established : year 2010 iso 9001:2008 & iso 14001 ... · established : year 2010 iso 9001:2008...

Established : Year 2010 ISO 9001:2008 & ISO 14001 Certified Company.

THE UNIT - Hazira Works Units, 20 kms From Surat

JNJ Machines Pvt. Ltd.

EXPERTISE IN CRITICAL

MACHINING & FABRICATION

The Founder

Mr. R.K. Jain Plot no. 762, GIDC Icchapore Hazira, Bypass, Bhatpore

Near Auro University. Surat. INDIA 394510

Our VisionThe JNJ Company Presentation

“With innovation and entrepreneurship as the driving force, JNJ machines Pvt. Ltd. Shallprovide world class quality of engineering goods & services to the sectors of nation’simportance in the field of Heavy Engineering , Aerospace, Defence, Supercritical Turbines& Boilers, Oil and Gas and General Engineering.”

Company Profile Presentation | Our Vision

3

The JNJ Company Presentation

Company Profile Presentation | JNJ’s Business

4

Our CapabilityThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Our Capability

CNC Machining and Fabrication of Critical Components manufacturing for Power Plant Equipment's (Boiler, Turbine, Mills, Fans etc.)

The Manufacturing Process includes all type of mechanical engineering activities viz. Fabrication, Machining, Shearing, Pressing, Bending,

Profiling, Shrink Fitting, Hot Forming, Cold forming etc

Manufacturing of critical high Pressure Vessels & Heat Exchangers.

Capability to work on various ferrous and non ferrous metals. (SS, Copper, Bronze, Titanium, Duplex, Inconel Invar etc..)

NPCIL & ITER ( International Thermonuclear Experimental Reactor) accredited facility

Manufacturing of precision components for Aerospace, Space (SAC-Ahmedabad) & Nuclear Power to name the major sectors as our customer.

Fabrication of Piping, Plant and Building structures.

Financial capability to under take large scale projects

Our product range varies widely in terms of weight upto 100 Ton , size 18Mtr X 5Mtr X 5 Mtr & highest

complexity level to cater to the requirement of all the core manufacturing sectors.

Experienced and dynamic team with Strong engineering background

5

JNJ’S StrengthsThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | JNJ’S Strengths

High level HSE Practices

World class quality

On time Delivery

Cost Competitiveness

Well structured, competent team

Ability to understand and perform critical engineering tasks

Well managed Project Sites with minimum hassles

Detailed process mapping before start of real execution and customer involvement.

6

Our Key ClientsThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Our Key Clients

7

Plan LayoutThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Plan Layout

8

(Not to Scale)

Infrastructure Layout AreaThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Infrastructure Layout Area

Sr. No Activity Area Area in Sq.m

1 Machine Shop Area 1600

2 Covered Fabrication Area 250

3 Open Fabrication Area 8110

4 Surface Prep. / Blasting 120

5 Heat Treatment Furnace 25

6 Stores 100

7 Contractor Offices 100

8 Admin Building & Main Office 350

9 Approach Rd.& Gardening 1057

TOTAL 11712

9

Machining InfrastructureThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Machining Infrastructure

Facilities Specification

CNC Horizontal Boring Machine – 1 No. X-12m, Y-5m, Z+W - 2.6m, Rotary table 3.5X3.5m. Table capacity – 50T

CNC Vertical Turning Centre – 1 No. Max Swing - 5.2m, Table 4 m, Height 2.6m With Live Centre Milling Axis and Angle head

CNC Forming Lathe Machine – 2 No. Diameter – 350mm, Length – 1.2m

Universal Drill Machine Up to 50 mm drill diameter

EOT Crane 80/ 25 MT Make-Anupam Span 24 Mtr

Outsourced facilities

Conventional Lathes – 6 No. Max. Diameter – 900 (unit) Length - 6m

Conventional Milling Machine – 2 No X - 2m ,Y - 2m with rotary table

Radial Drill Machines – 5 No. Diameter – 80 mm

Surface Grinder 1000 mm

10

Horizontal Boring Machine –MP7 (JUARISTI)The JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Horizontal Boring Machine –MP7 (JUARISTI)

Machine Description Specification

Spindle Diameter: 205 mm

Power: 100 kw

Square RAM: 460 ×520 mm

"X" Travel: 12000 mm

"Y" Travel: 5000 mm

RAM cross Travel "Z": 1400 mm

Spindle axial Travel W: 1200 mm

Control: SIEMENS 840 D

Rotary Table 3.5 ×3.5 m

B axis: Hydrostatic

Load capacity: 100 MT

Date Of Installation: December 2012

Last Calibration Oct 2016

11

VTC Machine (HNK)The JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | VTC Machine (HNK)

Machine Description Specification

Work Piece maximum diameter 5000 mm

Work piece max. height 2500mm

Load capacity 50 MT

Table diameter 4000 mm

Automatic Tool changer: 12 station 5000 mm

Right angle head Available

Live spindle 1500 RPM

Control: Fanuc

Date Of Installation June 2012

Last Calibration April 2015

Work piece max. height 2500mm

12

Fabrication / Forming InfrastructureThe JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Fabrication / Forming Infrastructure

Facilities Specification

Automatic Double head Submerged arc tandem welding machine* Automatic SAW machine

Plasma Cutting / Oxy Fuel machine* Up to 60 Thick

SAW Machine- 1200 Amp

SMAW Machine 600 Amp and 300 Amp

TIG Welding Machine

MIG Welding Machine

PT, UT, MPI, Facility

Fabrication Area As shown in Map

Cranes( Overhead and Portable) 80T+25T, 12T,20T,20T

Mother over and Portable Oven 50 Nos.

Shot Blasting machine 1

Spray Painting Equipment 3

Compressor 75 HP

Portable Cutting machines 90 Thick

13

Key Job Executed at JNJ The JNJ Company Presentation

Company Profile Presentation | JNJ’s Business | Key Job Executed at JNJ

Description Client / End User

Fabrication of Structural Beam DODSAL Enterprises Pvt. Ltd/ NPCIL, Kakrapar

Transportation Frame L&T HED/ITER, France

Tile Plate SAC/ISRO

Turbine Lifting Beam L&TMHPS/RRVUNL

Fixture JAIVAL/BOEING

Element formed containers L&T Howden/NTPC

Steel Canister Machining Godrej/Advance System Lab

Reflector Dish SAC

Manufacturing of Base section components L&T/ITER

Lime Hydrator Tata Chemicals Ltd., Mithapur

Forging Block Schuler, Germany

Ash Lock L&THED/Lurgi, South Africa

Manufacturing of TG Building structure DODSAL/NPCIL

Manufacturing of Base section components L&T/ITER

Manufacturing of Water cooled roof JSPL

Manufacturing of coal mill components L&TMHPS/RRVUNL

Chemical Plant heat exchanger Tata Chemicals Ltd.

14


Company Profile Presentation | Key Approvals

15



Key Approvals 16



Key Approvals 17



Key Approvals 18



Key Approvals 19


Company Profile Presentation | Key Job Executed (Fabrication & Machining)

20


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Coal Pulverizer Mill

Coal Pulverizer Mill 21


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Coal Pulverizer Mill- Ibikinada Project, Japan

Coal Pulverizer Mill- Ibikinada Project, Japan 22


Company Profile Presentation | Key Executed Jobs Machining & Fabrication | Coal Pulverizer Mill – CNC Machining Middle Housing with Roller Cover

Coal Pulverizer Mill – CNC Machining Middle Housing with Roller Cover & Journal Head 23


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Titanium Preheater (Shell & Tube Type)

Titanium Preheater (Shell & Tube Type) 24


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Calciner Gas Cooler

Calciner Gas Cooler 25


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Water Cooled Roof

Water Cooled Roof 26


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Lime Hydrator

Lime Hydrator 27


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Brine Preheater (Shell & Tube Type)

Brine Preheater (Shell & Tube Type) 28


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Cyclone Cylinder

Cyclone Cylinder 29


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Ammonia Condenser (Shell & Tube Type)

Ammonia Condenser (Shell & Tube Type) 30


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Ring Flange

Ring Flange 31


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | GAS Turbine Casing

GAS Turbine Casing 32


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Repairing of Casing

Repairing of Casing 33


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Baffle Plate for Condenser

Baffle Plate for Condenser 34


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Condenser Tube Plate Drilling

Condenser Tube Plate Drilling 35


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | LC Tier Fixture

LC Tier Fixture 36


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Fan Transition Duct - Conical

Fan Transition Duct - Conical 37


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Fabricated | Beam

Fabricated | Beam 38


Company Profile Presentation | Key Job Executed (Fabrication & Machining) | Turbine Lifting Beam

Turbine Lifting Beam 39


Company Profile Presentation | Key executed Jobs (Machining)

40


Company Profile Presentation | Key executed Jobs (Machining) | Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height)

Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height) 41


Company Profile Presentation | Key executed Jobs (Machining) | Grinding Table for Coal Pulverizer Mill

Grinding Table for Coal Pulverizer Mill 42


Company Profile Presentation | Key executed Jobs (Machining) | HP Casing for Steam Turbine

HP Casing for Steam Turbine 43


Company Profile Presentation | Key executed Jobs (Machining) | Shell for Reactor

Shell for Reactor 44


Company Profile Presentation | Key executed Jobs (Machining) | Gassifier Shell Wep Machining

Gassifier Shell Wep Machining 45


Company Profile Presentation | Key executed Jobs (Machining) | HNB / DNB Flange

HNB / DNB Flange 46


Company Profile Presentation | Key executed Jobs (Machining) | TOP Plate

TOP Plate 47

established : year 2010 iso 9001:2008 & iso 14001 ... · established : year 2010 iso 9001:2008...

Documents