engineered air-cooled heat exchangers - super radiator coils - heat · pdf file ·...
TRANSCRIPT
ENG
INEE
RED
AIR
-CO
OLE
D H
EAT
EXCH
ANG
ERS
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OUR KEY STRENGTHS
WE DESIGN WE SUPPLY
Outstanding customer service
Short lead times
Speed of response
Project management
Fluid Coolers
Compressed Gas Coolers
Refrigerant Condensers
Steam Condensers
Vapor Coolers
Oil Coolers
Water/Glycol Coolers
Gas Compression
Power Generation
Chemical Processing
Landfill Gas
Offshore Markets
and more...
Built just for your application
ENGINEERED AIR-COOLED HEAT EXCHANGERS
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ENGINEERED AIR-COOLED HEAT EXCHANGERS
unique product manufacturing capabilities » pipe and bend, plug box, bonnets and removable covers
and slab headers » plate fin and spiral wrapped fin tube heat exchangers
with industry standards » ASME, PED, CRN, CWB, Australian, Brazilian NR-13, GOST,
API-661, and ISO 9001: 2008 » Oil flushing capabilities up to 750 gallons per minute
with ISO VG 32 mineral oil, meeting the intent of API-614
and engineering knowledge and practice » A multimillion-dollar testing facility that allows for
innovative product development and theoretical heat transfer validation
to provide world class solutions for our customers.
Custom Air Coolers, a division of Super Radiator Coils - manufacturer of heat exchangers since 1928, serves a wide range of industries and applications providing products that meet our customer’s exact specifications. We combine
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TUBES
Material Capabilities & Coatings
TWISTED TAPE
BALL
SPRING
MATRIX
TURBULATORS
Tube Materials
AL6XNCupro-NickelMonelOptional Rifled Tubing
Carbon SteelStainless SteelCopperBrassHastelloy
» Aluminum
» Aluminum, Copper, Carbon Steel, Stainless Steel
» Brass, Stainless Steel (300 Series)
» Carbon Steel, Stainless Steel
» Plate Fin OD: 5mm - 11/4” » Spiral Wrapped Finned Tube OD: 3/8” - 2” » Wall thicknesses range from .015” to .134”
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CORRUGATED FIN
FLAT FIN
SINE FIN
L-FOOT
EXTRUDED
EMBEDDED
PLATE FINS SPIRAL WRAPPED FINS
Fin material thickness 0.0039” - .020”
Plate Fin Materials AluminumPre-coated AluminumCopper Carbon Steel
Stainless SteelAL6XNHastelloy
AluminumMarine Grade AluminumCopperStainless Steel - offered in welded and edge-tension
construction
Spiral Wrapped Fin Materials
COATINGSE-Coat, Heresite, Copon, Hot-Dip Galvanized and Others
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PIPE & BEND CONFIGURATION
SLAB HEAD CONFIGURATION
Headers
» Built to all quality systems, except API-661
» Low initial cost
» Lightweight
» Flexible connection locations
» Typically constructed in a thermal counter flow configuration, regardless of connection location requirements
» Pressures up to 5150 PSIG
» Built to all quality systems
» Lower cost than plug box construction at high pressure
» Great option for high pressure applications, up to 6500 PSIG
» Tube joints can be repaired or sealed off
» Accessibility to each individual tube
» Typically used with high pressure fluids and gases with lower process flows
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All of our headers can be constructed of the following materials:Carbon Steel, Stainless Steel, Copper, Brass, Hastelloy, AL6XN, Cupro-Nickel, and Monel
BONNETS & REMOVABLE COVERS
PLUG BOX CONFIGURATION
» Built to all quality systems
» Accessability to every tube once the cover is removed
» Tube joints can be repaired or sealed off
» Heavy duty construction
» Great for high fouling services
» Typically utilized for lower pressure services
» Built to all quality systems
» Accessibility to each individual tube
» Tube joints can be repaired or sealed off
» Heavy duty construction
» Great for high fouling services
» Pressures up to 5500 PSIG
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The most common style. Allows for easy access to all of the mechanical components and for simplified future plant expansions with direct access to the bundle.
This configuration is used to minimize the effects of the environment and helps minimize the chances of hot air recirculation.
FORCED DRAFT
INDUCED DRAFT
Unit Configurations
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Common in the compression industry to mount up against compressor houses. The bundles are vertical and the air is drawn across the bundles and turns 90 degrees and discharges upwards.
Allows the unit to have more primary surface area in a small space. This design works well for commercial units that are Water/Glycol/Fluid Coolers or Refriger-ant Condensers although it is not limited to these products.
Vertical core coolers are very compact and a cost effective solution to meet your cooling needs. This configuration has great flexibility to meet space constraints such fitting in the end or side of a contain-erized skid while allowing the process piping to run directly back to the equipment needing cooling.
J-UNITS
V-CORE
VERTICAL CORE
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Engineered Air-Cooled Heat Exchangers
OIL & GAS / OFFSHORE
CHEMICAL PROCESSING
RENEWABLE ENERGY
TriEthylene Glycol Cooler used in the Oil Sands located in Northern Alberta.
Installing 3 air coolers in New York City for a COGEN loop. Units were design to operate at 75dBa at 3 feet due to noise restrictions at the site.
MATERIALS
HEADERS
UNIT CONFIGURATIONS Forced Draft
MATERIALS
HEADERS
UNIT CONFIGURATIONS
Copon Coated
MATERIALS
HEADERS
UNIT CONFIGURATIONS
Carbon Steel Tubes with “L” Foot Aluminum Fins
Stainless Steel Tubes with extruded Aluminum Fins
Water cooler used to cool process equipment on compressor trains, located in Gorgon, off the northwest coast of Australia.
Carbon Steel Plug Box Built to CRN and ASME Standards
Forced Draftwith louvers for temperature control
Copper Tubes with Aluminum Corrugated Plate Fins
Pipe & Bend
Stainless Steel Plug Box Built to Australian &
ASME Section VIII Code
Forced Draft
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POWER GENERATIONMATERIALS
Glycol water cooler located in Alberta, Canada. This cooler minimizes the consumption of water from the cooling tower during lower ambient days.
GAS COMPRESSION
Compressed natural gas (CNG) cooler used to remove the heat of compression at a natural gas filling station. This four stage cooler has either carbon steel or stainless steel tubes with either flat or corrugated plate fins. All four stages utilize a pipe
header construction that is ASME Section VIII Div. 1 certified with an upper level pressure rating of 5150 PSIG.
Pipe & BendBuilt to ASME Section VIII Div. 1 Code
LANDFILL GAS
Methane gas cooler used to cool high volume, low pressure gas, from a landfill blower located in Wisconsin. The plug box headers are constructed of stainless steel with stainless steel plugs. The plugs allow for
easy tube cleaning due to some of the fouling products that can be delivered from the landfill.
HEADERS
UNIT CONFIGURATIONS
Forced Draftwith Hot Air Recirculation Louvers Used
to Control the Process Temperatures
MATERIALS
HEADERS
UNIT CONFIGURATIONS
MATERIALS
HEADERS
UNIT CONFIGURATIONS
Stainless Steel Finned Tubes Aluminum L-Foot Fins
Carbon Steel Tubes with Aluminum Corrugated Plate Fins
Pipe & BendBuilt to CRN & ASME Section VIII Codes
Carbon Steel or Stainless Steel Tubeswith Flat or Corrugated Fins
Forced Draft
Plug Box
Forced Draft
Engineered Air-Cooled Heat Exchangers
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ASME “U” AND “UM” STAMPCoils constructed in accordance with the requirements of the ASME Boiler and Pressure Vessel Code for the Unfired Pressure Vessels under Section VIII Division 1 of the code.
CRN
Certifications
NON-DESTRUCTIVE EXAMINATIONMagnetic Particle Inspection (MT) - Effective at checking for flaws located at or near the surface. - Uses a metallic power or liquid along with strong magnetic field probes to locate flaws.
Liquid(Dye) Penetrant Inspection (PT) - Uses colored or fluorescent dye to check for surface flaws. - Will not show sub-surface flaws.
Ultrasonic Testing (UT) - Determines the size and location of discontinuities within a component using high frequency sound waves.
X-ray Inspection (RT) - Reveals deep flaws within a component - Creates a permanent record of a weld used for quality inspection purposes.
NDECANADIAN REGISTRATION NUMBERSuper Radiator Coils can provide coils that are certified in ac-cordance with the Canadian “Boiler, Pressure Vessel and Pressure Piping Code (B51-97)”
CE - EUROPEAN MARKSuper Radiator Coils is capable of supplying coils with a CE Mark in compliance with the European Pressure Equipment Directive, Category I, II, III and IV.
CANADIAN WELDING BUREAUCWB is a structural steel welding certification for the country of Canada. Currently certified under standard W47.1 Division: 3.
API 661 / API 614API STANDARD 661Air-Cooled Heat Exchangers for General Refinery ServiceCustom Air Coolers can provide compliance with this International Standard, which provides requirements and recommendations for the design, materials, fabrication, inspection, testing and prepa-ration for shipment of air-cooled heat exchangers for use in the petroleum and natural gas industries.
API STANDARD 614API Standard 614 Flushing CapabilityLubrication, shaft-sealing, control-oil systems and auxiliaries for petroleum, and chemical and gas industry services. Custom AirCoolers can provide in-house oil flushing meeting the intent of paragraph 4.3.3.7.1 of API Standard 614.
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Our new, state-of-the-art, on-site Test Lab equips our design engineers with a cutting edge. This new capability provides our customers with even greater confidence in the products we build for them. Not only can the lab handle a wide range of airflows and conditions, it has multiple fluid loops to test a variety of refrigerants and ap-plications. Capabilities include: » Airflow from 100 – 8,500 cubic feet per minute
(0.05 – 4.00 m3/s » Air temperature from 23°-140°F (-5° C – 60° C) » Humidity from 20%-95% » Entering Water temperatures up to 180°F (82°C)
» Entering Glycol temperatures range from 20°F to 200°F (-6°C – 93°C)
» Separate fluid testing loops for: Water, Glycol, Oil, Steam, Refrigerants, and Other Fluids
Test LabTest Lab
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Markets & Applications
CHEMICAL PROCESSING
CONDENSERS GAS COMPRESSION
LANDFILL GAS
OIL & GAS / OFFSHORE
POWER GENERATION
RENEWABLEENERGY
Air Booster Coolers
Bleed Air Coolers
Brake Coolers
CNG - Filling Station Coolers
CNG - Gas Storage Facility Coolers
Compressed Gas Coolers
Engine Coolers
Hydrocarbon Coolers
Hydrocarbon Condensers
Landfill Gas Coolers
Lube Oil Coolers
N2 Coolers
Oil Coolers
Recuperators Coolers
Refrigerant Condensers
Rotor Air Coolers
Steam Condensers
TEG Coolers
Water/Glycol Coolers
Phoenix, AZ facility is ISO 9001:2008 certified
Custom Air Coolers, a division of Super Radiator Coils 2622 South 21st Street
Phoenix, AZ 85034(602) 257-9708