engineered to order engineered to order is a full-service manufacturing automation ... 631-694-9400...

1Richlin Machinery, Inc. Farmingdale, NY 11735 | Tel: 631-694-9400 | www.engineeredtoorder.com [email protected]

EnginEErEd to ordEr STANDARD AND NON-STANDARD AUTOMATION

Richlin Engineered to Order is a full-service manufacturing automation and integration services company. We are full-service–from concept to fabrication to installation, training and service.

View our booklet online at: http://www.engineeredtoorder.com/autobklt.pdf

www.engineeredtoorder.com

mailto:[email protected]

2 Richlin Machinery, Inc. Farmingdale, NY 11735 | Tel: 631-694-9400 | www.engineeredtoorder.com [email protected]

STANDARD AUTOMATION

- TRACK LOADER PAGE 3 & 4

- SHUTTLE LOADER PAGE 5, 6 & 7

- ROCKER LOADER PAGE 8, 9 & 10

REAR LOADER PAGE 11

ADVANCED OMNITURN AUTOMATION PAGE 12 & 13

ADVANCED OMNITURN AUTOMATION WITH VISION PAGE 14

HARDINGE ATTACHMENT AUTOMATION PAGE 15 & 16

ACCESSORIES PAGE 17

CUSTOM AUTOMATION PAGE 18, 19 & 20

ROBOTICS PAGE 21

TABLE OF CONTENTS




Track loader for shaft - with turn around station for orientation

https://vimeo.com/43390341

Track loader for shaped part

http://vimeo.com/4020993

Track loader with live NSK electric drill for cross hole


STANDARD AUTOMATION - TRACK LOADER

• Our simplest form of automation• Parts roll down track side to side by gravity• Typical chip to chip times: 5 to 8 seconds












Track loader with tapping cycle


Track loader with 2 jaw gripper pickup


Track loader with pick up pin on OmniTurn GT-75 or Jr.


STANDARD AUTOMATION - TRACK LOADER

• Our simplest form of automation• Parts roll down track side to side by gravity• Typical chip to chip times: 5 to 8 seconds











Shuttle loader - animation


Shuttle loader - from animation concept to final product


STANDARD AUTOMATION - SHUTTLE LOADER

• Typically used for higher volume parts to reduce cycle time• Parts roll down track side by side by gravity. • Part falls into a “nest” and is shuttled in front of the spindle for load into collet• More part specific• Typical chip to chip times: 4 to 6 seconds

Shuttle loader - secondary operation on Hex aluminum part














Shuttle loader - side loading into 2 jaw chuck - from animation to final product


Shuttle loader for chamfering cut off end of a screw machine part

http://omni-turn.com/videos/shuttle-loader.wmv

Shuttle Loader for grooving and turning a powdered metal part

http://omni-turn.com/IMG_0841.MOV

















Shuttle loader with expansion arbor for aluminum die-cast part


Shuttle loader with interchangeable in-feed tracks and shuttle nests - animation


Shuttle loader for rings














Gantry rocker loader with CNC gantry


STANDARD AUTOMATION - ROCKER LOADER

• For parts that can be hung by head or shoulder• Part is loaded into rocker nest - rotated horizontal for transfer into collet• Typical chip to chip load times: 5 to 7 seconds

Rocker loader with pneumatic release gripper


Rocker loader for long part - animation














Rocker loader with rotary gripper - animation


Rocker loader with vibratory bowl feeder running unattended


Rocker loader with vibratory bowl feeder boring ID and cross hole drilling














Rocker track loader with gripper on tooling plate - animation


Rocker loader with transfer gripper












Rear loader for cold headed hex part


Rear loader with vibratory bowl - animation


REAR LOADER








Richlin Machinery, Inc. Farmingdale, NY 11735 | Tel: 631-694-9400 | www.engineeredtoorder.com [email protected]

Dial loader for delicate parts


Dial un-load station for sliced plastic rings

FINAL BUILD


Dial un-load station for sliced plastic rings - animation

INITIAL DESIGN


Gantry loader for large rings

http://www.omni-turn.com/videos/video1.wmv

ADVANCED OMNITURN AUTOMATION

12













Shuttle loader side loading a 2 jaw chuck - animation


ADVANCED OMNITURN AUTOMATION

Shuttle loader with in-feed track mounted on headstock











Vision orientation for loading - animation


ADVANCED OMNITURN AUTOMATION WITH VISION

Shuttle loader with vision orientation - animation


Video orientation for loading











Richlin Machinery, Inc. Farmingdale, NY 11735 | Tel: 631-694-9400 | www.engineeredtoorder.com [email protected] 15

HARDINGE ATTACHMENT AUTOMATION

Shuttle loader, vertical - animation


Vertical cartridge loader


Loader for screws with rocker nest on tooling plate https://vimeo.com/52361830

Shuttle loader, vertical on Hardinge CHNC - animation















HARDINGE ATTACHMENT AUTOMATION

Shuttle loader with tailstock


Track loader on Hardinge HC or AHC - animation https://vimeo.com/47482906









Gantry rail pick-off for un-load outside machine - animation


Rotary gripper mounted on tooling plate - animation


ACCESSORIES

Special overhead parts catcher











5 Axis robot loading two mills - animation


8 Station rotary transfer for assembly - animation


Automation with 2 operations - animation

http://www.engineeredtoorder.com/automation2.htm

Automation of loading a part the requires vision for orientation - animation


CUSTOM AUTOMATION





tp://vimeo.com/19658632











Esco pickup and back working attachments - animation


Rotary transfer automatic loading and machining


CUSTOM AUTOMATION

SCARA robot used to load a CNC lathe


Linear Transfer Drilling system
















CUSTOM AUTOMATION

Rotary transfer with automation - animation


INITIAL DESIGN

W and G automatic loading


FINAL BUILD









ROBOTICS

OmniMate


Robot loader for large rings http://vimeo.com/3355086

OmniMate flexible automation











ENGINEERED TO ORDER

We are a design firm with experience in machine tool building, automation and system integration.

Richlin Machinery, Inc. was established in1964 and has been supplying turnkey solutions for over 50 years.

Design - including 3D models, animation of product rendering and marketing pieces, FEA and simulation.

Engineering / Manufacturing / Turnkey Solutions - Complete in-house capability to take a design from beginning to end. Our experience allows us to manage the project effectively all along the way.

Electrics / Electronics / Programming - Panel construction, PLC programming and implementation, motion control design and turnkeys, inspection and integration

Rebuilding / Updating - replacing outdated cams, pneumatics, hydraulics, relays and more with state of the art components. Quick turn-a-rounds are our specialty.



engineered to order engineered to order is a full-service manufacturing automation ... 631-694-9400...

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