EPC activitiesduring LS2

PROJECTS1) Beam dump relocation2) SPS TCDI3) CIS consolidation Mains SPS4) Controls SMQ Electronics5) EIS PPS upgrade6) Ncod to MACAO7) Converter controls TI2 TI88) Power transformers consolidation9) BEQ1 dismantling10) RF powering

L. De Oliveira TE-EPCPresentation 28-11-2018

No EPC activities the last 2 months

SPS consolidation

LIU SPS

Typical sequence for converter’s installation: to take in account for planning

1. Disconnection – Decabling (in case of renovation)2. Removal (old) – Tansport (new)3. Mechanical works (support frame)4. Installation5. Cabling (except DC)6. IST (Individual System Test)7. DC connection8. Hardware tests

https://edms.cern.ch/document/2001154/1

Groups involvesEPC - EL-CVHE – EPCSMBEPCEL-COEPCELEPC-OP

JOB title - PROJECT

Responsible: WHERE: BA1 (868)E.COULOT ECR:

§ Done:§ ECR APPROVED and Integration validated§Activities planned by EN-ACE (Draft on indico 731388)

Removed: 1x N06ARPPEO.BA1.MDHD11832

Installed: 2 x SIRIUS_SRPAEJ.BA1.RMDPH.11757RPAEJ.BA1.RMDHW.1157M

1874303

BA1 ConvertersModifications

Task :Recomissioning

SPS LSS5 Beam Dump Upgrade project

PLAN: 11103

WP: 11103

todayStart

of LS2END

of LS2Comissioning

14-08-2019

Task 1Send JOB andImpact Requests

23-10-19

LIU SPS

4Q[20A / 160V]

4Q[200A / 900V]

BA5 ConvertersModifications

Responsible: WHERE: BA5 (872)E.COULOT ECR: 1874304

PLAN: 11103

WP: 11103

Removed:RPPAY.BA5.MDHW5183M (34)

RPPAO.BA5.MDPH51753 (kept asspare, N07)

RPPBK.BA5.BBLR5177M (46x)

Installed: 1 x N06A and 1xN07RPPEO.BA5.RMDHD51832RPPAO.BA5.SPARE.1

todayStart

of LS2END

of LS2Comissioning

24-10-2019

Task 1Send JOB andImpact Requests

15-01-20

§ Done:§ ECR APPROVED§Activities planned by EN-ACE (Draft on indico 731388)

Task :Recomissioning

4Q[20A / 160V][125A /125V]

JOB title - PROJECT

Responsible: WHERE: 2275 (SR2)Mutin ECR:

Name oldequipmentRQIF.80400RQID.80500

Names newequipments

RPADA.SR2.RQIF.28800RPADA.SR2.RQIF.29000

RPADA.SR2.SPARE1

1871488

LIU SPS

todayStart

of LS2END

of LS2ComissioningJan.

201

9

Task 0 Decabling and remove two power converter of TI2 RQIF.28800 and RQIF.29000 (EPC-OMS)

Task 2 Add 1 new AC cable and connection to spare converter (EN-EL)Task 3 Pull 2 new AC cables and connection to power converter (EN-EL)

Task 1 Installation x3 power converters (EPC+EN-HE)

Task 4 Connect existing DC cables to power converter (EN-EL)

Task 6 Cabling of control (CCE)

Task 5 Update WIC cable for FGC3 (MPC)

TCDI - Target Collimator Dump Injection

Mar

ch. 2

019

Ap. 2

019

summer. 2019

Task

7C

omm

issi

ng(E

PC)

Installation of x3 news COMET 2p converters(TI2)

Switch mode CVSFGC3 platform

4Q [500A / 120V]

Responsible: WHERE: 2875 (SR8)Mutin ECR:

Name oldequipmentsRQIF.80400RQID.80500

Name new equipmentRPPEC.SR8.RQIF.87000RPPEC.SR8.RQID.87100

1866204

todayStart

of LS2END

of LS2Comissioning

Task 1 Decabling 2 converters of TI2 RQIF.28800 and RQIF.29000 (TE-EPC-OMS)

Task 2 Transport this 2 converters from bat.2275 to bat.2875 (EN-HE)

Task 3 Remove empty racks RYIC04, RYIC05 and RYIC06

Task 4 Install 2 converters (TE-EPC-OMS) + (EN-HE)

Task 5 Add 2 news AC cables and connection to power converter (EN-EL)

Task 6 Pull DC cables and connect to power converter (EN-EL)

Task 7 Connection to the WIC using standard FGC3 (TE-EPC-MPC)

Jan.

201

9

Feb.

201

9

Mar

ch 2

019

Task

8C

omm

issi

ng(E

PC)

summer. 2019

Thyristor CVSmugef platform

Installation of x2 new RB6 converters (TI8)

JOB title - PROJECT

Responsible: WHERE: BA2-6, BEJ.M. De Paco ECR:

CIS

EDMS tbd

Control andInterlock System

Mains SPS

SPS consol

todayStart

of LS2END

of LS2Comissioning

02/2019

Task 1 Specification

Task 2Systemdesign

04/2019 04/2020

CIS consolidation

https://wikis.cern.ch/display/TEEPCCCS/SPS+Mains+-+CIS+consolidation

09/2020

Task 3 Software development

Task 4 HW installation

01/2020

Task 5 Systemcommissioning

S7-300GTD dev 1998 CERN standard system

Start of LS2

Studies f(cvs)+

Crate fab.

JOB title - PROJECT

Responsible: WHERE: All BAs & TI2/8De Oliveira L.

Voie PLC (Ext. chain)+ Voie cablée

today

Modifications on converters MCB 400V + 18kV

Interface on spare converter blg 269

EIS-PPS upgrade

jan. 19

Out of chain (SPS complex)

Jan. 20 Jun. 20 Sept. 20

In operationfor hardwarecomissioning

Jul.

20

EIS commissioning

Aug.

20

June 20

Modifications on particular converters (RBI.81607M and MBE.2103M)

Modification on SPS Mains

Rac

cord

emen

tau

sytè

me

EIS-

PSS

Hardwarecommissioning

BB4

EIS-SPS-PPS schedule:01/19 Ap.

BA2

may

BA1

Jul-aug

BA80-81

Nov..

BA7

01/20

BA5

Feb-march

BA4-3

Apr.

BA6

ENDof LS2

Condamnation

x2 types of interface crates(EL & EPC)

SPS consolIntegration depending:Þ Topology (Electronics)Þ Power of cvsÞ Particularities (Mains / load switch)

Concerning:x12 power converters with 400V MCBx22 converters with 18kV MCB

Voie A+ Voie B

JOB title - PROJECT

Responsible: WHERE: BA1-BA7,BB4, SR2, SR8.Serge PITTET ECR:

Ncod

MACAO

1872299

MACAO

todayStart

of LS2

ENDof LS2

IST

04/2019

Decabling

Install of new racks

Modification of the 400V electrical distribution

DC, Ethernet, interlocks re-cabling

Install 354 new converters

EN-EL ?? 12/2019

Correction dipoles convertersconsolidation

Remove old converters/racks

False floors (reworks SMB)

Hardwarecomissioning

OP ????

4Q[3.5A / 150V]

4Q[3.5A / 80V]

MAGtests

SPS consol

JOB title - PROJECT

Responsible: WHERE:SR2 – 2275SR8 – 2875José María Fernández ECR:

Crate SPS RénoFGC3 - Type 7

Backplane

1894658

today

Startof LS214 jan. 19

ENDof LS21st trimester

2019

Disassembly of OldCrates and DCCTs

Cabling adaptations

Installation new Crates & DCCTs

Power Test

Summer2019

Thyristor Power Converter Controls TI2-TI8

Test of Type 7 Cratesand Boards (FSU)

Test CCC

Mid-july2020

18th sept.2020Date from

test planning??

Comissioning

??

SPS consolDeployment of the FGC3 control electronics to replace mugef electronics (from 80’s)Þ 36 power converters (Thyristor)

JOB title - PROJECT

Responsible: David Cid WHERE: BA2, BA6, BB4, b.250 ECR: In preparation

• RMT112/A2• RMT310/B4• RMT116/A6• RMT115/A6• RMT108*7 (not SPS)

• RMT304/A4 (not fully decided yet)

Oil-Filled Transformersreplaced by Cast resin

todayStart

of LS2END

of LS2Jun.19

Designstudies andTMC Txspurchasing

TMC CRTransformersmanufacturingand FAT

Replacementandcommissioningof RMT108*7

Jul.19 Aug.19

Oil-Filled Transformers

Replacementandcommissioningof RMT112/A2 Replacement

andcommissioningof RMT116/A6

Sept.19

Replacementandcommissioningof RMT310/B4

Nov.19

Replacementandcommissioningof RMT304/A4

Feb.20

Cast-Resin RMT304/A4 design, manufacturing and testing

Replacementandcommissioningof RMT115/A6

IMPACT: 119446

Needs: Scaffolding + Transport + Free space around

* Lockouts

SPS consol

JOB title - PROJECT

Responsible: G McTague WHERE: All BAs IMPACT 119464

Maintenance of x24 units on sitex2 units sent to factory for refurbishment

todayStart

of LS2END

of LS2May 19

Contractawardand

Planning

CRTransformerMaintenance

Final ProtectionChain tests withnew 18kV (BA4

and BA6)

Aug. 19 Jan. 20

MAINTENANCE - Oil & Cast-Resin Transformers

Removal and offsiterefurbishment of

RMT115/A2 (BA2) andRMT117/A6 (BA6)

Jun.20

Oil CR

BA1 4

BA2 8

BA3 7 10

BA4 5 6

BA5 4

BA6 2 4

BA7 2

LS2 Maintenance Activity (site)

OTHER – Offsite refurbishment of 2 Transformers (BA2 and BA6)

Oil TransformerMaintenance (BA4

and BA6transformers transfer

to new EN-EL 18kVJan 2020)

Return and Re-commissioning ofRMT115/A2 (BA2)and RMT117/A6

(BA6)

Needs: Scaffolding + Transport + Free space around

* Lockouts

SPS consol

JOB title - PROJECT

Responsibles:WHERE: Bdg. 884K. Kahle / F. Blánquez

Existing SVCBEQ1 (1974)

will berenovatedduring LS2

SVC BEQ1

today

ENDof LS2

Comissioning

Task 1Dismantling ofBEQ1 (fromMid. Dec. 2018)

Task 2 Civilengineering

Task 3 electricalcomponent installation,cooling.

Task 4 TCR system andelectrical infrastructurework Task 6

Powering andperformancetests

Task 5Commissioning

Dismantling of existing BEQ1 (with reactor)

Worksite Resp. D. Denuziere

New SVCBEQ1

Environmental risk!

• Removal of Reactor• Bldg destruction

SPS consol

JOB title - PROJECT

Responsible: WHERE: BA3/BAE3I. Josifovic ECR: 1853335

SPS_RF_Cavities

SPS 200 Concrete platforms and 400 V cabling

Tests of seriesSYRACUSE

rectifiers in A7

Installation and cablingof equipment atA7 test-platform

Manufacturing of seriesSYRACUSE rectifiers

Manufacturing ofseries

18 kV trans. boxes

Building of sixconcrete platforms

for 18 kV trans. boxes

Placement of 18 kV trans.boxes on concrete platforms

and400 V auxiliaries cabling

Manufact. of pre-series18 kV trans. box

Tests of pre-seriesunitsin A7

Manufact. ofpre-seriesSYRACUSE

rectifier

<--------------------------------------- LS 2 --------------------------------------->

Q420202018 2019

Q2 Q3 Q4 Q1 Q2Q3 Q4 Q1 Q3

A7 test platform

Concrete platforms

Project Responsible ContactSPS Beam Dump Upgrade E. Coulot 169191CIS consolidation J.M. De Paco 163483EIS PPS upgrade L. De Oliveira 164707Correction dipole converters S. Pittet 165205FGC3 control electronics (THY converters) J-M Fernandez 160909Oil filled transformer’s consolidation D. Cid Fernandez 162807Maintenance of 18kV transformers G. McTague 163782RF powering I. Josifovic 167618SPS TCDI C. Mutin 162953BEQ1 dismantling F. Blánquez 168365

Persons in charge

Transformers Consolidation project activities NEED:Areas accessible for personnel, vans, trucks and cranes all along the LS2,or at least during the specified period for each area.

ü Areas / requirements identifiedü Periods defineü Requests DONEü Some PB for transport (BM4, BA6)

CONSTRAINT - Free space needed

CONSTRAINT - Impacts of other activities

Can involved huge impacts on EPC jobs / planning:

Exemple: Programme de rénovation des infrastructures EN-EL:® Cabling consideration for EIS upgrade project® Consider test period as a 1st COMISSIONING® Renaming of all EPC 18kV transformers (on site identification, database, docs)

ü In accordance with EL - Planning in preparationDates / Durations / Manpower resources)

ü New modifications identifiedü Additional tasks take in account

(from others groups)

IST / Hardware tests:

® Periods for Individual System Test still have to be clearly defined® Clarification for Hardware tests with OP-ACE (period, safety rules, etc…)® Converters restart after LS2 must be planed ASAP

Thank you for your attention!