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Metal Fabrication Guide Safety

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  • Engineering

  • Page2

    Itiscriticalforyoungpeopletobuildtheircareermanagementskillssotheycanmakeinformedchoicesregardingtheirstudyandtrainingoptionsandnavigateapathwaytowardstheiroccupationandcareerofchoice.ThiscareerdevelopmentresourcecombineslabourmarketinformationwithapracticalindustryspecificactivitytohelpdevelopawarenessabouttheskillsneededtopursueacareerpathwayintheEngineeringIndustry.

    MechanicalMaintenance

    MechanicalFitting

    Machining

    ManufacturingMachineOperations

    Locksmithing

    StructuralSteelFabrication

    IronandSteelCastingandForging

    NonferrousMetalsorAlloyCastingorForging

    MetalProductsFabricationBoilers,waterheaters,doorhandlesetc.

    TheEngineeringindustrycoversboththeMechanicalEngineeringandMetalFabricationtrades.MechanicalEngineeringcoversthemanufacture,installation,testing,operationandmaintenanceofmachines,mechanicalandmechatronicssystems,automatedsystemsandroboticdevices,heattransferprocesses,thermodynamicandcombustionsystems,fluidandthermalenergysystems,materialsandmaterialshandlingsystems,manufacturingequipmentandprocessplant.TheMetalFabricationsectortransformsmetalsintointermediateorendproductsbyforging,stamping,bending,forming,machiningandwelding.Includedinthissectoraremanufacturerswhoforgeironandsteel,thosewhofabricatethestructuralsteelcomponentsofbuildingsandotherstructures,metalcontainermanufacturerswhoproduceboilers,tanksfromheavygaugemetalsandsheetmetalproductmanufacturers.

    PART 1: About the Engineering Industry 1. TheEngineeringIndustryinanutshell Keysectors:

    Engineering Practice Aptitude Quiz

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    MaintenanceFitter$1,200

    FitterandMachinist$1,230

    MechanicalFitter$1,200

    ComputerNumericalControlSetter$1,300

    Machinist$1,200

    FitterandMachinist$1,200

    MetalMachinist(FirstClass)$1,150

    Locksmith$1,050

    HeavyMetalFabricator$1,100

    SheetmetalTradesWorker$1,100

    Welder(FirstClass)$970

    LightMetalFabricator$1,100

    Patternmaker$1,100

    FoundryTradesperson$800

    2. Keyoccupationinformation(SourcesJobOutlookwww.joboutlook.gov.auandAustralianJobs2011www.deewr.gov.au/Employment/ResearchStatistics/Documents/AustralianJobs.pdf)

    Weeklyaverageearningsformajoroccupations:

    JobsanddemandinformationMaintenanceFittersarespecialistMechanicalEngineeringTradespersons.Theyareusuallyresponsibleforthemaintenance,overhaulandrepairofmachineryandequipment.TheymayalsobeknownasBenchFitters,DieselFitterMechanics,FitterMachinists,FitterWelders,FluidPowerFittersorPlantFitters. JobprospectsAveragetoaboveaverage Weeklyearnings$1,200 Occupationsize109,000

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringMechanicalTrade CertificateIVinEngineeringMechanicalFittersusetools,machines,equipmentandengineeringtechniquestomaintainandrepairmechanicalplantandequipmenttooperationalstandards.Workincludestheidentificationofdefectorwornmechanicalcomponentsorequipment,repair/replacementofworn/faultycomponentsorequipment,andmodifications.Partsmayberepairedormanufacturedusinggeneralapplicationofworkshopmachinesincludinglathes,millinganddrillingmachines.Thermalheatingandcuttingandweldingequipmentarealsoutilised. JobprospectsAveragetoaboveaverage Weeklyearnings$1,100 Occupationsize4,400

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringMechanicalTrade CertificateIVinEngineering

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    FitterandMachinistsareMechanicalEngineeringTradespersonswhohavecombinedspecialisationinmechanicalfittingandmetalmachining.Afitterfitsandassemblespartsandsubassembliesmadefrommetalandothermaterialstomakeproductionmachineryandotherequipment.Ametalmachinistsetsupandoperatestoolstocut,shapeandformmetalstockandcastingstoexactsizes,usingdetaileddrawings,CADsystemsandspecifications.Theymachinemetalcomponentsfromsingletocomplexforms. JobprospectsAveragetoaboveaverage Weeklyearnings$1,200 Occupationsize109,000

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringMechanicalTrade CertificateIVinEngineeringLocksmithsusetools,equipmentandengineeringtechniquestomaintainandrepairelectroniclockingandsecuritysystemstooperationalstandards.Workinvolvestheidentificationofdefectorwornlocksystemcomponents,repair/replacement/modificationand/orinstallationoflockingsystems,gainingentryandperformingsecuritysurveys.Theycanspecialiseinlockmanipulation,safework,keymanufactureandidentification,doorclosureworkormasterkeysystems. JobprospectsAboveaverage Weeklyearnings$1,050 Occupationsize5,800

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinLocksmithing CertificateIVinEngineeringHeavyMetalFabricators(IncludesBoilermakers)fitandassemblefabricatedmetalpartsintoproducts,setupmachiningtools,productionmachinesandtextilemachines,andoperatemachiningtoolsandmachinestoshapemetalstockandcastings. JobprospectsAboveaverage Weeklyearnings$1,100 Occupationsize113,800

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringFabricationTrade CertificateIVinEngineering

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    SheetmetalWorkersorLightMetalFabricatorsmanufactureavarietyofproductsandcomponentsusingthinsheetmetalmaterials.Theyworkwithgalvanisedsteel,mildsteel,stainlesssteel,aluminium,copperandbrass.Sheetmetalworkersshapeandformthecutmaterialintoproductsbyoperatingsheetmetalshapingandformingmachinessuchasbrakepresses,andfolding,bendingandrollingmachines. JobprospectsAveragetoaboveaverage Weeklyearnings$1,100 Occupationsize11,000

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringFabricationTrade CertificateIVinEngineeringFoundryTradespersons(Moulders)producesandmouldsbyhandorusemouldingmachines,pourandtrimcastingsandoperateandmonitormeltingfurnaces.Castingsmaybeferrousornonferrousmetalandbestraightforwardorinvolvecomplexshapes. JobprospectsAveragetoaboveaverage Weeklyearnings$800 Occupationsize2,600

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringFabricationTrade CertificateIVinEngineeringWelders(FirstClass)cut,shape,joinandfinishmetaltomake,repairormaintainavarietyofmetalstructuresandproducts.Weldersworkintheheavymachineryandequipmentsector,andsometimesthelightmetalssector. JobprospectsAboveaverage Weeklyearnings$970 Occupationsize82,000

    Potentialentrylevelqualifications:

    CertificateIIinEngineering CertificateIIIinEngineeringFabricationTrade CertificateIVinEngineering

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    AboutthequalificationsQualificationsprovidethecoreskills,knowledgeandexperience(competencies)requiredforeffectiveperformanceonthejobplustheoptionofchoosingarangeofelectivecompetenciesthatmeettheneedsoftheemployerandtheindividual.EveryqualificationincludesanemphasisonEmployabilitySkillsortheskillsthatemployersidentifyasplayingasignificantpartincontributingtoanindividualseffectiveandsuccessfulparticipationintheworkplace.Employabilityskillsarenontechnicalskills.Theyarealsosometimesreferredtoasgenericskills,capabilities,enablingskillsorkeycompetencies.TheEmployabilitySkillsare: Communicationskillsthatcontributetoproductivelisteningandunderstanding,speakingclearly

    anddirectlyandharmoniousrelationsacrossemployeesandcustomers;

    Teamworkskillsthatcontributetoproductiveworkingrelationshipsandoutcomes;

    Problemsolvingskillsthatcontributetoproductiveoutcomes;

    Initiativeandenterpriseskillsthatcontributetoinnovativeoutcomes;

    Planningandorganisingskillsthatcontributetolongandshorttermstrategicplanning;

    Selfmanagementskillsthatcontributetoemployeesatisfactionandgrowth;

    Learningskillsthatcontributetoongoingimprovementandexpansioninemployeeandcompanyoperationsandoutcomes;

    Technologyskillsthatcontributetotheeffectiveperformanceoftasks.3. CareerPathways AustralianApprenticeshipsPathwaysviewpotentialcareerpathwaysforthisindustry

    www.aapathways.com.au/search_job_02.cfm?c=33Otherusefulcareerssitesare: MAKEIT!Manufacturingcareerswebsitewww.makeit.net.au/index.html MyFuturewww.myfuture.edu.au JobGuidewww.jobguide.thegoodguides.com.au CareerFactsheetswww.ncdw.com.au/index.php/CareerFactsheets.html

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    4.JobHuntingJobvacancywebsite: AustralianJobsearchwww.jobsearch.gov.au/findajob/advancedsearch.aspxTheAustralian

    Governmentsjobsite.Inputyourpostcode,selecttheOccupationCategoryMetalandEngineeringTrades,thenselectMechanicalEngineeringTradesscrolldowntotheAdditionalSearchCriteriasectionandclickonApprenticeships/Traineeships,thenclickontheFindJobsbutton.

    Jobhuntinghintsandlabourmarketinformation: AustralianApprenticeshipsPathwayswww.aapathways.com.auClickonSearchtofindpotential

    AustralianApprenticeshipsoccupationideas.YoucanalsofindJobHuntinghintsintheSelfHelpmenuitem.

    MyFuture:LabourMarketInformationwww.myfuture.edu.au/services/default.asp?

    FunctionID=5400Clickonthemaporusethedropdownmenutofindgenerallabourmarketinformationforyourregionincludingtopoccupationsandincomes.Dataisbasedonthemostrecentlyavailablecensus.

    5. UsefulContactsHerearesomelinkstoarangeofsupportservices,organisationsandgovernmentagenciesthatmayhelpwithcareersresearchandjobhunting:Supportservices:

    SearchforyourlocalAustralianApprenticeshipsCentrewww.aapathways.com.au/search_aac.cfm

    GroupTrainingOrganisationsemployAustralianApprenticesandplacethemwithbusinesseswww.grouptraining.com.au

    JobServicesAustraliaprovidersworkwitheligiblejobseekerstodevelopanindividuallytailoredEmploymentPathwayPlan.Theplanmapsoutthetraining,workexperienceandadditionalassistanceneededtofindjobseekerssustainableemploymentwww.jobsearch.gov.au/provider/ProviderLocation.aspx?ProviderType=JNS&

    IndustryOrganisations:

    ManufacturingSkillsAustraliawww.mskills.com.au AustralianIndustryGroup(AiG)www.aigroup.com.au AustralianManufacturingWorkers'Unionwww.amwu.org.auGovernmentAgencies:

    DepartmentofInnovation,Industry,ScienceandResearchwww.innovation.gov.au AusIndustrywww.ausindustry.gov.au/Pages/AusIndustry.aspx CommonwealthScientificandIndustrialResearchOrganisation(CSIRO)www.csiro.au

  • Page8

    PART 2: About this Resource GuidanceThisPracticeAptitudeQuizisintendedtobeageneralillustrationofsomeofthekeylearningstandardsrequiredofpeopleattemptinganAustralianApprenticeshipsentrylevelqualificationintheEngineeringindustry.ThisPracticeAptitudeQuizisneitheraformaltoolnoradirectprerequisiteforanyjobapplication.ThisQuizhasbeendevelopedwiththeassistanceofIndustryandRegisteredTrainingOrganisations,basedontheneedsandrequirementsoftheIndustrysector.ThisPracticeAptitudeQuizhastwocomponents:MathematicsandLiteracy.YouwillfindthatthisQuizdiffersfromsimilartestsadministratedbyIndustryastheirtestsmayhaveotherelementsincluded,thatthisonedoesnot,suchas:MechanicalReasoning;EngineeringKnowledgeandreasoningand;GeneralKnowledge.ThemathematicsskillsrequiredtocompletethequestionscontainedwithinthisdocumentareequivalenttomathematicsattheYear10level.TheQuizcanbeusedbydifferentorganisationsandpeoplesuchascareerspractitionerswithyoungpeople,GroupTrainingOrganisationsandJobServicesAustraliaproviderswithjobseekers.ThePracticeAptitudeQuizcanbe:

    usedbycareerspractitionerswithindividualsorinaclasssettingtoprovidegeneralguidanceonthelevelofstudyinvolvedinundertakinganentrylevelqualificationinthisindustry;

    providedtopeopletoenablethemtopracticetheirskillsbeforesittinganactualaptitudetest;

    usedbyteachersasaguidetoindustrymathrequirementsattheentrypointofthisparticularAustralianApprenticeshipcareerpath.

    Theassessmentshouldbeabletobecompletedinapproximately1hourand20minutesCalculatorsmaybeusedtocompletethispracticeassessment,butthemajorityofthequizshouldbeattemptedwithoutcalculators.Pleasenotethatratesquotedinthisforvariousitems,includingpayrates,arenotmeanttoreflecttodaysvalues,butareusedpurelyformathematicalpurposes.Answersarelocatedattheendofthequiz.

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    AftertheQuizTherearearangeofsupportservicesavailabletohelpyoufindoutaboutcoursesthatmayhelpyouimproveyourliteracyandnumeracyskillsandalsoyourreadinessforwork.Ifyouarestillatschoolyoushoulddiscussanyconcernsyoumayhavewithyourcareerpractitioner.FurtherinformationmayalsobeprovidedbyaJobServicesAustraliaprovider,anAustralianApprenticeshipsCentre,aGroupTrainingOrganisationoratrainingprovider.UsefulContactsHerearesomelinkstojobseekersupportservices: SearchforyourlocalAustralianApprenticeshipsCentrewww.aapathways.com.au/search_aac.cfm

    FindalocalGroupTrainingOrganisationwww.grouptraining.com.au/Find/find_gto.html

    JobServicesAustraliaprovidersworkwitheligiblejobseekerstodevelopanindividuallytailoredEmploymentPathwayPlan.Theplanmapsoutthetraining,workexperienceandadditionalassistanceneededtofindjobseekerssustainableemploymentwww.jobsearch.gov.au/provider/ProviderLocation.aspx?ProviderType=JNS&

  • Page10

    Part 3: The Quiz Section1Literacy,ReadingandComprehensionSpelling 1. Writethefollowingwordsorgroupofwordsintoalphabeticalorder.2. Thefollowingtexthas10spellingerrors.Correctthoseerrorsandlistthemintheorderyoufind them.

    Toolmackersmakeprecisionequipementandtoolsusedtomanufacturemechinary.TheyuseprecisionmeasuringequipmentandmayuseCNCmachinesandcomputeraydedmanufacturing(CAM)systemstoacheiveveryprecisefinishesandsises.Anycompanymanufacteringpresedmetalorplasticitemsreqirestheserviceofatoolmacker.

    Toolmaker

    Engineering

    Computeraidedmanufacture

    Boilermaker

    Computernumericalcontrolled

    Computeraideddesign

    Welders

    Engineeringpatternmakers

    Designmoulds

    Weighing

    1. 6.

    2. 7.

    3. 8.

    4. 9.

    5. 10.

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    3. Thefollowingtexthas12spellingerrors.Correctthoseerrorsandlistthemintheorderyoufindthem.

    ComputerAiddedDesign(CAD)sistemsareusedbyMechanicelDraftterstosimulatethepreformanceofaproduct.Theycantestweatherabrigewillcarrypredictedlodessafely,orevenwethertomatoesaucewillporecorrectlyfromanewleedesignedcontainer.

    Comprehension 4. Readthefollowingpassageandanswerthequestionsthatfollow.

    EngineeringHealthandSafety

    Intheengineeringtradesyouareconstantlyusingyourmindandbodytomaintainandrepairproducts.Thismeansyouneedtolookafteryourselfcarefullytohavealongandsafecareer.Themainobjectiveofsafetyisreceivingcorrectinformationtraininginstructionandsupervisionthroughoutyourapprenticeship.Attimesyoumayfeelunderpressuretotakeontasksyouhaventbeenadequatelytrainedforortorushandcutcornersforajobyouneedtogetdonequickly.Anyofthesethingscouldleadtoaninjuryoranaccident.Letslookatthemainhazardsofengineeringandthewaywecancontrolandprotectourselvesandourworkmates.BurnsarecommoninengineeringandareoftencausedbypoorpreparationornotusingthecorrectsafeworkproceduresorPersonalProtectiveEquipment(PPE).Differenttypesofprocessescancausedifferenttypesofburns.Weldingcancauseradiationburnsorhotpiecesofmaterialcanflytowardsyou.Whilemachiningmetalsandhotmaterialscouldalsoburnyou.Weldingcanproducesparksthatcaneasilystartafiresoyouneedtoensurethatnorags,looseclothingorcombustiblematerialsareinyourworkarea.EveryengineeringprocessthatcancauseburnswillhaveasafeworkprocedureandPPEdesignedtokeepyouandthosearoundyousafe.Lacerationsarecutstothebody,butmostlacerationinjuriesoccurtothehands.Sharptoolslikeknivesandcuttingtoolsareanobviouscauseoflacerations.Handlingsheetmetalisanotherhazard.Usinglathes,millingmachinesanddrillscanproduceflyingdebriscalledswarfwhichisextremelysharp.Nevertryandremoveswarfbyhand.Therearetoolsavailabletosafelyremoveswarf.Lacerationscanleadtoseriousinjurysodontrushortakeshortcuts.

    1. 6.

    2. 7.

    3. 8.

    4. 9.

    5. 10.

    11. 12.

  • Page12

    Injuriesfrommanualtaskscanoccurasaresultofrepetitiveactions,poororawkwardpostures,exertinghighforcetopush,pullorliftheavythingsandvibration.Thesehazardousactivitiescanleadtoseriousmuscularorskeletalinjuriesthatcaneitherappearsuddenlyoroveralongperiodoftime.Inanysituationitisveryimportanttousecorrectliftingtechniquestopickthingsupormovethem.Ifyouthinktheyaregoingtobeheavyorawkwarduseamechanicalaidorliftingdeviceorgethelp.Whenyoumoveanobjectmakesureyouhaveaclearpathwaywithnoobstructionssoyoucanseewhereyouaregoingwithouttrippingoveranything.Ifyouspillanythingorseeanythingspiltonthefloorcleanitupstraightaway.Youorsomeoneelsecouldslipandfall.Itssurprisinghowmuchwetakeoureyesandearsforgrantedbutinworkshopsandonsitethereareamultitudeofhazardstobothoursightandourhearing.Grinding,cuttingandwelding,usinglathes,millingmachinesanddrillsareallprocessesthatproduceflyingdebris.Withoutcorrectprotectionparticlescouldgetinyoureyesorface.Therearedifferenttypesofeyeprotectionfordifferentjobs.Sometimesyoullneedafullfaceshieldinsteadofgogglesdependingonweatheryouarecuttinggrindingordrillingforinstance.Manytradespeopleintheirlateryearsmayexperiencesomedegreeofhearingloss.Thiscanoftenbeduetonotusingthecorrecthearingprotectionduringtheircareer.Engineeringworkcreatesarangeofnoisesthatcandamageyourhearing.Bothlongtermexposureandsuddenloudburstsofnoisecanleadtohearinglossanddamagetohearingisgenerallyirreversible.Dontthinkitwonthappentoyou,besafeatwork!

    Answerthefollowingquestions: a. Whatisthemainobjectiveofsafety?

    b. Whatarethemainhazardsofengineering?

    c. Therearedifferenttypesofburns.Whatarethey?

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    d. Name2typesofPPEmentionedinthetext.

    e. Whathazardousactivitiescanleadtomuscularorskeletaldamage?

    Section2MathematicsNumbers(Conversions,Estimation,Time)1. Convertthefollowing: a. $2.41tocents

    b. 182daystoweeks

    c. 3hoursand12secondstoseconds

    d. 8kilometrestometres

    e. 3.5kilogramstograms 2. Howmanyhoursandminutesfrom7:45amto3:15pm? 3. Selectthebestestimateforthefollowing:(Circlethecorrectresponse) a 4,249x71 i. 280,000

    ii. 150,000

    iii. 28,000 b. 80,00038 i. 200

    ii. 2,000

    iii. 20,000

    iv. 4,000

  • Page14

    4. Round: a. 35.6754totwodecimalplaces b. 425.8tothenearesttens 5. Findthedecimalnumberhalfwaybetween: a. 0.6and0.8 b. 2.8and2.9 6. Circlethecorrectanswerto: 18.6420.02 a. 9.321

    b. 93.21

    c. 9321

    d. 932.17 Munro,aqualifiedtradespersonearns$1,100aweek.Hegetsapayriseof5%.Whatishisnew

    wage? 8. 1000bracketsaremanufactured.60%needtobedeliveredin24hours.Howmanybracketsare

    required? 9. Inanorderof2000hexagonalnuts,40weredefective.Whatpercentagewere: a. defective b. good 10. Thepriceofamicrometreisnormally$84.Duringasale,therewasa25%reduction.Calculatethe saleprice?

  • Page15

    Ratio11. Whatistheratioofthenumberofcirclestosquares? Ratio: 12. Acuttingwheelcutsthrough0.5cmofsteelin1minute.Howlongwillittaketomakeacut3.5cm

    deep? mins13. Anairconditioningunitcirculates320cubicmetresofairperminute.Howmanycubicmetresof

    airiscirculatedinahour? 14. Twogearshave12and15teethrespectively.Whatistheratioofthenumberofteethonthefirst

    geartothenumberofteethonthesecondgearinlowestterms? Area15. Theareaofatinplateis15cm.Itswidthis3cm.Findthelengthoftheplate? Length= 16. Apieceofwireis24mmlongandisbentintheshapeofarectanglesothatthelengthistwiceits

    width.Findtheareaoftherectangle?

    3cm

    ?

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    17. Asquareisinscribedinacircleofradius5m. Calculate: a. theareaofthecircle(Correcttotwodecimalplaces) Hint: UsetheformulaA=r,where=3.14. b. thediameterofthecircle c. thevalueofx.(Correcttotwodecimalplaces) Hint: youllneedtousePythagorassTheorem:a2+b2=c2

    d. theareaofthesquare.(Correcttotwodecimalplaces) a. b. c. d. 18. Findthevalueofx: a. b. c. x= x= x= 19. Fromthesheetmetalshown,calculatetheunmarkedlengthsAandB. a. A=

    b. B=

    Xm

    63 x

    142

    x50 100

    x

    B

    A

  • Page17

    20. Calculatetheareaoftheshapesshown?Forb.use=3.14 Allcalculationsareinmm.(Hintroundup) a. b. Area= Area= ProblemSolving 21. Irenkatheengineerispaid$27.00perhourplustimeandahalfforanyhoursover35hours.If

    sheworked42hours,whatwasherpayfor: a. thefirst35hourswork? b. theovertimeworkonly? c. totalpay? 22. Anengineercuttwopiecesofmetalrodeach10cmlongfromarod50cmlong.Howmuchof

    theoriginalrodwasleft? 23. Theweightofthreeboltsare52g,49g,and61g.Whatistheaverageweightofthebolts?

    24. A4metrelengthofsteeliscutinto5equalsections.Howlongiseachpiece(ignoringthesawcuts)?

    25. Amachinistdrillsahole65mmintoablockofsteel10cmthick.Howmuchfurtherislefttodrill?

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    26. Thefollowinglengthswerecutfromapieceofangleiron:8cm,27cm,41cm,37cm,and16cm.Whatwasthetotallengthcut?(ignorethesawcuts)

    27. Awelderrequires8weldingrodstoweldabracketintoplace.Howmanyweldingrodsare

    requiredtoweld12brackets? 28. Ninesimilarpiecesofsheetmetalhaveatotalthicknessof0.27cm.Whatisthe: a. thicknessof1piece? b. thicknessof4pieces? 29. Anassemblyworkertakes30secondstobuildacomponent.Howmanycomponentscanbe

    assembledin1hour? 30. Ifonelitreofpaintcovers12squaremetres,howmanylitresofpaintisneededtopaintalounge

    roomwhichhasanareaof36squaremetres?

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    31. Lookingatthegraphcompletethetablebelow.

    POWERkW RPM

    1400

    60

    2300

  • Page20

    32. DrawingReadingExercise Fromtheorthographicdrawingsshownbelow,fillinthemissing dimensions. Pleasenotethatthedrawingisnottoscale.

    I

  • Page21

    ANSWERS Section1Literacy,Reading&Comprehension1. Boilermaker,Computeraideddesign,Computeraidedmanufacture,Computernumericalcontrolled,Design

    moulds,Engineering,Engineeringpatternmakers,Toolmaker,Weighing,Welders2. Toolmakers,equipment,machinery,aided,achieve,sizes,manufacturing,pressed,requires,toolmaker3. Aided,systems,Mechanical,Drafters,performance,whether,bridge,loads,whether,tomato,pour,newly4. a. Themainobjectiveofsafetyisreceivingcorrectinformationtraininginstructionandsupervision

    throughoutyourapprenticeship b. Burns,lacerations,injuriesfrommanualtasks,sightandhearinghazards c. radiationburns,burnsfromsparks d. faceshield,goggles e. repetitiveactions,poororawkwardpostures,exertinghighforcetopush,pullorliftheavythings,

    vibrationSection2Mathematics1. a. 241cents b. 26weeks c. 10,812seconds d. 8,000m e. 3,500g2. 7hours&30minutes3. a. 280000 b. 2000 4. a. 35.68 b. 430 5. a. 0.7 b. 2.85 6. d. 932.17. $1,1558. 6009. a. 2% b. 98%10. $63 11. 3:212. 7minutes13. 19,200m 14. 4:515. 5cm16. 32mm 17. a. 78.5m b. 10m c. 50m=7.07 d. 49.98m

  • Page22

    18. a. 63 b. 38 c. 3019. a. 10m b. 17m 20. a. 198mm b. 357mm21. a. $945 b. $283.50 c. $1,228.50 22. 29cm 23. 54g24. 0.8m 25. 35mm26. 129cm 27. 96weldingrods 28. a. 0.03cm b. 0.12cm29. 120components30. 3litres31. 32. a. 45 b. 35 c. 30 d. 9 e. 5.5 f. 40 g. 30 h. 15 i. 10 j. 10 k. 20 l. 20 m. 50

    POWERkW RPM50 140060 160085 2300

  • Page23

    ContributionsThisPracticeAptitudeQuizwouldnothavebeenpossiblewithoutthesupportoftheStateGovernmentofSouthAustralia,GroupTrainingAustralia(SA)Incanditsmembers.ThisPracticeAptitudeQuizwasdevelopedby:

    GroupTrainingSouthAustraliawww.gtasa.com.auGroupTrainingAustralia(SA)(GTASA)isanetworkofindependentnotforprofitorganisationslocatedinmetropolitanAdelaideandallmajorpopulationcentresthroughoutthestate.Theseorganisationsoperateoneitheranindustryorregionalbasisandcollectivelytheyprovideemploymentforinexcessof4,000apprenticesandtrainees.GTASAmembersare:AFLSportsReadywww.aflsportsready.com.auATECGroupTrainingwww.atec.asn.auAustralianIndustryGroupTrainingServiceswww.aigts.com.auCareerEmploymentGroupwww.ceg.net.auGroupTrainingEmploymentwww.gte.org.auHospitalityGroupTrainingwww.hospitalitysa.com.auMaximaGroupTrainingwww.maxima.com.auMotorTradeAssociationGroupTrainingSchemewww.mtagts.asn.auMurraylandsTraining&EmploymentAssociationofSAIncwww.mteasa.com.auPEERVEETwww.peer.com.auPlumbingIndustryAssociationGroupTrainingwww.piasa.com.auSMGTTotalEmploymentSolutionswww.smgt.com.auStatewideGroupTrainingTorrensvillewww.statewideapprenticeships.com.auTraineeandApprenticeTrainingServiceInc(TAPS)www.tapssa.com.auWithspecificthanksto:MurraylandsTraining&EmploymentAssociationofSAIncwww.mteasa.com.au"MurraylandsTraining&EmploymenthaveplacedmanyApprenticesandTraineesintheEngineeringsectorandoneofourBoardMembersshareshisknowledgewillinglyasheownsthelargestEngineeringfirmintheregion.WeareabletoplaceApprentices&TraineeswithHostswhoareusingcuttingedgetechniquesandareleadersintheirfieldsofexpertise."StatewideGroupTrainingTorrensvillewww.statewideapprenticeships.com.auStatewideGroupTrainingisacommunitybasedorganisationcoveringallareasofSAforthepast20years.Ourstafflivelocally&havemanyyearsexperienceintherecruitment,placement&mentoringofapprenticesandtrainees.

  • Page24

    ATECGroupTrainingwww.atec.asn.auATECGroupTrainingspecialisesintherecruitment,employmentandplacementofapprenticesintheengineering,manufacturingandassociatedindustries.Wesimplifytheapprenticeshipsystemforbothemployersandapprentices,andofferanumberofbenefitsovertraditionalemploymentarrangements.

    AiGTS(AustralianIndustryGroupTrainingServices)www.aigts.com.auAiGTS(AustralianIndustryGroupTrainingServices)isaRegisteredTrainingOrganisation(RTO).Wehavea50yearhistoryinprovidingqualitytrainingsolutionstoourclientsacrossmanyindustrysectorsthroughoutAustralia.AustralianApprenticeshipsPathwaysWebsitewww.aapathways.com.auThiswebsiteprovidessampleAustralianApprenticeshipsjobdescriptionsandlinkstomoreAustralianApprenticeshipsinformationandresources.ThesiteisfundedbytheDepartmentofEducation,EmploymentandWorkplaceRelations.ConstructionandPropertyServicesIndustrySkillsCouncilwww.cpsisc.com.auConstructionandPropertyServicesIndustrySkillsCouncil(CPSISC)TheCPSISCrepresentstheworkforcetraininganddevelopmentneedsofanextremelylargeandvitallyimportantsectoroftheAustralianeconomytheConstructionandPropertyServicesIndustries.

    TheCareerEducationAssociationofVictoriawww.ceav.vic.edu.auTheCEAVistheVictorianpeakbodyforsecondaryschoolcareerpractitioners,workexperiencecoordinators,VETcoordinatorsandMIPScoordinators.TheCEAVprovidesprofessionaldevelopmentopportunitiesformembersandalsoworkswithbusiness,industry,andtheeducationandtrainingsector.

    IndustryTrainingAustraliaP/Lwww.itaust.com.auIndustryTrainingAustralia(ITA)developsanddeliversinformationandcommunicationservices,includingtheAustralianApprenticeshipsPathwayswebsite,forserviceprovidernetworksandthegeneralpublic.ForenquiriesaboutthisPracticeAptitudeQuizcontacttheAustralianApprenticeships

    andTraineeshipsInformationServiceon1800338022.

    This Practice Aptitude Quiz has two components: Mathematics and Literacy. You will find that this Quiz differs from similar tests administrated by Industry as their tests may have other elements included, that this one does not, such as: Mechanical Reasoning; Engineering Knowledge and reasoning and; General Knowledge.The assessment should be able to be completed in approximately 1 hour and 20 minutesProblem Solving

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