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Entrance Doors and Framing Systems A R C H I T E C T U R A L A L U M I N I U M G L A Z I N G S Y S T E M S Kawneer UK Ltd Astmoor Road, Astmoor Industrial Estate Runcorn, Cheshire WA7 1QQ, United Kingdom Tel: +44 (0) 1928 502500 Fax: +44 (0) 1928 502501 London Office 41-42 Eastcastle Street London W1W 8DU Tel: +44 (0) 207 409 1422 Fax: +44 (0) 207 409 1466 Email: [email protected] www.kawneer.co.uk Other brochures available on request from Kawneer are: - Architectural Aluminium Systems Finishes - Curtain Wall Systems - Window Systems - AA ® 3610LS Linked Sash Vertical Sliding Window The Optimum Ventilation Solution for your Education and Health Projects - Specialist Horizontal Sliding Window Solutions for your Healthcare Project - Architectural Aluminium Glazing Systems Specification Guide Specialist Kawneer Contractor: Kawneer’s continuous development and engineering programmes may bring about product changes. Kawneer reserves the right to introduce without notice such changes which will not detract from the product’s performance © KAWNEER UK LTD December 2010

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Entrance Doors and Framing Systems

A R C H I T E C T U R A L A L U M I N I U M G L A Z I N G S Y S T E M S

Kawneer UK LtdAstmoor Road, Astmoor Industrial EstateRuncorn, Cheshire WA7 1QQ, United Kingdom

Tel: +44 (0) 1928 502500 Fax: +44 (0) 1928 502501

London Office41-42 Eastcastle StreetLondon W1W 8DU

Tel: +44 (0) 207 409 1422 Fax: +44 (0) 207 409 1466

Email: [email protected]

Other brochures available on request from Kawneer are:

- Architectural Aluminium Systems Finishes

- Curtain Wall Systems

- Window Systems

- AA®3610LS Linked Sash Vertical Sliding WindowThe Optimum Ventilation Solution for your Education and Health Projects

- Specialist Horizontal Sliding Window Solutions for your Healthcare Project

- Architectural Aluminium Glazing Systems Specification Guide

Specialist Kawneer Contractor:

Kawneer’s continuous development and engineering programmes may bring about product changes. Kawneerreserves the right to introduce without notice such changes which will not detract from the product’s performance© KAWNEER UK LTD

December 2010

Glasgow HarbourCooper Cromar Architects

Entrance DoorsSwing DoorsTilt Slide DoorsCurtain WallCasement WindowsPivot WindowsTilturn Windows

Contents

Introduction 4

Entrance Doors & Framing Systems 6

190/350 Doors 8

AA®605TE Swing Door 10

AA®603TE Tilt Slide Door 12

10D Door 14

AA®3110 Horizontal Sliding Window & Door 16

451PT Framing System 18

AA®4001 Framing System 20

Supporting Your Projects 22

3

Introduction

Kawneer,a global systems companyKawneer offers a comprehensive range ofarchitectural aluminium building products andsystems for commercial construction-entrances, framing systems, windows andcurtain wall systems.

Since its beginnings over a century ago,Kawneer has been recognized as aninnovator. Through the years, we've balancedexperience with innovation. We've listenedto our customers, and we are dedicated toproviding the tools our customers need tosucceed.

Our unrivalled team has a wealth ofexperience working closely with architects,contractors and clients to develop projectsolutions from their earliest concepts. We arecommitted to injecting innovation into newproduct development to ensure our productsmeet the most exacting engineering andtechnical standards whilst overcomingsophisticated design challenges. Kawneer’sglobal design expertise, combined withaluminium's flexibility and recyclability, makesour building systems and products the rightsolutions for today and tomorrow.

Committed to the successof your projectKawneer products are made from materialsof the highest quality and designed withthe benefit of many years of constructionexperience. Because we control every stageof the process, from mining the bauxite orethrough to designing individual systems,we offer a unique resource to architects andcontractors. Our engineers and designerscan support you through every stage of thedesign and installation process, ensuringa successful outcome.

Need something special?Kawneer offers the world’s greatest poolof talent in architectural glazing systems, andwe can design custom solutions that willhelp you to realise your most daringconcepts. So don’t compromise - by workingwith Kawneer you can achieve a solution toyour most challenging architectural concept.

Total PerformanceHigh performance is an essential ingredientfor all building components today – itis demanded by users and required bycurrent building regulations. Throughout ourhistory we have kept ahead of both themarket and regulatory requirements to offerglazing solutions that surpass even the mostdemanding specifications, and our productsmeet or exceed all required standards ofthermal performance. We have developedleading-edge production techniques toensure that manufacturing efficiency isoptimised, and environmental impact isminimised, and our right-first-time qualitymanagement systems have been devised tominimise waste and exceed the requirementsof current ISO 9001 standards.

Why Aluminium?Kawneer has been producing advancedglazing solutions in this versatile material formany decades. Aluminium is a near-perfectmaterial for architectural glazing products,and has practical advantages over all otheravailable choices, including inherentresistance to corrosion and very low whole-life costs. Aluminium is also anenvironmentally friendly material and possiblyone of the best options for energy savingwithin the construction industry. In thebuilding sector vast amounts of aluminiumare collected for recycling, with rates as highas 92-98%, and more than 50% of the energyused in aluminium production comes fromhydro-electric schemes.

Berkeley Square, PlymouthArchitects Design Group

Swing DoorsCurtain Wall

Casement Windows

4 5

Entrance Doors & Framing Systems

6

Standard Solutions190 An all purpose narrow style door.

350 A heavy duty door for use in especiallyheavy traffic areas.

AA®605TE A single action open-in or open-outswing door, designed to optimise thermalperformance in compliance with Document Land Scottish Building Standards Part 6.

AA®603TE Available in a variety of single ordouble tilt slide and fixed light combinations,providing flexibility to suit individual projectrequirements and is ideal for the high riseresidential market.

10D Designed to offer flexibility in design,durability and ease of installation.

AA®3110 A horizontal sliding window or doordesigned to meet the needs of any project thatrequires maximum ventilation.

451PT A thermal framing system suitable forground and first floor applications, combiningthermal performance with product aesthetics.The system is internally drained, offers a dualcolour option and is fully compliant withDocument L and Scottish Building StandardsPart 6.

AA®4001 A Semi-unitised framing system with adual colour option, fully compliant withDocument L and Scottish Building StandardsPart 6 and ideal for refurbishment projects.

7

Door Categories of DutyThe table below gives a guide to the door for each category - the descriptions and categoriesrelate to the door construction and not necessarily the fittings.

The table has been reproduced with the permission of British Standards Institution (BSI). British Standardscan be obtained from BSI Customer Services at 389 Chiswick High Road, London, W4 4AL.Tel: +44 (0) 20 8996 9001. Email: [email protected]

Door Type Category Description ExampleGuide

190 Narrow Style Light Duty (LD)350 Heavy DutyAA®605TE SwingAA®603TE Tilt Slide10D DoorAA®3110

190 Narrow Style Medium Duty (MD)350 Heavy DutyAA®605TE Swing10D Door

190 Narrow Style Heavy Duty (HD)350 Heavy Duty

350 Heavy Duty Severe Duty (SD)

Low frequency of use bythose of high incentive toexercise care. e.g. byprivate house owner withsmall chance of accidentsoccurring or misuse.

Medium frequency of useprimarily by those withsome incentive toexercise care, with somechance of accidentsoccurring or misuse.

High frequency of use bypublic & others withincentive to exercise care,with chance of accidentsoccurring or misuse.

Subject to frequentviolent usage.

Internal doors in dwellingsand external doors indwellings providingsecondary access to privateareas.

External doors in dwellingsproviding primary access.Office doors providing accessto designated public areasbut not used by the public orpeople carrying or propellingbulky objects.

Doors of shops, hospitals andof other buildingswhich provide access todesignated public areas &which are used by the public& others frequently carrying orpropelling bulky objects.

Doors of stockrooms,etc, commonly opened bydriving trolleys against them;doors in educationalestablishments subject tofrequent impact by people.

Oxford Business ParkAukett Europe

Swing Doors

190/350 Doors

IntroductionKawneer design, engineer and manufacturecomplete door systems for any application.High standards of processing ensure equallyhigh standards of performance throughoutthe lifetime of Kawneer products.

190 Narrow StyleAll-purpose door, recommended for use inheavy traffic areas and automatic entrances.The 190 Door can be installed with the'Finger Guard' option, which safeguardsagainst injury to fingers accidentally caughtbetween the hinge stile and frame.

350 Heavy DutyA heavy duty door which provides extrawidth stiles for accommodation of varyinglock options and heavy aesthetic appearance,providing the durability needed in high trafficareas.

ConstructionKawneer door systems have been provedby stringent laboratory testing. Strongconstruction, quality materials, precisionengineering, proven hardware andattention to detail are the dependableperformance features found in allKawneer door systems.

8 9

L20 280

'Dual Moment' Corner ConstructionThe 'Dual Moment' welded corner is thestrongest aluminium door constructionavailable. All four corners are welded fourtimes and fastened mechanically. Rigoroustesting has verified its durability andexceptional strength.

Fully adjustable weathered astragals arestandard on the lock stiles. All permissibletolerances are thus accumulated at themeeting stiles where an adjustment to theastragal, can compensate. Binding orgaps can be corrected by a simpleadjustment. Glazing beads push directlyinto the door section to enhanceweathering and ease glazing.

SecurityKawneer’s 190 Door has been tested tothe PAS 23 and PAS 24 Standards for theenhanced security performance of singleand double leaf external doors, proven bystringent laboratory testing, carried out atthe Building Research Establishment(BRE). The 190 Door meets light, mediumand heavy use specifications and issuitable for internal and external doors inall types of buildings from dwellings rightthrough to public use doors in offices,shops and hospitals.

Product Features With the decisiveadvantage of …

� 190 Door independently tested to PAS 23 � Enhanced security performance of singleand PAS 24 Standards and double leaf external doors

� ‘Dual Moment’ welded door construction � Supported by a Kawneer Lifetime Guaranteeoffering peace of mind

� Finger Guard Options (standard option � Protects against trapped fingers whenon 190) opening and closing, a child-friendly feature

� Robust Door � Suitable for medium, heavy and severe dutyapplications

� Internal and external applications � Flexibilty of design

� Single, double action, auto swing and � Offering flexibility for a wide range ofbi-parting doors solutions

� Wide range of thresholds including � Document M compliancelow thresholds

� Special profiles available � Powered operation

Peninsula Medical School, PlymouthNightingale Associates

Entrance DoorsCurtain Wall

Casement Windows

10 11

Product Features With the decisiveadvantage of …

� Low (for easy wheelchair access) or � Low threshold provides improvedmid/rebated threshold accessibility for all users

� Specifically designed anti-finger trap � Finger guard design provides safety in useprotector

� Choice of locks: multi-point or single � Flexibilitywith latch, roller or deadbolt

� Adjustable two or three part hinges � Suitable for use in medium traffic locations

� Suites with the AA®601TE Casement, � Total design flexibilityAA®602TE Pivot, AA®603TE Tilturn, Offering total project solutionsKawneer’s Curtain Walling and Framingproducts

IntroductionThe Kawneer AA®605TE Swing Door is a highperformance thermally efficient door due tothe polyamide thermal break that isincorporated into the aluminium profile. Withthe use of extruded gasket profiles, thissystem achieves its weathering performanceby means of drained and ventilated glazingrebates.

Designed for direct fix to masonry, window anddoor composites or ribbon windows, the rangecan suite with the Kawneer curtain walling andframing systems and is suitable for low or highrise buildings.

The AA®605TE Swing Door is available as asingle action open-in or open-out swing doorand can be single or dual colour.

ConstructionThe AA®605TE Swing Door is a threechamber pressure equalised system crimpedwith mechanical corner cleats. Weatheringis achieved by the use of single and dualdurometer, EPDM gaskets, all with non-shrinkage cord.

Security *Kawneer’s AA®605TE Swing Door has beentested to the PAS 23 and PAS 24 Standardsfor the enhanced security performance ofsingle and double leaf external doors, provenby stringent laboratory testing, carried out atthe Building Research Establishment (BRE).The AA®605TE Door is suitable for both lightand medium duty requirements, making itideal for low to medium frequency use indwellings and commercial applications.

* Does not refer to standard hardware,security hardware required.

AA®605TE Swing Door

L20 280

Oxford Business ParkAukett Europe

Swing Doors

Dock 9, Erie Basin, Salford QuaysBroadway Malyan Architects

Casement WindowsTilt Slide Windows

Entrance DoorsSwing DoorsCurtain Wall

1312

IntroductionThe Kawneer AA®603TE Tilt Slide Door isavailable in a variety of single or double tiltslide combinations providing flexibility to suitindividual project requirements.

The Kawneer AA®603TE Tilt Slide Door isespecially user friendly. Sliders in the topguide rail and high precision bearings in thewheels ensure that even large and heavydoors operate with ease and very smoothly,giving the end user extra peace of mind.

The Kawneer AA®603TE Tilt Slide Door hasbeen installed in applications such asexecutive homes, flats and apartments in avariety of colour options.

Product Features

� Tilt for ventilation and slide for access

� The doors can be opened from the insideor outside, allowing internal or externalaccess to the building

� Handles suite with Tilturn window handles

� A spring buffer prevents the sash frombeing opened too far

� Suites with the AA®601TE Casement,AA®602TE Pivot, AA®603TE Tilturn,Kawneer Curtain Walling and Framingproducts

� Extremely stable for sash weights up to150kg

With the decisiveadvantage of…� Flexibility

� Ideal choice for balcony doors

� Aesthetics

� Safety in operation and use

� Total design flexibilityOffering total project solutions

� Large vents can be specified formaximum air flow and light into thebuilding

ConstructionThe AA®603TE Tilt Slide Door is a pressureequalised system crimped with mechanicalcorner cleats. Weathering is achieved by theuse of single and dual durometer, EPDMgaskets, all with non-shrinkage cord.

Weather PerformanceAir Permeability Grade C

Watertightness 600Pa

Resistance to Windload 2400Pa

AA®603TE Tilt Slide Door

L20 520

AA®603TE Tilt Position AA®603TE Slide Position

10D Door

1514

IntroductionThe 10D Door has been designed to offer flexibilityin design, durability and ease of installation.

The strength of the tie rod construction means thedoor provides an economic solution tolight/medium traffic applications in a varietyof markets, including retail, commercial and publicsectors.

Size LimitationsDoor Leaf Sizes (for all types)

Maximum Door Leaf Size

Height = 2200mm

Width = 1220mm

Area = 2.7m2

Minimum Door Leaf Size

Width = 450mm

Product Features With the decisiveadvantage of …

� Commercial Entrance Door � Offering flexibility in design, durabilityand ease of installation

� Finger Guard Options � Protects against trapped fingers whenopening and closing, a child-friendlyfeature

� Tie Rod Construction � Improves strength of construction

L20 280

Tenby Lifeboat Station, PembrokeshireBondesign Associates

Entrance DoorsSwing DoorsCurtain WallTilturn Windows

10D Finger Guard(Finger Guard Options must have a threshold)

1716

IntroductionSpecial projects need special products and theAA®3110 horizontal sliding window is just that– a product designed to meet the needs of anyproject that requires maximum ventilation,including general healthcare applications andmental health facilities. The AA®3110 horizontalsliding window has been designed to ensurethat the needs of the user are paramount withits easy to operate functions and compliancewith the HTM 55 regulations.

The unique perforated wrap around gasketdesign ensures that the gasket cannot be takenout, for potential self harm.

The AA®3110 is the product that you can specifywith confidence when specifying demandinghealthcare projects.

The AA®3110 is available as a sliding window ordoor that can be single or dual colour.

We are happy to work with your design team tomeet your special project requirements.

AA®3110 Horizontal Sliding Window & Door

L10 335

Special project supportfor your healthcare projectDemanding projects need special support andadvice. At Kawneer we have a specialistSpecification Team who can give informedadvise on your hospital or school requirements,from ventilation to anti-ligature, to ensure thebest solution for your particular application.

ConstructionWeathering is achieved by the use ofEPDM gaskets and woolpile. TheWindow is designed to be pressureequalised and fully drained.

Sliding Sash / Fixed Frame

a. b. c.

a. Sliding Sash / Fixed Frame 4 Part

b. Sliding Sash / Fixed Frame with Side Light

c. Sliding Sash Frame

Weather PerformanceIndependently tested at the BuildingResearch Establishment up to thefollowing performance *

Air Permeability Class 3

Watertightness Class 9A 600Pa

Resistance to Windload Class B5

*Performance is dependant on frame andpanel combinations

Security **Independently tested to ENV 1627 Class 2by the SKG test institute in theNetherlands.

** Does not refer to standard hardware,security hardware required.

AA®3110 Window with fixed lights above and below

Product Features With the decisiveadvantage of …

� Unique perforated wrap around glazing � Required when an anti-ligature solutiongasket is essential when handling demanding

hospital projects

� Stainless steel track with adjustable � Smooth operation designed in line withwheels the end user in mind

� Double or single sliding options, � Total flexibility for all project applications.including 3 or 4 door options The continuous air flow offers the perfect

solution for Document F compliance

� Option for operation from both inside � Project solution for balcony applicationsand outside

� Self regulation ventilator in line with � Ideal to maximise air flow and ensurewind pressure comfort for the occupants

� Dual colour option � Can specify a different colour finish forinside and outside

� Window when open does not project � Ideal when safety is a consideration on ainto the building project

� Glazing up to 33mm � Even the most demanding projects can beSuitable for specialist and safety glazing accommodatedand interstitial blinds

1918

IntroductionThe thermally efficient 451PT Framingsystem, designed in close collaborationwith the Consortium for Local AuthoritySpecial Projects (CLASP) now known asSCAPE, meets the needs of the educationrefurbishment and new build markets. It isalso suitable for use on commercialprojects, in the public sector and is alsoideal for large display windows in the retailsector.

The 451PT Framing system providesslimline, dual colour and multi-glazedframing modules of varying widths andheights that feature fixed lights, openingvents and insulated panels and is fullycompliant with Document L and ScottishBuilding Standards Part 6.

L10 330

451PT Framing System

ConstructionThe 451PT Framing system uses shear blockconstruction where contoured shear blocksare screw fixed to the verticals, forming aspigot for horizontal members.

Product Features With the decisiveadvantage of …

� Narrow 50mm sightlines � Ensures visually pleasing aesthetics

� Can be used for large window displays � An excellent tried and tested solutionfor retail applications

� Flush glazed � Easy to apply

� Internally drained � Moisture infiltration directed to theoutside of the building

� Suites with the AA®600TE and AA®540 � Total design flexibilitySeries Windows, AA®3610 Vertical Sliding Offering total project solutionsWindow and all Door Systems

B&Q, RedditchNicol Thomas Ltd

20 21

AA®4001 Framing System

IntroductionThe AA®4001 Semi-unitised Framing system,designed in line with the DfE’s ‘Building schoolsfor the future’ is compliant with current buildingregulations, acoustics BB93 and environmentallyfriendly classrooms BB95.

As well as traditional stick build and semi unitising,the system offers the advantage of fully unitisedassembly and also enables it to meet thedemands of fast track work schedules andrestricted working conditions.

The AA®4001 Semi-unitised Framing system isadaptable to any new construction project, anddue to the fact that it can be quickly installed inoccupied buildings with minimal disturbance, thesystem is ideal for refurbishment projects.

ConstructionThe AA®4001 Semi-unitised Framing system usesshear block construction and is a fully drained andpressure equalised system offering optimalweather performance. Concealed vents arecleated and crimped.

Weather PerformanceThe system, installed and glazed to Kawneerrecommended procedures, has been tested inaccordance with BS 6375.

Air Permeability:BS EN 12207:2000 Class 4

Watertightness:BS EN 12208:2000 Class 9A

Resistance to Windload:BS EN 12210:2000 Class C4

Product Features With the decisiveadvantage of …

� Unitised assembly � Offering the advantage of factoryfabrication to ensure additional qualitycontrol and rapid onsite installation

� Selection of mullion and transom profiles � Flexibility in design

� One vent profile for both open in � A streamlined offerand open out options

� Fixed bead � Added security

� Concealed vent, top hung open out and � Optimum safety and air flowbottom hung open in options

Ability to Fit Panels Concealed Vent

L10 330

Willowgarth Primary School, BarnsleyAedas Architects

Framing System

Project AssistanceKawneer's regionally based team ofArchitectural Advisors and theArchitectural Services Team based at ourHead Office in Runcorn are able toprovide project advice and support:

Tel: 01928 502604 / Fax: 01928 502512Email: [email protected]

Information on Kawneer's extensive rangeof Curtain Wall, Window, Framing andDoor solutions can also be obtained fromour Head Office by calling:

Tel: 01928 502612

Kawneer UK Ltd is part of Alcoa Building andConstruction Systems, and enjoys theextensive resources of the entire Alcoaorganisation, allied to the specific glazingsystems experience of Kawneer’s manyoperations around the world. As a result ofthis our partners and customers have directaccess to one of the largest pools oftechnical expertise in the construction industry.

AuthoritiesISO 9001:2000Quality Management System

BS EN 12020Extruded precision aluminium profiles

BS 3987Specification for anodic coatings

BS 6496Specification for powder organic coatings

BS 6375 Part 1Classification for weathertightness

BS 6375 Part 2Specification for operation and strength

BS 4873Specification for aluminium alloy windows

BS 4255 Part 1Specification for non-cellular gaskets

ASTM C509-94Specification for cellular gaskets

Kawneer Permacover™ is a high quality polyesterpowder paint finish, offering over 130 standardand 31 metallic paint colours and providingoutstanding resistance to environmentalconditions. Kawneer Permacover™ has 30 yeargloss and a 30 year matt and metallic guaranteessubject to application and Kawneer acceptancein marine, industrial, swimming pools or otheraggressive atmospheres.

Kawneer Permanodic® is a range of subtleco-ordinated colours which have been researchedand developed for architectural systems. KawneerPermanodic® is a tried and tested anodisingprocess, proven in accelerated laboratory tests,extensive field trials and contract experience.Subject to compliance with Kawneer’srequirements, a 25 year finishes guarantee canbe obtained from our Head Office.

22 23

Supporting Your Projects

A full range of guaranteedcolours available

Islington Wharf, ManchesterBroadway Malyan Architects

Casement WindowsEntrance DoorsTilt Slide Doors

Swing DoorsCurtain Wall

Framing