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Executive Summary Report Study Review of Air Conditioner and refrigerator to prepare energy efficiency, Specifically, the draft Regulation according to The second energy conservation promotion Act (B.E. 2550) Present to Department of Alternative Energy Development and Efficiency Ministry of Energy By Electrical and Electronics Institute January 2017

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Page 1: Executive Summary Reporte-lib.dede.go.th/mm-data/BibA11287ExecutiveSummaryReport.pdf · Fig 3: Market sales amount of air conditioner in Thailand year 2011 - 2015 2.4 Air conditioner

Executive Summary Report

Study Review of Air Conditioner and refrigerator to prepare energy efficiency, Specifically, the draft Regulation according to The second energy

conservation promotion Act (B.E. 2550)

Present to

Department of Alternative Energy Development and Efficiency

Ministry of Energy

By

Electrical and Electronics Institute

January 2017

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Executive summary report The Study of Review of Air Conditioner and Refrigerator Energy Efficiency Standard to

propose as Ministry Regulations in accordance with The Energy Conservation Promotion Act

(B.E. 2550) 1. Introduction

Today, air conditioner is one of major home appliance which is widely used in Thailand to maximize comfort in cooling room. Air conditioner has sold approximately 1.5 million units per year and is likely to use soared.

While refrigerator is also one appliance that use a lot of energy due to the need to be plugged in at all times to keep cool in the refrigerator. Today refrigerator is appliances necessary for all the family. The demand of refrigerator tends to raise each year around which is approximated in average value at 1.6 million units in the last 6 years. Household refrigerators in the market are available in various sizes ranging from 40 -260 liter for one – door refrigerator and from 140-725 liter for two-door category. It has electricity consumption starting from 50-200 watts with energy consumed throughout the lifespan.

Department of Alternative Energy Development and Efficiency (DEDE) under The ministry of energy has been conducted a Ministerial Regulation on high efficiency air conditioner and regulations requiring highly efficient refrigerators on the year B.E. 2552 and has reviewed the Ministry's completion. But since B.E. 2557, when the Thai Industrial Standards Institute (TISI) has a plan of action standardized tests of the air conditioner according to ISO 16358-1 which based on technology revision. The current with both air conditioner fixed speed type and air conditioner variable speed type (Inverter) by the anchor. There are plans to improve testing standards of TIS. 1155-2553. according to ISO 16358 and amended standards, energy efficiency, air conditioning TIS. 2134 in the year B.E. 2559. TISI also plans to improve testing standards of household refrigerator TIS. 455, in accordance with IEC 62552 Edition 2 and standards efficient refrigerator TIS. 2186 in the year B.E. 2559 as well.

This is why DEDE should conduct a study to review the energy efficiency of air conditioners and refrigerators. Compliance testing with the new TIS standards of both products which plans to be adopted in 2559 by the preparation Draft Ministerial Regulation of air conditioners and refrigerators under Energy conservation promotion Act. As well as to give the draft of Minimum Energy Performance Standard (MEPS) of both products given to TISI for

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revision MEPS scale. This process will promote the use of energy-efficient products and eliminate unefficient products from the market.

2. Air conditioners

2.1 Market information of air conditioners in Thailand

Considering the status of manufacturing industry of Thailand, we found that the production of air conditioning has an important role. The manufacturing industry of Thailand increased significantly. Considering the proportion of appliances production for Industry increase from 3.7 percent in year 2000 to 5.8 percent in the year 2009. Export air conditioning increased steadily as well from 1.08 billion in the year 2000 to be 3.88 billion US dollars in the year 2011 which manufacture of air conditioners mainly producing for export at around 90 per cent of total production. Air Conditioning All Meanwhile, the air conditioning industry is also a key factor to the recovery of Thai GDP, the industrial sector after the flood. Because the industry has recovered relatively quickly and reflection from the manufacturer Air Conditioning contracted 53.7 percent year-on-year in the fourth quarter of 2554 grew at an annual 12.5 percent in the second quarter of 2555 is a major cause. Demand deposits both from home and abroad since the late 2554 caused an acceleration in industrial production with demand during the reconstruction after the flood, however, considering the third quarter, it was found that the production of air conditioning back to slow down slightly to 0.2 percent because the industry is affected, as well as other industries emphasis on production for export due to slowdown in the global economy especially from US market And the European Union (EU).

Fig 1 Market share by brand of air conditioner in Thailand year 2015

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Fig 2: Market share by cooling capacity of air conditioner in Thailand year 2015

2.2 Export and Import data of air conditioners

2.2.1 Import of air conditioner in Thailand Table 1: Import value of air conditioners in to Thailand by country between year 2012-2015

Country Import Value (Unit : Million Baht)

2012 2013 2014 2015

1. Malaysia 1,821.29 1,920.64 2,055.90 2,610.76

2. China 559.51 531.85 691.92 686.51

3. Japan 692.20 152.43 122.44 181.08

4. Vietnam 301.07 290.39 174.80 115.70

5. Thailand 14.92 36.99 20.73 79.86

6. Germany 55.57 84.98 117.86 73.93

7. USA 52.48 36.79 57.95 65.79

8. South Korea 12.19 18.15 19.61 41.49

9. Singapore 63.87 49.60 73.60 38.26

10. Spain 261.03 48.61 33.75 37.49

Source: E&E Intelligence Unit : EIU, Electrical and Electronics Institute

During the years2012 - 2015 Thailand has increased value of imported air conditioners

constantly. Seems to be the result of a free trade agreement with the ASEAN import tariffs to zero percent. The source said Malaysian air conditioner is a major imports accounted for by imports to increase. As a result of the investment of the multinational Japanese company Panasonic chose Malaysia as a production base for air-conditioning and exports to the region. On the other hand, like the air conditioning, Thailand imported from Japan decreased

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significantly. It stemmed from a Japanese multinational companies to set up manufacturing facilities in Thailand as well.

2.2.2 Export of air conditioner in Thailand

Table 2: Export value of air conditioners from Thailand by country between year 2012-2015

Country Export Value (Unit : Million Baht)

2012 2013 2014 2015

1. Australia 11,079.32 11,208.92 11,668.56 13,620.32

2. Vietnam 4,432.89 6,695.05 8,915.84 12,053.89

3. Singapore 6,185.03 6,836.31 7,320.81 8,284.95

4. United Arab Emirates 5,990.58 3,848.02 6,692.11 8,194.82

5. India 7,007.12 6,066.37 8,100.34 7,978.74

6. USA 5,307.36 6,484.67 9,440.48 7,838.56

7. Saudi Arabia 6,038.66 4,241.21 4,157.36 6,938.49

8. Indonesia 9,268.70 9,468.59 7,796.45 6,504.22

9. Taiwan 3,301.90 4,308.65 5,239.39 6,129.67

10. Japan 6,586.49 7,636.52 6,649.16 5,857.82

Source: E&E Intelligence Unit : EIU, Electrical and Electronics Institute

Production of air conditioners Thailand Production for export The exports to Asia the most. The top five export markets of Thailand, Vietnam, Australia, Singapore, United Arab Emirates and India.

2.3 Air conditioner sales value in Thailand

Considering the air conditioner market in Thailand we found that the air conditioning market has been driven primarily by climate, hot summer. The overall competition of air conditioner makers are competing in terms of quality, functionality, design, technology and innovation especially energy-saving technology, air purification systems, cooling quickly and evenly or even trending by using mobile devices like smart phones and tablets to operate the remote control and so on.

However, in 2557 it was found that the sales of air conditioners is growing at a slower pace than the year 2556 clearly resulted in the year 2557 with total sales. Air conditioning is

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1.61 million units, growth of just 4.3 percent from the year 2556 with total sales of 1.54 million units.

Fig 3: Market sales amount of air conditioner in Thailand year 2011 - 2015

2.4 Air conditioner sample size for efficiency testing

Table 3: Statistic data value of air conditioners production in Thailand

Year Quantity

Estimate population of Electrical Equipment : Air Conditionner

Geometric Mean Average Maximum

2554 959,300

1,327,208 1,347,157 1,607,200

2555 1,278,669

2556 1,451,377

2557 1,439,237

2558 1,607,200 S.D. 246,011.5

C.V. 0.182615

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Table 4: Sample amount of air conditioners for testing according to this project

Brand Quantity

Capacity ≤ 8,000 W Capacity 8,001 W - 12,000 W

Fixed Speed Inverter Fixed Speed Inverter

Total 213 156 127 46

369 173

Total Samples Tested 542

2.5 Air conditioner efficiency testing result

To evaluate energy efficiency level of air conditioners in Thailand market, the energy efficiency testing standard used in this study is referred to

TIS 2714 -2558 -1 Air-cooled air conditioners and air-to-air heat pumps -- Testing and calculating methods for seasonal performance factors -- Part 1: Cooling seasonal performance factor

TIS 2714 – 2558 – 3 Air-cooled air conditioners and air-to-air heat pumps -- Testing and calculating methods for seasonal performance

Both standards are references from international standard ISO 16358 version 2013

The Technical Committee meeting has approved the value of energy efficient standard air conditioning products both HEPS and MEPS by consisting type of fixed speed compressor (Fixed Speed) and type of variable speed compressor (Inverter) as follows.

Table 5: HEPS and MEPS value of air conditioners proposed from this project For Fixed - speed air conditioners

Capacity Results HEPS MEPS

≤ 8,000 W Case All 50% All 3%

EER ((btu/h)/W)

12.40 (3.63 W/W) 10.25 (3.00 W/W)

SEER ((btu/h)/W)

13.17 (4.02 W/W) 10.89 (3.19 W/W)

> 8,000 -

12,000 W

Case All 50% All 3%

EER ((btu/h)/W)

11.82 (3.46 W/W) 10.11 (2.96 W/W)

SEER ((btu/h)/W)

12.55 (3.68 W/W) 10.74 (3.15 W/W)

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Table 6 HEPS and MEPS value of air conditioners proposed from this project for inverter - type air conditioners

Capacity Results HEPS MEPS

≤ 8,000 W Case All 50% 1SD 3%

SEER ((btu/h)/W)

17.06 (5.00 W/W) 13.30 (3.90 W/W)

> 8,000 –

12,000W

Case All 50% 1SD 3%

SEER ((btu/h)/W)

16.04 (4.70 W/W) 11.81 (3.46 W/W)

3 Refrigerator

3.1 Sales value of refrigerators in Thailand Refrigerator is an essential appliance for every family, and demand is likely to increase

each year at one million refrigerators. Size of cabinets used in the present is available in various sizes ranging from 40-260 liter for one – door type to 140 -725 liter for two - door type and over. Power amount of electricity ranges from 50-200 watts can be found in the market. The refrigerator appliances use a lot of energy and continued throughout the lifespan. Refrigerators have been sold approximately 1.6 million units per year and are likely to use soared.

Fig 4: Market sales amount of refrigerators in Thailand year 2010 - 2015

1,200,000

1,400,000 1,410,000

1,650,000 1,600,000

2,000,000

0

500,000

1,000,000

1,500,000

2,000,000

2,500,000

2010 2011 2012 2013 2014 2015

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However, in the year 2557 - 2558 refrigerator market grew only 1-2% of the average

price of Baht 6,000 per unit for the low growth of the domestic economy continues to slow.

Consumers put off buying a new refrigerator to use or replace existing. The market share by

brand are shown in figure 5.

Fig 5: Market share by brand of refrigerator in Thailand year 2014 Table 7: Percentage value of refrigerators production in Thailand by cabinet size

Cabinet Size Proportion (%)

Refrigerator 1 door Cabinet Size < 100 L 4.50 %

Refrigerator 1 door Cabinet size >= 100 L 46.26 %

Refrigerator 2 door Cabinet size >= 100 L < 450 L 34.11 %

Refrigerator 2 door Cabinet size >= 100 L < 450 L with INVERTER 11.82 %

Refrigerator 2 door Cabinet size >= 100 L >= 450 L 1.45 %

Refrigerator 2 door Cabinet size >= 100 L >= 450 L with INVERTER 1.25 %

Refrigerator 3 door Cabinet size >= 100 L < 450 L 0.28 %

Refrigerator 3 door Cabinet size >= 100 L < 450 L with INVERTER 0.06 %

Refrigerator 3 door Cabinet size >= 100 L >= 450 L 0.11 %

Refrigerator 4 door 0.14 %

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3.2 Export and Import data of refrigerators

The export value of the household refrigerators and parts of Thailand in the year 2015

found that the overall value of exports of household refrigerators from Thailand to partner countries is shrinking. The value of exports to top three trading partners are Japan, Vietnam and Australia, respectively, can be seen that the value of exports for household refrigerators and components to Japan in 2558 has shrunk to 15.13%, but in Vietnam increased of 28.48%, and Australia increased 22.73% respectively compared with year 2014.

Fig 6: Export and Import value of refrigerator of Thailand year 2012-2015

Source: customs department, analysis by EEI

The import value of household refrigerators and components in year 2015 equal to US $ 127.29 million which more value than import value of year 2014 (US $ 126.39 million). However the exports value of year 2015 was valued at US $ 1615 million less than export value of year 2014 with exports 1,700 million. Among year 2556-2558 with the value of imports increased probably due to result of trade agreements between the countries and the reduction in import duty is likely to be reduced to 0%.

1,618 1,649 1,700 1,615

129.51 117.49 126.39 127.29

1

10

100

1,000

10,000

2555 2556 2557 2558

Mil.US$

Export

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3.3 Sample size of refrigerators efficiency testing

Table 8: Sample by brand and size of refrigerators efficiency test in this project

Brand fresh food compartment fresh food compartment +

freezer compartment < 100 l ≥100 l < 450 l ≥ 450 l

ELECTROLUX 1 0 1 1 HAIER 1 2 2 1 HITACHI 1 4 2 1 LG 0 1 1 0 MITSUBISHI ELECTRIC 0 5 2 1 PANASONIC 1 2 3 1 SAMSUNG 0 2 4 1 SHARP 1 2 5 1 SINGER 0 1 0 0 TOSHIBA 1 6 3 1 HYASONG 1 0 0 0 AJ 1 0 0 0 ACONATIC 1 0 0 0

Sample size total 9 25 23 8

Table 9: Sample size of refrigerators approved by technical committee in this project

Type of Refrigerator Cabinet size Sample Total

fresh food compartment < 100 l 9

34 ≥100 l 25

fresh food compartment +

freezer compartment

< 450 l 23 31

≥450 l 8

Total 65

3.4 Refrigerators efficiency testing result

In this study for energy efficiency of refrigerator in Thailand market, IEC 62552: Household Refrigerating Appliances version 2015 is the use as referenced standard. Since this standard will be adopted by TISI1 to be a Thai Industrial Standard for energy consumption testing of household refrigerating appliances in Thailand. In according to TISI’s plan, the adopted standard is effective within 2017.

1

Thai Industrial Standards Institute, Ministry of Industry

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In IEC 62552 the categories of refrigerator is divided by type of compartment. The number of door of refrigerators will not be used for categorized any more. For the new standard of TISI the type of refrigerating appliances can be divided into the following categories.

Refrigerator: refrigerating appliance intended for the storage of foodstuff, with at least one fresh food compartment which is equal to one-door type refrigerator in TIS 2186 – 2547 (MEPS of household refrigerator)

refrigerator-freezer: refrigerating appliance having at least one fresh food compartment and at least one freezer compartment which is equal to two-door type refrigerator in TIS 2186 – 2547 (MEPS of household refrigerator)

HEPS and MEPS value of refrigerator approved by the technical committee which already seen by refrigerator manufacturers and stake holders. These values will be proposed by DEDE to set as The Ministry Regulation: High Efficiency Refrigerator.

Table 10: HEPS & MEPS value of refrigerators from final study Type of Refrigerator Cabinet size HEPS MEPS

fresh food compartment under 100 L 0.53AV+170 0.80AV+372

100 L or over 0.51AV+137 0.46AV+212

fresh food compartment + freezer compartment

Under 450 L 0.52AV+319 0.76AV+393

450 L or over 0.71AV+147 1.20AV+62

4. Energy saving from the proposed HEPS

4.1 Air conditioners

Table 11 Energy saving from the proposed HEPS of fixed – speed air conditioners at percentage of products passing the proposed HEPS calculated at 8 hours using per day

Items

From current HEPS to the proposed HEPS

Fix Speed <8000 Fix Speed >8000

25 % 50 % 75 % 25 % 50 % 75 %

Saving (kWh/y) 51,623,877.22 103,247,754.44 154,871,631.66 59,194,468.69 118,388,937.38 177,583,406.07

Reduction of CO2* (tonCO2eq/y)

31,454.43 62,908.86 94,363.29 36,067.19 72,134.38 108,201.57

TOE** 4,438.62 8,877.24 13,315.86 5,089.54 10,179.08 15,268.62

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Table 12 Energy saving from the proposed HEPS of inverter air conditioners at percentage of products passing the proposed HEPS calculated at 8 hours using per day

รายการ

From current HEPS to the proposed HEPS

Inverter <8000 Inverter > 8000

25 % 50 % 75 % 25 % 50 % 75 %

Saving (kWh/y) 29,012,215.20 58,024,430.39 87,036,645.59 32,669,990.24 65,339,980.48 98,009,970.72

Reduction of CO2* (tonCO2eq/y)

17,677.14 35,354.29 53,031.43 19,905.83 39,811.65 59,717.48

TOE** 2,494.47 4,988.94 7,483.41 2,808.97 5,617.93 8,426.90

*Factor = 0.6093 is referenced from: http://thaicarbonlabel.tgo.or.th/products_emission/products_emission.pnc แหล่งข้อมูลอา้งอิง Thai National LCI Database/MTEC, 09 April 2015

** 1 kWh = 0.000085984522785899 toe

4.2 Refrigerator

Table 13 Energy saving from the proposed HEPS of refrigerator at percentage of products passing the proposed HEPS

Items From current HEPS to the proposed HEPS

25 % 50 % 75 %

- <100 liter

energy saving (kWh/y) 1,840,474.80 3,680,949.60 5,521,424.40 Reduction of CO2* (tonCO2eq/y) 1,121.40 2,242.80 3,364.20

TOE* 158.24 316.49 474.73

- ≥100 liter

energy saving (kWh/y) 13,016,668.80 26,033,337.60 39,050,006.40 Reduction of CO2* (tonCO2eq/y) 7,931.06 15,862.11 23,793.17

TOE* 1,119.17 2,238.35 3,357.52

- <450 liter

energy saving (kWh/y) 27,939,958.40 55,879,916.80 83,819,875.20 Reduction of CO2* (tonCO2eq/y) 17,023.82 34,047.63 51,071.45

TOE** 2,402.28 4,804.56 7,206.83

- ≥450 liter

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Items From current HEPS to the proposed HEPS

25 % 50 % 75 %

energy saving (kWh/y) energy saving (kWh/y) 7,248,154.00 10,872,231.00 Reduction of CO2* (tonCO2eq/y) 2,208.15 4,416.30 6,624.45

TOE** 311.60 623.20 934.79

*Factor = 0.6093 is referenced from http://thaicarbonlabel.tgo.or.th/products_emission/products_emission.pnc แหล่งข้อมูลอา้งอิง Thai National LCI Database/MTEC, 09 April 2015 ** 1 kWh = 0.000085984522785899 toe