enka tectape - composites for europe · php fibers gmbh 1 diolen® enka® nylon enkalon®...
TRANSCRIPT
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PHP Fibers GmbH 1
Diolen®
Enka® Nylon
Enkalon®
Stanylenka®
Enka® TecTape
Düsseldorf Composites Europe 2016 – 30th November 2016
Andreas Flachenecker
Parallel Hybrid Rovings
for the Automated Production of
Continuous Fiber Reinforced Composites with Thermoplastic Matrix
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PHP Fibers GmbH 2
Indorama Ventures
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3
Touching Billions of Lives We Are Closer Than you Think
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4
Cru
de
Oil
/ N
atu
ral G
as
Natural Gas
Liquids
Refinery
PET Resin
Feedstock
PX. MX, Ethane, Propane
Downstream
Fast Moving Consumer Goods Markets
Food & Beverage
Personal Care
& Home Care
Automotive &
Industrial
Apparel &
Home Textile
Automotive &
Industrial
IVL Value Chain
Ethylene, PTA, MEG, Polyester and HVA
PA 66
Fibers Plant
PP
Fibers Plant
~0.35 Per 1MT
Polyester
Polymer
Plant
Ethylene
/Propylene
Plant
~0.58 Per 1MT
PTA Plant ~0.84 Per 1MT ~0.02 Per 1MT
MEG Plant
IPA Plant
Polyester Fiber
PET Film HVA PET
HVA Polyester Fibers
EOEG HVA IPA HVA
HVA PP Fibers
HVA PA 66 Fibers
Personal Care &
Industrial
IVL Value Chain Our Partners, Suppliers, Customers
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PHP Fibers GmbH 5
PHP Fibers
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PHP Fibers GmbH 6
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PHP Fibers at a glance
PHP Fibers is a globally operating company producing high-tenacity industrial filament yarns. More than 700 employees are working in the development, production and sale of high-tenacity polyester and polyamide filament yarns and their polymers
PHP Fibers is one of the leading suppliers of high performance yarns into the automotive sector: airbags, safety belts, tire reinforcements or belts and hoses
The portfolio of PHP Fibers also includes special types for other challenging technical areas of application such as roofing and sealing membranes, textile construction, sail cloth or sewing threads.
Our brand names Diolen® (PET), Enka® Nylon (PA6.6), Enkalon® (PA6) and Stanylenka® (PA4.6) are known around the world and are well-accepted.
PHP Fibers was acquired by Indorama Ventures (IVL) in 2014
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PHP Fibers GmbH 7
Passenger airbags
Motor
Filters
Automotive hoses
V-belts
Optional:
Convertible soft top
Luggage net
„Skisack“
Autosock® starting help
Tire cord & Cap-ply
Side curtains Seatbelts
Side airbags
Driver airbags
Some 30 kg of fibers are in a car, with big portion of PET &
PA HT filament yarns
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PHP Fibers GmbH 8
Enka® TecTape – Thermoplastic Roving
Untwisted and spread filaments
form a flat tape fixed with binders
For technical textile applications
that require light-weight and thin,
but high-tenacity textile structures
Reinforcement can be based on
high tenacity filaments spun from
PA, PET or PLA polymer
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PHP Fibers GmbH 9
Enka® TecTape Parallel Hybrid Roving
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PHP Fibers GmbH 10
Enka® TecTape Parallel Hybrid Roving
GF-PA 1800tex 6733
CT-Röntgen-Querschnitt - Hybridroving 1800 tex - PHP Fibers, Pilotlinie , Quelle: ITV Denkendorf
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PHP Fibers GmbH 11
Enka® TecTape Parallel Hybrid Rovings
For functional reinforced composites
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PHP Fibers GmbH 12
Enka® TecTape Parallel Hybrid Rovings
For functional reinforced composites
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PHP Fibers GmbH 13
Enka® TecTape Parallel Hybrid Roving:
Twist free
Flat
Constant width and thickness
Constant ratio of glass fibers to matrix fibers
Smooth surface i.e. low friction
Flexible for textile formation
Short melt flow distances
Low compaction factor during processing
Low shrinkage
Functional integration:
Consolidated parts are post-formable and over-moldable
Advantageous base material for automated and economic part production
Enka® TecTape Parallel Hybrid Roving
Advantages
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PHP Fibers GmbH 14
Competition
Enka® TecTape Hybrid Roving vs. Commingled Yarn
Commingled yarns:
Reduced degree of fiber orientation
Irregular distribution of reinforcement and
thermoplastic fibers
Rough Surface / Filamentation
Fabric from
1800 tex - commingled yarn, Source ITV Denkendorf
Fabric from
1800 tex- GF-PA 1800 tex parallel hybrid roving
Enka® TecTape parallel hybrid rovings:
Parallel alignment of reinforcement and
matrix fibers
Constant ratio of glass fibers to matrix fibers
Smooth roving surface
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PHP Fibers GmbH 15
Enka® TecTape Parallel Hybrid Roving
Technical Data
Under development
Glass PET Hybrid Roving
2000 tex
60 glass : 40 matrix ratio
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PHP Fibers GmbH 16
Enka® TecTape Hybrid Roving
Make-up
Current make-up: HKV 160: ca. 1.1 kg = 610 lm.
Future make-up:
HKV 250: ca. 5.0 kg = 2780 lm.
Paper Tube: up to 10 kg
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PHP Fibers GmbH 17
Current Steel Frame New frame design based on
Glass Hybrid Roving GF-PA6
*)
Bicycle Project
Enka® TecTape Hybrid Roving replaces Steel Pipes
*) R
EH
AU
AG
+ C
o
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PHP Fibers GmbH 18
Enka® TecTape
The Hybrid Rovings for the Automated Production of Composites
Visit us in Hall 8a, Booth I23
PHP Fibers GmbH