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LIVE INTERACTIVE LEARNING @ YOUR DESKTOP February 6, 2012 Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill

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Page 1: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

LIVE INTERACTIVE LEARNING @ YOUR DESKTOP

February 6, 2012

Engineering Design Challenge: Thermal Protection System

Presented by: Kristy Hill

Page 2: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students
Page 3: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Thermal Protection System •Have you had a chance to look at this lesson? 

✔ Yes✖ No

Page 4: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Syllabus• Lesson overview• NASA connection• Lesson in detail• Extensions

Page 5: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Introduction

• Design and build a thermal protection system on a “rocket.” 

• Test the system using a propane torch. 

Page 6: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

National Standards• Grade Level: 8 ‐ 12• Transfer of heat energy• Development of technology design• Measurements, rounding, & graphing • Calculating averages

Page 7: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Value to Students• National standards in science, math & critical thinking skills

• Students get excited about this challenge• Opportunity to solve real‐world problems• Use of creativity and scientific knowledge• Learn about heat and heat transfer• Develop presentation and communication skills

Page 8: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Do students know?

Conduction ‐ Convection ‐ RadiationConduction vs. Insulation

Page 9: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Do students know?

a. Energy that is transmitted in the form of rays, waves or particlesb. The process by which heat or electricity is directly transmitted 

through a substancec. The movement caused within a fluid by the tendency of hotter, 

and therefore less dense, material to rise, and colder, denser material to sink 

d. A material that reduces or prevents the transmission of heat or electricity

1. Insulation

Page 10: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Do students know?1. Insulation ‐ d2. Radiation

a. Energy that is transmitted in the form of rays, waves or particlesb. The process by which heat or electricity is directly transmitted 

through a substancec. The movement caused within a fluid by the tendency of hotter, 

and therefore less dense, material to rise, and colder, denser material to sink 

d. A material that reduces or prevents the transmission of heat or electricity

Page 11: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Do students know?1. Insulation ‐ d    3. Conduction ‐ b2. Radiation ‐ a     4. Convection ‐ c

a. Energy that is transmitted in the form of rays, waves or particlesb. The process by which heat or electricity is directly transmitted 

through a substancec. The movement caused within a fluid by the tendency of hotter, 

and therefore less dense, material to rise, and colder, denser material to sink 

d. A material that reduces or prevents the transmission of heat or electricity

Page 12: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Do students know?

Conduction ‐ Convection ‐ RadiationConduction vs. Insulation

Page 13: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

• Thermal Conductivity – the ability of a solid object to transmit heat within itself as well as into an object touching it

• Heat Capacity – amount of heat energy an object can absorb without changing its overall  temperature

Page 14: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Let’s pause for questions 

from the audience.

Page 15: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

NASA ConnectionThermal Protection Systems

NASA ConnectionThermal Protection Systems

Page 16: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Examples

Page 17: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

NASA Connection

Apollo Command Module

Thermal Images of Discovery

Page 18: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Ablative Thermal Protection• Neither absorb nor radiate much heat.

• When the surface becomes very hot, the material starts to burn and erodes away.

• Apollo missions• Orion

Page 19: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Radiant Thermal Protection• Designed for the Orbiter, so they must be reusable.

• Dissipate heat quickly.• Four different kinds of thermal protective materials on the Orbiter. 

Page 20: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Which has Radiant Thermal Protection? 

Apollo Command Module

A B

C

Shuttle Tiles

Page 21: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

The Challenge• Using the materials provided, build a thermal protection system that protects your “rocket” from severe heat for the longest possible time.

Page 22: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Let’s pause for questions 

from the audience.

Page 23: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Lesson in DetailThermal Protection Systems

Page 24: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

The Lesson• Students will take on the role of engineers for this lesson. 

• They will attempt to solve a problem that NASA engineers are working on as they develop rockets.

Page 25: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

DesignDesign

BuildBuild

TestTestRecordDataRecordData

AnalyzeResultsAnalyzeResults Engineering 

Design ProcessEngineering 

Design Process

Page 26: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Prep Time• 4 ‐ 8 hours

–Read the guide–Gather materials–Construct the test stand–Test your own design–Set up the classroom

Page 27: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

MaterialsStudent Materials• Aluminum foil• Dowel• Screws• Washer• Bolts• Copper wire mesh• Scissors

Teacher Materials• Small propane tank• Propane torch• Scales• Stopwatch• Goggles• Tongs• Hot glue gun• Fire extinguisher• Ring stand & clamps

Page 28: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Baseline Protection Time• Students will first test several unprotected assemblies to establish a baseline. 

• Conduct at least threeseparate tests and calculate the average time for the baseline. 

Page 29: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Student Design Sheet

Page 30: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Design Constraints• Use only the materials specified to construct the thermal protection system (TPS).

• No glue in the TPS itself.• TPS may not touch the dowel.• TPS may not touch the glue. 

Page 31: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Testing Designs• Have a stop watch ready. • Add mass as an extension activity. • Caution: Anyone near the testing area should wear safety goggles. 

• Caution: Allow design to cool before touching it with bare hands. 

Page 32: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Student Discussion• Allow students to share group results. • What worked? • What needs re‐designed?• What would you do differently next time? 

Page 33: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

What works? • The idea is to use air as an insulator in the system to protect the screw from getting hot. 

• Watch this video for some ideas. 

Page 34: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Let’s pause for questions 

from the audience.

Page 35: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Extensions and Resources

Thermal Protection Systems

Extensions and Resources

Thermal Protection Systems

Page 36: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Extensions• Turn up the Heat• Limit Designs by Mass• Limit Designs by Size• Design on a Budget• Design with additional materials• Real World: Hubble Thermal Blanket

Page 37: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Culminating Activity

• Create a “storyboard” poster that documents the evolution of the TPS designs from initial to intermediate to final stage. 

Page 38: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Any other extension ideas?

• Type responses into the chat box. 

Page 39: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Let’s pause for questions 

from the audience.

Page 40: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

NASA Explorer Schools•Are you part of the NASA Explorer Schools program? 

✔ Yes✖ No

Page 41: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

NASA Explorer School Website

Sign in or sign up

Video Tutorials

explorerschools.nasa.gov

Page 42: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Video Tutorials

Lessons

Finding the Guide

Page 43: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Search

Finding the Guide

Browse all lessons

Page 44: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Thermal Protection System 

Thermal Protection Guide

Live Seminars

Video Collection

Surveys

Page 45: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Video Collection

Page 46: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

CollaborationMaking Teaching Easy

Search for:NASA Explorer Schoolson facebook.

Follow us on Twitter:@NASAExplorerSch

Page 47: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

COLLABORATION

Page 48: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Get Your Credit

Page 49: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

[email protected]

Thanks for participating today.

Page 50: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

Thank you to the sponsor of tonight's Web Seminar:

This web seminar contains information about programs, products, and services offered by third parties, as well as links to third-party websites. The presence of a listing or such information does not constitute an endorsement by NSTA of a

particular company or organization, or its programs, products, or services.

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http://learningcenter.nsta.org

Page 52: Engineering Design Challenge: Thermal Protection System · Engineering Design Challenge: Thermal Protection System Presented by: Kristy Hill. Thermal Protection System ... • Students

National Science Teachers AssociationDr. Francis Q. Eberle, Executive Director

Zipporah Miller, Associate Executive Director Conferences and Programs

Al Byers, Assistant Executive Director e-Learning

LIVE INTERACTIVE LEARNING @ YOUR DESKTOP

NSTA Web SeminarsPaul Tingler, Director

Jeff Layman, Technical CoordinatorBrynn Slate, Program Coordinator