etn702_equipment modification 2

December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

COURSE INFORMATION

PROGRAMME : ELECTRONIC TECHNOLOGY

COURSE NAME : EQUIPMENT MODIFICATION 2

CODE NAME : ETN 702

LEVEL : 4 SEMESTER 7

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS / WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PREREQUISITE : ETN 603 – EQUIPMENT MODIFICATION 1

CORE REQUISITE : -

Last Edited December 2013

Course /21 Document Page 1


COURSE OUTCOMES

At the end of the course, the students should be able to:-

1. Perform conceptual design of equipment and modification.2. Identify organization procurement of parts.3. Perform modification hardware system and software system.4. Determine installation of jigs and components.5. Perform master calibration schedule and work calibration instruction (procedure).6. Carry out electrical and mechanical instrument calibration.

COURSE DESCRIPTION

A continuation of Equipment Modification 1. This course prepares the students to design modification or improvement hardware and software system. It also prepares the students to organize parts and component, prepare and carry out calibration work for electrical and mechanical instruments.




CONTENT AND LEARNING STANDARDS



CODE NAME : ETN 702

CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

1. PREPARE CONCEPTUAL DESIGN

1.1 Identify requirement. 1.1.1 Explain space evaluation according to manufacturer requirement.

1.1.2 Check machine capability according to manufacturer specification.

1.1.3 Determine cost effectiveness according to

manufactures specification.

1.1.4 Clarify quality according to manufactures specification.

1.1.5 Determine ergonomic values according to design.

1.1.6 Identify machine original equipment according to manufacturer specification.




1.1.7 Select suitable and requirements according standard operating procedure.

1.1.8 Apply safety and regulation according to OSHA.

1.2 Sketch the design. 1.2.1 Prepare technical drawing according to design requirement.

1.2.2 Interpret sketch design according to technical drawing.

1.2.3 Apply visualize design concept according to design standard.

1.3 Design presentation. 1.3.1 Explain presentation procedure according to standard design report.

1.3.2 Identify format documentation according to standard design procedures.

1.3.3 Perform presentation document design according to design presentation.







CODE NAME : ETN 702


2. DESIGN MODIFICATION AND IMPROVEMENT

2.1 Design requirements. 2.1.1 Explain space evaluation according to conceptual design.

2.1.2 Check machine capability according to conceptual design.

2.1.3 Determine cost effectiveness according to design

specification.

2.1.4 Clarify quality according to design specification.

2.1.5 Determine ergonomic values according to design requirement.

2.1.6 Identify machine original equipment according to manufacturer specification.




2.1.7 Select suitable and requirements according to standard operating procedure.

2.1.8 Apply safety and regulation according to OSHA.

2.2 Sketch the design. 2.2.1 Identify sketch design according to technical drawing.

2.2.2 Prepare technical drawing according to design requirement.

2.2.3 Apply visualize design concept according to design

standard.

2.3 Design presentation. 2.3.1 Identify presentation procedure according to standard design report.

2.3.2 Determine format documentation according to standard design procedures.

2.3.3 Prepare presentation document design according to design presentation.







CODE NAME : ETN 702


3. ORGANIZE PROCURMENT OF COMPONENTS

3.1 Prepare list component required. 3.1.1 Interpret technical drawing according to manufacturer specification.

3.1.2 Evaluate technical drawing specification according to manufacturer specification.

3.1.3 Identify components required according to technical standard.

3.2 Determine source component. 3.2.1 Identify reliable supplier according to Ministry of Finance (MOF).

3.2.2 Prepare purchase order procedure according to standard operating procedure.

3.2.3 Apply purchased order procedure according to standard operating procedure.







CODE NAME : ETN 702


4. MODIFY HARDWARE SYSTEM

4.1 Determine modification and improvement need.

4.1.1 Define the needs of modification and improvement according to hardware system requirement.

4.1.2 Explain machine operation according to manual operation.

4.1.3 Determine machine problem and performance according to technical specification.

4.1.4 Clarify parts specification and function according to manufacturer manual.

4.1.5 Identify project management according to standard operation.




4.2 Design modification and improvement.

4.2.1 Identify design concept according to modification requirement.

4.2.2 Prepare technical drawing according to standard design.

4.2.3 Set design modification according to standard design.

4.2.4 Use CAD/CAM software/ technical drawing to design modification according to standard design.

4.2.5 Apply safety conscious according to OSHA.

4.3 Prepare costing. 4.3.1 Clarify source materials according to manufacturer

standard.

4.3.2 Identify cost requirement according to technical evaluation.

4.3.3 Estimate modification and improvement cost according to technical evaluation.

4.4 Propose modification and improvement.

4.4.1 Identify modification and improvement according to modification requirement.

4.4.2 Prepare proposal according to modification requirement.

4.4.3 Perform presentation skill according to standard procedure.




4.5 Perform modification and installation.

4.5.1 Coordinate with vendor/supplier according to professional integrity regulation.

4.5.2 Identify hard ware application according to manufacturer manual.

4.5.3 Evaluate modification according to standard requirement.

4.5.4 Perform installation and commissioning procedure according to manufacturer specification.







CODE NAME : ETN 702


5. MODIFY SOFTWARE SYSTEM

5.1 Determine modification and improvement needs.

5.1.1 Identify machine operation according to standard manual.

5.1.2 Clarify machine problem and performance according to standard manual.

5.1.3 Define needs according to software system requirement.

5.1.4 Identify project management according to standard.

5.1.5 Apply software application system according to standard requirement.

5.2 Design modification and improvement.

5.2.1 Explain software language according to standard manual.




5.2.2 Identify design modification according to modification standard requirement.

5.2.3 Perform programming according to modification standard requirement.

5.2.4 Apply safety conscious according to safety regulation.

5.3 Purpose costing. 5.3.1 Clarify source software information according to manufacturer.

5.3.2 Identify cost requirement according to technical evaluation.

5.3.3 Estimate modification and improvement cost according to technical evaluation.

5.4 Purpose modification and improvement.

5.4.1 Identify improvement according to modification requirement.

5.4.2 Prepare proposal according to modification requirement.

5.4.3 Perform presentation skill according to standard procedure.

5.5 Perform modification. 5.5.1 Coordinate with vendor/supplier according to professional integrity regulation.




5.5.2 Evaluate modification according to standard requirement.

5.5.3 Identify software application according to manufacturer manual.

5.5.4 Perform programming modification according to standard manual.







CODE NAME : ETN 702


6. INSTALL JIGS AND COMPONENTS

6.1 Perform point of installation. 6.1.1 Communicate with other authority according to professional integrity.

6.1.2 Identify point of installation according to layout plan.

6.1.3 Perform layout and space evaluation according to OSHA.

6.1.4 Perform communication skill according to management requirement.

6.1.5 Apply safety regulation according to standard procedure.

6.2 Determine steps installation. 6.2.1 Interpret assembly diagram according to manufacture manual.




6.2.2 Identify Jigs and tolerance component according to manual requirement.

6.2.3 Prepare installation technical drawing according to technical specification.

. 6.3 Install components. 6.3.1 Utilize installation check list according to manufacturer

specification.

6.3.2 Identify assembly diagram according to manufacturer manual.

6.3.3 Apply safety regulation according to safety procedure.







CODE NAME : ETN 702


7. PREPARE MASTER CALIBRATION SCHEDULE

7.1 Demonstrate equipment. 7.1.1 Identify original equipment according to manufacturer specification.

7.1.2 Check original equipment according to manufacturer specification.

7.2 Set calibration frequency. 7.2.1 Identify equipment calibration according to manufacturer specification.

7.2.2 Interpret equipment calibration according to manufacturer requirements.

7.2.3 Perform calibration frequency according to manufacturer manual.

7.2.4 Analyze equipment break down related to calibration according to manufacturer manual.




7.3 Identify calibration date. 7.3.1 Check last calibration date (existing equipment) according to manufacturer record.

7.3.2 Determine the calibration date according to manufacturer record.

7.3.3 Perform calibration date according to manufacturer manual.

7.4 Compile yearly master schedule. 7.4.1 Use software application to compile yearly report according to manufacturer manual.

7.4.2 Perform computer literacy according to standard manufacturer record.







CODE NAME : ETN 702


8. PREPARE WORK CALIBRATION INTRUCTION (PROCEDURE)

8.1 Identify machine for calibration. 8.1.1 Distinguish types of electrical, electronic and mechanical calibration work according to manufacturer manual.

8.1.2 Clarify original equipment according to manufacturer specification.

8.1.3 Identify original equipment according to manufacturer specification.

8.1.4 Check types of calibration according to manufacturer manual.

8.2 Show calibration instruments and tool.

8.2.1 Identify types of calibration instruments and tools according to manufacturer manual.

8.2.2 Identify appropriate calibration instruments and tools according to manufacturer manual.




8.3 Demonstrate calibration method. 8.3.1 Identify original calibration equipment according to manufacturer specifications.

8.3.2 Use original calibration equipment according to manufacturer specifications.

8.3.3 Apply safety awareness according to standard operating procedure.

8.4 Compile yearly master schedule. 8.4.1 Explain the procedure according to maintenance requirement.

8.4.2 Use company endorsement policy according to manufacturer requirement.







CODE NAME : ETN 702


9. PERFORM ELECTRICAL AND MECHANICAL INSTRUMENT CALIBRATION

9.1 Identify the electrical and mechanical calibration instrument.

9.1.1 Select types of high precision instrument for mechanical, electrical, electronic according to manufacturer manual.

9.1.2 Identify principles and characteristics of calibration factors according to manufacturer manual.

9.1.3 Perform characteristics of calibration factors on pressure and thermal according to manufacturer manual.

9.2 Determine the instrument specification.

9.2.1 Identify genuine instrument according to manufacturer specification.

9.2.2 Check original instrument equipment according to manufacturer specification.

9.2.3 Apply work instrument according to manufacturer manual.




9.3 Perform calibration. 9.3.1 Read the calibration measurement according to manual specification.

9.3.2 Setup instrument calibration t according to manual specification.

9.3.3 Identify gauge repeatability and reproducibility according to manual specification.

9.3.4 Operate instrument calibration according to manual specification.

9.3.5 Perform instruments calibration according to manufacturer manual.

9.3.6 Perform calibration work instruction according to manufacturer manual.

9.3.7 Apply safety procedures according to safety procedure.

9.4 Check validates and document calibration result.

9.4.1 Describe accuracy definitions according to manual specification.

9.4.2 Perform tolerances of reading range according to manual specification.

9.4.3 Verify the calibration result according to manual specification.

9.4.4 Record the calibration result according to manual specification.



etn702_equipment modification 2

Documents

design modification

design standard

design specification

design presentation

sketch design

design requirements

design concept

conceptual design of