engineered to deliver more - power electrics...providing excellent sound attenuation (62.5 - 66.2...

ENGINEERED TO DELIVER MORE6.8 - 220kVA Diesel Generator Sets

32

ENGINEERED TO DELIVER MORE 6.8 - 220kVA DIESEL GENERATORS

CONTROL PANELStandard DCP10 control panel is fully equipped with all necessary engine gauges, AC meters, protective relays and warnings for most installations. Optional Power Wizard 1.1+ is available for additional functionality.

FILTERSCartridge-type, industrial-quality air filters and canister type oil and fuel filters are easily replaceable which means easier service.

WIRINGDC-engine wiring and AC-generator wiring are separated toallow for added safety and contained within individual fluidresistant looms to ensure reliability. Each loom terminates at the control panel with industrial-grade multi-pin connector for ease of service. Mechanically held plug and socket attachmentsprovide fast, convenient inspection and replacement ofsystems. Looms are “keyed” to prevent incorrect installationwhen service is required.

CIRCUIT BREAKERSFully rated mainline circuit breaker housed in vibration-isolated sheet steel enclosure, with removable cover plate, mounted integrally with generator set. Oversized electrical stub-up area is located directly below circuit breaker and can be terminated both vertically and horizontally which provides installation flexibility.

VOLTAGE REGULATORFully sealed regulator accurately maintains load voltage at ±0.5% from no load to full load providing a steady voltage level which is important for any associated sensitive equipment.

STARTER MOTOR, ALTERNATOR, BATTERIES & CABLESAll generator sets include industry-leading, high-capacity, maintenance free batteries, battery rack (mounted on the tank base) and heavy-duty interconnecting cables with terminations for minimal service requirements and reliable starting.

READY TO RUN, DEPENDABLE POWER.

TANK BASETank base incorporates enhanced lifting and mounting points for ease of installation. Anti-vibration pads affixed between the engine/generator feet and base isolate rotating parts. Welded integral steel tank base is standard. Optional dual wall steel tank base for total fluid containment is available to minimize environmental risks and/or meet local requirements. Optional narrow skid base is also available for ease of installation.

ENGINEReliable Perkins diesel engines power these generator sets that deliver excellent fuel efficiency and product life. Industrial capability (approximately 10 dBA reduction) engine silencer is supplied loose. Service points are positioned for safe, easy access. All generator sets are shipped with engine, oil and coolant so they arrive on-site ready to run.

GUARDSComplete heavy-gauge steel guarding with access hatches to all rotating parts, including cooling fan, charging alternator and drive belts for easy servicing. Optional exhaust manifold and turbocharger guards are also available for added safety and/or if required to meet local requirements.

VIBRATION ISOLATORSRubber pad anti-vibration mountings isolate tank base and control tower from engine/generator assembly thereby minimizing vibrations from the generator set during operation and isolating the generator set from external sources of vibration when not operating.

The 6.8 - 220 kVA power range provides the full FG Wilson offering to deliver all the durability and reliability you need. Choose from prime power or standby service, available with a wide range of configurations and variety of options.

RUNNING TIME

Our fuel tanks provide a minimum of eight hours of performance at 100 percent of the rated load in prime applications which allows operations to continue for an entire work shift or for the duration of most outages without interruption.

MODULAR DESIGN

In segmenting our generator sets into smaller modular parts, customers can easily upgrade their generator set to better meet their specific needs and/or local requirements.

INSTALLATION FOOTPRINT

Smaller, more compact, generator sets mean lower installation costs and less required space.

6.8 - 220kVA

www.powerelectrics.com [email protected] +44 (0) 370 850 0858 www.powerelectrics.com [email protected] +44 (0) 370 850 0858

54


SOUND ATTENUATED ENCLOSURES 6.8 - 22KVA SOUND ATTENUATED

CAL ENCLOSURE

Providing excellent sound attenuation (62.5 - 66.2 dBA for 50 Hz models at 7m / 62.7 - 69.3 dBA for 60 Hz models at 7m), this enclosure is the sole offering for the 6.8-22 kVA range of generator sets. Service and maintenance access is made easy with removable front and rear access panels and side hinged doors on both sides that open to 180º and lift off at 90º degrees. Skid base is also optional.

30 - 220KVA SOUND ATTENUATED

CAL ENCLOSURE

Offering a cost effective, robust and secure enclosure with competitive sound attenuation (63 - 72.6 dBA for 50 Hz models at 7m / 67.2 - 73.2 dBA for 60 Hz models at 7m) this is one of the options available for models within the 30 - 220 kVA range of generator sets. Also available with a skid base option.

24 - 220KVA SOUND ATTENUATED

CAE ENCLOSURE

Offering excellent sound attenuation (62.4 - 70.0 dBA for 50 Hz models at 7m / 66.8 - 71.5 dBA for 60 Hz models at 7 m) the CAE enclosure is available for all models within the 24 - 220 kVA range. For added protection this enclosure has high grade UV stable thermoplastic corner posts and is available with a full range of options including extended capacity dual wall fuel tank base, rental pack and CEE Form sockets.

The selection of weather-protective and sound-attenuated enclosures for the 6.8 - 220 kVA power range all deliver superior durability, security and convenience.

Built to endure, these enclosures are manufactured with corrosion-resistant galvanized steel components and are finished with scratch- and rust-resistant powder coated paint along with high-grade thermoplastic components, which are weather resistant and UV stable.

For safety and security, the control panel viewing window and access doors for the fuel fill and battery are lockable.

Installation and service are made easy with oversized hinged or lift-off doors, excellent cable access, purpose-designed drag points in the base and a single-point lifting eye.

NOISE ABSORPTION & SOUND ATTENUATION Noise absorbent materials help make our sound attenuated generator set enclosures among the quietest on the market. Smart design minimizes noise breakout for sound levels that are typically less than 70 dBA@7 meters.

INTERNAL EXHAUST SILENCER SYSTEMThe internal silencer system enhances generator set safety, aesthetics and silencer life on the full range of enclosures for our 6.8-220 kVA generator sets.

CONVENIENT ACCESSTo allow for faster, easier maintenance, all regularly serviced parts are located on one side and covered by oversized hinged or lift-off doors. A tower control with a full height hinged door and removable gland plate allows full access to cable from both vertical and horizontal directions. Fuel pipe installation is through dedicated access holes located on the side wall of the base tank which greatly simplifies installation. Base frame drag points and an internal single-point lift allow for easy handling.

CORROSION & DAMAGE RESISTANCEThe 24 – 220 kVA range of enclosures have air handling units and corner posts (level 2 only) made from UV stable thermoplastic, a non-corrosive, robust material, providing additional protection against the elements and during transit. All enclosures for this range, 6.8 - 220 kVA, have a base frame that is designed to overhang around the enclosure for maximum protection against handling damage. The 6.8 - 220 kVA range also features zinc phosphate and polyester powder coating.

ENCLOSURES


76


CONTROL PANEL OFFERINGS

The FG Wilson PowerWizard 1.1+ and PowerWizard 2.1 digital control panels, combine straightforward menu navigation with advanced metering and protection technology. They are used in automatic mains failure applications in conjunction with transfer panels.

PowerWizard

KEY BENEFITS • Robust electronics package for

industry leading reliability• Single menu layout for ease of

navigation and monitoring withshortcut keys for immediate access toengine or AC metering

• Comprehensive range of standardfeatures and options to ensure the most appropriate configuration for your needs

KEY FEATURES

• True RMS Voltage Sensing• 40 unique events log configuration including first, last and

number of occurrences and real time clock• Engine and AC Monitoring• Up to 5 spare fault channels• Configurable sender input• Dedicated key to reset all faults and main menu short cut key• Run/Auto/Stop keys with LED indicators• Generator set voltage and over / under frequency protection

The FG Wilson DCP-10 digital auto start control panel offers simple, intuitive control of your generator set and is suitable for use in mains failure applications in conjunction with an automatic transfer panel. Key information including diagnostics is displayed via the LCD screen and LEDs using universally recognised symbols.

DCP10

KEY BENEFITS • Automatic start control module• Integrated metering & controls• Monitoring, protection, operational

status, fault conditions and meteringdisplayed via LCD & LED’s

• Robust electronics package

KEY FEATURES

• Configuration of parameters by front panel push buttons or by PC via mini USB interface

• True RMS Voltage Sensing• Engine & AC monitoring• Run / Auto keys with LED indicators• Under / Over voltage protection

The FG Wilson telecoms range, powered by Perkins 400 series engines, can offer 1,000 hrs running between services. Compared to many competitor generator sets (250 hr service interval), this significantly reduces maintenance frequency and overall operating costs.

EXTENDED SERVICE INTERVALS

Our experience working with major telecoms operators has led us to design long running fuel tanks with added security in mind. We have developed a standard range of 600, 1,000 and 2,000 litre tanks, either single or double walled. Because everyone has different needs, our mechanical engineers can customise these fuel tanks to meet individual requirements.

EXTENDED RUNNING FUEL TANKS

TELECOMS RANGE

F SERIES

600L TANKFuel replenishment 55 DAYS

1,000L TANKFuel replenishment 92 DAYS

2,000L TANKFuel replenishment 185 DAYS

Utilising the proven and trusted FG Wilson generator set design, the 32 – 125 kVA F Series range provides power that is uncompromising on quality with the introduction of FG Wilson engines and a simplified choice of options.

FG WILSON ENGINE


98


Frequency Engine Standby Prime

50

50

50

50

GeneratorSet Model

32.0

44.6

65.0

115.0

25.6

35.7

52.0

92.0

35.0

49.8

72.0

125.0

28.0

39.8

57.6

100.0

(kVA) (kW) (kVA) (kW)(Hz)

FD4-3.9A1

FD4-5.0A1

FD4-4.6A1

FD6-6.5A1

F35-1

F50-1

F72.1

F125-1

MJB 160 MB4

MJB 200 SB4

MJB 200 MB4

MJB 225 LA4

Alternator

THREE PHASE

F SERIES: 32 - 125kVA RANGE

• Electronic governor• Engine-mounted battery charging

alternator• Fuel and water separator*• Low oil pressure protection• High water temperature

protection• Air filter• Alternator with IP23 protection

• Coastal insulation protection and RFI filter

• Automatic voltage regulator• Robust steel constructed base

frame• 8 hr fuel tank• Base frame lifting points• Lube oil and coolant drains• Customer connection fuel sockets

• DCP-10 auto start control panel• 3-POLE circuit breaker• Exhaust stub pipe and gasket• Radiator fan and charging

alternator guards• 50% antifreeze (protection to

-36ºC)• Battery connection cables, tray

and clamp

• Sound attenuated CAL mild steelenclosure

• Sound attenuated CALG galvanisedenclosure

• CE Certification*• Neutral earth link• Lead acid dry battery• Industrial silencer (10 dBA

reduction)

• Coolant heater• Fuel level switch• Low fuel level shutdown• Low fuel level alarm• High fuel level alarm• Anti-condensation heater and panel

circuitry• Earth fault• Earth leakage

• Overload via alarm switch onbreaker

• Static battery charger for lead acidbattery

• 4-POLE circuit breaker

STANDARD FEATURES

OPTIONAL FEATURES


5060506050605060

Length Width Height WeightGeneratorSet Model

6.88.0

10.012.013.015.515.017.6

6.88.0

10.012.013.015.515.017.6

7.58.8

11.013.014.017.016.519.4

7.58.8

11.013.014.017.016.519.4

1400

1400

1500

1500

55.1

55.1

59.1

59.1

620

620

620

620

24.4

24.4

24.4

24.4

996

1054

1115

1115

39.2

41.5

43.9

43.9

308

384

446

454

679

847

983

1001

(mm) (in) (mm) (in) (mm) (in) (kg) (lb)(kVA) (kW) (kVA) (kW)(Hz)

SINGLE PHASE

400 SERIES: 6.8 - 22kVA RANGE

THREE PHASE


5060506050605060


6.88.0

10.012.013.216.016.0

9.511.013.516.518.022.022.025.0

7.68.8

10.813.214.417.617.620.0

1400

1400

1500

1500

55.1

55.1

59.1

59.1

620

620

620

620

24.4

24.4

24.4

24.4

996

1054

1115

1115

39.2

41.5

43.9

43.9

301

377

441

454

664

831

972

1001


8.510.012.515.016.520.020.022.5

• Engine lubricating oil• Air cleaner with single disposable

element• PowerWizard 1.1+ control panel• Radiator and cooling fan with guards• Coolant drain line with valve• Oil drain line with valve• Base, formed steel with single wall

integral 8-hour fuel tank• 12V Battery with rack & cables• IP23 Protection for generator• 3 Pole circuit breaker• Industrial silencer (10 dBA)

• Extended service coverage• Sound attenuated CAE enclosure

(Galvanized)• CE Certification• PowerWizard 2.1 Control panel• Extended capacity dual wall fuel

tank base (minimum 36 hour @75% Prime)

• Skid base for open and enclosedgenerator sets

• Single point lift• Coolant heater• 1000 hr Extended service interval

STANDARD FEATURES OPTIONAL FEATURES

• Base feet • Low coolant level

shutdown• Low fuel level alarm• 4 Pole circuit breaker• Coastal insulation

protection• Neutral earth link• Static battery charger• Emergency stop with key• Volt-free contacts

P7.5-4S

P11-6S

P14-6S

P16.5-6S

403D-11G

403D-15G

404D-22G1

404D-22G

P9.5-4

P13.5-6

P18-6

P22-6

403D-11G

403D-15G

404D-22G1

404D-22G


1110


24 - 220kVA RANGE


50605060506050605060506050605060


24.0-

24.0-

36.040.036.0

-45.055.050.0

-82.090.082.0

-

26.0-

26.0-

40.045.040.0

-50.060.055.0

-90.099.590.0

-

1540

1540

1925

1925

1925

1925

2089

2089

60.6

60.6

75.8

75.8

75.8

75.8

82.2

82.2

970

970

1120

1120

1120

1120

1120

1120

38.2

38.2

44.1

44.1

44.1

44.1

44.1

44.1

1361

1361

1361

1361

1361

1361

1375

1495

53.6

53.6

53.6

53.6

53.6

53.6

54.1

58.9

840

840

927

879

995

1035

1213

1253

1852

1852

2044

1938

2194

2282

2674

2762


SINGLE PHASE

26.0-

26.0-

40.045.040.0

-50.060.055.0

-90.099.590.0

-

24.0-

24.0-

36.040.036.0

-45.055.050.0

-82.090.082.0

-

STANDARD FEATURES

• Extended service coverage• Sound attenuated CAL enclosure

(galvanized)• Sound attenuated CAE enclosure

(galvanized)• CE Certification• PowerWizard 2.1 control panel• Extended capacity dual wall fuel

tank base (minimum 12 hour @75% Prime) (not available with CALenclosure)

• Skid base for open and CALenclosed generator sets

• Residential silencer (25 dBA)• Coolant heater• Permanent magnet generator

(not available with generator setsbelow 50kVA)

OPTIONAL FEATURES

• Low coolant level shutdown• Low fuel level alarm• 4 Pole circuit breaker• Coastal insulation protection• CEE form sockets (available

with CAE enclosure only)• Rental Pack (available

with CAE enclosure only) includes: base feet, threeway fuel valves, racor filter, battery isolator switch andbreaker extension terminals

• Anti-condensation heater• Neutral earth link• Static battery charger• Emergency stop with key• Volt-free contacts

• Engine lubricating oil• Air cleaner with single disposable

element• PowerWizard 1.1+ control panel• Radiator and cooling fan with guards• Coolant drain line with valve• Oil drain line with valve• Base, formed steel with single wall

integral 8-hour fuel tank• 12V Battery with rack & cables• IP23 Protection for generator• 3 Pole circuit breaker• Industrial silencer (10 dBA)


50605060506050605060506050605060506050605060506050605060


30.033.830.0

-45.050.050.056.350.0

-60.068.860.0

-80.090.080.0

-100.0113.0100.0

-135.0150.0150.0168.8200.0

-

33.037.533.0

-50.056.355.062.555.0

-65.075.065.0

-88.0

100.088.0

-110.0125.0110.0

-150.0165.0165.0187.5220.0

-

1540

1540

1925

1925

1925

1925

1925

1925

2089

2089

2089

2500

2500

2500

60.6

60.6

75.8

75.8

75.8

75.8

75.8

75.8

82.2

82.2

82.2

98.4

98.4

98.4

970

970

1120

1120

1120

1120

1120

1120

1120

1120

1120

1120

1120

1320

38.2

38.2

44.1

44.1

44.1

44.1

44.1

44.1

44.1

44.1

44.1

44.1

44.1

52.0

1361

1361

1361

1361

1361

1361

1361

1361

1400

1375

1495

1430

1528

1626

53.6

53.6

53.6

53.6

53.6

53.6

53.6

53.6

55.1

54.1

58.9

56.3

60.2

64.0

840

840

871

876

916

887

927

1071

1129

1147

1237

1533

1631

1718

1852

1852

1920

1931

2019

1956

2044

2361

2489

2529

2727

3380

3596

3788


THREE PHASE

26.430.026.4

-40.045.044.050.044.0

-52.060.052.0

-70.480.070.4

-88.0

100.088.0

-120.0132.0132.0150.0176

-

24.027.024.0

-36.040.040.045.040.0

-48.055.048.0

-64.072.064.0

-80.090.480.0

-108.0120.0120.0135.0160.0

-

P26-3S

P26-6S

P40-3S

P40-4S

P50-5S

P55-6S

P90-3S

P90-6S

1103A-33G1

1103D-33G3

1103A-33TG1

1103C-33TG2/3

1103A-33TG2

1104D-44TG2/3

1104C-44TAG2

1104D-E44TAG2

P33-3

P33-6

P50-3

P55-3

P55-4

P65-5

P65-6

P88-3

P88-6

P110-3

P110-6

P150-5

P165-4

P220-3

1103A-33G1

1103D-33G3

1103A-33TG1

1103A-33TG2

1104C-44TG2/3

1103A-33TG2

1104D-44TG2/S

1104A-44TG2

1104D-E44TAG1

1104C-44TAG2

1104D-E44TAG2

1106A-70TG1

1106C-E66TAG3

1106A-70TAG4


W: www.powerelectrics.com

E: [email protected]: +44 (0) 370 850 0858

engineered to deliver more - power electrics...providing excellent sound attenuation (62.5 - 66.2...

Documents