erk‘s energy efficient systems · expert report on water tube boilers . 1929 . 1944 1998 1951...

Durchführer

ERK‘s Energy Efficient Systems Mr. KONSTANTINOS PAPANIKANDROS M. Sc. (Mechanical Eng. / Computational Eng.) Research & Development

COMPANY STRUCTURE

Licences for fluidised bed & water-cooled inclined grate systems

Licenses for fire tube boiler and heat exchanger systems

Technology licences for multiple water tube boiler systems

Technology Provider / Licensor

Generating synergies in portfolios and group for continuous growth

Design, engineering, calculations, and expert reports

Activities together with universities worldwide & focus on sustainability

Since-1992

References 220+

Since-1944

References- 6100+

Since 1946

References- 260+

Since 2009

References 1100+

Since 1994

References 15+

Since-2017

References - 2

Konstantinos Papanikandros | ERK‘s Energy Efficient Systems | 04.02.2020 | Seite 2

HISTORICAL DEVELOPMENT


1st Engineering expert report on

water tube boilers

1929

1944

1951

1958-59

1977

1998

Largest Waste fired boiler (90MWth) and Heat Recovery Boiler

(250MWth)

ERK GmbH company establishment as an off-

shoot from LaMont

1st ERK Boiler (coal fired)

1st BFBC Fired and 1st Waste2energy fired ERK boiler reference

La Mont company

establishment and 1st LaMont Boiler

HISTORICAL DEVELOPMENT

Awarded German Resource Efficiency Award from German Federal Ministry for Economic Affairs and Energy for ERK®

Tubes Technology

2014

2015

2016

2017

2018

2019

ERK as technology consultant for EPC bags first reference project for

ERK Group

Conceptualization of ERK ReGeN (container

powerplant for 1tpd waste for 330KWe)

ERK registers the 6000th reference with a unique concept of natural and

forced circulation in single WHR unit

ERK registers biggest biomass fired ERK boiler

E-6067 (125MWth) in Argentina with a follow up

order of clone boiler

Advanced engineering for ERK Tubes manufacturing for new

structures and diverse materials for new machine


https://www.deutscher-rohstoffeffizienz-preis.de/DREP/DE/Fruehere_Wettbewerbe/2016/Preistraeger/preistraeger_node.html;jsessionid=EC1542A7E49EA1EF6186AE433EA8D495.2_cid331

https://www.deutscher-rohstoffeffizienz-preis.de/DREP/DE/Fruehere_Wettbewerbe/2016/Preistraeger/preistraeger_node.html;jsessionid=EC1542A7E49EA1EF6186AE433EA8D495.2_cid331

ERK GROUP

• ERK licensee network comprises 10,000 employees and € 1.6 billion revenue worldwide

• ERK Technical Training & ERK Annual Conference every two years • 26 licensees in 21 countries


ERK REFERENCES

• Fuel database of 1100 different types of fuels (fossil,biomass, waste and waste heat) • Expertise with steam, thermal oil, hot water and chemical heating systems • DIN, EN, ASME, BS, IBR, GOST, METI, JIS, TüV, ABS, AD/TRD, APS etc.


• Broad engineering portfolio including: • Expert reports • Basic and detail engineering • Thermal and water circulation calculations • Flow and strength analysis • Measurement services • Cycle design and optimisation • Engineering for various types of

• Boilers (1D, 2D, non-ERK) • Combustion systems • (Grates, (C)FBC, Burner etc)

ENGINEERING SERVICES



• Oil & gas • Petrochemical • Chemical • Food processing • Pulp & paper • Distributed & utility power generation • District heating • Sugar industry • Solar thermal • Manufacturing

• Steel • Glass • Cement

• Offshore • Construction


ERK BOILER SYSTEMS


OIL & GAS FIRED BOILER SYSTEMS

Decades of experience with oil & gas fired boilers

ERK ranks 3rd technology provider for fossil fuel boilers*

More than 3970 boiler references worldwide

15%

14%

12%

10% 9%

9%

6%

6% 5%

6% 8%

FOSSIL UNITS TECHNOLOGY OWNER MARKET SHARE 2013-2018 (3Q)

Dongfang Boiler

Harbin Boiler

Babcock & Wilcox

Shanghai Boiler

GE

Sumitomo FW

ERK

Hangzou Boiler

Thermax

Macchi

other



ERK BOILER SYSTEMS


Serbia 2x 58 MW

12 bar 70°C

150°C

District heating

Thermal capacity

Operating pressure

Water inlet temperature

Water outlet temperature

Application

SPECIAL FEATURE

98% boiler efficiency with flue gas condensation


HEAT RECOVERY BOILER SYSTEMS

HRSG from clean gas turbine exhaust to steel plants

Multiple designs to maximize boiler availability, including supplementary & fresh air firing, e.g. horizontal or vertical designs

Source: McCoy Power Reports 2018

15%

10%

12%

22%

11%

3%

3% 2% 1% 1%

5%

6%

1% 8%

HRSG TECHNOLOGY OWNERS MARKET SHARE (UNITS) 2018 (3Q)

Nooter Eriksen

GE

MHPS

VOGT Power

Siemens

CMI

AC Boilers

Shanghai Boilers

ZIO ENERGOMASH

MAPNA

Babcock & Wilcox

Power Machines

ERK

Other


Input • Fluid fuels • Solid fuels • Miscellaneous fuels

ERK • ERK Know-How

Output • Tailormade energy efficient solution

Japan 87 tph

30 bar Sat. steam

Heat recovery behind electric arc furnace

HEAT RECOVERY BOILER INSTALLATIONS

Steam capacity

Operating pressure

Steam temperature

Application

SPECIAL FEATURE

Combination of forced circulation dropout box & cooling duct with natural circulation boiler


BIOMASS FIRED BOILER SYSTEMS Decades of experience with biomass fired boilers

ERK ranks 2nd technology provider for biomass fired boilers

Installations for most biomass materials and fuel mixtures

Multiple design options to maximize boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation


9% 9%

7%

6%

5%

5% 3% 3% 3% 2%

48%

BIOMASS UNITS TECHNOLOGY OWNERS MARKET SHARE 2013-

2018(3Q) ISGEC

ERK

CHINA Everbright

Valmet

SUMITOMO FW

Takuma

THERMAX

Andritz

Uttam

Babcock&Wilcox

Other


18

France 40 tph

46 bar 430°C

Power generation

BIOMASS FIRED BOILER INSTALLATIONS

Steam capacity

Operating pressure

Steam temperature

Application

SPECIAL FEATURE

Straw fired boiler with torsional combustion chamber


WASTE FIRED BOILER SYSTEMS Decades of experience with waste fired boilers

ERK ranks 5th technology provider for waste fired boilers

Installations for most waste materials and fuel mixtures

Multiple design options to maximize boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation


WtE Units Market Share 2010-2015

20%

14%

12%

7%

4%

4% 3%

3%

3%

3%

27%

WtE UNITS MARKET SHARE TECHNOLOGY OWNERS 2010-2015

Hitachi Zosen Innova

Chongqing Covanta

China Everbright

CNIM

ERK

Martin

Kawasaki Heavy

Babcock& Wilcox

Grand Blue

MHPS

Other


Turkey 2x 5.6 tph

40 bar 460°C Decentralised energy from sewage sludge plant

WASTE FIRED BOILER INSTALLATIONS

Steam capacity

Operating pressure

Steam temperature

Application

SPECIAL FEATURE

100% sewage sludge firing with a bubbling fluidised bed system


Germany 3x 20 tph

40 bar 400°C

Energy from waste plant (MSW), cogeneration

WASTE FIRED BOILER INSTALLATIONS

Steam capacity

Operating pressure

Steam temperature

Application

SPECIAL FEATURE

First waste fired boilers with parallel flow heating surfaces (minimises fouling), first superheaters in operation for >9 years, 97% boiler availability


THANK YOU FOR YOUR ATTENTION


Konstantinos Papanikandros

ERK Eckrohrkessel GmbH Am Treptower Park 28-30

12435 Berlin, Germany

Site: www.erk-systems.com Email: [email protected]

Phone: +49.30. 89 77 46-0 Fax: +49.30. 89 77 46 46

mailto:[email protected]



erk‘s energy efficient systems · expert report on water tube boilers . 1929 . 1944 1998 1951...

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