evidence of performance - alde.gr · 2018. 3. 19. · client alumil s.a., 61100 kilkis (greece)...

Evidence of Performance Burg lar res is tance

Test Report

No. 16-001785-PR03

(PB-C01-05-en-01)

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Client ALUMIL S.A. Industrial Area 61100 Kilkis Greece

ift Rosenheim

23.08.2017

Konrad Querengässer, Dipl.-Ing. (FH) Florian Willer, Dipl.-Ing. (FH) Head of Testing Department Operating Testing Officer

Security/Safety Testing Security/Safety Testing

Basis

DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shutters – Burglar resistance – Requirements and classification DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011

Representation

Instructions for use

This test report serves to demonstrate the burglar re-sistance

Validity

The data and results refer sole-ly to the tested and described specimen. The burglar re-sistance test does not allow any statement to be made on any further characteristics of the present structure regarding per-formance and quality. In deviation from the tested de-sign the following size modifica-tions are permitted: in width +10% and –20% in height +10% and –20%

Notes on publication

The ift- Guidance Sheet

“Conditions and Guidance for the Use of ift Test Documents“ applies.

The cover sheet cannot be

used as an abstract.

Contents

The report contains a total of 23 pages

1 Object 2 Procedure 3 Detailed results Annex 1 (9pages) Annex 2 (2 pages) Annex 3 (9 page)

Product Burglar resistant Smart SD77 glass door RC 2

Designation SMART DOORS

Overall

dimensions

(W x H) 1,100 mm x 2,200 mm

(Frame) Material, System Aluminium profiles with thermal break, SD77

Attack side Closing face according to EN 12519

Type of opening Single leaf

Glazing Class P4A as per EN 356

Hardware

3-point locking system Secury MR2 as per DIN 18251 Class 3 / GU – Half set with backplate and knob as per DIN EN 1906 class 2 (digit 7) GU / B- 75630-72-0-8 – Double cylinder 5012 as per DIN 18252 Class 71 BZKB / GU – 2 hinges 360.77.950.33, ALUMIL SA

Installation As per installation instructions from company ALUMIL S.A.

Special features

Burglar resistance

RC2 / RC2 N

Evidence of Performance of 15 Burglar resistance

Test Report 16-001785-PR03 (PB-C01-05-en-01) dated 23. August 2017

Client ALUMIL S.A., 61100 Kilkis (Greece)

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1 Object

1.1 Description of test specimen (all dimensions in mm)

Product burglar resistant Smart SD77 glass door RC 2

Type of installation / wall type steel frame

Manufacturer INTERNO DOORS

Date of manufacture 07.06.2016

Product designation SMART DOORS

Profile system SD77

Attack side closing face as per EN 12519

Opening direction inward opening

Closing condition closed, fastened and locked

Clear opening dimensions (WxH) 960 x 2,110 mm

Overall leaf dimension (WXH) 1,009 x 2,146.5

Overall frame dimension (WxH) 1,100 x 2,200

Frame member / door frame

Type, manufacturer S77586

Material aluminium profiles with thermal break

Profile system SD77

Profile number &

profile cross section (W x T)

71 x 77

Reinforcement profile -

Frame joints aluminium press cleat corners with double crimp

Type, manufacturer No. 113.29.090.00 and 113.29.304.00, ALUMIL SA

Details mitred and bonded

Supplementary profile threshold

Type, manufacturer S77774, ALUMIL


Profile system SD77

Profile number &


21.75 x 77


Frame joints threshold cap for S77774

Type, manufacturer polyamide, ALUMIL SA

Details No. 310.77.774.03

Fixing method/fasteners screw-fastened and sealed using pourable sealant

Leaf member

Type, manufacturer S77582, ALUMIL


Profile system SD77

Profile number &


109 x 77.9

Handle height 1,020


Leaf weight 75.5 kg




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Frame joints aluminium press cleat corners with double crimp

Type, manufacturer No. 113.43.406.00 and No. 113.57.308.00, Alumil

Fixing method/fasteners mitred and bonded

Sealant/gasket

Frame seal

Type / manufacturer 220.11.001.00, centre seal

Type / material tubular seal / EPDM, extruded

Position on three sides continuous around perimeter

Corner design bonded

Leaf seal

Type / manufacturer 210.95.001.03, centre seal

Type / material tubular seal, EPDM, extruded

Position on four sides continuous around perimeter

Corner design bonded using shaped corner pieces No. 255.95.001.03

Threshold seal

Type / manufacturer PVC, company BMP

Type / material No. 312-95-001-03

Position horizontal at bottom

Corner design without

Other -

Rebate design on hardware level

Frame, leaf single rebate

Leaf member single rebate

Air gap / gap sizes Theoretic

on lock side: 5 mm

on hinge side: 5 mm

at top: 5 mm

at bottom: 25 mm

Measured:

on lock side: V1: 7.2, HS: 7.0, V2: 6.8 mm

on hinge side: B1: 3.8 mm, B2: 4.1 mm

at top and bottom: not measurable

Construction joint / shadow joint on lock side: 4.8 mm, on hinge side: 4.8, at top: 6.8

Infill panel IGU double

Type / manufacturer Safety Glass P4A / KM glasses

Evidence of Performance DIN EN 356 class P4A

Overall dimension (W x H) 831 x 1,968.5 mm

Visible size (W x H) 791 x 1,928.5 mm

Edge cover 20

Total thickness 35 mm

Configuration of glazing from outside to inside:

float 4 mm / /1.52 PVB / float 4 mm / cavity 18 mm / float 4 mm

Configuration of security glass float 4 mm / /1.52 PVB / float 4 mm

Mass per unit area 38 kg/m²

Other




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Incorporation of infill panel

Sealing system

Internal dry

Type / manufacturer 200.11.156.01

Type / material seal / EPDM

External dry

Type / manufacturer 202.11.151.01

Type / material seal / EPDM

Support / setting blocks -

Infill safeguard

Design bonded in faceplate 200 mm from corner

Type / manufacturer Dow Corning 895

Material 1K silicone

Other

Infill safeguard

Specimen 1: bonded in rebate base and faceplate using Ottocoll S81, company

Otto Chemie, continuous around perimeter

Glazing beads

Type, manufacturer S60435

Material aluminium profile

Profile section /


26.4 x 26.5


Fixing method/fasteners butt-jointed and screw-fastened

Type clamped and screw-fastened to orizontal beads

Fasteners spaced 15 mm from corner, 811 mm in between

Other

Hardware of doorset

Lock active leaf

Type 3-point locking system

Type / manufacturer GU- secury MR2

Evidence of Performance DIN 18251 Class 3

Main deadbolt could not be pushed back

Backset 45 mm

Distance 92 mm

Handle pin 8 mm

Design of faceplate U-faceplate

Dimensions of faceplate

(WxHxT)

24 x 6 x 2,110 mm

Material thickness 2.5 mm

Fixing method/fasteners 12x countersunk head screws Ø 3.9 mm x 19 mm

Width of lock case 212 mm

Depth of lock case 64 mm

Additional lock case guide -

Additional drill-resistant plate -




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Distance A at top: 360 mm

at bottom: 260 mm

Bolt projection 20 mm

Bolt position 13 mm

Other -

Strike plate, main / additional

Type U-faceplate

Type / manufacturer GU

Material steel

Dimensions (WxTxH) 24 mm x 6 mm x 2,135 mm

Thickness 2.5

Fixing method/fasteners 10x countersunk head screws Ø 3.9 mm x 19 mm

Other -

Profile cylinder

Type double cylinder

Type / manufacturer 5012, GU

Evidence of Performance DIN 18252 Class 71 BZKB

Length of profile cylinder 100 mm

Drill protection existent

Extraction protection existent

Other -

Security furniture / handle

Design rose

Type / manufacturer half set with backplate and knob / GU B- 75630-72-0-8

Evidence of Performance DIN EN 1906 class 2 (digit 7)

Material steel

Drill protection yes

Extraction protection yes

Supporting cam length -/-

Thickness of external plate 8 mm

Fixing method of external plate 2 screws M6 x 80 mm

Other

Hinges

Type three-pieces

Type / manufacturer 360.77.950.33, ALUMIL SA

Number 2

Material aluminium

Length of hinge 208 mm

Hinge-roll diameter Ø 21 mm

Hinge pins diameter / material stainless steel

Fixing method/fasteners (frame

/ leaf)

7 rivet nuts M5 x 25 mm and 6 countersunk screws 4.8 x 25 mm

Position BBL1: 281 mm from top level of panel until centre of hinge

BBL2: 281 mm from bottom level of panel until centre of hinge

Other -




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Fixing of test specimen to subframe / supporting construction

Fasteners M7.5 x 80 mm

Type flat countersunk, TORX

Manufacturer

Fasteners spaced

from corners 220 mm

in-between max.400 mm, see drawing

Details Spacer blocks towards mounting frame at fixing area

Thickness of wall connecting joint 5 mm

Filling of wall connecting joint plastic shims and silicone

Attention:

The use of anti-panic locking devices on the doorset is subject to prior testing of the respec-

tive locking device on the doorset and corresponding reference on the cover sheet under

“Special features“.

The description is based on information provided by the client and inspection of the test specimen at the ift. (Item num-

bers/designations as well as material specifications have been provided by the client unless stated “ift tested".)

Test specimen representations are documented in the Annex "Representation of product/test specimen“. The design details were examined solely on the basis of the characteristics / performance to be classified. The drawings are based on un-changed documentation provided by the client unless stated otherwise.

1.2 Sampling

The below sampling data were provided to the ift:

Sampling by: ALUMIL S.A.

Date:

Verification: ift Rosenheim did not receive a sampling report.

Delivered on: 18.10.2016

ift specimen-No: 16-001785-PK02 / WE: 42337-003




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2 Procedure

2.1 Method/s

Basis

DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shut-

ters – Burglar resistance – Requirements and classification

DIN EN 1628 : 2011 Determination of resistance under static loading;

DIN EN 1629 : 2011 Determination of resistance under dynamic loading

DIN EN 1630 : 2011 Determination of resistance to manual burglary attempts

Boundary conditions as specified by the standard requirements

Deviation There were no deviations from the test methods and test condi-

tion, respectively

Test sequence Resistance under static loading – test specimen 1

Resistance under dynamic loading – test specimen 1

Resistance to manual burglary attempts – test specimen 1

Pre-test – test specimen 1

Resistance to manual burglary attempts –

Main test – test specimen 2

The hardware elements used were tested for conformity to the requirements set out by

DIN EN 1627 : 2011, Table B1.

2.2 Brief description of procedure

EN 1628 specifies the test method to determine the resistance to static loading.

EN 1629 specifies the test method to determine the resistance to dynamic loading.

EN 1630 specifies the test method to determine the resistance to manual burglary attempts

with defined tools.

Any deviations from the test methods of ambient conditions are presented in the detailed

results.




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3 Detailed results




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4 Evaluation

The test result does confirm compliance with the requirements set out by DIN EN

1627:2011 for resistance class RC 2 / RC 2 N.

ift Rosenheim

23.08.2017

Annex 1 Design sheets Page 1 of 9

Evidence of Performance

Burglar resistance



Note

The representation is based on documentation provided by the client.

It has not been checked fully and in detail for technical correctness.

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Burglar resistance



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Annex 2: Representation of test specimen Page 1 of 2


Burglar resistance



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Photo 1 Test specimen Photo 2 Main lock

Photo 3 Auxiliary lock Photo 4 Hinge of the specimen

Photo 5 Damages caused by test of main lock

Photo 6 Damages caused by test of lock side, top

Annex 2: Representation of test specimen Page 2 of 2


Burglar resistance



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Photo 7 Damages caused by test of hinge side

Photo 8 Damages caused by test of glazing

Re-test on 03.07.2017



Annex 3: Installation/assembly documents Page 1 of 9


Burglar resistance



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Burglar resistance



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Burglar resistance



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Spacer blocks are mandatory. i.A. Florian Willer, ift Rosenheim



Burglar resistance



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