estmz™ enhanced single-trip multizone system
DESCRIPTION
this pages provide you an overview of the sophisticated technology in sand control systems.TRANSCRIPT
HA
L30356
HA
L30672
HA
L30363
HA
L30361
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L30362
HA
L24729
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L24728
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L18321
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L30671
Perma-Series®AWVProduction
Packer
Versa-Trieve®VCHGravelPack
Packer
HPDualElementHydraulic-Set
RetrievablePacker
HPHHydraulic-SetRetrievablePacker
TNTPacker
HA
L30474
ModularScreen
VCHGravelPackPackerwithextensionsand
uppersealbore
HALLIBURTON
www.halliburton.com
Formoreinformation,contactyourlocalHalliburtonrepresentativeore-mailsandcontrol@halliburton.com.
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™) SYSTEM
SandControlSystems
©2009Halliburton.Allrightsreserved.SalesofHalliburtonproductsandserviceswillbeinaccordsolelywiththetermsandconditionscontainedinthecontractbetweenHalliburtonandthecustomerthatisapplicabletothesale.
H063827/09
ESTMZSystemPackers
Isolationpackeroptions.reepackeroptions:1)asingleelementhydraulic-setpermanentpacker,2)asingleelementhydraulic-setretrievablepacker,and3)adualelementtestableretrievablepacker.Allpackersareratedto10,000psiandhaveslipsthatonceset,stayenergizedregardlessofinternalpressure.
ESTMZ™EnhancedSingle-TripMultizoneSystemFracpackmultiplezonesinfewertripswithcompleteformationisolation
eprovidersofsandcontrolequipmenthavebeencontinuouslychallengedbytheindustrytodevelopnewandinnovativecompletionsystemstoenablethecompletionofincreasinglydeeper,moredifficultwellsinacost-effectiveway.Halliburton’sESTMZ™EnhancedSingle-TripMultizonesystemaddressesthischallengewithitslatestgenerationofcasedholesingle-tripsandcontrolcompletiontechnology.
eESTMZsystemisbaseduponHalliburton’sverysuccessfulSTMZ™Single-TripMultizonesystemwhichwasfirstdeployedintheearly90’sandhassincebeeninstalledinhundredsofwellswithnearly1000intervalspackedtodate.
eESTMZsystemoffersadditionalfeaturesfortoday’sdemandingdeepwaterenvironments.esystemhelpsreduceoverallcompletioncostandisdesignedtomaximizewellproductivitybyreducingthenumberofrigdaysrequiredtocompleteafracpackmultizonecompletion,allowslongreservoirintervalstobeseparatedforoptimumfracturingdesign,andprovidesaccesstosmallerreservoirintervalsthatwouldnormallybebypassed.
•Takesasingleworkstringtriptodeploy.isreducesthenumberofworkstringtripswhichhelpsloweroverallcompletioncosts,i.e.,savesthreeworkstringtripspereachadditionalzone.Savesonfracvesselmobilizationanddemobilizationcharge.
•Full10,000psidifferentialpressurerating.Increasestheoperatingenvelopefordeeperwellsandallowsfracdesignoptimization.
•Highestratedfracandproppantratingintheindustry.Pump-ratedto45barrelsperminute(bbls/min)andproppant-ratedto750,000lbsperintervalwithanunrestrictedcumulativeratingof2,750,000lbsof16/30HSPproppant.isallowsfracdesignstobeoptimizedforeachreservoirinterval.
•LargestsystemIDintheindustry.e4.75-in.systemIDfor95/8-in.casingprovidesalargeIDtomaximizefracrates,reverserates,productionrates,andiscompatiblewithSmartWell®zonalflowcontrolequipment.
•ModularScreenprovidesformationisolation.Pre-andpost-treatmentformationisolationwithformationaccesstoeachintervalprovidedbythefraccirculationsleeveandoptionalproductionsleeve(runasanintegralpartofthescreen).
SandControlSystems
PPG16/30CARBOHSP®TotalProppantStageProppant(lbm)PerZone(lbm)
125,00025,000
225,00050,000
425,00075,000
625,000100,000
825,000125,000
10275,000400,000
RampedProppantSchedule-PerZone
45BPMOptimumCrossoverDesignPPGPlannedActual
1150,000150,234
2150,000150,615
4150,000150,836
6150,000152,016
8150,000158,904
101,500,0003,742,394
Total2,250,0004,505,394
TotalatIdle,22BPM763,426
CumulativeTotal5,268,820
TestResults-45BPM
Note:Toolswereinspectedattheendofeachrampedstage.Thecirculationrateduringweightupfornextrampstagewas22bbls/min.
CARBOHSPisregisteredtrademarkofCarboCeramics.
ESTMZShifterAssembly
HPTSettingToolCrossover
SpecialClearanceWeight-DownCollet
ReverseBallCheck
ServiceString
ESTMZFracSystemQualificationTestingFracqualificationtestingwasconductedtoratetheESTMZsystemforpumprateandproppantvolume.etestingwasdesignedtoaccomplishtwogoals–thefirstwastomeetinitialcustomerspecificationsforaplanneddeepwaterinstallation;thesecondwastodeterminethemaximumproppantvolumeatapredeterminedratethatcanbesafelypumpedthroughtheservicetool.
etestwasrepresentativeofatypicalrampedfractreatmentincludinganoutertestfixturerepresenting95/8-in.casing,asandcontrolupperextension,closingsleeve,andfracservicetool.etestset-upsimulatesdownholeconditionsandvalidatesthetoolsabilitytowithstanderosivewear.
Tomeettheinitialcustomerrequirements,fiveintervalsweresimulatedwithaproppantvolumeperintervalof400,000lbsof16/30CarboHSP®proppantwithacumulativevolumeof2,000,000lbs.eproppantpumpratewas45bbls/min.esecondqualificationtestdeterminedtheratingsfortheservicetoolandfracpackassembly.
eservicetoolassemblyisratedatacumulative3,750,000lbsofCARBOHSPpumpedatarateof45bbls/minor750,000lbsperzoneforamaximumoffivezones.isisbaseduponfollowingarecommendedHalliburtonrampschedule.Forotherrampschedules,thecumulativetoolratingis2,750,000lbsofCARBOHSPor500,000lbsperzoneforamaximumoffivezonespumpedatarateof45bbls/min.
H06382ESTMZBrochure:H06382 ESTMZ Brochure 7/13/09 5:14 PM Page 1
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HA
L303
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HA
L303
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HA
L306
71
Perma-Series®AWV Production
Packer
Versa-Trieve®VCH Gravel Pack
Packer
HP Dual ElementHydraulic-Set
Retrievable Packer
HPH Hydraulic-SetRetrievable Packer
TNT Packer
HA
L304
74
Modular Screen
VCH Gravel Pack Packerwith extensions and
upper seal bore
HALLIBURTON
www.halliburton.com
For more information, contact your local Halliburtonrepresentative or e-mail [email protected].
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™)SYSTEM
SandControlSystems
© 2009 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with theterms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H06382 7/09
ESTMZ System Packers
Isolation packer options. ree packeroptions: 1) a single element hydraulic-setpermanent packer, 2) a single elementhydraulic-set retrievable packer, and3) a dual element testable retrievablepacker. All packers are rated to 10,000 psiand have slips that once set, stayenergized regardless of internal pressure.
ESTMZ™ Enhanced Single-Trip Multizone SystemFrac pack multiple zones in fewer trips with complete formation isolation
e providers of sand control equipment have been continuously challenged by the industry to develop newand innovative completion systems to enable the completion of increasingly deeper, more difficult wells in acost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challengewith its latest generation of cased hole single-trip sand control completion technology.
e ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system whichwas first deployed in the early 90’s and has since been installed in hundreds of wells with nearly 1000 intervalspacked to date.
e ESTMZ system offers additional features for today’s demanding deepwater environments. e system helpsreduce overall completion cost and is designed to maximize well productivity by reducing the number of rigdays required to complete a frac pack multizone completion, allows long reservoir intervals to be separated foroptimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takes a single workstring trip to deploy. is reduces the number of workstring trips which helps loweroverall completion costs, i.e., saves three workstring trips per each additional zone. Saves on frac vesselmobilization and demobilization charge.
• Full 10,000 psi differential pressure rating. Increases the operating envelope for deeper wells and allowsfrac design optimization.
• Highest rated frac and proppant rating in the industry. Pump-rated to 45 barrels per minute (bbls/min) andproppant-rated to 750,000 lbs per interval with an unrestricted cumulative rating of 2,750,000 lbs of16/30 HSP proppant. is allows frac designs to be optimized for each reservoir interval.
• Largest system ID in the industry. e 4.75-in. system ID for 9 5/8-in. casing provides a large ID to maximizefrac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• Modular Screen provides formation isolation. Pre-and post-treatment formation isolation with formationaccess to each interval provided by the frac circulation sleeve and optional production sleeve (run as anintegral part of the screen).
Sand Control Systems
PPG 16/30 CARBOHSP® Total ProppantStage Proppant (lbm) Per Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Ramped Proppant Schedule - Per Zone
45 BPM Optimum Crossover DesignPPG Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Test Results - 45 BPM
Note: Tools were inspected at the end of each ramped stage. The circulation rateduring weight up for next ramp stage was 22 bbls/min.
CARBOHSP is registered trademark of Carbo Ceramics.
ESTMZ ShifterAssembly
HPT Setting Tool Crossover
Special ClearanceWeight-Down Collet
Reverse Ball Check
Service String
ESTMZ Frac SystemQualification TestingFrac qualification testing was conducted to rate theESTMZ system for pump rate and proppant volume.e testing was designed to accomplish two goals – thefirst was to meet initial customer specifications for aplanned deepwater installation; the second was todetermine the maximum proppant volume at apredetermined rate that can be safely pumped throughthe service tool.
e test was representative of a typical ramped fractreatment including an outer test fixture representing9 5/8-in. casing, a sand control upper extension, closingsleeve, and frac service tool. e test set-up simulatesdownhole conditions and validates the tools ability towithstand erosive wear.
To meet the initial customer requirements, five intervalswere simulated with a proppant volume per interval of400,000 lbs of 16/30 CarboHSP® proppant with acumulative volume of 2,000,000 lbs. e proppant pumprate was 45 bbls/min. e second qualification testdetermined the ratings for the service tool and frac packassembly.
e service tool assembly is rated at a cumulative3,750,000 lbs of CARBOHSP pumped at a rate of45 bbls/min or 750,000 lbs per zone for a maximum offive zones. is is based upon following a recommendedHalliburton ramp schedule. For other ramp schedules,the cumulative tool rating is 2,750,000 lbs of CARBOHSPor 500,000 lbs per zone for a maximum of five zonespumped at a rate of 45 bbls/min.
H06382 ESTMZ Brochure:H06382 ESTMZ Brochure 7/13/09 5:14 PM Page 1
HA
L303
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HA
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HA
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HA
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HA
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HA
L247
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HA
L247
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HA
L183
21
HA
L303
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HA
L303
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HA
L306
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Perma-Series®AWV Production
Packer
Versa-Trieve®VCH Gravel Pack
Packer
HP Dual ElementHydraulic-Set
Retrievable Packer
HPH Hydraulic-SetRetrievable Packer
TNT Packer
HA
L304
74
Modular Screen
VCH Gravel Pack Packerwith extensions and
upper seal bore
HALLIBURTON
www.halliburton.com
For more information, contact your local Halliburtonrepresentative or e-mail [email protected].
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™)SYSTEM
SandControlSystems
© 2009 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with theterms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H06382 7/09
ESTMZ System Packers
Isolation packer options. ree packeroptions: 1) a single element hydraulic-setpermanent packer, 2) a single elementhydraulic-set retrievable packer, and3) a dual element testable retrievablepacker. All packers are rated to 10,000 psiand have slips that once set, stayenergized regardless of internal pressure.
ESTMZ™ Enhanced Single-Trip Multizone SystemFrac pack multiple zones in fewer trips with complete formation isolation
e providers of sand control equipment have been continuously challenged by the industry to develop newand innovative completion systems to enable the completion of increasingly deeper, more difficult wells in acost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challengewith its latest generation of cased hole single-trip sand control completion technology.
e ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system whichwas first deployed in the early 90’s and has since been installed in hundreds of wells with nearly 1000 intervalspacked to date.
e ESTMZ system offers additional features for today’s demanding deepwater environments. e system helpsreduce overall completion cost and is designed to maximize well productivity by reducing the number of rigdays required to complete a frac pack multizone completion, allows long reservoir intervals to be separated foroptimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takes a single workstring trip to deploy. is reduces the number of workstring trips which helps loweroverall completion costs, i.e., saves three workstring trips per each additional zone. Saves on frac vesselmobilization and demobilization charge.
• Full 10,000 psi differential pressure rating. Increases the operating envelope for deeper wells and allowsfrac design optimization.
• Highest rated frac and proppant rating in the industry. Pump-rated to 45 barrels per minute (bbls/min) andproppant-rated to 750,000 lbs per interval with an unrestricted cumulative rating of 2,750,000 lbs of16/30 HSP proppant. is allows frac designs to be optimized for each reservoir interval.
• Largest system ID in the industry. e 4.75-in. system ID for 9 5/8-in. casing provides a large ID to maximizefrac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• Modular Screen provides formation isolation. Pre-and post-treatment formation isolation with formationaccess to each interval provided by the frac circulation sleeve and optional production sleeve (run as anintegral part of the screen).
Sand Control Systems
PPG 16/30 CARBOHSP® Total ProppantStage Proppant (lbm) Per Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Ramped Proppant Schedule - Per Zone
45 BPM Optimum Crossover DesignPPG Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Test Results - 45 BPM
Note: Tools were inspected at the end of each ramped stage. The circulation rateduring weight up for next ramp stage was 22 bbls/min.
CARBOHSP is registered trademark of Carbo Ceramics.
ESTMZ ShifterAssembly
HPT Setting Tool Crossover
Special ClearanceWeight-Down Collet
Reverse Ball Check
Service String
ESTMZ Frac SystemQualification TestingFrac qualification testing was conducted to rate theESTMZ system for pump rate and proppant volume.e testing was designed to accomplish two goals – thefirst was to meet initial customer specifications for aplanned deepwater installation; the second was todetermine the maximum proppant volume at apredetermined rate that can be safely pumped throughthe service tool.
e test was representative of a typical ramped fractreatment including an outer test fixture representing9 5/8-in. casing, a sand control upper extension, closingsleeve, and frac service tool. e test set-up simulatesdownhole conditions and validates the tools ability towithstand erosive wear.
To meet the initial customer requirements, five intervalswere simulated with a proppant volume per interval of400,000 lbs of 16/30 CarboHSP® proppant with acumulative volume of 2,000,000 lbs. e proppant pumprate was 45 bbls/min. e second qualification testdetermined the ratings for the service tool and frac packassembly.
e service tool assembly is rated at a cumulative3,750,000 lbs of CARBOHSP pumped at a rate of45 bbls/min or 750,000 lbs per zone for a maximum offive zones. is is based upon following a recommendedHalliburton ramp schedule. For other ramp schedules,the cumulative tool rating is 2,750,000 lbs of CARBOHSPor 500,000 lbs per zone for a maximum of five zonespumped at a rate of 45 bbls/min.
H06382 ESTMZ Brochure:H06382 ESTMZ Brochure 7/13/09 5:14 PM Page 1
HA
L303
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HA
L306
72
HA
L303
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HA
L303
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HA
L303
62
HA
L247
29
HA
L247
28
HA
L183
21
HA
L303
62
HA
L303
50
HA
L306
71
Perma-Series®AWV Production
Packer
Versa-Trieve®VCH Gravel Pack
Packer
HP Dual ElementHydraulic-Set
Retrievable Packer
HPH Hydraulic-SetRetrievable Packer
TNT Packer
HA
L304
74
Modular Screen
VCH Gravel Pack Packerwith extensions and
upper seal bore
HALLIBURTON
www.halliburton.com
For more information, contact your local Halliburtonrepresentative or e-mail [email protected].
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™)SYSTEM
SandControlSystems
© 2009 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with theterms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H06382 7/09
ESTMZ System Packers
Isolation packer options. ree packeroptions: 1) a single element hydraulic-setpermanent packer, 2) a single elementhydraulic-set retrievable packer, and3) a dual element testable retrievablepacker. All packers are rated to 10,000 psiand have slips that once set, stayenergized regardless of internal pressure.
ESTMZ™ Enhanced Single-Trip Multizone SystemFrac pack multiple zones in fewer trips with complete formation isolation
e providers of sand control equipment have been continuously challenged by the industry to develop newand innovative completion systems to enable the completion of increasingly deeper, more difficult wells in acost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challengewith its latest generation of cased hole single-trip sand control completion technology.
e ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system whichwas first deployed in the early 90’s and has since been installed in hundreds of wells with nearly 1000 intervalspacked to date.
e ESTMZ system offers additional features for today’s demanding deepwater environments. e system helpsreduce overall completion cost and is designed to maximize well productivity by reducing the number of rigdays required to complete a frac pack multizone completion, allows long reservoir intervals to be separated foroptimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takes a single workstring trip to deploy. is reduces the number of workstring trips which helps loweroverall completion costs, i.e., saves three workstring trips per each additional zone. Saves on frac vesselmobilization and demobilization charge.
• Full 10,000 psi differential pressure rating. Increases the operating envelope for deeper wells and allowsfrac design optimization.
• Highest rated frac and proppant rating in the industry. Pump-rated to 45 barrels per minute (bbls/min) andproppant-rated to 750,000 lbs per interval with an unrestricted cumulative rating of 2,750,000 lbs of16/30 HSP proppant. is allows frac designs to be optimized for each reservoir interval.
• Largest system ID in the industry. e 4.75-in. system ID for 9 5/8-in. casing provides a large ID to maximizefrac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• Modular Screen provides formation isolation. Pre-and post-treatment formation isolation with formationaccess to each interval provided by the frac circulation sleeve and optional production sleeve (run as anintegral part of the screen).
Sand Control Systems
PPG 16/30 CARBOHSP® Total ProppantStage Proppant (lbm) Per Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Ramped Proppant Schedule - Per Zone
45 BPM Optimum Crossover DesignPPG Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Test Results - 45 BPM
Note: Tools were inspected at the end of each ramped stage. The circulation rateduring weight up for next ramp stage was 22 bbls/min.
CARBOHSP is registered trademark of Carbo Ceramics.
ESTMZ ShifterAssembly
HPT Setting Tool Crossover
Special ClearanceWeight-Down Collet
Reverse Ball Check
Service String
ESTMZ Frac SystemQualification TestingFrac qualification testing was conducted to rate theESTMZ system for pump rate and proppant volume.e testing was designed to accomplish two goals – thefirst was to meet initial customer specifications for aplanned deepwater installation; the second was todetermine the maximum proppant volume at apredetermined rate that can be safely pumped throughthe service tool.
e test was representative of a typical ramped fractreatment including an outer test fixture representing9 5/8-in. casing, a sand control upper extension, closingsleeve, and frac service tool. e test set-up simulatesdownhole conditions and validates the tools ability towithstand erosive wear.
To meet the initial customer requirements, five intervalswere simulated with a proppant volume per interval of400,000 lbs of 16/30 CarboHSP® proppant with acumulative volume of 2,000,000 lbs. e proppant pumprate was 45 bbls/min. e second qualification testdetermined the ratings for the service tool and frac packassembly.
e service tool assembly is rated at a cumulative3,750,000 lbs of CARBOHSP pumped at a rate of45 bbls/min or 750,000 lbs per zone for a maximum offive zones. is is based upon following a recommendedHalliburton ramp schedule. For other ramp schedules,the cumulative tool rating is 2,750,000 lbs of CARBOHSPor 500,000 lbs per zone for a maximum of five zonespumped at a rate of 45 bbls/min.
H06382 ESTMZ Brochure:H06382 ESTMZ Brochure 7/13/09 5:14 PM Page 1
PROVEN SYSTEMS FORYOUR SAND CONTROL
HALLIBURTON
Field-proven Versa-Trieve® packers andinnovative high-load HPT setting tool
Multiple isolation packer options
Selective shifting profiles
Proven sump packers andtop-snap collet positioning
Proven weight-down positioningwith the ShurMac™ collet
H06382 ESTMZ Brochure:H06382 ESTMZ Brochure 7/13/09 5:15 PM Page 2
HA
L303
56
HA
L306
72
HA
L303
63
HA
L303
61
HA
L303
62
HA
L247
29
HA
L247
28
HA
L183
21
HA
L303
62
HA
L303
50
HA
L306
71
Perma-Series®AWV Production
Packer
Versa-Trieve®VCH Gravel Pack
Packer
HP Dual ElementHydraulic-Set
Retrievable Packer
HPH Hydraulic-SetRetrievable Packer
TNT Packer
HA
L304
74
Modular Screen
VCH Gravel Pack Packerwith extensions and
upper seal bore
HALLIBURTON
www.halliburton.com
For more information, contact your local Halliburtonrepresentative or e-mail [email protected].
ENHANCEDSINGLE-TRIPMULTIZONE(ESTMZ™)SYSTEM
SandControlSystems
© 2009 Halliburton. All rights reserved. Sales of Halliburton products and services will be in accord solely with theterms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H06382 7/09
ESTMZ System Packers
Isolation packer options. ree packeroptions: 1) a single element hydraulic-setpermanent packer, 2) a single elementhydraulic-set retrievable packer, and3) a dual element testable retrievablepacker. All packers are rated to 10,000 psiand have slips that once set, stayenergized regardless of internal pressure.
ESTMZ™ Enhanced Single-Trip Multizone SystemFrac pack multiple zones in fewer trips with complete formation isolation
e providers of sand control equipment have been continuously challenged by the industry to develop newand innovative completion systems to enable the completion of increasingly deeper, more difficult wells in acost-effective way. Halliburton’s ESTMZ™ Enhanced Single-Trip Multizone system addresses this challengewith its latest generation of cased hole single-trip sand control completion technology.
e ESTMZ system is based upon Halliburton’s very successful STMZ™ Single-Trip Multizone system whichwas first deployed in the early 90’s and has since been installed in hundreds of wells with nearly 1000 intervalspacked to date.
e ESTMZ system offers additional features for today’s demanding deepwater environments. e system helpsreduce overall completion cost and is designed to maximize well productivity by reducing the number of rigdays required to complete a frac pack multizone completion, allows long reservoir intervals to be separated foroptimum fracturing design, and provides access to smaller reservoir intervals that would normally be bypassed.
• Takes a single workstring trip to deploy. is reduces the number of workstring trips which helps loweroverall completion costs, i.e., saves three workstring trips per each additional zone. Saves on frac vesselmobilization and demobilization charge.
• Full 10,000 psi differential pressure rating. Increases the operating envelope for deeper wells and allowsfrac design optimization.
• Highest rated frac and proppant rating in the industry. Pump-rated to 45 barrels per minute (bbls/min) andproppant-rated to 750,000 lbs per interval with an unrestricted cumulative rating of 2,750,000 lbs of16/30 HSP proppant. is allows frac designs to be optimized for each reservoir interval.
• Largest system ID in the industry. e 4.75-in. system ID for 9 5/8-in. casing provides a large ID to maximizefrac rates, reverse rates, production rates, and is compatible with SmartWell® zonal flow control equipment.
• Modular Screen provides formation isolation. Pre-and post-treatment formation isolation with formationaccess to each interval provided by the frac circulation sleeve and optional production sleeve (run as anintegral part of the screen).
Sand Control Systems
PPG 16/30 CARBOHSP® Total ProppantStage Proppant (lbm) Per Zone (lbm)
1 25,000 25,000
2 25,000 50,000
4 25,000 75,000
6 25,000 100,000
8 25,000 125,000
10 275,000 400,000
Ramped Proppant Schedule - Per Zone
45 BPM Optimum Crossover DesignPPG Planned Actual
1 150,000 150,234
2 150,000 150,615
4 150,000 150,836
6 150,000 152,016
8 150,000 158,904
10 1,500,000 3,742,394
Total 2,250,000 4,505,394
Total at Idle, 22 BPM 763,426
Cumulative Total 5,268,820
Test Results - 45 BPM
Note: Tools were inspected at the end of each ramped stage. The circulation rateduring weight up for next ramp stage was 22 bbls/min.
CARBOHSP is registered trademark of Carbo Ceramics.
ESTMZ ShifterAssembly
HPT Setting Tool Crossover
Special ClearanceWeight-Down Collet
Reverse Ball Check
Service String
ESTMZ Frac SystemQualification TestingFrac qualification testing was conducted to rate theESTMZ system for pump rate and proppant volume.e testing was designed to accomplish two goals – thefirst was to meet initial customer specifications for aplanned deepwater installation; the second was todetermine the maximum proppant volume at apredetermined rate that can be safely pumped throughthe service tool.
e test was representative of a typical ramped fractreatment including an outer test fixture representing9 5/8-in. casing, a sand control upper extension, closingsleeve, and frac service tool. e test set-up simulatesdownhole conditions and validates the tools ability towithstand erosive wear.
To meet the initial customer requirements, five intervalswere simulated with a proppant volume per interval of400,000 lbs of 16/30 CarboHSP® proppant with acumulative volume of 2,000,000 lbs. e proppant pumprate was 45 bbls/min. e second qualification testdetermined the ratings for the service tool and frac packassembly.
e service tool assembly is rated at a cumulative3,750,000 lbs of CARBOHSP pumped at a rate of45 bbls/min or 750,000 lbs per zone for a maximum offive zones. is is based upon following a recommendedHalliburton ramp schedule. For other ramp schedules,the cumulative tool rating is 2,750,000 lbs of CARBOHSPor 500,000 lbs per zone for a maximum of five zonespumped at a rate of 45 bbls/min.
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