escalator terror 210422 - josmfs.net
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Escalator Terror 22 April 2021
Jim Stevenson
The “Moving Up” post1 recalled an unforgettable moment in
my past, when I still rode the Washington Metro somewhat
sporadically (my youth was spent riding busses, before the advent
of the Metro). It was the first time I confronted the escalator at the
DuPont Circle stop. I was going to a math talk with a friend and
we were busy discussing math when I stepped onto the escalator.
Suddenly, I looked up and saw the stairs disappearing 188 feet into
the heavens and froze ([1], [2]). I have always been afraid of
heights, and the escalator brought out all the customary terror.
There was of course no turning back. And then people started
bolting up the stairs past me, not always avoiding brushing by.
My hand was clamped to the handrail in a death grip. I had to hold on even tighter as the sweat
of fear made my hands slippery. In such situations I often feel a sense of vertigo or loss of balance.
It was then that I thought the handrail was moving faster than the steps so that I was being pulled
forward. I couldn’t tell if it was the vertigo or an actual movement. In any case, I periodically let go
and repositioned my death grip. After an eternity, it was over, and I staggered out into the street.
Needless to say, on our return I sought out the elevator. Fortunately, it was working—not always the
case in the Washington Metro.
Once my brain was functioning a bit, I pondered the question of the relative speeds of the
handrail and steps. How could they be synchronized? But after a while I left it as an interesting
curiosity.
Solution. Now the “Moving Up” post prompted me to return to the question. I had a few ideas,
but I thought I would see what was available on the internet. Basically the solution was fairly
straight-forward, though it happily involves some simple math.
Figure 1 Escalator Schematic
2
1 https://josmfs.net/2021/04/24/moving-up/
2 http://www.electrical-knowhow.com/2012/04/escalators-basic-components-part-two.html
DuPont Circle, Washington DC
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If we zoom in on the drive mechanism of
Figure 1, we see that sprocket wheel that moves
the steps is linked by a chain to the wheel that
moves the handrail (Figure 2). The motion of the
chains, steps, and handrail are all represented by
tangential velocities to rotating wheels.
Consider the following annotations from
Figure 2:
R = radius of main step drive sprocket
r = radius of concentric handrail drive
sprocket
v = velocity of main drive chain
= velocity of steps
= Rω where ω is the rotation rate of main
drive sprocket
R' = radius of handrail drive wheel
r' = radius of concentric wheel connected to main drive wheel
v' = velocity of handrail drive chain
= r'ω' where ω' is the rotation rate of the handrail drive wheel
Since the main drive sprocket is rotating at the constant rate ω, v/R = ω = v'/r v' = (r/R)v. We
want the handrail to move at the same speed as the steps, so we want v/R' = ω' = v'/r', or v = (R'/r')v',
which will occur if R'/r' = R/r. So keeping a constant ratio between the pairs of concentric wheels on
the main sprocket wheel and the handrail wheel is the critical condition for the handrail and steps to
move at the same speed. The two wheels themselves can be different sizes, but their smaller
3 https://la-grazia.com/escalator-component-gallery/
Figure 2 Drive Mechanism Zoom
Figure 3 La Grazia Escalator Company Components
3
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concentric wheels must maintain the same ratio with the larger wheels.
Figure 3 shows components of an actual escalator manufactured by the Italian company La
Gracia. The step sprocket wheel and handrail wheel are identified along with their respective radii
pairs R, r and R', r'. It looked to me like the handrail wheels might be a tad smaller than the step
wheels, but I assume the ratios would be the same.
Misinformation. In searching for the answers to the escalator handrail-step synchronization I
made some unsettling discoveries. A diagram explaining the escalator mechanism at the Britannica
website (Figure 4) had the handrail moving around the small wheel connected to the smaller wheel on
the step sprocket wheel. The handrail should have been moving around a larger wheel whose radius
to the smaller wheel equaled the ratio of the wheels on the sprocket wheel. This was a major error.
Figure 4 Handrail Steps not synced4 Figure 5 Handrail and Steps may not be synced
5
Similarly the diagram for How Stuff Works (Figure 5) at least has a larger wheel for the handrail,
but its ratio to the smaller wheel being driven by the step sprocket wheel looks bigger than the ratio of
the corresponding wheels on the step sprocket wheel. This could have just been a poorly rendered
drawing. But the real mess-up was not having the steps remain in the indentations on the step
sprocket wheel; they end up floating down to run along a yellow guide bar and then magically float
around the wheel underneath. This was just sloppy execution that rendered the drawing
incomprehensible.
Both of these incorrect diagrams raise the question again of how reliable information is on the
internet. Everything should be evaluated carefully, often with multiple sources.
Final Thoughts. Considering the actual implementation of the wheels and chains as shown in
Figure 3, I realized such bulky things are not as precise as the mathematical lines on a diagram. In
particular, how do you measure the radii of the wheels involved? A sprocket wheel has edges that go
up and down and so no fixed radius. Moreover, the handrail and step chains are thick and may
effectively elongate whatever radii are established. How big an error would these ambiguities
introduce into computing the ratios of the concentric wheels and how much would this error effect the
4 https://cdn.britannica.com/81/99781-004-E98B5F8A/Diagram-escalator.jpg
5 http://foreverpoints.blogspot.com/2014/08/escalators.html
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synchronization of the handrail to the steps in a 188 foot-long escalator? Given that all these
components are made of metal and not tunable electronics, how could they be manufactured precisely
enough to avoid errors in the ratios? I don’t know the answers to these questions, but it seems
unlikely that there would be an exact match. So my perception of a mismatch in the speeds of the
handrail and steps was probably correct, but I am impressed that it was so slight (and grateful that the
error made the handrail move forward rather than backward!). Maybe there is something I am
missing in the analysis.
References
[1] Johnson, Matt, “What are the 10 longest Metro escalators?” 8 July 2014.
(https://ggwash.org/view/34875/what-are-the-10-longest-metro-escalators)
[2] Dupont Circle Station, Wikipedia (https://en.wikipedia.org/wiki/Dupont_Circle_station)
© 2021 James Stevenson