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Page 1: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Engineering Materials

Page 2: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Springer-Verlag Berlin Heidelberg GmbH

Engineering ONLINE LIBRARY

http://www.springer.de/engine/

Page 3: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Wolfgang Grellmann· Sabine Seidler (Eds.)

Deformation and Fracture Behaviour of Polymers

With 447 Illustrations and 51 Tables

" Springer

Page 4: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Prof. Dr. Wolfgang Grellmann Department of Engineering Science Martin-Luther-University of Halle-Wittenberg D-06099 Halle, Germany http://www.kunststoffdiagnostik.de

Prof. Dr. Sabine Seidler Institute of Materials Science and Testing Vienna University of Technology FavoritenstraEe 9-11 A-I040 Vienna, Austria http://www.tuwien.ac.atlE308

Lectures of a discussion conference took place at the Institute of Polymer Materials e.¥., Martin­Luther-University of Halle-Wittenberg under the direction of Prof. Dr. W. Grellmann, Merseburg. The respective articles of the participants in the seminar were published unchanged in content in that version provided by the authors. Because of overall impression a uniform textual and graphical layout of the contributions was widely realized by the editors.

Library of Congress Cataloging-in-Publication Data Deformation and fracture behaviour of polymers 1 Wolfgang Grellmann, Sabine Seidler, eds. p. cm. -- (Engineering materials) Includes index. ISBN 978-3-642-07453-0 ISBN 978-3-662-04556-5 (eBook) DOI 10.1007/978-3-662-04556-5 1. Polymers--Fracture. 2. Deformations (Mechanics) I. Grellmann, Wolfgang, 1949-II. Seidler, Sabine, 1961- III. Series.

ISBN 978-3-642-07453-0

This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, re-use of illustrations, recitation, broad­casting, reproduction on microfilms or in other ways, and storage in data banks. Duplication of this publication or parts thereof is only permitted under the provisions of the German Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Springer-Verlag Berlin Heidelberg GmbH. Violations are liable for prosecution under the German Copyright Law.

http://www.springer.de

© Springer-Verlag Berlin Heidelberg 2001 Originally published by Springer-Verlag Berlin Heidelberg New York in 2001 Softcover reprint ofthe hardcover 1st edition 2001 The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use.

Typesetting: Cameraready from editors Cover design: de'bilk, Berlin Printed on acid-free paper SPIN: 10760513 57/3020/M - 5 4 3 2 1 0

Page 5: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Preface

The application of fracture mechanics to polymers and composites allows the quantitative description of the toughness behaviour by means of fracture mechan­ics parameters and enables preventive failure analysis. In recent years this young scientific discipline has developed rapidly, and now the experimental results are looking for more applications in industrial practice. However, the practical appli­cations of fracture mechanics parameters to structural-integrity assessment are severely restricted owing to their limited transferability from specimens to com­ponents. Indeed, geometry-independent fracture mechanics parameters are very important for the reliable functioning of polymers and components in nearly all industrial application fields.

These application fields include the polymer development, quality control, con­struction and polymer-specific design of reliable components in the motor indus­try, the electrical industry and the manufacture of household appliances, as well as applications in information technology and medical applications.

The present status report on the deformation and fracture behaviour of polymer materials was composed on the basis of revised lectures presented at the Merse­burg discussion conference entitled 'Deformation and Fracture Behaviour of Polymers' and additional single contributions.

The editors and authors have tried hard to present information about the applied fracture mechanics of polymers and composites in the light of their current re­search work.

The aim was to express the present standard of knowledge as comprehensively as possible by inclusion of additional contributions referring to sets of problems such as the assessment of toughness properties with fracture mechanics parame­ters, approximate methods, quantification of morphology-property correlations, and limits of application.

These discussion conferences take place every two years with the intention of demonstrating the progress of basic and applied research in the deformation and fracture behaviour of polymers, homopolymers, blends, copolymers, composites and biocompatible materials. For this purpose, plenary lectures, short reports, discussions and an exhibition of instruments in the field of destructive and non­destructive material testing are organized.

Particular topics of these conferences are

- toughness characterization of polymers with fracture mechanics concepts - morphology-property correlations - hybrid methods of polymer testing and polymer diagnostics - technological test methods for testing of components and structures - biocompatible materials and medical prostheses

examples and limits of the application of polymers.

Page 6: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

VI Preface

It is hoped that these conferences will make a contribution to the current under­standing of problems in this field by specialists from universities/colleges and the polymer industry.

We want to thank sincerely all co-authors and collaborators from the Institute of Materials Science and Polymer Materials e.V. of the Department of Material Sciences of the Martin-Luther-University of Halle-Wittenberg and all collabora­tors from the Institute of Materials Science and Testing of the Vienna University of Technology, who made possible the publication ofthis book by their readiness for duty and their willing cooperation.

The editors sincerely thank Dr. Christian Bierligel from the Institute of Material Sciences for the comprehensive cooperation and advice that he gave.

We also thank Dipl.-Ing. Katrin Reincke for the technical preparation of the manuscript, as well as Springer for their forthcoming cooperation.

Merseburg, Vienna Wolfgang Grellmann

October 2000 Sabine Seidler

Page 7: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Contents

List of Authors.............................................................................. XIII

Nomenclature............................................................................... XV

Terminology............... ................................................................... xxv

A Characterization of Toughness Using Fracture Mechanics Methods

A 1 State of the Art and Development Trends

A 1.1 New Developments in Toughness Evaluation of Polymers and Compounds by Fracture Mechanics W Grellmann................................. ............ ................................... 3

A 1.2 Concepts of Fracture Mechanics for Polymers F. Ramsteiner, W Schuster, S. Forster......................................... 27

A 2 Experimental Methods

A 2.1 Influence of Specimen Geometry and Loading Conditions on the Crack Resistance Behaviour ofPoly(vinyl chloride) and Polypropylene W Grellmann, S. Seidler, K. Jung, M Che, 1. Kotter...................... 51

A 2.2 Procedure for Determining the Crack Resistance Behaviour Using the Instrumented Charpy Impact Test W Grellmann, S. Seidler, W Hesse................................................. 71

A 2.3 Possibilities and Limits of Standards and Drafts for J-R Curve Determination of Polymers S. Seidler, W Grellmann........................... ...................................... 87

A 2.4 The Relationship Between the Fracture Behaviour and Structural Parameters ofPE-HD E. Nezbedowi, J. Kucera, Z. Salajka................................................ 95

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VIII Contents

A 3 Alternative Methods

A 3.1 Application of Single-Specimen Testing Methods for Determining J-R Curves of Polymers S. Seidler.......................................................................................... 105

A 3.2 Application of Normalization Method for Determining J-R Curves in the Amorphous Polymer PVC M Che, W. Grellmann, S. Seidler.................................................... 121

A 3.3 Calculation of J-R Curves Based on Load-Deflection Diagrams Using the Hinge Model Test Specimen R. Steiner, W. Grellmann................................................................. 133

A 3.4 An Alternative Method Based on J-TJ and ~T6 Stability Assessment Diagrams to Determine Instability Values from Crack Resistance Curves R. Lach, W. Grellmann.................................................................... 141

B Morphology-Property Correlations

B 1 Homopolymers

B 1.1 Supermolecular Structure and Mechanical Behaviour of Isotactic Polypropylene M Raab, J. Kotek, J. Baldrian, W. Grellmann.......... ...................... 153

B 1.2 Correlation Between Structure and Toughness Behaviour of High-Density Polyethylene under Impact Load H. Beerbaum, W. Grellmann, S. Seidler.......................................... 161

B 1.3 Toughness and Relaxation Behaviour ofPMMA, PS and PC W. Grellmann, R. Lach................ .................................................... 181

B 1.4 Crazing in Amorphous Polymers - Formation of Fibrillated Crazes Near the Glass Transition Temperature G. H. Michler. ........ .......................................................................... 193

B 1.5 Influence of Temperature and Moisture on Toughness Behaviour of Polyamide B. Langer, S. Seidler, W. Grellmann..... ................................... ....... 209

Page 9: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Contents IX

B 2 Blends

B 2.1 Relationship Between Fracture Behaviour and Morphology in PE/PP Blends U. Niebergall, J. Bohse, H Sturm, S. Seidler, W Grellmann.......... 229

B 2.2 Influence of Modifier Content and Temperature on Toughness Behaviour of Polyamide I Bethge, K. Reincke, S. Seidler, W Grellmann.............................. 243

B 2.3 Morphology and Toughness ofPP/EPR Blends T. Koch, S. Seidler, K. Jung, W Grellmann.................................... 257

B 2.4 Morphology and Micro-Mechanics of Phase-Separated Polyethylene Blends R. Godehardt, W Lebek, G. H Michler.......................................... 267

B 3 Copolymers

B 3.1 Toughness Optimization of Multi-Phase Polymer Materials Based on a PP Matrix Using Fracture Mechanics Parameters S. Seidler, W Grellmann................................................................. 281

B 3.2 Crack Toughness Behaviour of ABS Materials R. Lach, W Grellmann, P. Kruger.................................................. 301

B 3.3 Fracture Mechanics Characterization of ABS Materials - Influence of Morphology and Temperature R. Lach, W. Grellmann, Y. Han, P. Kruger..................................... 317

B 3.4 Brittle Fracture of ABS - Investigation of the Morphology-Failure Relationship B. Moginger, G. H Michler, H-C. Ludwig..................................... 335

C Hybrid Methods of Polymer Testing and Polymer Diagnostics

C.I Defect-Selective Imaging A. Dillenz, N. Krohn, R. StOj3el, G. Busse........................................ 355

C.2 Determination of Local Deformation Behaviour of Polymers by Means of Laser Extensometry C. Bierogel, W. Grellmann............................................... ............... 365

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X Contents

C.3 Damage Analysis of Composite Materials by Acoustic-Emission Examination J. Bohse, T. Krietsch........................................................................ 385

D Technological Test Methods

0.1 Polymer-Based Composites for Friction and Wear Applications K Friedrich, P. Reinicke, J. Hoffmann........................................... 405

0.2 Modification of Polymers by Means of Amorphous Carbon for Optimization ofTribological Properties /. Hyla, J. Myalski, W. Grellmann...................................... ............. 419

0.3 Mechanical Vibration Behaviour of a Compressor Blade Made from a High-Performance Composite W. Grellmann, R. Steiner, /. Kotter, M Neitzel, M Maier, K. von Diest..................................................................................... 429

E Biocompatible Materials and Medical Prostheses

E.l Polymer Materials in Joint Surgery J. Brandt, W. Hein................................................... ........................ 441

E.2 Material Parameters and ESEM Characterization of Functional ENT Prostheses During Ongoing Degradation E.-J. Haberland, A. Berghaus, M Fating, /. Bethge, W. Grellmann.. .................................. ..................... ......... 451

E.3 Microbial Corrosion of Pharyngo-Tracheal Shunt Valves (,Voice Prostheses') /. 8ebowl, E.-J. Haberland, A. Stiefel.............................................. 461

E.4 Deformation Behaviour of Voice Prostheses - Sensitivity of Mechanical Test Methods C. Bierogel, /. Bethge, W. Grellmann, E.-J. Haberland................. 471

F Special Materials

F.l Crack Initiation, Wear and Molecular Structure of Filled Vulcanized Materials W. Grellmann, G. Heinrich, T. Casar.............................................. 479

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F.2 Investigation of Crack Propagation Behaviour of Unfilled and Filled Vulcanizates

Contents XI

K. Reincke, R. Lach, W. Grellmann, G. Heinrich............................ 493

F.3 Characterization of Deformation Behaviour of Modified Polymer Concrete H Wehner, W. Grellmann, T. Hildebrandt...................................... 505

F.4 Fracture Mechanics Testing of Modified Epoxy Resins with Mini-Compact Tension (CT) Specimens H Walter, C. Bierogel, W. Grellmann, M Fedtke, B. Michel......... 519

G Examples and Limits of Application

G.l Modelling of the Mechanical Behaviour of Non-Linear Viscoelastic Materials under a Multi-Dimensional State of Stress E. Schmachtenberg, M Wanders, N. M Yazici............................... 533

G.2 Detergent Resistance ofPP/GF Composites W. Grellmann, S. Seidler, C. Bierogel, R. Bischoff................ .......... 549

G.3 Material Optimization of Polypropylene-Short-Glass-Fibre Composites

B. Langer, C. Bierogel, W. Grellmann, J. Fiebig, G. Aumayr.......... 561

G.4 Influence of Exposure on the Impact Behaviour of Glass-Fibre-Reinforced Polymer Composites H. Waiter, C. Bierogel, W. Grellmann, B. Rufke............................. 571

G.5 Physical Ageing and Post-Crystallization of Polypropylene J. Fiebig, M Gahleitner..... ....................... ....... ................................ 581

Subject Index................................................................................... 593

Author Index.................................................................................... 599

Page 12: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

List of Authors

Aumayr, Gilnther, Dipl.-Ing., Linz (Austria) Baldrian, Josef, Dr., Prague (Czech Republic) Beerbaum, Heike, Dr.-Ing., Halle (Germany) Berghaus, Alexander, Prof. Dr. med. habil., Halle (Germany) Bethge, Ines, Dipl.-Ing., Halle (Germany) Bier6gel, Christian, Dr.-Ing., Halle (Germany) Bischoff, Reinhard, Dr.-Ing., Berlin (Germany) Bohse, Jilrgen, PO Dr.-Ing. habil., Berlin (Germany) Brandt, JOrg, Dr. med., Halle (Germany) Busse, Gerd, Prof. Dr. rer. nat. habil., Stuttgart (Germany) Cisar, Thomas, Dipl.-Ing., Halle (Germany) Che, Mingcheng, Dr.-Ing., Geilenkirchen (Germany) von Diest, Konstantin, Dr.-Ing., Kaiserslautern (Germany) Dillenz, Alexander, Dipl.-Phys., Stuttgart (Germany) Fedtke, Manfred, Prof. Dr. rer. nat. habil., Merseburg (Germany) Fiebig, Joachim, Dipl.-Phys., Linz (Austria) Forster, Stephan, Ludwigshafen (Germany) Friedrich, Klaus, Prof. Dr.-Ing., Kaiserslautern (Germany) Fiiting, Manfred, Dr., Halle (Germany) Gahleitner, Markus, Dr. techn., Linz (Austria) Godehardt, Reinhold, Dr. rer. nat., Halle (Germany) Grellmann, Wolfgang, Prof. Dr. rer. nat. habil., Halle (Germany) Haberland, Ernst-Jilrgen, PO Dr. rer. nat. habil., Halle (Germany) Han, Yanchun, Dr., Changchun (China) Hein, Werner, Prof. Dr. med. habil., Halle (Germany) Heinrich, Gert, Dr. rer. nat. habil., Hannover (Germany) Hesse, Wolfgang, Dipl.-Phys., Halle (Germany) Hildebrandt, Thomas, Dipl.-Ing., Rendsburg (Germany) Hoffmann, JUrgen, Dipl.-Ing., Kaiserslautern (Germany) Hyla, lzabella, Prof. Dr.-Ing. habil., Katowice (Poland) Jung, Kerstin, Dr.-Ing., Merseburg (Germany) Koch, Thomas, Dipl.-Ing., Vienna (Austria)

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XIV List of Authors

Kotek, Jiri, Dr.-Ing., Prague (Czech Republic) Kotter, Ines, Dipl.-Ing., Merseburg (Germany)

Krietsch, Torsten, Dr., Berlin (Germany)

Krohn, Nils, Dipl.-Phys., Stuttgart (Germany)

Kruger, Peter, Dr., Leverkusen (Germany)

Kucera, Jaroslav, Dr., Bmo (Czech Republic)

Lach, Ralf, Dr.-Ing., Halle (Germany)

Langer, Beate, Dr.-Ing., Merseburg (Germany)

Lebek, Werner, Dipl.-Phys., Halle (Germany)

Ludwig, Hans-Christian, Dipl.-Ing., Stuttgart, (Germany)

Maier, Martin, Prof. Dr., Kaiserslautem (Germany)

Michel, Bernd, Prof. Dr. rer. nat. habil., Berlin (Germany)

Michler, Goerg Hannes, Prof. Dr. rer. nat. habil., Halle (Germany) Mliginger, Bernhard, Dr.-Ing., Stuttgart (Germany)

Myalski, Jerzy, Dr.-Ing., Katowice (Poland)

Neitzel, Manfred, Prof. Dr., Kaiserslautem (Germany)

Nezbedova, Eva, Dr.-Ing., Bmo (Czech Republic)

Niebergall, Ute, Dr.-Ing., Berlin (Germany)

Raab, Miroslav, Dr.-Ing. Associate Prof., Prague (Czech Republic)

Ramsteiner, Falko, Dr. rer. nat., Ludwigshafen (Germany)

Reincke, Katrin, Dipl.-Ing., Halle (Germany) Reinicke, Petra, Dipl.-Ing., Kaiserslautem (Germany)

Rutke, Bruno, Dr.-Ing., Schkopau (Germany)

Salajka, Zdenik, Dr., Bmo (Czech Republic) Schmachtenberg, Ernst, Prof. Dr.-Ing., Essen (Germany)

Schuster, Werner, Ludwigshafen (Germany)

Sebova, Irina, Dr. med., Halle (Germany)

Seidler, Sabine, Prof. Dr.-Ing. habil., Vienna (Austria)

Steiner, Ralf, Dr.-log., Merseburg (Germany)

Stiefel, Amd, Prof. Dr., Halle (Germany)

StoDel, Rainer, Dipl.-Ing., Stuttgart (Germany)

Sturm, Heinz, Dr. rer. nat., Berlin (Germany)

Walter, Hans, Dipl.-Ing., Merseburg (Germany)

Wanders, Martin, Dr.-Ing., Essen (Germany)

Wehner, Heidrun, Dipl.-Ing., Merseburg (Germany)

Yazici, NazifMehmet, Dipl.-Ing., Essen (Germany)

Page 14: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Nomenclature

Only those symbols that are used in several passages are listed here. Because of the fmite size of the alphabets used and because of mUltiple application in scientific usage, double use of symbols and indices was not avoidable.

a (mm) initial crack length (i.e. machined notch plus razor-sharpened tip), the physical crack size at the start of testing

aBS (mm) physical crack length augmented to account for crack tip plastic deformation (fracture mirror length)

acN (kJ/m2) Charpy impact strength of notched specimen according to ISO 179

acu (kJ/m2) Charpy impact strength of unnotched specimen according to ISO 179

aeII (mm) effective crack length

ar (mm) final crack length used in the normalization method

a/W ratio of initial crack length to specimen width

A (J.1m) average interparticle distance

Al first amplitude considered for the calculation of the logarithmic decrement

Ac (Nmm) complementary deformation energy used in the J-integral evaluation method of Merkle and Corten

Acrit (J.1m) critical particle distance for brittle-to-tough transition

Ad (J.1m) average interparticle distance, measured between centres

Ael (Nmm) elastic part of AG AG (Nmm) general deformation energy of test specimen

computed from the area under the load-deflection diagram up to F max

AH (Nmm) nominal impact energy of pendulum hammer

An nth amplitude considered for the calculation of the logarithmic decrement

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XVI Nomenclature

ApI (Nmm) plastic part of Ao

AR (Nmm) crack propagation energy

Atot (Nmm) area under the load-deflection diagram used in the approximate method of Schindler

b statistical segment length

B (mm) specimen thickness

C (mmIN) compliance

C), ... ,9 constants of the power law for describing R-curves

Cel (mmIN) elastic compliance

CD (~m) average interparticle distance (mid point distance)

d (~m) average particle diameter

do average distance between ends of a chain segment

D maximum grain size

Do (nm) distance of fibrils

DI ,2 geometrical functions in the J-integral evaluation method of Merkle and Corten (MC)

E (MPa) Young's modulus (modulus of elasticity)

Es (MPa) flexural modulus

Ed (MPa) dynamic flexural modulus

Edis (Nmm) dissipated energy

Ec (MPa) flexural modulus according to ISO 178

Epot (Nmm) potential energy

Espec (MPa/(kgldm3» specific modulus of elasticity

Et (MPa) modulus of elasticity in tension

Eli (MPa) integral modulus of elasticity in tension (tensile modulus)

Ell (MPa) local modulus of elasticity in tension

/ (mm) deflection

Is (mm) deflection of an unnotched specimen

/gy (mm) deflection at the transition from elastic to elastic-plastic material behaviour

!K (mm) maximum deflection/max excluding the component/s

/max (mm) deflection at maximum load F max

/PI (mm) plastic component of maximum deflection

Page 16: Engineering Materials - Springer978-3-662-04556-5/1.pdf · Department of Engineering Science ... struction and polymer-specific design of reliable components in ... of Materials Science

Nomenclature XVII

ipl (mm) plastic component of maximum deflection of V -notched specimens used for the key curve method

F (N) load (force)

Fl (N) inertial load, which arises from the inertia of the part of the test specimen accelerated after the first contact with the striker

Fgy (N) characteristic load value corresponding to the transition from elastic to elastic-plastic material behaviour

FID1JX (N) maximum load

FQ' (N) pseudo-elastic load

G (MPa) shear modulus

G (N/mm) energy release rate

G1 (N/mm) energy release rate in mode I . (MPa) dynamic modulus G

H heterogeneity

He heterogeneity at tensile strength

HK (N/mm2) ball indentation hardness

I intensity

J (N/mm) J-integral; a mathematical expression, a line or surface integral that encloses the crack front from one surface to the other, used to characterize the local stress-strain field around the crack front; fracture mechanics parameters are calculated using methods of evaluation of this integral

JO.2 (N/mm) technical crack initiation value for an amount of crack growth of /),.a = 0.2 mm

~ (N/mm) J value in mode I (the index I is only used in the case of geometry independence)

'" Me Id (N/mm) critical J value at the point of unstable crack growth, for dynamic loading, in the geometry-independent J-integral evaluation method of Merkle and Corten

'" ST Id (N/mm) critical J value at the point of unstable crack growth, for dynamic loading, in the geometry-independent J-integral evaluation method of Sumpter and Turner

Jdapp (N/mm) critical Jvalue at the point of unstable crack growth determined from J-TJ stability assessment diagram, for dynamic loading

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XVIII Nomenclature

JlL (N/mm) critical Jvalue at the point of unstable crack growth, for dynamic loading, in the geometry-independent J-integral evaluation method of Begley and Landes

Jdc (N/mm) crack initiation value used in the key curve method

J/ (N/mm) crack initiation value used in the approximate method of Kobayashi and Moskala

Jl (N/mm) crack initiation value used in the approximate method of Schindler

Jg (N/mm) fracture resistance at upper limit of J-controlled crack growth

~ (N/mm) physical crack initiation value determined from intersection of stretch zone width and J-R curve

Jrn (N/mm) maximum available J value used in the approximate method of Schindler

Jmax (N/mm) validity limit for J

JTJ (N/mm) energy absorption capacity of a material during stable crack growth

leo" (mm3/Nm) wear resistance factor

K (MPamm/2) stress intensity factor

KI (MPamm I/2) stress intensity factor in mode I (the index I is only used in the case of geometry independence)

K lc (MPammIl2) fracture toughness, critical parameter at the point of unstable crack growth; static loading, geometry-independent

KId (MPammI12) fracture toughness, critical parameter at the point of unstable crack growth; dynamic loading, geometry-independent

K CTOD lc,ld (MPamm/2) K Ic and KId, calculated from C(T)OD

E KIc,ld

(MPammI/2) K Ic and KId, calculated from equivalent-energy concept

J Klc,Id

(MPamm1/2) K Ic and KId, calculated from J-integral

KLEFM lc,ld (MPamm/2) K Ic and KId, calculated from LEFM

Ie contour length of polymer chain between two adjacent entanglements

L (mm) specimen length

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Nomenclature XIX

Lo (mm) initial gauge length

La (run) thickness of amorphous interlayer determined by means of Lpexp

Latbeo (run) thickness of amorphous interlayer determined by means of Letbeo

Le (run) thickness of lamellae determined by means of Lp

Letbeo (run) thickness of lamellae calculated from melting

temperature Ts~

Lp (run) long period from small-angle X-ray diffraction scattering

m constraint factor in relation between J and Sconcepts

mH (kg) weight of pendulum hammer

Mo molecular weight of a monomer unit

Me molecular weight of a chain network

Mn (kg/mol) molecular weight, number average

Mw (kg/mol) molecular weight, weight average

MFR (g/10 min) melt mass-flow rate

n rotational factor

n work-hardening factor

Ne number of statistical segments of a chain

Oi surface area of craze fibrils

p (MPa) pressure

poo (MPa) Vogel pressure used in WLF equation

Q (J) quantity of heat

rK (!lm) notch radius of razor blade

Re average final distance of a chain net between two chemical crosslinks

Re average fmal distance of a chain net between two elastic active entanglements

Rr average final distance of a chain net between two filler particles

s (mm) support span

s, (N/mm2) slope of blunting line used in the approximate method of Schindler

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xx Nomenclature

S2 (N/mm2) slope of crack propagation line used in the approximate method of Schindler

Smax maximum of scattering

S (wt. %) percentage of fractions up to maximum particle diameter of one fraction of the total mixture

t (s) time

tb (ms) time to brittle fracture

tB (ms) time to fracture

tan 0 mechanical loss factor

T eC) temperature

To (J/m3) threshold tearing energy

TaJ eC) Vogel temperature used in the WLF equation

TBn eC) brittle-to-tough transition temperature

Tg eC) glass transition temperature

TJ tearing modulus

TI2 tearing modulus determined from J-f1a curve at f1a= 0.2 mm

Tm eC) melting point

Tmo (K) equilibrium melting temperature

TSOE (K) melting temperature determined from DSC according toOIN 53765

Tv eC) Vicat heat resistance temperature

T/jO.2 tearing modulus determined from O-f1a curve at f1a= 0.2 mm

U (Nmm) deformation energy

v (mm) crack-mouth-opening displacement

Vo (lis) strain rate

VF volume of fibrils in a craze

VH (mls) pendulum hammer speed

VI. (mm) load-line displacement

vp (mm) plastic component of the crack-mouth-opening displacement

Vr (mmlmin); (mls) crosshead speed

Ws (mm3/Nm) specific wear rate

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Nomenclature XXI

Wt (Jlmlh) wear rate

W (rrun) specimen width

z (rrun) distance of knife-edge from specimen surface

al (%) degree of crystallinity obtained from density

a2 (%) degree of crystallinity obtained from melting enthalpy

a3 (%) degree of crystallinity obtained from X-ray diffraction

/3 proportionality constant of geometrical size criterion for LEFM

/3J slope of line through origin used for determination of

J;pp; the point of unstable crack growth is the

intersection between the line through the origin and the J-TJ curve

/30 slope of line through origin used for determination of

o;PP; the point of unstable crack growth is the

intersection between the line through the origin and the 8-To curve

(rrun) crack-(tip )-opening displacement describing the local strain field in front of the crack tip, calculated with the help of the plastic-hinge model

. (mm/s) crack-opening-displacement rate 0

00.2 (rrun) technical crack-opening displacement calculated at Ila = 0.2 rrun

0, (rrun) crack-(tip)-opening displacement in mode I (the index I is only used in the case of geometry independence)

Ole (rrun) critical ovalue for unstable crack growth, quasi-static loading, geometry-independent

Old (rrun) critical ovalue for unstable crack growth, dynamic loading, geometry-independent

OIdll (rrun) critical ovalue for unstable crack growth obtained by using advanced plastic-hinge model, dynamic loading, geometry-independent

Og (rrun) ovalue at upper limit of O-controlled crack growth

~ (rrun) crack-tip-opening displacement at physical crack initiation

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XXII Nomenclature

~ (mm) validity limit for 0 value

l1a (mm) amount of stable crack growth, distance between original crack size and crack front after loading

11a", (mm) amount of stable crack growth at maximum of the load-deflection diagram used in the approximate method of Schindler

l1amax (mm) upper validity limit of l1a

l1amin (mm) lower validity limit of l1a

I1C (mm/N) variation of compliance

111 (mm) change in length

. (mmls) rate of change of length M

!lJ (s) time difference

I1v (m/s) velocity change of pendulum hammer during the test

11(1' (MPa) excess increase of local stress

& proportionality constant of geometrical size criterion in J-integral concept

& (%) strain

& (lIs); (o/o/min) .

strain rate ( & = d& / dt)

&8 (%) tensile strain at break according to ISO 527

&ce (%) normal flexural strain

&01 (%) amount of uniform elongation without necking

bj (%) integral strain

&i (1/s) integral strain rate

&, (%) local strain

&, (lis) local strain rate

limax (%) maximum local strain

bimin (%) minimum local strain

&M (%) strain at tensile strength according to ISO 527

&Mi (%) integral strain at tensile strength according to ISO 527

&q (%) lateral (transverse) strain

ESE (%) critical strain at acoustic onset

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Nomenclature XXIII

&y (%) yield strain according to ISO 527

GZM (%) tensile strain at maximum load according to DIN 53455

&zR (%) breaking elongation

87S (%) yield strain according to DIN 53455

T/ geometrical function

T/el;pl geometrical functions for assessment of elastic (el) and plastic (pI) parts of deformation energy used in the J-integral evaluation method of Sumpter and Turner

e logarithmic decrement

e (0) scattering angle

It yield ratio of polymer chain at formation of fibrils

A.craze stretching at fracture

Amax maximum stretching

Ar relative index of damping

J.l coefficient of friction

J.l Poisson's ratio

J1c chemical-chain-knot density

f.L;. integral Poisson's ratio

J.lI local Poisson's ratio

v Poisson's ratio

; proportionality constant of geometrical size criterion forCTOD

p (kg/m3) density

Pk density of crystalline phase at the melting point

(i (MPa) stress

(i (S/m) conductivity

(i (MPals) stress rate

OhM (MPa) flexural strength according to DIN 53452

(is (MPa) tensile stress at break according to ISO 527

(id (MPa) yield stress determined from Charpy impact test at specific rate

(if (MPa) flexural stress according to ISO 178

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XXIV Nomenclature

O"o.s (MPa) flexural strength at peripheral strain of3.5 %

O"tM (MPa) flexural strength according to ISO 178

OJ: (MPa) yield stress: either oy or O"p = 112 ( oy +aW OJ (MPa) integral stress

OJ (MPa) local stress

O"M (MPa) tensile strength according to ISO 527

OSpec (MPaI(kgldm3» specific flexural strength

O"SE (MPa) critical stress at onset of acoustic emission

oy (MPa) yield stress (yield point) according to ISO 527

O"zM (MPa) tensile strength according to DIN 53455

O"zR (MPa) tensile stress at break according to DIN 53455

O"zS (MPa) yield stress (yield point) according to DIN 53455

T oscillation period

qJv filler or fibre content

f/J geometrical factor

'1/ (Hz) frequency

'I/o (Hz) reference frequency used in WLF equation

tV non-dimensional constant for characterizing J-controlled crack growth

n (Hz) upper frequency limit used in WLF equation

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Terminology

ABS AE ASA BA BR BTT CCT CF CFRP CT CTOA C(T)OD DCB DDENT DENB DENT DMA DMTA DSC EIP EP EPDM EPFM EPM EPR EVAC ESCC ESEM FEM GF GPC HDT HVEM ICIT IFWIT ITIT LEFM MC MOPE MSM NDT

acrylonitrile-butadiene-styrene acoustic emission acrylonitrile-styrene-acrylate butyl-acrylate copolymer butadiene rubber brittle-to-tough transition centre-cracked tension specimen carbon fibre carbon-fibre-reinforced polymer compact tension specimen crack-tip-opening angle crack-(tip )-opening displacement double-cantilever beam deeply double-edge-notched tension specimen double-edge-notched bend specimen double-edge-notched tension specimen dynamic-mechanical analysis dynamic-mechanical-thermal analysis differential scanning calorimetry ethylene-propylene epoxide; epoxy ethylene-propylene-diene rubber elastic-plastic fracture mechanics ethylene-propylene copolymer ethylene-propylene rubber ethylene-vinyl acetate copolymer environmental stress corrosion cracking environmental scanning electron microscope finite-element method glass fibre gel permeation chromatography heat distortion temperature high-voltage transmission electron microscope instrumented Charpy impact test instrumented falling-weight impact test instrumented tensile impact test linear elastic fracture mechanics J-integral evaluation method of Merkle and Corten medium-density polyethylene mUltiple-specimen R-curve method non-destructive testing

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XXVI Terminology

NMR NPT NR PA PBI PBT PC PE PE-HD PEEK PEEKK PENT PET PI PMMA PP PS PS-HI PTFE PUR PVC R-curve RPM RT SAN SAXS SB SBR SBS SCB SEM SENB SENT SFM SIF SIS SSM ST SZH SZW TDCB TEM TFA TPU UD UHMWPE WAXS WLF

nuclear magnetic resonance notch-pipe test natural rubber polyamide (nylon) poly-bis-maleinimide poly(butylene terephthalate) polycarbonate polyethylene high-density polyethylene polyetheretherketone polyetheretherketoneketone polyethylene notch test poly(ethylene terephthalate) polyimide poly(methyl methacrylate) polypropylene polystyrene high-impact modified polystyrene polytetrafluoroethylene polyurethane poly(vinyl chloride) crack resistance curve J-integral evaluation method of Rice, Paris and Merkle room temperature styrene-acrylonitrile small-angle X-ray scattering styrene-butadiene block copolymer styrene-butadiene rubber styrene-butadiene-styrene short-chain branching scanning electron microscope single-edge-notched bend specimen single-edge-notched tension specimen scanning force microscope stress intensity factor stepwise isothermal segregation single-specimen R-curve method J-integral evaluation method of Sumpter and Turner stretch zone height stretch zone width tapered double-cantilever beam specimen transmission electron microscope tear and fatigue analyser thermoplastic urethane unidirectional ultra-high-molecular-weight polyethylene wide-angle X-ray scattering Williams-Landel~Ferry equation