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EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & SPECIALTY TECHNICAL MANUAL EMSLC-TSM-1001 Engineering Approval: Lance Smith Manual Release Date: 12/03/2016 Release Authorization: ECN EMSLC-0189 Revision: C

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Page 1: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & SPECIALTY TECHNICAL MANUALEMSLC-TSM-1001

Engineering Approval: Lance Smith Manual Release Date: 12/03/2016Release Authorization: ECN EMSLC-0189 Revision: C

Page 2: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

REVISIONS FROM PREVIOUS EDITION LIST OF SECTIONS CHANGED PAGE REVISEDAdjustable Horizontal Bearer B-9 3/3/2013Adjustable Horizontal Bearer B-10 3/27/2013Snow Ladders J-5 3/3/2013Right-Angle Brace J-7 3/3/2013Scaffold Cart S-Cart 3/3/2013Adjustable Horizontal Bearer Deck Loading B-11 3/27/2013Adjustable Horizontal Bearer Max Deck Loading B-12 3/27/2013Beam Trolley Splice Kits H-5 7/19/2013Safety Outrigger E-2 7/19/2013Tie-Off Anchorage Point T-1 to T-4 9/13/2013Truss Description (Updated Verbiage) H-1 4/23/2014Seismic Scaffold Criteria S-1 to S-5 9/26/2013Landing Hatchway ** F-1 4/23/2014Aluminum Deck Boards ** G-3 4/23/2014Grating Deck Boards ** G-2 4/23/2014Heavy Duty Beam Clamp ** AB-1 to AB-2 4/23/2014Horizontal Members with Locking Latch** B-1A 4/23/2014Boiler Equipment ** V-1 12/31/2005Roof Adapter** I-1 12/31/2005Skid Pan** AJ-1 4/23/2012ATCA** AC-1 10/18/2006Counter Weight Base Plate** Y-1 12/31/2005Counter Weight Base Plate** Y-2 12/31/2005Scaffold Lifting Devices** U-1 8/1/2006Trolley System** H-4 12/31/2005Beam Trolley Splice Kits** H-5 7/19/2013Trolley System Components** H-6 10/14/2009Shoring System** AD-1 to AD-2 & AE-1 12/31/2005Aluminum Ladders** J-4 10/14/2009SRL Adapter** T-5 1/15/2012Sample SRL Installation** T-6 1/15/2012Rapid Access System** Z-1 to Z-3 8/1/2006Aluminum Stair Bay** N-2 3/3/2013Ladder Cages** J-6 5/13/2012Walkway Support System** X-1 12/31/2005Reconfigure Manual for Ease of Use ALL 01/30/2016

**Part removed from Excel Technical Manual and placed in this Excel Custom/Specialty Parts Manual.

Page 3: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

TABLE OF CONTENTSRevisions From Previous Edition _____________________________________________________________________ i

Introduction ____________________________________________________________________________________ ii

Intended Use of Excel Modular Scaffold ______________________________________________________________iii

Aluminum Pick Board _____________________________________________________________________________1

Excel Modular Landing Hatchway (LH) _______________________________________________________________2

Excel Modular Grating Board (DGP)** _______________________________________________________________3

Excel Modular Duckbill Steel Planks __________________________________________________________________4

Bracing Excel Boiler Components ____________________________________________________________________5

3 1/2” x 2” Swivel Clamp (BAC) ___________________________________________________________________6

Excel Modular Specialty Beam Tube Clamp (BBC) _______________________________________________________7

Excel Modular Universal Beam Tube Clamp (UBTC) ____________________________________________________8, 9

Excel Modular Vertical Leg Hanging Bracket (VLHB) ____________________________________________________10

Lifting & Moving Excel Modular Scaffold _____________________________________________________________ 11

Excel Modular Skid Pans (SKID 8 & 10) ______________________________________________________________ 12

Adjustable Tube & Clamp Adapter (ATCA) ____________________________________________________________ 13

Excel Modular Roof Adapter (RA) __________________________________________________________________ 14

Excel Modular Counter Weight Base Plate (CWBP) __________________________________________________15, 16

Excel Modular Trolley System _____________________________________________________________17, 18, 19, 20

Excel Modular Davit Arm (DAVIT1) _________________________________________________________________ 21

Excel Modular SRL Adapter ___________________________________________________________________ 22, 23

Excel Modular Aluminum Gate Toe board ____________________________________________________________24

Excel Modular Tie Off Lug (TOL)** _________________________________________________________________25

Excel Modular Elevator Strut Assembly (ESA) __________________________________________________________25

Excel Modular Aluminum Ladders __________________________________________________________________27

Excel Modular Aluminum Stair System _______________________________________________________________28

Excel Modular Ladder Cage ______________________________________________________________________29

Excel Rapid Access System _________________________________________________________________ 30, 31, 32

Excel Modular Shoring Post ___________________________________________________________________ 33, 34

Excel Modular Shoring Jacks ______________________________________________________________________35

Excel Modular Walk-Through Filler (Base) Plates (WTFP) _________________________________________________36

Design of Seismic Scaffolding _________________________________________________________ 37, 38, 39, 40, 41

** Special order items. For purchase only.

Page 4: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …
Page 5: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

INTRODUCTIONThe Excel Scaffold Custom/Specialty Manual contains components not found in the Excel Standard Component Technical Manual. This is a supplemental manual to be used in conjunction with the standard manual.

All components found in this manual fall under the same standards and conditions found in the Standard Component Technical Manual.

Some items found in the Custom/Specialty Manual are for sale only, or take additional lead time to manufacture. Please ensure of the availability of components prior to ordering.

This manual does not replace the OSHA 1926/1910 and/or CAL-OSHA documents.

1. Compatibility of Excel Modular Scaffold:

Excel scaffold is designed and engineered to be compatible with standard tube & clamp components (i.e.: clamps, poles, ladders and ladder brackets) that are currently available within the scaffold industry. These tube & clamp components are generally used for:

• Tube & clamp for tie-offs when needed for seismic considerations• When needed to transition horizontally to get around obstacles• When needed to transition vertically to get around interference• Ladders and ladder brackets for access to work platforms• As needed for structural bracing and reinforcement

2. General erection criteria:

Excel was designed and engineered to be constructed using the same requirements specified by OSHA and CAL-OSHA, that have been historically used with tube & clamp and other system type scaffolds.

Excel expects all users to be familiar with all Federal, State and local regulations governing scaffold construction and use.

Excel expects all users to erect, modify or dismantle scaffolding using only qualified and competent personnel with adequate supervision.

Excel expects all users to provide supervision that is competent and qualified, and who can inspect and sign off on each scaffold before authorization is given for general use.

Excel expects all users to follow all common safety guidelines including: pre-job briefings, procedure compliance, tagging, flagging, wearing of proper PPE, weight-loading restrictions, vertical leg placement, use of diagonal bracing, horizontal wraps, proper use of handrails, mid-rails, toe boards, safety netting, screw jacks, ladders, metal or wood decking, etc.

Excel expects all users to utilize a registered professional engineer (licensed PE) to design and approve drawings, as required by OSHA, CAL-OSHA or any other regulatory agency.

3. Special considerations:

Be extra careful when working with components that telescope.

Telescoping components can move/slide while being transported, handled and passed to other workers.

Many Excel scaffold components swivel, slide or hinge. Use caution when passing to other workers, transporting and installing these items.

Ensure that all items containing locks or pins are secured before handling, transporting or passing these items to another worker.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for Inspection guidelines.

EMSLC-TSM-1001 Page ii Revised: 12/03/16

Page 6: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

INTENDED USE OF EXCEL MODULAR SCAFFOLD

1. Unless otherwise stated, all load data presented in this manual includes the OSHA (4:1) Safety Factor.

2. Unless otherwise stated, all load data presented in this manual is for downward or compressive loading only.

3. Excel’s scaffold material, when constructed for normal use, is not designed to be up- or side-loaded in excess of OSHA and ANSI requirements. When conditions require special loading, extra design features must be added to ensure proper stability.

4. Once installed and completed, scaffold should be considered part of the customers plant equipment. Abuse or mistreatment of the scaffold material should not be tolerated.

5. The scaffold material should be inspected for damage and repaired after any incident which could affect the integrity of the scaffold material such as:

• The scaffold comes into contact with any moving equipment, forklifts, trucks or trailers, and other types of mobile equipment.

• The scaffold is affected by an unintended load, flanges or piping attached to a crane or come-along, objects dropped from above or swung in from the side, etc.

• Excessive force is applied to the scaffold from abuse or accidental contact.

• The material is modified in any way with a torch, saw or other equipment.

• The material is affected from corrosive chemicals that remove the coating and/or damage the base metal.

• The material is bent or otherwise damaged.

6. The end-user should ensure that their competent, qualified individuals and scaffold erection personnel are trained and fully understand the above requirements.

7. When testing of material is required, it should be conducted by qualified personnel in a testing environment. Field testing of scaffold components should not be conducted without a formal test plan approved by the manufacturer.

8. All end-users must be trained in the proper use of Excel Modular Scaffold. The tech manual is provided as a reference for training. New users should examine the Key Rules at the end of the manual.

9. OSHA requires that inspections must be made by the scaffold builder and end-user.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for Inspection guidelines.

EMSLC-TSM-1001 Page iii Revised: 12/03/16

Page 7: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

EMSLC-TSM-1001

ALUMINUM WALKBOARDS

Revised: 12/03/16Page 1

Aluminum boards are designed for use in applications when the weight of standard metal boards are a concern or when the use of aluminum may be preferred over galvanized metal decking.

Additional lead time may be required when ordering aluminum boards.

Note:Where a possibility of uplift could occur, all boards should be securely attached to the scaffold with #9 wire, tie wraps, toeboards, filler plates or other equivalent means.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for Inspection guidelines.

Part Number Description Weight (lbs)Uniform Load

lbs./ft.Center Load

lbs.

AB7 7’x 19” Aluminum Walkboard 30.5 112 600

AB8 8’x 19” Aluminum Walkboard 37.5 112 600

AB10 10’x 19” Aluminum Walkboard 46.5 112 600

Page 8: EXCEL MODULAR SCAFFOLD REV C CUSTOM COMPONENT & …

EMSLC-TSM-1001 Page 2 Revised: ##/##/##

EXCEL MODULAR LANDING HATCHWAY (LH)

Part Number

Description Weight (lbs)Opening

DimensionsFits Bay Sizes

Maximum Distributed LoadLoad on Hatch with All

Boards Installed

LH Landing Hatchway 32.0 28”x28” 36” to 60” 36 lbs./sq ft.*

Note: 1. The load carrying ability of the decking boards may be the limiting factor. 2. The Landing Hatchway is not designed to support weight until all boards are installed.

Never stand or place a load on a hatchway until all deck boards are properly installed.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

Always install hatches from the bottom, NEVER from above.

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EMSLC-TSM-1001 Page 3 Revised: 12/31/05

EXCEL MODULAR GRATING BOARDS (DGP) (For Purchase Only**)

Part Number DescriptionWidth Inches

Weight lbs. Uniform Load

lb/ft.Center Load lbs.

GP24 2’ Grating Plank 9 30.0 548 600

GP32 32” Grating Plank 9 35.0 351 600

GP36 3’ Grating Plank 9 37.5 244 600

GP42 42” Grating Plank 9 42.0 179 546

GP48 4’ Grating Plank 9 45.0 137 520

GP60 5’ Grating Plank 9 52.5 88 480

GP72 6’ Grating Plank 9 60.0 61 388

GP84 7’ Grating Plank 9 67.5 34 322

Grating boards are designed with standard 1 1/4” deck grating to fit standard scaffolds. This provides greater openings for debris and liquids when drainage is important.

Additional lead time may be required when ordering grating, as well as additional cost.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EMSLC-TSM-1001 Page 4 Revised: 12/31/05

EXCEL MODULAR DUCKBILL PLANKS

Note:1. Overlapping Steel Planks (Duckbill Plank (DBP)) can be used to fill gaps in decks created by obstructions. They rest on the

two adjacent steel planks or steel planks and bearer, thereby reducing the need for wood planking.2. DBP are to be attached to the planks they are resting on by way of #9 wire, or tech screws through the holes provided in

the DBP.3. The loading of the DBP and adjacent planks must be taken into consideration when designing the scaffold.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

Part Number DescriptionWidth

(Inches)Weigh (lbs.)

Uniform Load (lbs./ft.)

Center Load (lbs.)

DBP24 2’ Duckbill Plank 9 12.5 271 600

DBP36 3’ Duckbill Plank 9 17.0 271 600

DBP42 42” Duckbill Plank 9 19.0 232 546

DBP48 4’ Duckbill Plank 9 19.8 213 520

DBP60 5’ Duckbill Plank 9 24.5 185 480

DBP72 6’ Duckbill Plank 9 29.5 105 388

DPB84 7’ Duckbill Plank 9 31.5 100 322

DBP96 8’ Duckbill Plank 9 38.5 93 284

DBP108 9’ Duckbill Plank 9 42.5 69 250

DBP120 10’ Duckbill Plank 9 47.5 58 233

6DBP24 6”x 2’ Duckbill Plank 6 10.5 271 600

6DBP36 6”x 3’ Duckbill Plank 6 12.9 271 600

6DBP42 6”x 42” Duckbill Plank 6 14.5 232 546

6DBP48 6”x 4’ Duckbill Plank 6 16.1 213 520

6DBP60 6”x 5’ Duckbill Plank 6 19.4 185 480

6DBP72 6”x 6’ Duckbill Plank 6 22.6 105 388

6DBP84 6”x 7’ Duckbill Plank 6 25.9 100 322

6DBP96 6”x 8’ Duckbill Plank 6 27.7 93 284

6DBP108 6”x 9’ Duckbill Plank 6 32.4 69 250

6DBP120 6”x 10’ Duckbill Plank 6 35.6 58 233

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EMSLC-TSM-1001 Page 5 Revised: 10/22/10

EXCEL MODULAR BOILER COMPONENTS

Part Number Description Length (ft.)Weight (lbs.)

Maximum Supported Load (lbs.)

Bbem-HV Heavy-Duty Boiler Beam 6’-8” 152.0 7500

Bbem-LT Light-Duty Boiler Beam 6’-8” 120.0 3750

Bchair Boiler Ladder Chair N/A 16.5 5500

BL7 7’ Boiler Ladder 7’-0” 39.6 7500

BL3 3’ Boiler Ladder 3’-0” 16.5 7500

SH1 Shoring Head for Boiler Ladders N/A 1.5 7500

BL-Start Boiler Starter Ladder 1’-0” 24.0 7500

Note: 1. The area supporting the boiler beams must be able to handle the required loads imposed.2. Attached equipment (i.e. verticals, etc.) may be the load limiting factor.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

Boiler Founding Beams are 6’-8” long and come in two strengths depending on the weight that will be applied.

Boiler chairs are attached to the boiler ladders and provide a level surface for the leveling jacks to rest.

Boiler ladders rest on the slope of the boiler tubes and the boiler beams. They are also designed to accept the boiler chairs to allow a level starting surface.

All OSHA and plant regulations governing safety shall be followed. Whichever is stricter.

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EMSLC-TSM-1001 Page 6 Revised: 12/31/05

3.5” TO 2” SWIVEL CLAMP (BAC)

Part Number DescriptionMaximum Slip Loading (lbs.)

Maximum Tension Loading (lbs.)

Weight Galvanized (lbs.)

BAC3 1/2” x 2” Swivel Beam Clamp (for

Shoring Legs)1,750 1,750 8.5

Note: 1. This clamp is used to connect standard scaffold piping to Excel shoring legs for bracing.2. Clamp bolt tension greatly affects the slip loading on the BAC 3 1/2” portion of the clamp.3. Clamp bolts should be tightened between 40 and 65 ft-lbs. Over tightening could damage the threads, bolt or item the

clamp is attached to. Under tightening could result in slipping at lower than rated loads.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EMSLC-TSM-1001 Page 7 Revised: 12/31/05

EXCEL SPECIALTY BEAM TUBE CLAMP(BBC)

Part Number DescriptionMaximum Slip Loading (lbs.)

Maximum Tension Loading

(lbs.)

Weight Galvanized (lbs.)

BBC1 Big Beam Clamp 1 (2 1/2” Throat) 1,750 1,750 10.5

BBC2 Big Beam Clamp 2 (3 1/4” Throat) 1,750 1,750 12.0

When building scaffold using Specialty Beam Tube Clamps:1. The clamps should only be used for bracing. They should never be load bearing. 2. Backup clamps should be used where required to prevent slipping.3. Multiple clamps should be used to reduce the loading when building and scaffold. 4. Standard clamps should be used as backup clamps (to prevent slip) when a scaffold is installed in high vibration areas or

for extended periods of time.

Note: 1. All bolts should be inspected regularly before use.2. Clamp bolts tension greatly affects slip loading.3. Clamp bolts should be tightened between 40 and 65 ft-bls. Over tightening could damage the threads, or item the clamp is

attached to. Under tightening could result in clamps slipping at lower than rated loads.

<<< CAUTION There is a pinch point located where the beam sides are located on the clamp.>>>

Specialty Beam Tube Clamps are designed to allow the user to brace scaffold and/or create tie points to beams that have very wide flanges.

The clamps attach to the flange of the I-beam and provide a clamp connection.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EMSLC-TSM-1001 Page 8 Revised: 12/31/05

EXCEL UNIVERSAL BEAM TUBE CLAMPUniversal Beam Tube Clamps are designed to allow the user to design and build scaffolding in any location where there are accessible approved I-beams.

The clamps attach to the flange of the I-beam and provide either a clamp connection or a two-cup Excel Vertical (VP2).

The clamp and vertical can be rotated in any direction. This allows for a variety of scaffold designs to be built.

When used in conjunction with Adjustable Plank Bearers and standard Excel components, time and material needed can be reduced when building certain scaffolds.

Where a scaffold once needed to be built from the ground, it can now be built from elevated beams or columns.

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EMSLC-TSM-1001 Page 9 Revised: 12/31/05

EXCEL UNIVERSAL BEAM TUBE CLAMP

Tension loading is when the force tries to pull the clamp away from the I-beam

Part Number DescriptionMaximum Slip Loading (lbs.)

Maximum Tension

Loading (lbs.)

Weight Galvanized

(lbs.)

UBTC-6 Universal Beam Tube Clamp 4”-6” 1,000 4,000 14.0

UBTC-8 Universal Beam Tube Clamp 6”- 8” 1,000 3,500 14.5

UBTC-10 Universal Beam Tube Clamp 8”-10” 1,000 3,250 15.0

UBTC-12 Universal Beam Tube Clamp 10”-12” 1,000 3,000 15.5

UBCA Universal Beam Clamp Attachment N/A N/A 1.0

UBVA Universal Beam Clamp Vertical Attachment N/A N/A 4.0

When building scaffold using Universal Beam Tube Clamps:1. The scaffold should be designed for light-duty use and deck loading must not exceed 25 lbs/sq ft.2. The maximum horizontal used for the cantilever must not exceed 5 ft.3. See pages 16, 17 and 18 of the Excel Standard Technical Manual (Diagonal Brace used as a Side Bracket) for bracing

that must be followed when building a cantilevered scaffold.4. Each scaffold will require a minimum of six points of attachment.5. Multiple clamps should be used to reduce the loading when building any scaffold. Standard beam clamps should be

used as backup clamps (to prevent slip) when a scaffold is installed in high vibration areas or for extended periods of time.

Slip loading is when the force tries to slide the clamp along the beam (up or down in the picture above.)

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EMSLC-TSM-1001 Page 10 Revised: 12/31/05

VERTICAL LEG HANGING BRACKET (VLHB)

Part Number DescriptionMaximum Allowable Load (lbs.)

Galvanized Weight

VLHB Vertical Leg Hanging Bracket 7,500 15

Note:1. The Vertical Leg Hanger Bracket allows the user to either hang a scaffold leg from the bottom of the bracket, or extend the

scaffold up using the built in coupling pin.2. When suspending a scaffolds VLC shall be used, and the load of the scaffold shall also be taken into consideration when

designing the scaffold.3. Both the bottom and top bracket should always be installed when using the VLHB.4. VLHB spaces are used to fit beams that have a larger top flange, and come in various sizes.

Clamp bolt tension greatly affects the slip loading.Clamp bolts should be tightened between 40 and 65 ft-lbs. Over tightening could damage the threads, bolt or item the clamp is attached to. Under tightening could result in clamps slipping at lower than rated loads.

<<< CAUTION There is a pinch point located where the beam sides are located on the clamp>>>

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EMSLC-TSM-1001 Page 11 Revised: 12/31/05

LIFTING AND MOVING EXCEL MODULAR SCAFFOLD

Part Number DescriptionMaximum Supported

Load (lbs.)Galvanized

Weight

LD1 Lifting Device 2,400 9.0

VLC Vertical Leg Connector 7,500 7.0

VPC Vertical Locking Clamp 2,400 9.5

LD1 Lifting Device

VPC Vertical Leg Connector

The following components are provided to enable fully-assembled Excel Modular Scaffolds to be lifted and moved. This enables a section of scaffold to be assembled in a low hazard area and moved into a more dangerous or high hazard area, thereby reducing employee exposures in those areas

The Lifting Device (LD1) attaches to the top of the vertical post. It is designed to accept a shackle for sling/cable attachment.

The VLC and VPC are designed to provide added strength to the vertical post connection. Either the VLC or VPC must be installed on all vertical posts at the pin connection before lifting the scaffold.

VLC Vertical Locking Clamp

Notes:1. All OSHA and plant safety regulations governing rigging and material handling must be followed.2. All loose material must be removed from the scaffold before it is lifted.3. Spreader beams must be used so that the lifting load on all vertical posts is applied in ant upward direction.4. The scaffold must be properly braced to prevent deformation during movement.5. Scaffold weight loads must be calculated to prevent the overloading of any scaffold or lifting component.6. All scaffold components, (deck boards, etc.) must be secured to the scaffold.

Clamp bolts should be tightened between 40 and 65 ft-lbs. Over tightening could damage the threads, bolt or item the clamp is attached to.

All material must be inspected prior to use! See section R of the Standard Component Technical Manual for inspection guidelines.

The snap button must be fully engaged in both ends of the vertical post connections.

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EMSLC-TSM-1001 Page 12 Revised: 03/03/13

EXCEL MODULAR SKID PANS (SKID 8-10)

Part Number DescriptionBottom Length

Full LengthEmpty Weight Galvanized

(lbs)

Maximum Allowable Total

Load (lbs.)

Skid-8 8’ Long Skid Pan 6 ft. 8 ft. 900 3,000

Skid-10 10’ Long Skid Pan 8 ft. 10 ft. 1050 3,000

Maximum allowable loads shown include the weight of the skid pan & pans content.

When not in use the Skid Pan and all associated lifting components shall be stored in such a way to protect the life of the equipment.

Skid pans are used to move scaffold material from a ground level closer to the location the material is required. This may be a higher elevation or across obstructions, such as fences, roads, streams, etc.

Skid pans come in many different sizes and shapes depending on the intended use. The following guidelines must be followed regardless of the type of skid pan used.

1) All skid pans, cables, shackles and associated lifting equipment must be thoroughly inspected by the designated person when first delivered to the jobsite. The inspection must meet the requirements as defined in ASME B30.20-1-3.

a) A visual inspection must be performed by a qualified person making records of the apparent external condition to provide the basis for a continuing evaluation.

b) The inspection must be documented, dated and signed by the person performing the inspection.2) For all equipment inspect: a) Structural members for deformation, cracks or excessive wear. b) Loose or missing guard, fasteners, covers, stops or name plates. c) All functional operating mechanisms for mis-adjustments interfering with operation. d) Deformation—Any bending or twisting exceeding 10 degrees (or as recommended by the manufacturer)

from the normal plane. e) Throat opening—Any distortion causing an increase in the throat opening exceeding 15% (or as

recommended by the manufacturer) f) Wear—Any wear exceeding 10% (or as recommended by the manufacturer) of the original section

dimensions.3) Visual examinations shall be performed weekly (or more frequently if recommended by the designated person),

while the equipment is in service. NO records required.4) A documented thorough inspection shall be performed any time there is reason to believe part of the lifting

equipment may have been damaged during use.5) A skid pan shall not be used if it does not contain a label plate that lists the manufacturer, serial number and the

rated load.

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EMSLC-TSM-1001 Page 13 Revised: 3/27/13

ADJUSTABLE TUBE & CLAMP ADAPTER (ATCA)

Part Number DescriptionGalvanized Weight (lbs.)

Maximum Allowable Load (lbs.)

@ 12” Extension

ATCA Adjustable Tube & Clamp Adapter 12 5,000

The Adjustable Tube & Clamp Adapter is designed to allow the elevation of a board deck to be changed or so that the top portion of a scaffold can be aligned with a scaffold built on a separate structure.

This allows the vertical cups of one scaffold to be aligned with another scaffold built at a different elevation.

The ATCA may be placed on top of an existing Excel Modular Scaffold or Tube & Clamp scaffold.

There must be a wrap of horizontals (either Excel Modular or Tube & Clamp) attached to the verticals above and below the ATCA.

Note:1. There must always be a minimum of 6” of screw inside the upper and lower vertical.2. Only one ATCA may be used in any run of verticals.3. Before use inspect the ATCA assembly to insure that there are no cracks in the wing nuts and verify that the three

tack welds are visibly in place.4. The maximum spacing between the nuts is 12 inches.

All material must be inspected prior to use! See section R of the Standard Component Technical Manual for inspection guidelines.

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EMSLC-TSM-1001 Page 14 Revised: 03/27/13

EXCEL MODULAR ROOF ADAPTER (RA)

Part Number DescriptionMaximum

Allowable Load = FGalvanized Weight (lbs.)

RA Roof Adapter 1,000 5.8

Note: Support must be added at point “A”or Point “B” to prevent the verticals from spreading apart.

Note:When covering scaffold with plastic, tarps or other types of solid material, the user must consider all wind and or snow loading. Excel recommends that all users consult with an Excel engineer to ensure proper bracing for the maximum expected wind or snow loads.

<<< CAUTION: There is a pinch point located where the beam sides are located on the clamp.>>>

Workers should not pass vertical legs with the roof adapters installed, they should be passed separately.

All material must be inspected prior to use! See section R of the Standard Component Technical Manual for inspection guidelines.

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EMSLC-TSM-1001 Page 15 Revised: 03/27/13

EXCEL MODULAR COUNTER WEIGHT BASE PLATE (CWBP)

Counter Weight Base Plates are designed to provide handrail protection for floor openings or other hazards where it is necessary to prevent access. Counter Weight Base Plates do not require any tie offs to permanent plant components.

Base Plates are rubber backed to prevent damage to the floor surface. Base Plates can be installed on roof tops that require working near a roof edge. Base Plates can be used to help stabilize a scaffold where counter weights are requested (i.e. lunch tents, outrigger scaffolds, etc.).

All guardrails must have a handrail and mid-rail and should be installed at the same elevations as required by scaffold handrails and mid-rails in accordance with CFR 29 1926 subpart “L”.

Single guardrail sets must have a minimum of four (4) Counter Weight Base Plates installed and two (2) outriggers.

Multiple guardrail sets must have a minimum of one (1) Counter Weight Base Plate for each five (5) feet of guardrail.

Setup required for multiple guardrail sets: Part “A” sizes six (6) to ten (10) feet in length.

Setup required for multiple guardrail sets: Part “B” sizes up to five (5) feet in length.

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EMSLC-TSM-1001 Page 16 Revised: 08/01/06

EXCEL MODULAR COUNTER WEIGHT BASE PLATE

Part Number DescriptionGalvanized Weight (lbs.)

CWBP Counter Weight Base Plate 80.0

Guardrail Part A (ft.)

Minimum Size of Support Bar B (ft.)

10 7

9 7

8 6

7 6

6 6

5 5

4 5

3 5

Safety Notes:1. Guard rail system (GRS) should always be installed and signed-off on by a competent person before pulling any

floor plugs or removing deck grating.2. When installing GRS on roof tops, personal fall protection must be used until the GRS has been completely

installed.3. Leading edge GRS base plates must be set back a minimum of six (6) feet of the opening being protected.4. GRS must be inspected by the craft performing the work prior to each shift to ensure it has not been modified.5. GRS base plates weigh 80 pounds and should be handled by two or more persons, or the proper lifting

equipment.6. GRS should never be used on dirt, gravel or other surfaces that could allow the base plate to sink or slide.

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EMSLC-TSM-1001 Page 17 Revised: 08/01/06

EXCEL MODULAR TROLLEY SYSTEM

The pulley assembly may be placed anywhere on the truss.

The maximum load capacity for a vertical lift is 3,000 lbs.The Trolley system is not designed for side loading and should never be used to pick up any

load not aligned with the trolley.Horizontal members shall be placed at a maximum of every 12 cups (69 inches apart).

Multiple hoists may be used for longer loads, as long as the total weight of 3,000 lbs. is not exceeded, or is designed by an Excel engineer.

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EXCEL MODULAR TROLLEY SYSTEM

The trolley hangs 27 to 29 inches below the top of the truss.

For greater load control multiple I-beams may be grouped on a single truss.

Loads up to 6,000 lbs. can be lifted by two Trolleys under the following conditions:1) The load must be evenly distributed to each

trolley.2) The following Trusses meet the 6,000 lb.

capacity requirement. TR-4, TR-5, TR-8, TR-9, TR10, TR12 See Note 1 for other trusses.

Beam Trolley Splicing allows long runs of beams to be used to move loads greater distances.

Note #1: Loads over 3,000 lbs. can be supported using adequate bracing and beam configuration.Consult an Excel engineer for proper configuration and required bracing prior to installing.Note #2: All beam splices must be within 8 inches of a strap hanger and support truss.Beams may never be spliced in the middle of a run. 3/8 x 1-1/8” grade 5 or stronger bolts shall be used for splicing.

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EXCEL MODULAR TROLLEY SYSTEM

Part Number DescriptionGalvanized Weight (lbs.) Length Feet

BTRLY 3,000 lb Trolley 48.0 ----

BTS Beam Trolley Strap 5.0 ----

BTP Beam Trolley Plate 5.0 ----

HITCH-P Hitch Pin 1.0 ----

BEM20 20 ft. I-Beam (W6x9) 180.0 20

BEM13 13 ft. I-Beam (W6x9) 99.0 13

BEM11 11 ft. I-Beam (W6x9) 117.0 11

BEM9 9 ft. I-Beam (W6x9) 81.0 9

BEM8 8 ft. I-Beam (W6x9) 72.0 8

BEM7 7 ft. I-Beam (W6x9) 63.0 7

BEM5 5 ft. I-Beam (W6x9) 45.0 5

EST1 End Stop with Fasteners 3.0 ----

BC1 Beam Connector with Fasteners 3.0 ----

The beam hangers should be installed on the inside of the truss strap.

The end stop contains one (1) end stop plate and two (2) bolts. Two end stops are required for each trolley.

The beam connector contains one (1) connector plate and three (3) bolts. Two connectors are required for each trolley connection.

Example Material Requirements:1. Trolley between two (2) trusses: (2) EST1, (4) BTP, (1) BEM(5, 7, 9, 11), BTRLY2. Two (2) Trolleys between two (2) trusses: (4) EST1, (8) BTP, (2) BEM(5, 7, 9, or 11),

(2) BTRLY3. Trolley covering two (2) scaffold bays on three (3) trusses NO splices: (2) EST1, (6) BTP,

(6) BEM(5, 7, 9,or 11), (1) BTRLY4. Trolley covering two (2) scaffold bays on three (3) trusses with splice plates: (2) Est1,

(6) BTP, (2) BEM(5, 7, 9, 11) (!) BTRLY, (2) BC1

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EXCEL MODULAR TROLLEY SYSTEM

Notes: 1. The trusses supporting the trolley should not be used to support a scaffold board deck.2. The trolley must not be allowed to pass the outermost truss.3. The vertical support for the trusses must be designed to support the required loads.4. All end stops and connector plates must be installed before the trolley is used.5. The trolley beam must be level when installed.6. Do not substituted other components for connectors, end stops, trolley straps, bolts, etc.7. Extra bracing is required when installing a trolley. Bracing should be added to prevent shifting in the direction of

movement.8. Mechanical means shall never be used to move the load.9. Sudden starts and stops must be prevented.

The trolley system should be periodically maintained. If they have grease points, they should be filled with white lithium grease (ST-80 High Performance Grease or equivalent).

Trolleys without grease points should be lubed with a 10 weight oil.

WD-40 can be used before application of grease or oil to loosen old grease and remove any rust buildup.

Unless a special beam is used or the maximum load decreased —regardless of the beam length—each trolley beam must be supported with a beam trolley strap kit every seven (7) ft.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR DAVIT ARM (DAVIT 1)

Part Number DescriptionLoad Capacity

(lbs.)Galvanized Weight (lbs.)

DAVIT-1 Davit - 1 Arm Tie-off Bracket 5,000 21.0

Notes:1. The Davit Arm (DAVIT-1) is to be used with Excel Scaffold components only.2. The Davit Arm is to have its top connection at the same elevation as the top full wrap of the scaffold.3. The DAVIT-1 is designed to be used with a retractable life line, or life line, rope grab, and standard lanyard.4. A maximum of on person can be tied off to the Davit Arm at one time.

Clamp bolt tension greatly affects the slip loading.Clamps should be tightened between 40 and 65 ft-lbs. Over tightening could damage the threads, bolt, or item the clamp is attached to. Under tightening could result in clamps slipping at a lower than rated load.

<<< CAUTION There is a pinch point located where the beam sides are located on the clamp.>>>

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EXCEL MODULAR SRL ADAPTER

The cable supporting SRL or other ladder safety device must be secured to vertical as defined on pages 21 & 22.

The cable must be secured to the vertical 3 cups (between 16 and 18 inches) above the center of the SRL Adapter. The swivel bolt on the SRL adapter must not be over tightened.

The SRL Adapter must be set at the alignment marks, so that the cable supporting the end of the adapter is 1 inch below the center of the adapter.

The SRL adapter is never intended to carry any load. It is designed to align the SRL or other safety device with the ladder access.

As a load is applied to the SRL adapter it will retract bringing the SRL or other ladder safety device and load toward the scaffold and ladder allowing the vertical post to absorb the downward load.

The SRL must be fastened high enough above the ladder so that it is not possible for the person climbing the ladder to come in contact with it.

The SRL adapter is designed to provide support and ladder clearance when using a retractable SRL device to protect workers on the scaffold ladder access.

The SRL or other ladder safety device will drop approximately 4 inches as the SRL adapter retracts.The tension bolts must be torqued to the minimum level required to support the weight of the SRL or other safety device.The SRL adapter clamp or other approved means can be used to attach the SRL cable to the vertical.

Part Number DescriptionWeight

Galvanized(lbs)

SRL-A SRL Adapter (Yo-Yo adapter) 2.0

SRL-B SRL Adapter Clamp (Yo-Yo Adapter Clamp) 1.0

SRL-C SRL Choker (Yo-Yo Choker) 1.0

SRL-S SRL Shackle (Yo-Yo Shackle) 1.0

SRL Safety Retracting Lanyard 6.0

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR SRL ADAPTERWarning1. Do not over tighten the tension bolts. The SRL adapter must be allowed to move to prevent bending the vertical

post.2. The SRL or other safety device must be installed such that the end of the SRL adapter clears the top of the SRL in

the down position.3. The end supporting the cable must be installed one (1) inch below the center bolt of the SRL adapter.4. The cable used to secure the SRL must move freely in the SRL adapter. Use 1/4” or 5/16” cable only.5. When used, the SRL adapter clamp must be securely latched and bolted.6. All cable connections must be double cable clamped or use approved cable chokers.7. The system is designed for a maximum load of 5,000 lbs.8. Clamp bolts should be tightened between 40 and 65 ft-lbs. of tension. Over tightening could damage the

threads, bolt or item the clamp is attached to.

Sample of SRL installation (other designs are possible).

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EXCEL ALUMINUM GATE TOE BOARD

Part Number Description Load Capacity Weight (lbs.)

SGTBL 40” Aluminum Gate Toe Board (Long) 50 12

SGTBS 30” Aluminum Gate Toe Board (Standard) 50 10

Notes:1. Aluminum gate toe boards come in two sizes—30-inch standard and 40-inch long.2. Toe board gates hang over the swing gate and are secured with two nuts and bolts.3. Bolts should not be overtightened as to deform the toe board, but snug plus 1/4 turn.4. Bolts should be attached no more than 1/4” above the deck as to meet OHSA requirements for toe boards.

<<< CAUTION There is a pinch point located where the beam sides are located on the clamp.>>>

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EXCEL SCAFFOLD TIE OFF LUG (TOL) (For Purchase Only**)

Part Number DescriptionMaximum Load

(lbs.)Weight (lbs.)

TOL Tie-Off Lug 5,000. 2.5

Tie-Off lugs are considered part of a personal fall arrest system and are a sale only item.

Notes:1. The tie-off lug (TOL) is to be used with Excel Scaffold only.2. The TOL is to be placed over and existing coupling pin and slid down sitting firmly against the vertical post.3. TOLs can be used with either standard lanyards or SRL devises.4. A maximum of one TOL and one person can be tied off to a vertical post at one time.5. If a fall occurs, the tie-off lug and related fall protection components shall be immediately removed from service

and given to the Excel supervisor or manager, Excel Safety shall be notified immediately.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL ELEVATOR STRUT ASSEMBLY (ESA)

Part Number Description Load Capacity (lbs.) Weight (lbs.)

H-Plate “H” Plate for Back of Beam at Vertical With Bolts 15,000 42

PAS Telescoping Adjustable Power Strut 15,000 220

SAS Welded Strut Attachment With Shoe 15,000 84

S-Beam Beam With Strut Plates 15,000 N/A

Notes:1. The Elevator Strut Assembly shall only be used with Excel Scaffolding equipment.2. Elevator Strut Assembly shall be designed by a qualified Excel engineer, and have PE stamped

drawings made prior to installation.3. The strut assembly is a custom system and must be designed for each application.4. Only approved beams shall e used when installing the strut assembly.

Clamp and bolt torques greatly affects the slip loading.Bolts attaching the plates to the vertical shall be tightened to 85 ft-lbs. Over tightening could damage the threads, bolts or items the assembly is attached to. Under tightening could result in the slipping at lower than rated loads.

<<< CAUTION There is a pinch point located where the beam sides are located on the clamp.>>>

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EXCEL MODULAR ALUMINUM LADDER

Part Number DescriptionOverall Length

(inches)Maximum Total Vertical Load on Ladder (lbs.)

Weight (lbs.)

ALA10 10 ft. Aluminum Ladder 32 36 42

ALA5 5 ft. Aluminum Ladder 375 333 286

ALA3 3 ft. Aluminum Ladder 188 167 143

8-ALA10 8 Inch Wide x 10 ft. Aluminum Ladder 150 133 114

8-ALA5 8 Inch Wide x 5 ft. Aluminum Ladder 124 110 94

8-ALA3 8 Inch Wide x 3 ft. Aluminum Ladder 107 95 81

AEP Expansion Pin 94 83 71

When installing aluminum ladders the expansion pin should always be securely tightened

Notes:1. Ladders are not designed to support loads as walkways, pipe supports, pipe hangers, lifting rigs, etc.2. Ladders should only be used for access.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR ALUMINUM STAIR SYSTEM

Part Number Description Weight (lbs)

DIS42 Drop in Aluminum Stair Unit 42” Bay 120.0

Stairs can be designed using side brackets or multi-bay scaffolds.

Notes:1. All aluminum stair bays are rated with a light duty rating of 25 psf.2. Excel half clamp braces (part number DSB) or end brace (part number DEB) should be used, with the pins

removed or buttons compressed for stair handrails.3. Aluminum stair bays can be used with SS2 (universal steel stair stringers).4. To transition from a SS2 assembled stair to a DIS42 bay or from a DIS42 to a SS2 assembled stair, a SP36 (36”

metal plank should be used with the SS2).5. Stair systems are to be inspected prior to each shift. This includes treads, risers and hand-rail system. The stairs

should also be tied with #9 wire in heavy wind conditions.

Aluminum stairs are built as a single complete drop in unit. The unit is 34” wide and designed to work with a 42-inch wide bay (using PB42’s as bearers), and used with 7 foot runners (PB84). Completed bay size for the aluminum stair tower will be 7’wide (comprised of (2) 42 inch bays) x 7’ long (using PB84 as runners).

Warning:Improper use of stairs could cause serious injury. Always use handrails and step in the center of the stair treads. Always walk down the stairs, do not run or skip treads. Non-skid adhesive tape may be placed on the edge of the treads for better traction.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR LADDER CAGE

Part Number Description Weight (lbs)

LC Ladder Cage Hoop 10.0

SLC Snow Ladder Cage Hoop 12.0

LC3/4-L Ladder Cage 3/4 Hoop Left 9.0

LC3/4-R Ladder Cage 3/4 Hoop Right 9.0

SLC3/4-L Snow Ladder Cage 3/4 Hoop Left 11.0

SLC3/4-R Snow Ladder Cage 3/4 Hoop Right 11.0

LCB4 Ladder Cage Brace 4 ft. 3.5

LCB2 Ladder Cage Brace 2 ft. 1.8

Notes:1. The Ladder Cage should always be removed starting from the bottom and worked towards the top to prevent the

swinging of brace components while being dismantled.2. LC3/4 hoops are used as needed to create an opening in the ladder cage for exit to different deck elevation.3. Tube and clamp is used to provide a handrail at the opening and can be adjusted to fit any scaffold design.4. Any combination of horizontals/tube and clamp can be used for the handrail as needed.5. The installer should ensure that when installed the cage extends down the ladder to a point not less than 7 feet

and no more than 8 feet above the base of the ladder and extends a minimum of 42 inches above the top of the landing, unless other acceptable protection is provided.

Excel Modular Ladder Cage Accessories are designed so that ladder cages can be added to most scaffold ladders. The design allows the cage to be installed in compliance with OSHA 1910.27)d)(1).

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR RAPID ACCESS SYSTEM

The Excel Rapid Access System (RAS) is designed to provide “stair-like” scaffold access in areas where there is not enough room for a scaffold stair tower.

The RAS system was designed specifically to facilitate getting the worker onto the work platforms safely and quickly.

Notes:1. Workers climb the inside of the scaffold tower, the maximum fall is limited to the deck height.2. The opening is a full 36-inches square, which accommodates the majority of workers and their tools.3. The opening is fully hand-railed around the opening to prevent accidental falls back into access.4. The RAS uses a standard swing gate attached to the horizontal bar for stepping off of the ladder onto the work

deck.5. Allows the insertion of a standard vertical leg (VP8) gate post to the middle of the board deck.6. Telescoping plank bearer (TPB) goes under the long deck boards while allowing attachment of the shorter

deck boards required for the opening.7. The RAS system will easily accommodate construction of tower sizes ranging from 5’ X 6’ and up to 7’ X 10’

without major design changes.8. Workers are no longer required to climb straight up long vertical ladders, or to go over or under mid-rail or top

handrails to get onto the work platform.9. Adjustable hooks allow ladder to remain on thirty degree angle which requires less effort to climb and reduces

slip hazards.10. The RAS system will accept telescoping metal toe boards to secure deck boards to the bearers.11. The RAS was specifically designed so that it could be used with other modular scaffold systems with minor

modifications.12. The RAS does not require any special tools for installation and only a minimal amount of in-service training.13. The RAS is meant to be used only in light-duty application and limited to a maximum loading of not more than 25 psf.14. For scaffolds greater than one work deck high, the RAS entrances must be installed in opposite corners of

the work platform. The RAS is not designed to allow the ladders accesses to be placed on the top of each other in the same corner.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR RAPID ACCESS SYSTEM

RAS Ladder Hooks are easily installed and are attached over the top of a horizontal to provide support for the ladder.

The RAS-TPB component is adjustable for scaffold widths from five (5) foot to nine (9) foot. It is used to provide support for the board deck and supplies a vertical pin connection that allows a VP8 vertical to be installed for the gate, mid-rail and handrail.

The RAS-HRA component has an Excel End Connector on one end, and a clamp on the other. It is designed to connect a standard vertical to the middle of any horizontal. For the RAS system it is used as the handrail and mid-rail on the back side of the floor opening.

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EXCEL MODULAR RAPID ACCESS SYSTEM

Part Number DescriptionGalvanized Weight (lbs)

RAS-HRA RAS-Handrail Adapter 9.0

RAS-SGA RAS-Safety Gate Adapter 3.0

RAS-SLHL RAS-Ship Ladder Hook Left 1.0

RAS-SLHR RAS-Ship Ladder Hook Right 1.0

RAS-TPB RAS-Telescoping Plank Bearer 33.0

RAS-LA5 RAS-Ladder 5 ft. 35.0

RAS-LA6 RAS-Ladder 6 ft. 42.0

RAS-LA7 RAS- Ladder 7ft. 49.0

RAS-LA8 RAS- Ladder 8 ft. 56.0

RAS-LA9 RAS- Ladder 9 ft. 63.0

RAS-LA10 RAS- Ladder 10 ft. 70.0

Notes:1. The RAS-SGA Safety Gate Adapter is designed to connect between two horizontals to provide a vertical post

that can be used to attach the safety gate. 2. The swing gate must always open into the work space so that it closes against the VP-8 or vertical when it is

completely closed.3. Tube and clamp may be used instead of the RAS-SGA.

Clamps should be tightened between 40 and 65 ft-lbs. Over tightening could damage the threads, bolt, or item the clamp is attached to. Under tightening could result in clamps slipping at a lower than rated load.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR SHORING POSTS

Shoring Post Head

Shoring Post JackShoring Post

SHP10 SHP8 SHP6 SHP4 SHP2

Part Number DescriptionEffective Length

(inches)

Overall Length

(inches)

Galvanized Weight (lbs.)

SHP2 Two Cup Shoring Post 11.5” 11.5. 18.5 26.0

SHP4 Four Cup Shoring Post 23” 23.0 30.0 30.0

SHP6 Six Cup Shoring Post 34.5” 34.5 41.5 41.3

SHP8 Eight Cup Shoring Post 46” 46.0 53.0 52.6

SHP10 Ten Cup Shoring Post 57.5” 57.5 64.5 52.6

LSH Large Shoring Head 46 60.0 94.0

LHJ Large Shoring Jack 46 60.0 93.0

BAC Big Swivel Clamp (3.5X2 in.) N/A N/A 6.7

Notes:1. The pin material is made out of 3.0 OD 1/4” wall DOM tubing.2. The Shoring Post material is made out of standard 3.5 inch OD Schedule 40 material.3. Cup spacing is 5.75 inches—the same as Standard Excel Verticals.4. Shoring Posts are 100% compatible with Standard Excel material and may be intermixed as needed to provide

the best design.5. Due to the diameter of the Excel Shoring Verticals standard length pans will not fit between the spacing of the

horizontals. This is due to increased spacing of 1-21/32” All shoring must be approved by an Excel engineer and PE if required by the customers safety regulations.<<< CAUTION There are pinch points where the vertical meet, and where the screw jack meet the verticals. >>>

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EXCEL MODULAR SHORING POSTS

Unbraced Post Length (inches)

Maximum Allowable Compressive Load When Rated

for Scaffold Use (lbs.)

Maximum Allowable Compressive Load When Rated

for Shoring Use (lbs.)

46 25,000 35,000

23 27,500 37,500

Unbraced 46” Unbraced 23”

Notes:1. Shoring Post are 100% compatible with Excel Standard Horizontal, and Trusses and may be intermixed as

needed to provide the best design.2. Diagonal bracing is comprised of standard pipe and 3.5” x 2” swivel clamps.

Allowable loads when rated for scaffold use, include OSHA (4:1) Safety factor.When designing scaffolds with unique configurations or special loading conditions, drawings must be provided by an Excel Engineer. as well as the drawing be PE stamped.

Allowable loads when rated for shoring use, include OSHA (2.5:1) Safety factor.All shoring applications shall have a drawing provided by an Excel Engineer, and require a PE stamp.

All shoring designs must be approved by a professional engineer.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR SHORING JACK

Shoring Head Shoring Jack

Unbraced Post Length (inches)

Maximum Allowable Compressive Load When Rated

for Scaffold Use (lbs.)

Maximum Allowable Compressive Load When Rated

for Shoring Use (lbs.)

46 25,000 35,000

23 27,500 37,500

Notes:1. Shoring heads and jacks are 100% compatible with Excel standard horizontal, and trusses and may be

intermixed as needed to provide the best design.2. Diagonal bracing is comprised of standard pipe and 3.5” x 2” swivel clamps.

Allowable loads when rated for scaffold use, include OSHA (4:1) safety factor.When designing scaffolds with unique configurations or special loading conditions, drawings must be provided by an Excel engineer. as well as the drawing be PE stamped.

Allowable loads when rated for shoring use, include OSHA (2.5:1) safety factor.All shoring applications shall have a drawing provided by an Excel engineer, and require a PE stamp.

All shoring designs must be approved by a professional engineer.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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EXCEL MODULAR WALK-THROUGH FILLER (BASE) PLATES

Part Number DescriptionFits Bay Size

(inches)Weight (lbs.)

WTFP24 32 36 42

WTFP32 450 400 343

WTFP36 450 400 343

WTFP42 341 303 260

WTFP48 321 286 245

WTFP60 328 292 250

WTFP72 291 258 221

WTFP84 263 233 200

WTFP96 216 192 164

WTFP108 161 143 122

WTFP120 94 83 71

Notes:1. Walk-Through Plates should not be used with scaffolds that will have excessive loading (greater than 25 psf) or

any scaffold over 50 feet high.2. When only one side brace is used the scaffold height should not exceed 30 feet high.3. Netting or other safety material may be required at all scaffold decks, when personal are required to pass under

a scaffold.

The Excel Walk-Through system is designed to provide a walkway under a scaffold. It allows the bottom horizontals to be removed while still providing support for the scaffold base. The flat plate is used to prevent the vertical posts from moving outward and the side brace prevents the scaffold from moving inward.

(SDPB) Short Diagonal Pin Braces or tube & clamp can be used for the side braces. In areas where it is not possible to attach bracing to both verticals it is acceptable to attach the side bracing to only one vertical.

Tying the vertical post to a plant approved structure with two (2) strands of #9 wire or pipe & clamp may also be used in place of side bracing.

All material must be inspected prior to use! See Section R of the Standard Component Technical Manual for inspection guidelines.

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DESIGN OF SEISMIC SCAFFOLDING

Design and construction of scaffolding in safety-related areas (near rotating equipment, instrument tubing, trip-sensitive equipment, control panels, regulated areas, etc.) requires additional precautions. These guidelines are not intended to be all-inclusive, and are for those companies, plants, and clients that do not have policies, procedures and conditions already in place for regulated safety-areas and those requiring seismic-designed scaffolding. The clients’s engineering department should be consulted for exact guidelines, procedures, policies and any site-specific requirements the plant may have in place to work in these areas.

The primary concern associated with scaffold installation in safety-related areas involves damage that could be caused to delicate equipment if the scaffold should slide, change shape, collapse or overturn. In order to prevent any scaffold material from coming into contact with safety-related system equipment, the following guidelines should be observed.

The following guidelines are for those clients or plants that do not have existing guidelines, policies and procedures in place for tube and clamp or other system scaffold in regards to seismic scaffolds being built.

1. The scaffold shall be designed to meet all Federal, State, local and plant safety regulations.2. The height of the should not exceed three (3) times the smallest dimension.3. The scaffold should be fastened at the verticals or horizontals with tube and clamp or equivalent to plant

approved structural steel components (i.e. I-beams, handrails, grating, etc.) at the top, middle and base of the scaffold. Diagonal bracing, cantilevered brackets and side brackets must not be used to secure the scaffold.

4. To prevent movement, the scaffold should be secured at two (2) separate locations on opposite corners (see sample bracing diagrams). Scaffolds with more than one bay should be secured at as many outside verticals as possible (see sample multi-bay scaffold diagram).

5. All scaffolds installed near or around safety-related equipment must be secured at as many outside verticals as possible.

6. The scaffold must have an installed board deck or should be braced to prevent the scaffold from changing shape (see sample bracing diagrams).

7. All pins connecting verticals and all horizontals must be securely fastened.8. No unnecessary items or scaffold material should be left unsecured on the scaffold at any time.9. The scaffold should not be left unattended at any time, until it is braced and/or tied adequately and any loose

tools are secured prior to leaving it.10. The scaffold should be provided with screens, mesh or other suitable means to prevent materials from

being dropped on safety-related equipment. Tying-off equipment and tools is acceptable.11. Material or equipment should not be left unattended on any scaffold when the scaffold is not in use. 12. Diagonal braces must be installed on all possible sides. Diagonal braces with Excel trigger end-connectors must

be tie-wired with one (1) strand of #9 wire or equivalent at the ends. When possible, all braces should be wire-tied with one (1) strand of #9 wire or equivalent in the center. Diagonal braces that use 1/2 clamps, and pipe and clamp diagonal bracing, do not require #9 wire at the attachment points.

13. Horizontal wraps should be placed at 3.5 feet intervals.14. A scaffold with wooden parts, including decking, should be free from holes, saw cuts, splits and gaps.15. Decking should be completely placed, with no holes or missing boards, to help maintain a

square and ridged scaffold.

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16. All platform decking must be secured (i.e. #9 wire or equivalent means) to the horizontal ledgers that are used for support.

17. The scaffold must be designed to allow access to safety-related equipment at all times.18. The scaffold should be removed immediately upon job completion.19. All Excel scaffold components including ladders, gates, cantilever brackets, side brackets, toe boards,

telescoping braces, etc. can be used when constructing an Excel scaffold structure, as long as those components were installed properly in accordance with the Excel Technical Manual specifications, and also in accordance with the plants existing seismic procedure guideline criteria that are enforced at each facility for erecting staging in safety-related areas.

Notes: 1. The guidelines listed above are for clients and plants that do not have procedures and policies in place.2. In the above guidelines, the words shall and must require that the conditions be followed without variance

as it is written.

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Multi-Bay Scaffold (Top View)

Notes:1. All methods of securing may not be available. Allow a minimum of two (2) methods on opposite sides of bracing

at the top, center and the base.2. For scaffolds above fifteen (15) feet in height, bracing should be repeated at seven (7) foot intervals. Individual

plant procedures may vary.3. Use Excel scaffold system connections whenever possible since they do not loosen during a seismic event.4. All clamp connections must be checked for tightness after any seismic event.

Note: For more detailed seismic information, please refer to our Wyle Labs Seismic Test Data.

Picture is representative, tie types and plant approved structures may vary.

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DESIGN OF SEISMIC SCAFFOLDING

Single Bay Scaffold (Top View)

Notes:1. All methods of securing may not be available. Allow a minimum of two (2) methods on opposite sides of bracing

at the top, center and the base.2. For scaffolds above fifteen (15) feet in height, bracing should be repeated at seven (7) foot intervals. Individual

plant procedures may vary.3. Use Excel scaffold system connections whenever possible since they do not loosen during a seismic event.4. All clamp connections must be checked for tightness after any seismic event.

Note: For more detailed seismic information please refer to our Wyle Labs Seismic Test Data.

Picture is representative, tie types and plant approved structures may vary.

Structure

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Revised: 04/23/12

Picture is representative, tie types and plant approved structures may vary

Single Bay Scaffold (Side View)

Notes:1. All methods of securing may not be available. Allow a minimum of two (2) methods on opposite sides of bracing

at the top, center and the base.2. For scaffolds above fifteen (15) feet in height, bracing should be repeated at seven (7) foot intervals. Individual

plant procedures may vary.3. Use Excel scaffold system connections whenever possible since they do not loosen during a seismic event.4. All clamp connections must be checked for tightness after any seismic event.