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Page 36: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

48

ACCESSORIES

3600 ALUMINIZED PIPE SHIELD

29030l 3" Pipe 36"29031l 4" Pipe 36"

29110 18" Length

29219 24" Length

35884l Chrome Clamp Kit for 4" Diameter Pipe

35885l Chrome Clamp Kit for 5" Diameter Pipe

35348l Chrome Clamp Kit for 6" Diameter Pipe

35440l Zinc Plated Clamp Kit for 3¹⁄₂" Diameter Pipe

35441l Zinc Plated Clamp Kit for 4" Diameter Pipe

35442l Zinc Plated Clamp Kit for 5" Diameter Pipe

35372l Zinc Plated Clamp Kit for 6" Diameter Pipe

29039 Aluminized 4"-5" x 48" Pipe Shield w/o Mtng. Clamps, Round Holes

29041 Stainless Steel 4"-5" x 48" Pipe Shield w/o Mtng. Clamps, Round Holes

29045 Stainless Steel 3¹⁄₂"-5" x 48" Pipe Shield w/o Mtng. Clamps w/Horizontal Slots

29047 Stainless Steel 6" x 48" Pipe Shield w/o Mtng. Clamps, Round Holes

1800 PIPE SHIELDS AND CLAMP KITS

CHROME GRAB HANDLE

Part No. Specifications

Part No. Fits Diameter Length of Guard

PIPE SHIELDSPart No. Specifications

PIPE SHIELD CLAMP KIT (2 Clamps)Part No. Specifications

l Clamps (2) included in box

Mounting Bolts included.

l Kit contains two clamps.

No. 35796 UNIVERSAL MOUNTING BRACKET

Use for either cab or mast mount. Fits 4"—5" piping.

Page 37: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

49

ACCESSORIESALUMINIZED AND STAINLESS STEEL MUFFLER AND PIPE SHIELDS (Cont.)

MUFFLER SHIELDSPart No. Specifications

1800 MUFFLER SHIELDS AND CLAMP KITS

29029 Aluminized 8"-10" x 42" Muffler Shield w/o Mtng. Clamps, Round Holes

29052 Aluminized 8"-10" x 51" Muffler Shield w/o Mtng. Clamps, Round Holes

29043 Aluminized 8"-10" x 51" Muffler Shield w/o Mtng. Clamps, Round Holes

29036 Stainless Steel 8"-10" x 42" Muffler Shield w/o Mtng. Clamps, Round Holes

29042 Stainless Steel 8"-10¹⁄₂" x 51" Muffler Shield w/o Mtng. Clamps, Round Holes

29044 Stainless Steel 8"-10" x 51" Muffler Shield w/o Mtng. Clamps, w/Horizontal

36224l Chrome Clamp Kit for 8" Diameter Muffler

35886l Chrome Clamp Kit for 8¹⁄₂" Diameter Muffler

35887l Chrome Clamp Kit for 9" Diameter Muffler

35933l Chrome Clamp Kit for 10" Diameter Muffler

35935l Chrome Clamp Kit for 10⁷⁄₁₆" Diameter Muffler

35790l Zinc Plated Clamp Kit for 9" Diameter Muffler

35791l Zinc Plated Clamp Kit for 10" Diameter Muffler

35792l Zinc Plated Clamp Kit for 10¹⁄₂" Diameter Muffler

MUFFLER SHIELD CLAMP KITS (2 Clamps)

Part No. Specifications

l Kit contains two clamps.

1800 MUFFLER SHIELDS

1800 MUFFLER SHIELD CLAMP KITS

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Page 38: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

50

ACCESSORIES

29032 Universal Stainless Steel Shield Kit for 8"-10" x 45" Mufflers, includes GrabHandles and Clamps

29050 Aluminized 6"-9" x 50" Muffler Shield w/Mtng. Clamps, Slotted Holes

29048 Aluminized 8¹⁄₂"-10¹⁄₂" x 48" Muffler Shield w/o Mtng. Clamps, Round Holes

29034c Aluminized 9"-10" x 32" Muffler Shield w/o Mtng. Clamps, Round Holes

29046i Stainless Steel 8¹⁄₂"-10¹⁄₂" x 48" Muffler Shield w/o Mtng. Clamps, Round Holes

29051 Stainless Steel 9"-10" x 51" Muffler Shield w/o Mtng. Clamps, Round Holes

ALUMINIZED AND STAINLESS STEEL MUFFLER AND PIPE SHIELDS

UNIVERSAL MUFFLER SHIELD KIT

Part No. Specifications

MUFFLER SHIELDSPart No. Specifications

MUFFLER SHIELD CLAMP KIT (2 Clamps)Part No. Specifications

36227 Aluminized Clamp Kit for 9" Muffler

36226 Aluminized Clamp Kit for 10" Muffler

35216 Chrome Clamp Kit for 9" Muffler

35370 Chrome Clamp Kit for 10" Muffler

2700 MUFFLER SHIELDS AND CLAMP KITS

i Shield only, requires (2) 35370 clamps and 29110 Grab Handle.c Shield only, requires 35216 Clamp Kit for 9" Dia. Muffler & 35370 Clamp Kit for 10"

Dia. Muffler.

35884 Chrome Plated Clamp Kit for 4" Diameter Pipe

35885 Chrome Plated Clamp Kit for 5" Diameter Pipe

35441 Zinc Plated Clamp Kit for 4" Diameter Pipe

35442 Zinc Plated Clamp Kit for 5" Diameter Pipe

29033 Aluminized 4"-5" x 36" Pipe Shield w/o Mtng. Clamps, Round Holes

29055 Aluminized 4" x 48" Pipe Shield w/o Mtng. Clamps, Use (2) 35441 Clamps, Slotted Holes

PIPE SHIELD CLAMP KIT (2 Clamps)Part No. Specifications

PIPE SHIELDSPart No. Specifications

2700 PIPE SHIELDS AND CLAMP KITS

Page 39: Exhaust Tools GENERAL INFORMATION CV... · 14 EXHAUST TOOLS Muffler Cement & Sealing Compound 35958 Consists of iron-reinforced material tested to 12000 F. Effective for sealing exhaust

51

ACCESSORIESGENERAL SERVICE MUFFLER SPECIFICATIONS

Designed for horizontal or vertical installation. Straight-through flow for minimum backpressure.

UNIVERSAL TYPE RESONATORS

Four popular sizes specially designed for use in combination with gas or diesel heavy duty mufflers.

Part No. 21146 22538 21467 21464 21835

Inlet Diameter (ID) 3 3 3¹⁄₂ 4 5

Outlet Diameter (ID) 3 3 3¹⁄₂ 4 5

Shell Diameter 7 9 7 7 9

Shell Length 12 11¹⁄₂ 12 12 12

Overall Length 20 16 20 20 20

22356 2¹⁄₂ 6 30 38 2¹⁄₂

22355 2³⁄₄ 6 29 37 2³⁄₄

21468 3 6 21 30 3

21470 3¹⁄₂ 7 30 38 3¹⁄₂

21471 4 7 27¹⁄₄ 36 4

22572 4 9 20 27 4

n22966 4 10 44 51 5

n22969 4 10 44 51 4

22962 4 10 44 51 5

22936 4 9 44 51 4

22965 4 9 44 51 4

22941 4 9 44 51 5

n22970 4 9 44 51 5

22914 5 9 33¹⁄₂ 40 5

n22964 5 9 44 51 5

n22963 5 10 44 51 5

■22980 5 10 44 51 5

■c22981 5 10 44 51 5

22938 5 10¹⁄₈ 60 66¹⁄₂ 5

22920 5 10 44 51 5

22940 5 9 44 51 5

22993n 5 10 44 51 6

22811 5 10 44 51 6

Muffler I.D. Shell Shell Overall I.D.No. Inlet Diameter Length Length Outlet

n MEGA FLOW MUFFLER■ NOISE BRAKER MUFFLERc DUAL STACK APPLICATION

Features Include:� ALL ALUMINIZED SHELLS, TUBES AND HEADS� TAPERED HEADS - DESIGNED TO SHED MOISTURE WHEN MOUNTED IN THE VERTICAL

POSITION

GEN

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52

ACCESSORIES

35807 4¹⁄₄ 1¹⁄₂ ID - 1¹⁄₂ OD 3¹⁄₈ 6

21578 5⁵⁄₈ 2 ID - 2 ID 6³⁄₈ 11

21579 5⁵⁄₈ 2¹⁄₂ ID - 2¹⁄₂ ID 8⁵⁄₈ 12⁷⁄₈

21580 6⁵⁄₈ 3 ID - 3¹⁄₈ OD 10³⁄₁₆ 14⁷⁄₈

21581 7⁵⁄₈ 3¹⁄₂ ID - 3⁵⁄₈ OD 12 17⁵⁄₈

21582 8¹⁄₂ 4 ID - 4¹⁄₈ OD 14⁵⁄₈ 21³⁄₁₆

21584 9⁵⁄₈ 5 ID - 5¹⁄₈ OD 16 24

21585 1¹/₂ 4¹/₄ 18¹/₂ 21 1³/₈

SPARK ARRESTOR APPROVEDUNDER USDA FORESTSERVICE STANDARD 5100-1a

As indicated by this symboli embossed on all unit shells.

SELECTING A SPARK ARRESTORSeven models of different sizes and capacities are currently being produced.Generally, if a spark arrestor will fit on the exhaust pipe of an engine, it willalso have acceptable back pressure for that engine. In some cases, a larger size spark arrestor will be required to stay within back pressure limitsand in those cases, adapters will have to be used.

NOTE:INLET IS SLOTTED END

INLET A C B

D

E

MUFFLER/SPARK ARRESTOR

Muffler OD Shell Shell Overall ODNo. Inlet Diameter Length Length Outlet

Designed for use on Onan Generator on Motor Home Applications.

Outlet

Inlet

21585

� Tested and U.S. Forest Service approved for vertical or horizontal installations.

� All Spark arrestors 95% or greater efficiency on incendiary sparks - reduces fire hazard.

� Centrifugal force separates solids from exhaust gas.

� Aluminized construction with stainless steel critical parts.

SPARK ARRESTORS

Part No. Body Inlet and Body OverallDiameter Outlet Diameter Length Length