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Eurofoil Luxembourg SA 26/09/2016 1 (c) EUROFOIL - Confidential

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Page 1: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eurofoil Luxembourg SA

26/09/2016 1 (c) EUROFOIL - Confidential

Page 2: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eurofoil – The Company

at a glance • 6 decades of experience in the aluminium and packaging industries

• ~700 employees in 4 locations generating ~250 M€ turnover

• 100% autonomy in aluminium foilstock supply chain

• A foil market leader in Europe with 10 aluminium foil rolling mills in

robust nodal supply chain

• The market leader for tobacco innerbundling with 4 lacquering /

laminating lines & 2 metallisers

• Longstanding relationships with key customers

26/09/2016 2 (c) EUROFOIL - Confidential

Page 3: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eu

rofo

il A

lum

iniu

m

• Client focus on EU with global reach

• Amongst the market leaders in the container , converter, aseptic & finstock markets

• Leading foil

producer

• Continuous Casting

• Supply Chain independence

• Recycling

Eu

rofo

il In

no

va

tio

n C

en

tre

• World class equipment

• Dedicated team of scientists & lab. technicians

• Access to world class Lab equipment

Eu

rofo

il P

ap

er

Co

ati

ng

• Leading supplier of tobacco innerbundling

• Laminated, metallised, lacquered & printed products

• Pilot line for rapid sample production

Eurofoil Market Leader

An Introduction

Page 4: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Rugles, France Eurofoil Aluminium

Continuous Casting

Rolling Mills

Dudelange, Luxembourg Eurofoil Aluminium

Continuous Casting

Rolling Mills

Lacquering Line

Belvaux, Luxembourg Eurofoil Innovation Centre 26/09/2016 4 (c) EUROFOIL - Confidential

Berlin, Germany Eurofoil Paper Coating

Laminating / lacquering lines

Metallising

Page 6: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

American Industrial

Acquisition Corporation (AIAC)

• A growing, privately held industrial group with $1 - $2 billion in

revenues

• >5000 employees

• Present in 15 countries worldwide and growing constantly

• Industrial management expertise mainly in metals and related

industries

• Acquisitions from major multinational companies:

26/09/2016 6 (c) EUROFOIL - Confidential

Page 7: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Selected Customers Served

By AIAC Companies

26/09/2016 7 (c) EUROFOIL - Confidential

Page 8: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eurofoil Organisation

General

Manager

Foil

Commercial

Director

Technical

Director

Plant Manager

Berlin

Plant Manager

Rugles Plant Manager

Dudelange

Finance

Director

Purchasing

Director

26/09/2016 8 (c) EUROFOIL - Confidential

Aluminium Foil Paper Coating

Page 9: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

EUROFOIL ALUMINIUM

Foil Business

Serving Packaging, Automotive and Industrial Markets

Experts in Foil

9

Page 10: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Serving Packaging, Automotive

& Industrial Markets for Decades • High quality foil products with a long standing reputation in the global

market place

• World class manufacturing in the heart of Europe, rolling foil up to 2m

wide

• Highly independent supply chain with its own casting and recycling

• Dedicated Sales, Customer Service and Technical Support team based

across Europe delivering speedy responses to meet our customers’

demands.

• Innovation and sustainability high on our agenda to meet the evolving

needs of an ever changing world

• Long term partnerships with world class customers , i.e.:

26/09/2016 10 (c) EUROFOIL - Confidential

Page 11: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Shipments (%)

Converter

Liquid Packaging

Semi-rigid Containers

Automotive & Industrial HeatExchangers

Others

40

30

10

16

4

Market Strategy Focus on Converter & Liquid Packaging with strong

presence in Semi-Rigid Containers and Heat Exchanger business

26/09/2016 11 (c) EUROFOIL - Confidential

Page 12: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Production Capabilities

• 1500, 1600 and 2000mm wide lines

• Near 100% coverage of foilstock through

on-site continuous casting and recycling

• Rolling mills in France and Luxembourg

• Gauges 6 – 500micron

26/09/2016 12 (c) EUROFOIL - Confidential

Certification

ISO 14001 ISO 9001

ISO TS 16949 (Rugles)

OHSAS 18001

Page 13: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

• Company dedicated to the production

of aluminium foil

• Main markets served:

– Food packaging (aseptic, flexible,

semi-rigid)

– Automotive Heat Exchangers

• Key facilities :

– 2 continuous casters

(≈100% autonomy)

– 2000mm and 1500mm wide foil

rolling mill systems

– Annealing, separating and slitting

lines.

13

EUROFOIL FRANCE SAS

Eurofoil France SAS

Page 14: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

EUROFOIL Luxembourg S.A • Dedicated to the production of

aluminium foil

• 100% autonomous in its supply

chain due to continuous casting

• Main markets served:

– flexible packaging

– aseptic cartons

– heat exchangers

• Key facilities:

– 4 continuous casters

– 1625mm foil rolling system

– Annealing and slitting lines

– Lacquering line

Dudelange plant

26/09/2016 14 (c) EUROFOIL - Confidential

Page 15: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

15

EUROFOIL Luxembourg S.A.

Plant • Located at Dudelange • Production of 39 ktons (2015) • 318 Employees (31/12/2015)

Page 16: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

16

Eurofoil Luxembourg S.A

Plant layout

Page 17: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

MANUFACTURING PROCESS

PROCESS DE FABRICATION

17 Eurofoil France SAS

1. Raw material

supply

Approvisionnement

en matières

premières

2. Rolling

Laminage

3. Finishing

Finition

4. Control and

packaging

Contrôle et

emballage

5. Shipping

Expéditions

Page 18: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Foil Processing

26/09/2016 (c) EUROFOIL - Confidential 18

Rolling (single foil) Doubling / Rolling Separating (incl. slitting)

Final annealing

Intermediate annealing (0.6 - 2 mm)

Converter foil

6,5 mm thickness

BD MILL

Mainly 0,6 mm thickness

Continuous Caster

Furnaces (melter + holder)

Slitting

Page 19: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

19

Casthouse / Fonderie

Rolling Mills /

Laminoirs

Separator / Dédoubleuse

Slitter

Cisaille

(c) EUROFOIL - Confidential

Page 20: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eurofoil Innovation Centre Experts in Foil

20

Page 21: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

World-Class R&D Capabilities

• Located alongside the Luxembourg

National Research Centre “CRP Gabriel

Lippmann” with 300+ R&D staff

• First industrial company to be located at the

heart of Luxembourg’s future Science City

• Access to World-Class Modern Analysis

Equipment

– AES (Auger Electron Spectroscopy)

– XPS (X-ray Photoelectrons

Spectroscopy)

– ToF-SIMS (Time of Flight-Secondary

Ion Mass Spectr.)

26/09/2016 21 (c) EUROFOIL - Confidential

Page 22: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Development Focus

• Metallurgy and Corrosion

– Continuous Casting

– Recycling

– Downgauging & Formability

– Corrosion Protection

• Surface Analysis and Treatment

– Decorative surfaces

– Functional surfaces

– Surface treatment

– Active surfaces

– Nanotechnologies

26/09/2016 22 (c) EUROFOIL - Confidential

Page 23: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

EUROFOIL PAPER COATING

Berlin plant

Flexible Packaging Business

Serving the Tobacco Industry and Packaging Markets

23

Page 24: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Eurofoil Paper Coating • Leading supplier of metallised paper and foil laminates for the

tobacco market

• A focused team of competent and knowledgeable experts working

together to find flexible solutions

• A dedicated Sales, Customer Service and Technical support team

co-developing flexible packaging solutions with top international

brands and delivering speedy responses to meet customer demands

• Innovation and sustainability high on our agenda to meet the

evolving needs of an ever changing world

• Serving top international customers,ie:

26/09/2016 24 (c) EUROFOIL - Confidential

Page 25: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

Berlin Plant • Leading supplier of plain, lacquered

and printed metallised paper and foil

laminates

• Main markets served:

– Tobacco packaging (cigarette

innerliners)

– Labels

• Key facilities:

– 4 Foil laminating & lacquering

lines

– Metallising ( 2 metallisers)

– Slitting ( 8 slitters)

– 4 Fully automated robot systems Lacquering/laminating line in Berlin

Metalliser in Berlin

26/09/2016 25

(c) EUROFOIL - Confidential

Page 26: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and

M 234 Pilot line

Rapid Prototyping: Pilot Line

• Applications:

– Gravure

– Direct

– Reverse

• Smooth roll applications:

– Direct/ Reverse

• 1 colour gravure printing

• Solvent and water-based

lacquering

• Dry Bond laminating

– Film to foil

• Wet Bond laminating

– Foil to paper

26/09/2016 26 (c) EUROFOIL - Confidential

Page 27: Eurofoil Luxembourg SA - Luxinnovationclustermembers.luxinnovation.lu/materials-production-technologies/... · Eurofoil Paper Coating • Leading supplier of metallised paper and