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Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

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Page 1: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Engineering 1040: Mechanisms & Electric Circuits

Fall 2011

Power Transmission Systems:Power Screws

Page 2: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Uses of Power Screws

• Obtain high mechanical advantage in order to move large loads with a minimum effort. e.g screw jack.

• Generate large forces e.g tensile testing machine, compactor press.

• Obtain precise axial movements e.g. camera calibration rigs.

Page 3: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Screw Jacks

Page 4: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Toolmakers Clamp

Page 5: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

X-Y Precision Table

Page 6: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Advantages of power screws

• Compact design and takes less space• Large load carrying capability• Simple to design and easy to manufacture• Can obtain a large mechanical advantage• Precise and accurate linear motion• Easy maintenance • Self-locking feature

Page 7: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Thread Terminology

• Pitch is the distance from the crest of one thread to the next.

• When the screw rotates by one revolution the screw advances by its pitch.

Page 8: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Types of Thread

Page 9: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Ball Screws (1)

Page 10: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Ball Screws (2)

Page 11: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Advantages of a ball screw

• Have very high efficiency (Over 90%)• Could be used in applications which require

precise and repeatable movement• Could be easily preloaded to eliminate

backlash• Smooth movement over full travel range• Can use a smaller size for same load• Has a longer life for thread

Page 12: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Disadvantages of a ball screw

• Requires higher levels of lubrication• Possibility of the screw to contaminate• Additional brakes have to be used if locking is

required

Page 13: Engineering 1040: Mechanisms & Electric Circuits Fall 2011 Power Transmission Systems: Power Screws

Power Screw Selection