Equipment Justification and Selection Process

Prepared by: Darrell HobbyPrepared by: Darrell HobbyNational Plant & Manufacturing Manager

Neverfail Springwater.

Agendag

• Scope and purpose of equipmentp p p q p

J tifi ti• Justification

• Selection Criteria

• Risk MitigationRisk Mitigation

Cl l d fi S d f th E i tClearly define Scope and purpose of the Equipment

Consider:

• Business Strategy

Business Impact• Business Impact

• Identify Key StakeholdersIdentify Key Stakeholders

• Technical Specification

Basis for Justification

Key Elements of a Business case y• Summary of proposal

B k d ti l b hi d th• Background – rationale behind the equipment

• Benefits generatedBenefits generated

• Timing of works

• Capital Requirement

• Alternatives options consideredp

• Other important reviews –environmental impacts, risk mitigation.

• Recommendation

Selection Criteria

Key Points to consider:Key Points to consider:

GO TO NEXT

ElectricalConstruction Material Quality

Safetyy

Service ReliabilityFAT

Factory acceptance testingEnvironment

Electrical• Assessment of power consumption -

what you have/what you need.

• All electrical work are compliant to Australian Standards

• For imported equipment: Correct colour coding for wiring is usedCorrect selection for oltageCorrect selection for voltage

• Components used are easily accessible from local supplieraccessible from local supplier

• All motors, control cabinets and junction boxes are rated for

hd E IP65 RETURNwashdown. Eg: IP65.

Quality• Food grade materials are used for product

contact surfaces

• Materials used do not throw taints/odours

• Equipment can be easily cleaned /CIP

• Transfer conveyors protect product fromTransfer conveyors protect product from outside contamination

Sanitary valves and fittings are used• Sanitary valves and fittings are used.

• Identify & eliminate potential “dead legs” (areas that cannot be cleaned)

RETURN

Construction MaterialsConstruction Materials

• Complete assessment of what operating• Complete assessment of what operating conditions the equipment will be exposed to. eg: chemicals, ozone, heat etc.

• Review materials grades and components that are exposed to operating conditions

E t i l tibl t• Ensure materials are compatible to operating conditions.

• Review materials grades and design that• Review materials grades and design that are exposed to operating conditions

• Use materials that prevent hygienic p yghazards. RETURN

Safetyy• Complete risk assessment for all equipment

based on final design.g

• Complete risk assessment after installation before commencing production. Again, include operatorsinclude operators

• Identify & eliminate all potential hazards. Eg: pinch points.pinch points.

• Involve operators in assessment

• Ensure all guarding and interlocks comply to Australian Standards for machine guarding.

RETURN

Service ReliabilityService Reliability• Parts compatibility – specify parts that can be sourced locally

• Identify critical parts that are hard to source include as spare parts• Identify critical parts that are hard to source, include as spare parts inventory

• Ensure Technical support can be provided easily by supplierEnsure Technical support can be provided easily by supplier

• Operation manuals and maintenance schedules are provided

• Electrical/hydraulic schematics are supplied

• Operator training is provided by supplier

• Parts breakdown listing

RETURN

FAT Factory Acceptance TestingFAT – Factory Acceptance Testing• Prove system functionality.

• Opportunity to view simulated production.

All difi ti t b l t d i f t i t d f it• Allows modifications to be completed in factory instead of on-site.

• Equipment is manufactured to agreed technical specifications.

• Provide samples and product design drawings to supplier at the start of the project.

• Do not allow time constraints to influence final sign off. Amend findings before shipment.

RETURN

Environmental• Tradewaste – change in volume or composition.

• All equipment meet states regulatory compliance.

• Does the equipment increase/decrease of consumption of water or energyenergy.

• Assess increased noise levels.

• Consider receiving/handling/storage of chemicals/dangerous goods.

• Identify opportunities for recycling process water.Identify opportunities for recycling process water.

• Assess risk of contamination entering storm water drains.

RETURN

Scope4 GALLON BOTTLING LINE SPECIFICATIONSG ON O NG N S C C ONS

DESIGN REQUIRMENTS: • 2000 BPH on 4 Gallon (15 litres) Key Bottle & 3 Gallon (11 Litres)

PRODUCT DETAILS: Cold Fill Ozonated Products

• Springwater BOTTLES AND CLOSURES:

Size of Bottles: 15 Litres (Main Bottle) 11 Litres Midi Bottle

Closure Type: Press-On Cap (Drawing to be confirmed) FILLING SPEEDS: 11 Litres 2,000 BPH. 15 Litres 2,000 BPH.

RETURN

BOTTLE CONVEYORS -Complete frame and supports stainless steel, conveyor feet designed as adjustable plastic feet. -Chains made of stainless steel belt -Electrical components to Customers Specifications RETURNElectrical components to Customers Specifications-Drip tray & drip collecting pipe to drainage -Speed adjustment by PLC

Technical SpecificationsSECTION 8 : LINE EQUIPMENT – TECHNICAL SPECIFICATIONS

Power supply voltage • Panels supply 400 VAC (± 5%) 50 Hz 3PH + E + N • Coils and contactors 24 VDC • Photoelectric cells and solenoid valves 24 VDC• Photoelectric cells and solenoid valves 24 VDC• PLC inputs/outputs 24 VDC

Protection degree (in compliance with IEC 529 standard) • Electrical cabinets IP 54 • Push-button panels IP 54

Electric EquipmentElectric EquipmentLimit switches • Normal Omron Switches • Main switch Siemens • proximity switches (IP 67) Telemecanique Solenoid valves (ISO 505599/1) Bosch – Asco JoucomaticPhotoelectric cells (IP 66) Telemecanique / Omron Electric motors ABB - Rossi Motoriduttori - Motovario PLC Siemens S7 300 Electric boards Stainless steel cabinet Touch screen SiemensTouch-screen SiemensTimers Omron

Pneumatic Equipment Cylinders (ISO 505599/1) SMC Components SMC Air pressure regulator Bosch

Hydraulic Equipment Sanitary electric pump Alfa Laval Washing electric pump Ebara Inox Temperature control and adjustment PLC

Sundry Items Rubber and plastic technical equipment Orobica Plastic Gom BlumerRubber and plastic technical equipment Orobica Plastic-Gom - BlumerConveyor belt components Marbett - System Plast Bearings and supports SKF - NTN Motor reduction gears and adjustable speed drives

Motovario

RETURN

Risk MitigationgRisk P

(H/M/L) I

(H/M/L) M

(H/M/L) Action / Resolution

• Factory acceptance trial before delivery

Poor equipment performance L M M

• Specify use of key third party components

• Negotiate staged payment terms to encompass performance criteria

• Provide detailed specifications for chemicals

Food safety issues with new equipment L H H

and product to be used with equipment eg: ozonated water, detergent and acids, CIP chemicals

• Supplier to provide evidence that all product contact surfaces are manufactured from “food contact surfaces are manufactured from food grade” materials

• Equipment to be adequately cleaned and sanitised before production is commenced

• Supplier to provide Project Manager

Difficulties with installation / commissioning M H M

pp p j g

• Supplier to provide technician to work with local engineering provider

• Ensure correct utilities requirements are provided before installation

Communication issues with Chinese supplier H M M

• Supplier to provide competent technical English translator

Summary• Define clear scope for equipment.

• Complete technical specifications that suits your needsp p y• Both you and manufacturer agree with scope and spec’s.

• Complete risk assessment in all area’s – financial productivityComplete risk assessment in all area s financial, productivity, safety & environment.

• Beware of potential hidden costs.Beware of potential hidden costs.

Current utilities (air, water, power) meets the needs for the new equipment

I t d i t ll f d t t t f f i ht li t lImported equipment - allow for duty taxes, custom fees, freight, suppliers travel commissioning cost, exchange rates.

Maintenance costs

RETURN

Tech spec