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ENGINEERING SERVICES FULL OF ENERGY

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Page 1: ENGINEERING SERVICES FULL OF ENERGY - VPC: …vpc-group.biz/fileadmin/user_upload/download/en/17-08-24...the Indian Company Encotec Energy (India) Pvt. Ltd. located in Delhi VPC —

ENGINEERING SERVICES FULL OF ENERGY

Page 2: ENGINEERING SERVICES FULL OF ENERGY - VPC: …vpc-group.biz/fileadmin/user_upload/download/en/17-08-24...the Indian Company Encotec Energy (India) Pvt. Ltd. located in Delhi VPC —

Vattenfall GUD-Kraftwerk Berlin Mitte

1963Established as ORGREB- Institute for Power Plants

1994IfK-GmbH is founded

1990Formation of VEAG

2007VPC East set up in Belgrad

April 1, 2014Purchased by private equity company palero VPC becomes an independent engineering company specializing in power plants and networks

2002VEAG purchased by Vattenfall

1998IfK is renamedVEAG PowerConsult

2003Renamed Vattenfall Europe PowerConsult engineering services and centre of excellence of the Vattenfall Group

2016Aquisition of a 50 percent share in the Indian Company Encotec Energy (India) Pvt. Ltd. located in Delhi

VPC — FOR BETTER RESULTS!

Founded in 1963, we are a group of company with international operations and an excellent reputation in the energy industry. We offer our customers planning, consulting and technical services for power generation plants and for transmission and distribution networks.

In the past, we belonged to various power plant operators, most recently from 2002 to 2014 as a consultancy and engineering business within the Vattenfall Group, trading under the name of Vattenfall Europe PowerConsult. In 2014, we were taken over by palero, a private financial investor, and are now exclusively ori-ented towards the needs of our customers.

With over 1,000 employees worldwide and over 50 years of experience with projects totalling over 70,000 MW in capacity, we rank among the largest and most experienced engineering companies in the energy sector in Germany. Our main customers are suppliers of electricity and heating, and network operators. Well-known power plant equipment suppliers and EPC contrac-tors, government departments, research institutes and internati-onal development banks also place their trust in our many years of experience.

We are involved in the planning and design, engineering, cons-truction supervision, commissioning and dismantling of power plants using a wide range of technologies and varying widely in service life accrued. Our combination of engineering know-how and experience as an operator enables us to keep a focus on minimizing the total life cycle costs. Together with conventi-onal power generation technologies, we are also involved in all

kinds of renewables, and above all in the fields of biomass, hydro power, solar energy (photovoltaic and concentrated solar power), wind and geothermal energy.

We provide our customers with expertise in the entire field of electricity and heating from generation through transmission and distribution to storage, and are therefore in a position to meet even the most complex requirements.

We are certified to ISO 9001, ISO 14001, OHSAS 18001 and KTA 1401, and have two DAKKS accreditations.

VPC — EXPERTISE IN PROJECTS

With our engineers and technical specialists, mainly from the areas of

• process engineering • boiler systems • plant engineering • electrical engineering

• I&C systems, • civil engineering • environmental disciplines • chemistry

we cover almost all the requirements of the energy sector. Many of our technical staff have first-hand experience in power plant operation.

VPC — LOCATIONS WORLDWIDE

With six offices in Germany

• Vetschau/Spreewald (Headquarters) • Berlin • Dresden • Hamburg • Jänschwalde • Leipzig

and two subsidiaries abroad, we are always there – close to you – when we are needed.

VPC East d.o.o., Belgrade, Serbiais a wholly owned subsidiary of VPC with a staff of 15 who deal with the planning and construction supervision of thermal power plants in the Balkan region.

Encotec Engergy (India) Pvt. Ltd., Noida, India has been a 50-percent subsidiary of VPC since 2016. The com-pany, which employs around 1,000 people, designs and supplies photovoltaic systems and offers O&M services for energy facili-ties worldwide. Enotec’s service portfolio also includes trading with Chinese spare parts for power plants.

VPC — COMMITTED TO CUSTOMERS‘ SUCCESS

With our portfolio of services from the segments of

our customers value the depth of our operating and enginee-ring know-how and our practical experience as an operator and developer.

Consequently, we are a reliable partner for you in all phases of your projects, and provide you with all-round services from under one roof!

Page 3: ENGINEERING SERVICES FULL OF ENERGY - VPC: …vpc-group.biz/fileadmin/user_upload/download/en/17-08-24...the Indian Company Encotec Energy (India) Pvt. Ltd. located in Delhi VPC —

Operational Managementand Laboratory Services

Studies and Consulting

Construction Management

Basic Engineering

Detail Engineering

Your partner in all project phases:

Maintenance, Upgrading,Plant Optimization and Measurements

Decomissioning andDismantling Planning

Commissioning

Within our VPC GmbH segment, we group together all our design and planning capacities, from basic to detailed engineering. As a design engineering company, we are at your side for new builds, modernization, service life extension, and plant optimization or flexibilization. We can compile the basic engineering documents for you, support you in negotiations with bidders and selection of suppliers, and take on supplier auditing and quality assurance for you.

With our engineers from the fields of • process engineering • boiler engineering • civil engineering • plant engineering

• plant design • electrical engineering • I&C systems, and • electrical networks

we are there for you and your project.

Are you looking for a one stop shop? No problem. We have extensive experience in EPC management, and also offer the Open Book system, which is becoming more and more popular, for the delivery lots, thus creating greater transparency.

Projects in the field of power plant engineeringWith our experienced engineers in the field of projects, we will plan your new build or upgrading and conversion of your existing plant. Starting with studies and conceptual designs, through basic engineering in the fields of plant technology, boiler systems, process and mechanical engineering, enginee-ring of building structures and building services systems, to detailed engineering (arrangement planning, piping and ins-trumentation and functional design of turnkey conversions)

you will receive all the services you require from us, under a single roof.

Does your plant need optimizing?If so, you are at the right address. With our services, tailored to suit your individual needs, in the fields of lifetime extension, maintenance optimization, optimization of load changes and technical minimum load, process optimization and further flexi-bilization measures, you receive precise solutions to improve the performance of your plant and bring it in line with current and future market conditions. With our many years of experience from the perspective of an operator, we can identify your potential for optimization with great precision.

Our electrical engineering department can provide you with customized planning and design services. We will create studies, conceptual designs and planning for your new plants. Similarly, you can draw on our accumulated know-how in the fields of upgrading and plant optimization. We are also the right partner for the provision of electrical components and the resolution of high-voltage system issues (network calculations or grid simula-tion). Our design engineers have extensive practical experience, as we very frequently accompany projects we have planned into the implementation phase. Project managementGood project managers are rare! Strong and efficient project management is, however, a necessity if projects are to be imple-mented on time, in high quality and within budget.

Whether you are looking for an individual project manager or a project management office, we will be pleased to provide the support you need in the following areas:

• Project management • Approval planning • Claims and cost management • Scheduling and expediting • Interface management • Site management and commissioning planning

Our project managers have many years of profound experience in leading large teams, and are in command of the tools and methods required for efficient project management. We provide you with the security that your projects are implemented success-fully and with a view to results.

Project teams composed of specialists from various departments can also be enlarged with external experts if and when required.

O&M serviceThe energy transition is currently making life harder for most operators of conventional power plants. Most plant operators are therefore facing the challenge of running their ageing plants in such a way that they can still perform on the market without major expenditure on maintenance. That is made even more difficult by the continuing staff cuts and itself makes internal audits, impro-vements and process optimization hardly possible. And that is precisely where we can help!

With many years of experience as a power plant operator and excellently trained professionals, we will provide you with a pow-erful team that will support you in all the concerns involved in the smooth running of your plant.

Our O&M Service division comprises the following focal points: • Engineering support • Inspection, overhaul and maintenance planning • Documentation

and therefore covers many areas relevant to the operation of your plants.

Plant managementIn our O&M Services division, we provide the following services for you:

Technical operation and maintenance systems

In your operation and maintenance issues, we will support you in all steps from the first request to the final report, and assist you in the selection of the right solutions or develop a tailor-made solution for you in house.

Environmental protection management

• Handling of waste and environmental law issues • Preparation of and assistance in environmental approval and

permit proceedings • Planning services for dismantling/remediation of old plants,

including supervision of dismantling work • Hazardous materials management and provision of external

experts

VPC GMBH — ENGINEERING & CONSULTING

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Safety management

In the field of safety management, we can draw upon many years of experience and extensive know-how, and support you in the field of occupational health and safety. Significant focal points of our work include the compilation and updating of hazard assessments and the evaluation of risks. On request, we will also assist you in the creation and revision of technical documents, for instance on explosion protection or operating instructions.

Nuclear services

In our newest division, we provide services for the operators of nuclear power plants and research facilities. The planning of dis-mantling, disposal, packaging and the compilation of final reposi-tory documentation from under one roof facilitates a coherent and coordinated process from the raw waste to disposal. We start with planning for dismantling and procedure qualifications, and plan our activities with a view to the repository documentation right from the start. With this all-round approach, disposal is optimally completed with verifiable and approvable documentation.

Your complete solution for health and safety at work

By means of our cooperation with the Berlin-based software developer ecointense, we are able to offer you a full service package for the fields of occupational health and safety, energy and sustainability management.

With the EcoWebDesk software, a modular, web-based program, you will comfortably master all the requirements in these areas. A wide variety of functions will help you in documenting, evaluating and controlling your corporate processes.

In combination with our plant management services, you will also be able to optimize cooperation between colleagues, managers and consultants. We will be pleased to advise you.

Metrology and materials technologyWe can help you to find out more about your plant. With our experienced metrology and materials technology staff, we are your partner for acceptance measurements and an inspection body for plant engineering with the following services:

Technical measurements

• Energy measurements, studies and evaluations • Process quality monitoring (online and offline) • Systems engineering measurements and evaluations • Firing system analysis and adjustment • Emission and immission measurements • Operational measurements • Condition measurement on rotor blades of wind turbines

Materials

• Destructive and non-destructive testing - in the course of maintenance work - for identification of the causes of damage - for service life monitoring at site and in the laboratory

• Materials technology consultancy and expert reports • Quality assurance

Technical diagnostics

• Video borescopy • Vibration diagnostics • Dynamic studies • Modal analysis / bump tests • FE calculations • Occupational medicine measurements • Sound level measurements • Thermography • Electrical measurements and evaluations

Testing

• Calibration laboratory (pressure and temperature) • Measuring electronics • He / H2 leakage testing • Special measuring processes

VPC INTERNATIONAL GMBH

The international segment within our corporate group makes a significant contribution of added value as part of our success. With its strong companies abroad, it supports the Group as a whole in sales and project implementation.

In addition, we can draw on our experience with the energy tran-sition in Germany and the associated effects on and challenges in the international project business. For your benefit – as an ope-rator of thermal power plants, as an operator of renewables-based generating facilities, or as a development bank with international operations.

With our local subsidiaries

• VPC East d.o.o, Belgrade, Serba and • Encotec Energy (India) Pvt. Ltd., Noida, India,

we bring our know-how and experience closer to you. Our inter-national expertise in energy projects is based on a company history spanning over 50 years with numerous projects and part-nerships worldwide.

Encotec Energy (India) Pvt. Ltd.Encotec was founded in 2009, and is based in Noida, India. Our Group has owned 50% of the shares in the company since 2016.

Encotec supplies the following services on the market: • Design and supply of photovoltaic systems • Operation and maintenance of power generation facilities • Trading with Chinese spare parts for power plants • Construction and commissioning management • EPC services for the renewables sector (solar power and

biomass plants)

Around 1,000 employees, including engineers, technicians, fit-ters and welders, ensure that the international projects run smoo-thly. Through our cooperation with Encotec, we obtain access to the Indian, Southeast Asian and African markets, and now have references in the O&M field enabling us to qualify for larger, long-term O&M bidding processes.

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CONWICO GMBH

As market conditions have changed, so have also the require-ments for project performance. While only a few years ago the project business was dominated by EPC contractors and the lot-by-lot awarding of orders, new forms have now arisen with the aim of reducing the burden on you and at the same time ensuring a high level of quality in project implementation. This is why our portfolio also includes design services and supplies from under one roof.

In order to satisfy those requirements, we founded Conwico GmbH (Construction with Competence).

We can supply you with turnkey systems and components: • Conversion and extension • Retrofitting • Modernization and increased performance • New builds of:

- Heat generation systems (burners, boilers, heat exchangers and thermal storage facilities) - Flue gas treatment systems (dust filters, DeNOx, FGD, Hg removal) - Vessels and pipework systems (water-steam circuits and connecting pipelines - Water and waste water treatment systems

Engineering • Conceptual design and engineering • Tendering and approval planning • Basic and detailed engineering and implementation planning

Procurement • Specification, procurement and supply of components • Interface coordination and engineering • Quality assurance and documentation

Construction • Installation • Site management • Commissioning

troveo - we trade power plants and componentsIn order to meet the most exacting requirements for the marketing and relocation of used power plants and components, we foun-ded troveo.

troveo is a joint venture between SPRINT! Energy Consulting GmbH and ourselves. With our range of services, we cover the entire process at troveo from marketing through project planning to commissioning, operation and maintenance.

You can rely on us: • Our work covers all technologies; our portfolio includes

energy system for the widest possible range of energy sources and generation methods.

• We are familiar with the markets, the requirements of the authorities and the legal regulations.

• We are in a position to relocate units and components in a functioning condition – expertly and as required.

Find out more at www.troveo.de

VPC RENEWABLES

At VPC Renewables, we create solutions for all areas of the new world of energy, drawing on our system know-how from the field of conventional power generation. Our experience with complex systems and the effects of changes and our perspective as an operator ensure that we produce the results the market demands. This includes solutions from the fields of wind power and solar energy, and also the issue of in-house supply of (electrical) energy, ranging up to self-sufficiency.

In this context, we are working on technical developments in the areas of biomass and storage methods which will fulfil the impen-ding system requirements of the future significantly better than the solutions currently in existence.

We offer the following services for the planning and implementa-tion of regional energy projects:1. Establishment of planning parameters2. Preliminary design with cost estimate3. Basic engineering with cost calculation4. Approval planning5. Detailed engineering6. Preparation for awards, and where required drafting of ten-

dering documents7. Assistance in the contract award process, and assistance in

the negotiations on the supply contracts8. Construction supervision, site management, documentation9. Operating services up to complete handover of operation

WindWe can support you in increasing the yield of your wind turbines with the following services: • Improvement of the aerodynamics and orientation of the wind

turbine • Optimization of monitoring during operation by means of

“dynamic” specified-actual comparisons at different points on the performance curve

• Increasing tower height of existing wind turbines • Optimization of insurance premiums and insurance cover by

improved condition monitoring (e.g. use of a thermographic process for rotor blades)

• Retrofitting of systems • Optimization of finance and residual life by additional or

extended insurance cover

BiomassHydrothermal gasification – We are currently developing a highly efficient and economical process for the production of fuel gas (methane, ethane and hydrogen) from biomass and biogenic substances (e.g. sewage sludge and organic waste).

Electricity storage – Our rotating mass storage conceptThe storage of large quantities of electricity on a daily basis will be a necessity from 2025 onwards. Additionally, there are only limited opportunities for expansion of pumped storage facilities in Germany. There are a number of technical alternatives (such as power to gas and storage batteries), but the obstacle is their economic viability for storing large quantities of electricity.

For distributed storage, batteries are the method of choice. At critical points in the transmission network, however, centralized large-scale storage facilities will also be needed as a supplement to the pumped storage power plants. And that is precisely what we are aiming at with the development of a new technology. With an extremely heavy ring, supported on magnetic bearings and rotating extremely fast – our rotating mass storage system.

Energy islands for self-sufficient supplyCurrent developments show that the costs of generating electricity from wind and photovoltaic systems, and of electricity storage systems (e.g. storage batteries) are continuing a steep decline. In order to exploit this trend for the benefit of medium-sized enterprises, we have developed the concept of “energy islands”: off-grid systems (also referred to as “island systems”) consisting of wind turbines, photovoltaic systems, storage facilities and gas or diesel generators. Electricity from systems like these is now significantly cheaper than supplies from the public grid. (Savings of 50% and more are now possible with these systems, including benefits derived from exemptions from grid fees and transfer pay-ments under the Renewable Energy Act in Germany.)

We will support you together with our partners in finding – and implementing – the optimum supply variant for you!

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MADE IN GERMANY — STRONG NETWORKS WORLDWIDE

Germany is a pioneer of the energy transition. The interplay between conventional power generation and energy from renewable sources is inspiring the ingenuity of German engineers.

We put our know-how, gathered in Germany, at the disposal of our international customers too. Our employees have extensive expe-rience in the handling of international projects.

Prestigious customers across the globe place their trust in our solutions:

VPC — OUR VALUE PROPOSITION

• International experience • In-depth know-how

„With our services, proximity to our customers and our highly qualified employees we are setting world class stan-dards in energy services.“

Dr. Ralf Gilgen, CEO

Want to keep up with the latest news from our company? Then follow us on:

VPC — THAT’S WHO WE ARE

• Holistic approach • Credible track record

• Highly qualified teams • Strong customer focus

• One stop shop • Independent and unbiased

Page 7: ENGINEERING SERVICES FULL OF ENERGY - VPC: …vpc-group.biz/fileadmin/user_upload/download/en/17-08-24...the Indian Company Encotec Energy (India) Pvt. Ltd. located in Delhi VPC —

. . . F O R B E T T E R R E S U LT S !

VPC GmbHKraftwerkstrasse 22 03226 Vetschau/SpreewaldGermany

Tel.: +49 35433 75-0

Conwico GmbHKraftwerkstrasse 22 03226 Vetschau/SpreewaldGermany

Tel.: +49 35433 75-2405

VPC International GmbHKraftwerkstrasse 22 03226 Vetschau/SpreewaldGermany

Tel.: +49 35433 75-2140

[email protected] www.vpc-group.biz/en/