excellent series sharpness - moldino · cutter body insert item code tolerance class stocked grade...

Milling Inserts New series

Coating series

PureCopper

Carbon &Alloy steel

Stainless-steelTool steel

Pre-hardened steelHardened steel

30～45HRC

Hardened steel45～55HRC


JP4120JP4115

JM4160 JP4105Comparative table of the conventional and new grade

AJ Coating series［ JP4105 / JP4115 / JP4120 / JM4160 ］

Excellentsharpness

AJ coating improved wear resistance,chipping resistance and adhesion resistance

provides long tool life.

New Product News No.1502E-1

※The diagrams and table data are examples of test results, and are not guaranteed values.

Attentions on Safety

Printed in JAPAN

1. Attentions regarding handling（1）When removing the tool from the case（package）, be careful not to drop it on your foot or drop it onto the tips of your bare fingers.（2）When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.

2. Attentions regarding mounting（1）When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc.（2）If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Attentions during use（1）Before use, confirm the dimensions and direction of rotation of the tool and milling work material.（2）The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as

appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.（3）The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to

workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to create a safe environment for work.・Do not use where there is a risk of fire or explosion.・Do not use non-water-soluble cutting oils. Such oils may result in fire.

（4）Do not use the tool for any purpose other than that for which it is intended, and do not modify it.

2016-12

JM4160JM4160New PVD Technology

■ Features ■ Cutting performance

■ Strong fields

JM4160

0 4 8 120

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Work material：SUS304Tool：ASRS2032R-5Insert：EPMT0603EN-8LFCutting conditions：vc=180m/min　fz=0.5mm/t　ap×ae=0.8×21mmWet ※Single-flute cutting

Conventional● Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping resistance when machining stainless-steel materials.

● Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when machining stainless steel materials.

● Provides long tool life for general processing of stainless-steel materials.

Grade for machining pre-hardened or hardened materialsGrade for machining pre-hardened or hardened materials

Grade for machining stainless-steel materialsGrade for machining stainless-steel materials

JP4120JP4120New PVD Technology


■ Strong fieldsWork material：SKD61(40HRC)Tool：ASRT5063R-4Insert：WDNW140520Cutting conditions：vc=90m/min　fz=0.8mm/t　ap×ae=1×44mmDry ※Single-flute cutting

● Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ Coating" to provide improved wear resistance and chipping resistance.

● Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with hardnesses of 30 to 50 HRC.

● Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC.

● Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.

JP4120

60504030201000

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Conventional A

Conventional BConventional C


■ Features

■ Cutting performance

Work material：SKD11(61HRC)Tool：ASRS2032-5Insert：EPNW0603TN-8Cutting conditions：vc=80m/min　fz=0.2mm/t　ap×ae=0.5×21mmDry 　※Single-flute cutting

● Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to improve wear resistance.

● Excellent wear resistance when machining high hardness materials of 50HRC or higher.

・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.

・Excellent wear resistance, chipping resistance, and heat resistance!

・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!

・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

● Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc.

JP4105

00 5 10 15

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Conventional

Features of AJ Coating series

New technology!!

Layer structure

▲ Photograph of coating structure

AJ Coating Patent Pending


■ Features

■ Strong fields

● Employs a fine carbide substrate with an excellent wear resistance and toughness and the new “AJ coating” to provide improved cutting performance.

● Exhibits excellent cutting performance when high-efficiency processing for less than 50HRC.

■ Recommended grades map

● Hardened steel of less than 50HRC, pre-hardened steel.

140

120

100

80

60

40

0.6

0.5

0.4

0.3

0.2

0.1

Cut

ting

spee

d vc

（m/min）

Hardness （HRC）

ap （mm）

30 40 50 60

JP4105JP4105JP4115JP4115

Grade map for work material

Mild Steels（200HB or less）

Carbon steel, Alloy steel

（30HRC or less）

Carbon steelAlloy steel

（30～45HRC）

Hardened SteelsPre-Harden Steels

（45～50HRC）

Hardened Steels（50～60HRC）

Stainless Steel materialsSUS

Cast ironFC,FCD

GX2140

JS4045

JS4045JS4060 JM4160

GX2160

Low HighWork Hardness

GX2140

JP4120

JP4120（JP4115） JP4105 JP4120

Stab

lem

achi

ning

Uns

tabl

em

achi

ning



Welding-resistant low-cutting-force coating surface layer

Coating with excellent wear resistance and chipping resistance

Grade for machining high-hardness materialsGrade for machining high-hardness materials


■ Strong fields

Technology

2

JM4160JM4160New PVD Technology


■ Strong fields

JM4160

0 4 8 120

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Work material：SUS304Tool：ASRS2032R-5Insert：EPMT0603EN-8LFCutting conditions：vc=180m/min　fz=0.5mm/t　ap×ae=0.8×21mmWet ※Single-flute cutting

Conventional● Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping resistance when machining stainless-steel materials.

● Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when machining stainless steel materials.

● Provides long tool life for general processing of stainless-steel materials.


Grade for machining stainless-steel materialsGrade for machining stainless-steel materials



■ Strong fieldsWork material：SKD61(40HRC)Tool：ASRT5063R-4Insert：WDNW140520Cutting conditions：vc=90m/min　fz=0.8mm/t　ap×ae=1×44mmDry ※Single-flute cutting

● Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ Coating" to provide improved wear resistance and chipping resistance.

● Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with hardnesses of 30 to 50 HRC.

● Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC.

● Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.

JP4120

60504030201000

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Conventional A

Conventional BConventional C


■ Features

■ Cutting performance

Work material：SKD11(61HRC)Tool：ASRS2032-5Insert：EPNW0603TN-8Cutting conditions：vc=80m/min　fz=0.2mm/t　ap×ae=0.5×21mmDry 　※Single-flute cutting

● Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to improve wear resistance.

● Excellent wear resistance when machining high hardness materials of 50HRC or higher.

・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.

・Excellent wear resistance, chipping resistance, and heat resistance!

・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!

・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

● Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc.

JP4105

00 5 10 15

0.2

0.4

0.6

VB

max

(mm

)

Cutting length (m)

Conventional

Features of AJ Coating series

New technology!!

Layer structure

▲ Photograph of coating structure

AJ Coating Patent Pending


■ Features

■ Strong fields

● Employs a fine carbide substrate with an excellent wear resistance and toughness and the new “AJ coating” to provide improved cutting performance.

● Exhibits excellent cutting performance when high-efficiency processing for less than 50HRC.

■ Recommended grades map

● Hardened steel of less than 50HRC, pre-hardened steel.

140

120

100

80

60

40

0.6

0.5

0.4

0.3

0.2

0.1

Cut

ting

spee

d vc

（m/min）

Hardness （HRC）

ap （mm）

30 40 50 60

JP4105JP4105JP4115JP4115

Grade map for work material

Mild Steels（200HB or less）

Carbon steel, Alloy steel

（30HRC or less）

Carbon steelAlloy steel

（30～45HRC）

Hardened SteelsPre-Harden Steels

（45～50HRC）

Hardened Steels（50～60HRC）

Stainless Steel materialsSUS

Cast ironFC,FCD

GX2140

JS4045

JS4045JS4060 JM4160

GX2160


GX2140

JP4120

JP4120（JP4115） JP4105 JP4120

Stab

lem

achi

ning

Uns

tabl

em

achi

ning



Welding-resistant low-cutting-force coating surface layer

Coating with excellent wear resistance and chipping resistance

Grade for machining high-hardness materialsGrade for machining high-hardness materials


■ Strong fields

Technology

3

Insert stock table

Cutter body Insert Item Code ToleranceClass

Stocked grade

Shape

Ball End Mill BCF type

ZCET080CE

E

●

Fig.1

ZCET100CE ●

ZCET125CE ●

ZCET150CE ●

ZCET160CE ●

ZCET080SE ●

Fig.2

ZCET100SE ●

ZCET125SE ●

ZCET150SE ●

ZCET160SE ●

Super Ball End Mill ASB type

ZPET200CE

E

● Fig.3

ZPET200CE-N ● Fig.5

ZPET250CE ● Fig.3

ZPET250CE-N ● Fig.5

ZPET200SK ● Fig.4

ZPET200SK-N ● Fig.6

ZPET250SK ● Fig.4

ZPET250SK-N ● Fig.6

High hard Radius Mill RH2P type

EPHW0402TN-2 H ● ● Fig.7

Super Radius Mill TD4N type

ENMU0603ER-CM

★ ★ Fig.8

ENMU0603ER-B ★ ★ Fig.9

Super Radius Mill ASR type

EPNW0803TN-10

N

● ● ●

Fig.10

EDNW10T3TN-10 ● ● ●

EDNW13T4TN-10 ● ●

EDNW13T4TN-15 ● ● ●

EDNW15T4TN-10 ● ●

EDNW15T4TN-15 ● ● ●

EDNW13T4TN-15Z ● ●Fig.11

EDNW15T4TN-15Z ● ●

EDMT13T4TN-15M

●Fig.12

EDMT15T4TN-15 ●

Super Radius Mill3Corners ASRT type

WDNW09T320

N

● ● ●

Fig.13WDNW120420 ● ● ●

WDNW140520 ● ● ●

WDNT09T320-B ● ●

Fig.14WDNT120420-B ● ●

WDNT140520-B ● ●

WDNW120420Z ● ●Fig.15

WDNW140520Z ● ●

Super Radius Mill Four Corners ASRF mini type

SPNW07T2TR

M

★ ★ ★ Fig.16

SPMT07T2TR ★ ★ Fig.17

SPMT07T2ER-LF ★ ★ Fig.18

●：Stocked items. 　★：Stocked items of new products.

Fig.9 General edgeFig.8 Tough

Fig.13Standard

Fig.16General edge

Fig.17Sharp edge

Fig.18Ultra sharp edge

Fig.1Main insert Easy cutting

Fig.3Main insert Long tool life

Fig.5Main insert Standard N

Fig.4Sub insert Long tool life

Fig.6Sub insert Standard N

Fig.2Sub insert

Easy cutting

Fig.14B Breaker

Fig.12Breaker

Fig.15Z Breaker

Fig.11Convex shape

Fig.10Standard

Fig.7

4

JP4105

JP4115

JP4120

JM4160

Insert stock table


Stocked grade

Shape

Super Radius Mill 4Corners ASRF type

SDNW1205ZDTN-R15 N ● ● ● Fig.19

SDMT1205ZDTN-R15 M ● ● ● Fig.20

Super Radius Mill ASR Multi-flutes type

EPNW0603TN-8N

● ● ●Fig.21

EDNW12T3TN-10 ● ● ●

EPMT0603TN-8M

● ● ●Fig.22

EDMT12T3TN-10 ● ● ●

EPMT0603EN-8LF ● Fig.23

Radius Mill AHR type (Heavy Radius Mill)

ZDNW1204080TRN

● ● ●Fig.24

ZDNW1505100TR ● ●

ZDMT1204080TRM

● ● ●Fig.25

ZDMT1505100TR ● ●

Radius Mill RV type

RPMT10T3M0EN-B8M

●

Fig.26

RPMT10T3M0EN-C8 ●

RPHT10T3M0EN-B8H

●

RPHT10T3M0EN-C8 ●

RPMT1204M0EN-B8M

●

RPMT1204M0EN-C8 ●

RPHT1204M0EN-B8H

●

RPHT1204M0EN-C8 ●

Easy cut radius mill AR type

RDMW0501M0ENM

● ●

Fig.27RDMW0702M0EN ● ●

RDHW0802M0TN H ●

RDMT0802M0TN

M

● ● ●

Fig.28

RDMT10T3M0TN ● ● ●

RDMT1204M0TN ● ● ●

RDMT1604M0TN ● ● ●

RDMT1605M0TN ● ●

Super Excellent MINI ASM type

JDMT070202R

M

● ● ●

Fig.29JDMT070204R ● ● ●

JDMT070208R ● ● ●

EDMT070220R ● ● ●Fig.30

EDMT070220R-T ● ● ●

High Feed UltraEnd Mill AHU type

JDMT100304R

M

●

Fig.31

JDMT100308R ●

JDMT100320R ●

JDMT100332R ● ●

JDMT100304R-FW ●

JDMT100308R-FW ● ●

JDMT100308R-B5 ● ● Fig.32

JDMT100308R-C5 ● Fig.33

●：Stocked items.

Fig.20Breaker

Fig.22Breaker

Fig.23Spiral

(low cutting force)

Fig.19Standard

Fig.21Standard

Fig.24Standard

Fig.27Standard

Fig.31Standard

Fig.29For Shoulder

Milling

Fig.25Breaker

Fig.26

Fig.28Breaker

Fig.32B5/B7 type

breaker

Fig.33C5/C7 type

breaker

Fig.30For High-feed

Milling

5

JP4105

JP4115

JP4120

JM4160


Stocked grade

Shape

High Feed UltraEnd Mill AHU type

JDMT100320R-B5

M

● ● Fig.32

JDMT100320R-C5 ● Fig.33

JDMT100330R-B5 ● ● Fig.32

JDMT100330R-C5 ● Fig.33

JDMT100332R-B5 ● ● Fig.32

JDMT100332R-C5 ● Fig.33

JDMT150504R ●

Fig.31

JDMT150508R ●

JDMT150520R ●

JDMT150530R ●

JDMT150504R-FW ●

JDMT150508R-FW ● ●

JDMT150508R-TFW ● ●

JDMT150508R-B7 ● ● Fig.32

JDMT150508R-C7 ● Fig.33

JDMT150520R-B7 ● ● Fig.32

JDMT150520R-C7 ● Fig.33

JDMT150530R-B7 ● ● Fig.32

JDMT150530R-C7 ● Fig.33

Easy Cut 4 CornersShoulder MillSS4P type

SPMT100304R-FW

M

●

Fig.34SPMT100308R-FW ●

SPMT100308-TFW ●

90 Face Mill SE90 type TEE43TR-G0Y E ● ● Fig.35

Easy cut multifunction mill

AHJ type

JDMT080304L

M

● Fig.36

JDMT090304R ● Fig.37

JDMT080308L ● Fig.36

JDMT090308R ● Fig.37

JDMT100304L ●

Fig.36JDMT100308L ●

JDMT100320L ●

JDMT12T308L ●

JDMT12T308R ● Fig.37

JDMT12T320L ● Fig.36


JDMT12T330L ● Fig.36


JDMT160508L ●Fig.36

JDMT160530L ●

●：Stocked items.

Fig.36Inserts on end

Fig.37Inserts on periphery

Fig.34

Fig.35

Fig.31Standard

Fig.32B5/B7 type

breaker

Fig.33C5/C7 type

breaker

6

JP4105

JP4115

JP4120

JM4160


Stocked grade

Shape

Polish Mill V type ASPV type

MPHW060304ZEL

H

●

Fig.38

MPHW060304ZEL-0.5 ●

MPHW060308ZEL ● ●

MPHW060308ZEL-1.5 ● ●

MPHW060320ZEL ●

MPNW060308ZELN

● ●

MPNW060320ZEL ● ●

Roughing End Mill AME type

APMT120508R-FT

M

●Fig.39

APMT120530R-FT ●

APMT120508R-N2 ● Fig.40

APMT120508R-N3 ● Fig.41

Dual-face Mill ASDF / ASDHtype

SNMU1607EN-BM

★ ★ Fig.42

SNMU1607EN-C ● ●Fig.43

SNGU1607EN-C G ● ●

Super Face Mill ASF type

SDNW1505ZDTN-R15 N ● ● ● Fig.44

SDMT1505ZDTN-R15M

● ● ●Fig.45

SDMT1505ZDTN-C15 ●

Face Mill AFE45 type

SEMT13T3AGTN M ● ●Fig.46

SEET13T3AGTNE

●

SEET13T3AGEN-S ● ● Fig.47

45 Face Mill A45E type

SEK42TN-C9YK

- ★ ★ Fig.48

SEKR42TNY - ★ ★ Fig.49

SEK53TN-C9Y - ★ ★ Fig.48

SEE42TN-G9Y E ● ● Fig.50

45 Face Mill A45D type

SDK42TN-C9Y

K

★ ★ Fig.51

SDKR42TNY ★ ★ Fig.52

SDK53TN-C9Y ● ● Fig.51

Indexable End Mill EP typeShoulder Mill SP type

TPK32TR-G0YK

★ ★

Fig.53

TPK43TR-G0Y ★ ★

Chamfering Mill CPC typeIndexable End Mill EP typeShoulder Mill SP type

TPMN322Y

M

● ●

Fig.54

TPMN432Y ● ●

●：Stocked items. 　★：Stocked items of new products.　-：Not Manufactured.

Fig.39Wave-edged

Fig.402 Nick

Fig.413 Nick

Fig.44Standard

Fig.46Standard

Fig.45Breaker

Fig.47Low cutting force

Fig.38

Fig.43C breaker

Fig.48

Fig.51

Fig.49

Fig.52

Fig.53

Fig.54

Fig.50

Fig.42B breaker

7

JP4105

JP4115

JP4120

JM4160

Milling Inserts New series

Coating series

PureCopper

Carbon &Alloy steel

Stainless-steelTool steel

Pre-hardened steelHardened steel

30～45HRC



JP4120JP4115

JM4160 JP4105Comparative table of the conventional and new grade

AJ Coating series［ JP4105 / JP4115 / JP4120 / JM4160 ］

Excellentsharpness

AJ coating improved wear resistance,chipping resistance and adhesion resistance

provides long tool life.

New Product News No.1502E-1

※The diagrams and table data are examples of test results, and are not guaranteed values.

Attentions on Safety

Printed in JAPAN

1. Attentions regarding handling（1）When removing the tool from the case（package）, be careful not to drop it on your foot or drop it onto the tips of your bare fingers.（2）When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.

2. Attentions regarding mounting（1）When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc.（2）If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Attentions during use（1）Before use, confirm the dimensions and direction of rotation of the tool and milling work material.（2）The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as

appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.（3）The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to

workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to create a safe environment for work.・Do not use where there is a risk of fire or explosion.・Do not use non-water-soluble cutting oils. Such oils may result in fire.

（4）Do not use the tool for any purpose other than that for which it is intended, and do not modify it.

Work materials New Grade Conventional

Mild Steel, carbon steel, alloy steelSS、S-C、SCM＜30HRC

GX2140JS4045

（Wet：JS4060）

Pre-hardened steel, alloy steel30 〜 50HRC

JP4120（JP4115）

JX1020JP4020

（JP4015）Pre-hardened steel, hardened steel50HRC ＜ JP4105 JX1005

JP4005Stainless steel SUS

JM4160（Dry：GX2160）

JX1060JM4060

2015-4:FP2016-12（ME-GT2）

excellent series sharpness - moldino · cutter body insert item code tolerance class stocked grade...

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