engine - evrocar.ruevrocar.ru/katalog/hyster/h1.50xm(d001)/engine.pdf · engine hyster camshaft and...

SERIAL CODE 0001

ENGINE

HYSTER

Camshaft and ValvesDiesel2,5L Page 56

Camshaft and ValvesPetrol and LPG2,OL Page 34

Cooling SystemDiesel2,5L Page 62

Cooling SystemPetrol and LPG2,OL Page 42

Crankshaft and PistonDiesel2,5L : Page 54

Crankshaft and PistonPetrol and LPG2,OL Page 32

Cylinder BlockDiesel2,OL Page 50

,,

Cylinder BlockPetrol and. LPG2,OL Page 28

Cylinder HeadDiesel2,5L Page 48

Cylinder HeadPetrol and LPG2,OL Page 26

Engine Electrical System .Diesel2,5L , Page 66

Engine Electrical SystemPetrol and LPG2,OL Page 38

Engine MountDiesel2,5L Page 68

Engine MountPetrol and LPG2,OL Page 46

©1996 HYSTER COMPANY See Service Manualfor service procedures

20/03/1996

HYSTER 4SERIAL CODE 0001

ENGINE

ExhaustDiesel2,5L Page 70

ExhaustPetrol and LPG2,OL Page 72

Intake and Exhaust ManifoldDiesel2,5L Page 58

Intake and Exhaust ManifoldPetrol and LPG2,OL Page 36

Oil Pump and RiterDiesel2,5L Page 60

Oil Pump and FilterPetrol and LPG2,OL Page 40

Radiator and HosesDiesel2,5L Page 64

Radiator and HosesPetrol and LPG2,OL Page 44

Timing Gear Cover and Oil SumpDiesel2,5L Page 52

Timing Gear Cover and Oil SumpPetrol and LPG2,OL Page 30

Upswept ExhaustDiesel2,5L Page 74

Upswept ExhaustPetrol and LPG2,OL Page 76


20/03/1996

©1996 HYSTER COMPANY

Page 25SERIAL CODE 0001

NOTES

See Service Manualfor service procedures

HYSTEA

20103/1996

_o,.J

HYSTeA Page 26SERIAL CODE 0001

CYLINDER HEADPETROL AND LPG

2,OL

(Figure 12)


2010311996

SERIAL CODE 0001

CYLINDER HEADPETROL AND LPG

2,OL

HYSTEA

REF PART NO. NAME OF PART OTV2022647 Engine (Petrol) 12022648 Engine (LPG) 1

1 1362000 Screw. . .. . . . . . . . .. . . . . . . . . .. 22 1362001 Bolt. . . .. . . . . . . . . . . . .. . .. . 73 1361898 Bolt. 24 1361897 Stud 85 1360893 PCV Valve. . . . .. . . . . . . . . . . . .. 16 1360892 Seal. . . . .. . . . . .. . . .. . . . . . ... 17 1360891 Support. .. . . . . . . . . . . . . . . . .. 178 1360890 Support.. . . . . . . .. . .. .. . .. . .. 19 2022494 Joint..... . . . . . . . . . . . . . . . . . .. 1

10 1360887 Oil Cap 111 1360888 Joint 112 1360886 Joint.. . . . . . . . . . . . .. . . . . . . . .. 113 1369875 Bracket. .. . . . . . . .. . .. . . . . . .. 214 1360883 Cover. . . . . . . . . . . . . . . . . . . . . .. 1

REF PART NO. NAME OF PART OTV15 1360884 Plate.. . . . . . . .. . . . . . . . . . .. .. 116 1361896 Screw 217 1360880 Bolt. . . . . . . . . . . . . . . . . . . . . . .. 1C18 1360881 Washer 1(;19 1360878 Cylinder Head 120 1360895 Valve Guide 821 1360879 Clip. . . . . . . . . . . . . . .. . . . . . .. 822 1362003 Plug. . . . . . . . . . . . .. . . .. . . . .. 123 1361894 Bolt. 1024 1362002 Pin. . .. . . . . . . . . . . . . . . . . . .. 1025 1360882 Cap. . .. . .. .. . . . . . . . .. . . . ... 126 1361899 Stud.. . . . . . . . . . . . . . . . . . . . . .. 427 1361868 Screw. . . . . . . . . . . . . . . . . . . . . .. '128 1369876 Clamp. . . . . . . . . . . . . . . . . . . . .. ~;'

29 327327 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 130 3043645 Engine Oil (5L) .. . . . . . . . . . . . .. AF


20/03/1996

---'

HYSTEFI Page 28SERIAL CODE 0001

CYLINDER BLOCKPETROL AND LPG

2,OL

(Figure 13)


20103/1996

SERIAL CODE 0001

CYLINDER BLOCKPETROL AND LPG

2,OL

H'r'STER

REF PART NO. NAME OF PART OTY2022647 Engine (Petrol) . . . . . . . . . . . . . . .. 12022648 Engine (LPG) ..

1 1360897 Cylinder Block 12 1362003 Plug. . . . . . . . . . . . . . . . . . . . . .. 43 1362005 Plug.. . . . . . . . . . . . . . . . . . . . .. 24 1366862 Plug. . . . . . . . . . . . . . . . . . . . . .. 25 1362008 Pin. . . . . . . . . . . . . . . . . . . . . . .. 26 1362009 Plug.. . . . . . . . . . . .. . . . . . . ... 1

REF PART NO. NAME OF PART OTY7 1362007 Plug. . . . . . . . . . .. .. . . . . . .. .. 28 1360896 Pin. . . . . . . . .. . . . . . . . . . . . . .. 29 1360898 Stud. . . . . . . . .. . .. . . . . . .. . .. 1

10 1360899 Pipe 111 1361675 Plug 212 1361676 Bolt , 1013 1361677 Dipstick. .. . . . . . . . . .. .. . .. . .. 1

©1996 HYSTER COMPANY See SelVice Manualfor selVice procedures

20/03/1996

)

HYSTeR Page 30SERIAL CODE 0001

TIMING GEAR COVER AND OIL SUMPPETROL AND LPG

2,OL

(Figure 14)

75 4

12


1921

~~.~ 1

2022

11

j

r 23

20103/1996

SERIAL CODE D001

TIMING GEAR COVER AND OIL SUMPPETROL AND LPG

2,OL

HYSTER

REF

123456789

1011

PART NO. NAME OF PART alY2022647 Engine (Petrol) . . . . . . . . . . . . . . .. 12022648 Engine (LPG) 11362011 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 6326504 Nut. . . . . . . . . . . . . . . . . . . . . . . .. 2

1362001 Bolt . . . . . . . . . . . . . . . . . . . . . . . .. 71369934 Housing (Front) 11361688 Oil Seal 11362012 Stud. . . . . . . . . . . . . . . . . . . . . .. 21361679 Joint..... . . . . . . . . . . . . . . . . . .. 11361680 Oil Sump 1,1362015 Joint ....'. . . . . . . . . . . . . . . . . .. 11361681 Drain Plug . . . . . . . . . . . . . . . . .. 11361682 Oil Sump Joint 1

REF1213141516171819 a

20212223

a

PART NO. NAME OF PART . an1361683 Cover.... . . .... .. . . . .. . . . ... 11361684 Joint a _ • • • • • • • • • • • • • • • • • • • • •• 11361685 Cap 11361686 Cover. . . . . . . . . . . . . . . . . . . . . .. 11361687 Joint. . . . .. . . . . . . . . . . . . . . . . .. 11369993 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 21370737 Silicone. . . . . . . . . . . . . . . . . . .. AF1361689 Rear Cover. . . . . . . . . . . . . . . . .. 1

1362010 Pin ,1361691 Oil Seal ..1361690 Joint .1370736 Hex Head Bolt 19

Included In Short Block 1360877


20/03/1996

---~----~- -----------~-- -- ---------------,,

--~-~._---

- --(

HYSTER



CRANKSHAFT AND PISTONPETROL AND LPG

2,OL

(Figure 15)


1

20103/1996

SERIAL CODE 0001

CRANKSHAFT AND PISTONPETROL AND LPG

2,OL

HYSTeA

REF PART NO. NAME OF PART OTY2022647 Engine (Petrol) . . . . . . . . . . . .. . .. 12022648 Engine (LPG) 1

1 1369963 Crankshaft. . . . . . . . . . . . . . . . .. 12 1369964 Woodruff Key 13 1369965 Bolt. . . .. .. . . .. . . .. . .. . .. . 64 1369966 Pulley. . . . . . . . . . . . . . . . . . . . . .. 15 1369967 Ring. . . . . . . . . . . . . . . . . . . . . . .. 16 1369968 Plate.. .. . .. . .. .. . . .. . .. . . 17 1369969 Spacer.. .. .. . . . .. . .. . . .. 18 1369970 Pulley. . . . .. .. .. . . .. .. .. . . 19 2022634 Pin. . . . . . . . . . . . . . . . . . . . . . . .. 1

10 1361694 Rod Assy., 411 1361695 Nut 812 1361710 Bearing Set (Standard) . . . . . . .. 112 1361713 Bearing Set(0,25 mm) 112 1361711 Bearing Set (0,50 mm) 112 1361712 Bearing Set (0,75 mm) 1

REF PART NO. NAME OF PART OTY13 1369973 Washer. . .. .. . . . .. . .. . . . . 614 1369974 Plate 115 1361875 Screw 616 1369975 Bolt.. . . .. . .. .. . . . . . .. . .. .. .. 117 1369976 Washer. . . . . . . . . . .. . . . . . . . .. 118 a 1361714 Piston (Standard) . . . . . . . . . . . .. 418 1361715 Piston (0,25 mm) .. . . . . . . . . . .. 418 1361716 Piston (0,50 mm) 419 a 1361703 Bearing Set (Standard) . . . . . . .. 119 1361704 Bearing Set (0,25 mm) 119 1361705 Bearing Set (0,50 mm) 119 1361706 Bearing Set (0,75 mm) 120 a 1361707 Piston Ring Set (Standard) 120 1361709 Piston Ring Set (0,25 mm) . . . .. 120 1361708 Piston Ring Set (0,50 mm) ..... 1

a Included In Short Block 1360877


-- ------- ----


20103/1996

. HYSTeR Page 34SERIAL CODE D001

CAMSHAFP T AND VALVESETROL AND LPG

2,OL

(Figure 16)

. ©1996 HYSTER COMPANY See Servic Mfor service e anualprocedures

20/03/1996

SERIAL CODE D001

CAMSHAFT AND VALVESPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART QTY2022647 Engine (Petrol) . . . . . . . . . . . . . 12022648 Engine (LPG) .. .. .. . . 1

1 1362016 Bolt 12 326612 Keeper. . . . . . . . . . . . . . . . . . . .. 163 1361722 Spring. . .. . . . . . . . .. . .. . . . . .. 84 1361723 Spring 85 1361724 Seat 86 1361725 Exhaust Valve 47 1361726 Rocker Arm 48 1361727 Adjusting Saew 49 1361728 Nut ~ 4

10 1361729 Rocker Arm . . . .. . . .. . . .. . . 411 1361727 Adjusting Saew . . . . . . . . . . . .. 412 1361728 Nut 413 1361730 Rocker Arm Shaft 1

REF pART NO. NAME OF PART QIY14 1361731 Spring 815 1361732 Rocker Arm Shaft 116 1361733 Timing Belt 117 2020769 Camshaft .. . .. .. . . . .. .. . .. 118 1361717 Pin 119 1361735 Pulley 120 1361736 Bolt.. . . . .. . . .. .. . . . . . .. . . . .. 121 1361737 Washer.. . . . .. . . . .. . .. .. . 122 1361738 Tensioner 123 1361739 Spring.. .. . . .. .. .. . . .. . . 124 1361721 Valve Seat. . . . . . . . . . . . . . . . . .. 825 1361720 Intake Valve 426 1361719 Exhaust Valve Seal .. . . . . . . . .. 427 1361718 Intake Valve Seal , 4


20/03/1996

HYSTER

19

~/



INTAKE AND EXHAUST MANIFOLDPETROL AND LPG

2,OL

(Figure 17)


)r

20103/1996

SERIAL CODE 0001

INTAKE AND EXHAUST MANIFOLDPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART QIY1 1370676 Support ·12 1361742 Joint 33 326504 Nut . . . . . . . . . .. 44 2020783 Intake Manifold " 15 1370682. Stud.......... . . . . . . . . . . . . .. 26 326778 Plug (Petrol) 17 324718 Joint 18 1370683 Plug. . . .. . . . . . . . . . . . . . . . . . .. 19 1362005 Plug. . . . . . . . . . . . . . . . . . . .. . .. 1

10 1370743 Hose 1

REF PART NO. NAME OF PART QIY11 2020745 Clamp 212 1370688 Exhaust Manifold . . . . . . . . . . . . .. 113 1361745 Stud 414 2020755 Nut 615 1361747 Joint 116 1370689 Joint. . .. . . . . . . . . . . .. . . . . . . .. 217 1370690 Washer 618 1370691 Cover........................ 119 1370692 Bolt.......................... 320 1361885 Bolt.......................... 2


20/03/1996

HYSTeR

~18



ENGINE ELECTRICAL SYSTEMPETROL AND LPG

2,OL

(Figure 18)

~10


20/03/1996

1

SERIAL CODE 0001

ENGINE ELECTRICAL SYSTEMPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART QIY1 1369893 Kit-Ignition Cables 11 Cable 11 Cable 11 Cable 11 Cable 12 1332683 Spark Plug 43 1369894 Support. .. .. .. . . . .. . .. .. 14 1361895 Bolt. 15 326850 O-Ring 16 1361844 Bracket 17 1369897 Bolt ~ 18 1369895 Packing t. • • • • .. • • .. .. .. • •• 49 1369896 Igntion Cable 1

REF PART NO. NAME OF PART QTY10 2021440 Ignition Coil .. .. . .. . . . . . .. . .. .. 111 1361845 Strap 112 1361881 Bolt 213 1368841 Belt (Standard) .. .. . .. .. 113 2022515 Belt (Tube and Fin Radiator) 113 2022016 Belt (Low Noise) 114 1361867 Temperature Sender. .. .. . . . 115 1361846 Bracket 116 1361891 Bolt 317 1361888 Bolt 118 1368844 Bolt.......................... 119 1368748 Nut 1

©1996 HYSTER COMPANY See SelVice Manualfor selVice procedures

20103/1996

HYSTEA Page 40SERIAL CODE 0001

OIL PUMP AND FILTERPETROL AND LPG

2,OL

(Figure 19)

,

\10

J8

dIG)~1

20 j

21


20/03/1996

SERIAL CODE 0001

OIL PUMP AND FILTERPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART Qry1 1361868 Screw 12 1361878 Screw 23 333642 Cartridge 24 1361807 Joint . . . . . . . . . . . . . . . . . . . . . . . .. 15 1361806 .Strainer 16 1361801 O-Ring 17 1361800 Oil Pump 18 1368790 Plug. . . . . . . . . . . .. .. . . . . . . . .. 19 1361879 Circlip . .. .. .. .. . . . . .. . .. .. 1

10 1361798 Pin 211 1361688 Oil Seal .. , 3

REF PART NO. NAME OF PART QTY12 326747 Plunger 113 326748 Spring. . .. . . .. .. .. . .. .. . . 114 326749 Seat 115 1361802 Cover 116 1361803 Screw 717 1361804 Gear (Inner) 118 1361805 Gear (Outer) .. . . .. . . .. .. . . 119 1369913 Plate 120 1369914 Bolt.......................... 221 1361887 Screw........................ 4

. ,


20/03/1996

HYSTER Page 42SERIAL CODE 0001

COOLING SYSTEMPETROL AND LPG

2,OL

(Figure 20)

39

-..•..•.......' ' ..••...........

38

22

24

~r~~~\ ~2726

29

19


, .


20103/1996

SERIAL CODE 0001

COOLING SYSTEMPETROL AND LPG

2,OL

H'r'STER

REF PART NO. NAME OF PART QTY1 1361882 Bolt 32 1361829 Bracket 13 326504 Nut 24 1361821 Cover........................ 15 1361820 Thermostat................... 16 1367191 Joint. . . . . . . . . . . . . . . . . . . . . . .. 17 2022301 Hose 18 2020745 Clamp 29 1369990 Clamp 3

10 2022303 Hose 111 2022305 Pipe ~ . . . . . . . . . . .. .. . . .. 112 2022302 Pipe 113 2022300 Hose 114 2022309 Bolt.......................... 115 1361827 O-Ring 116 324707 Bolt. 217 1361818 Pipe 118 1361819 Joint. 119 1361817 Fan 120 1361812 Joint........................ 121 1370698 Seal. . . . . . . . . . . . .. . .. .. . . . .. 122 1361815' Plate 123 2022312 Water Pump 124 1361816 Pulley '" . .. . . . .. . 1

REF PART NO. NAME OF PART QTY25 1361880 Stud. . . . . . . . .. . . . . . . . . . . . . .. 126 1361809 Seal. . . . . . . . . . . . . . . . . . . . . 127 1361834 Pin 128 1361810 Seal '129 1361875 Screw........................ 330 1361830 Bracket "'31 1361813 Hub 1:32 1361835 Ring. . . . . . . . . .. . . . . . . . . . . 133 1361832 Shaft. . . . . . . . . . . .. . . . .. . .. .. 134 1361884 Bolt.......................... 335 324706 Bolt 236 a 2022318 Pulley........................ 136 b 2022510 Pulley........................ 137 c 1361831 Pulley 137 1361878 Bolt.......................... 438 2022319 Kit-Repair.................... "£

39 3043618 Coolant (5L) AR39 3043619 Antifreeze (5L) AR39 3061225 Coolant(25L) .. :............. AR39 3061325 Antifreeze (25L) AR

a Standardb Tube and Fin RadiatorC Low Noise


20103/1996

HYSTER

21

28


1


RADIATOR AND HOSESPETROL AND LPG

2,OL

(Figure 21)


30

-

20/03/1996

SERIAL CODE 0001

RADIATOR AND HOSESPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART OTY1 2021741 Radiator (Standard) " 11 2022513 Radiator (Tube and Fin) 12 2022397 Cap. . . . . . . . . . . . . . . . . . . . . . .. 13 1367113 Drain Cock 14 2021745 Fan Shroud 15 2022557 Clamp 15 2022558 Clamp (Optional) 16 222021 Rivet:........................ 27 2021752 Clip 28 136749 Hex Head Bolt 29 239503 Nut ~ 6

10 320157 Washer : 1011 292681 Washer 1012 2021753 Bracket 213 2022470 Bracket 114 2021233 Screw 415 136681 Hex Head Bolt 416 1347026 Reservoir..................... 1

REF pART NO. NAME OF PART OTY17 2022519 Tube......................... 118 168718 Clamp 219 1345825 Strap 120 2022556 Clamp AR20 2022557 Clamp (Optional) 121 336573 Hose 122 345453 Outlet........................ 123 345454 Cap 124 336550 Bush......................... 125 397676 Clamp 126 127045 Clamp 127 119236 Clamp 128 2021762 Radiator Hose (Lower) 129 2021765 Radiator Hose (Upper) 130 3043618 Coolant (5L) AR30 3043619 Antifreeze (5L) AR I

30 3061225 Coolant (25L) AR30 3061325 Antifreeze (25L) . . . . . . . . . . . . .. AR


20/03/1996

HYSTeR Page 46SERIAL CODE 0001

ENGINE MOUNTOL AND LPGPETR

2,OL

(Figure 22)

2

~

1 "........... ",,--

"""'j

ERCOMPANY©1996HYST . ManualSee s~rvlcp~OCeduresfor service .

20103/1996

SERIAL CODE 0001

ENGINE MOUNTPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART QTY1 2021505 Bracket (RH) , 12 2021506 Bracket (LH) . . . . . . . . . . . . .. . . .. 13 2022551 Screw 64 296420 Washer 65 2021513 Rubber Washer 26 2021516 Rubber Washer . . . . . .. 27 296422 Washer 2

REF PART NO. NAME OF PART QTY8 2021511 Bolt 29 302328 Nut.......................... 2

10 15177 Washer 211 2021512 Rubber Washer 212 2021517 Washer AR13 2021515 Washer 414 15223 Split Pin .. .. .. . . . . . . . . . . . .. 2


20/0311996

_11


CYLINDER HEADDIESEL

2,5L

(Figure 23)

4027

,:,;:;:;::,'-"';;;;:;;;:.r.:

OIL

---

(::23 6"

7'o~ V 16

22

33

18


20103/1996

SERIAL CODE 0001

CYLINDER HEADDIESEL

2,5L

HYSTER

REF PART NO. NAME OF PART QIY REF PART NO. NAME OF PART QIY

1 1366853 Cylinder Head 1 21 1366871 Clip ......................... 0,

w ............................

2 1366854 Stud 2 22 1366872 Joint -;................................... . ....................................... ..

3 1362009 Plug .............................................. 8 23 1366873 Breather Pipe .. .............................. ~

4 1366855 Cap .............................................. 1 24 1366874 Bolt ......................... -,5 1366856 Stud ............................................. 1 25 1366875 Washer .. ........................................ 16 1366857 Stud .............................................. 4 26 1360888 Joint .. .............................................. 17 1366858 Cap 4 27 1360887 Cap .

............................................ .. .. ..............................................

8 1366859 Stud 4 28 1366876 Bolt ......................... f ;..............................................

9 1366860 Stud .............................................. 4 29 1366877 Valve Cover .. ................................

10 1366861 Pin 4 30 1366878 Plate ....................... '0................................................

11 1366862 Plug ................................................ 1 31 1366879 Plate .......................12 1362005 Plug 3 32 1361896 Screw ...................... r.............................................. .:.

13 1366864 Insert ............................................ 4 33 1366880 Cap .. ............................................ 114 1369866 Valve Guide .............................. .. 8 34 1366881 Case ..................................... a ...... i15 1366865 Bolt ......................... 11 35 1366882 Bolt ......................... 416 1366866 Bolt ..........._.... 0 ••••••••• 7 36 1362016 Bolt ......................... 117 1366867 Washer ............ a ....................... 18 37 1361886 Clamp .. ........................................ 118 1366868 Joint ........................ 1 38 1370675 Bolt ......................... 219 1366869 Joint .............. a ............................ 1 39 1366883 Bolt ......................... 220 1366870 Support (Front) ............... 1 40 3043646 Engine Oil (5L) ...... 0 •••••••• AR


20103/1996

HYSTER

~/

t18



CYLINDER BLOCKDIESEL

2,OL

(Figure 24)

16

~4


!l5

6

20103/1996

SERIAL CODE 0001

CYLINDER BLOCKDIESEL

2,OL

HYSTER

REF

1 a23456789

1011

PART NO, NAME OF PART OTY2022649 Engine....................... 11369852 Cylinder Block , 11366867 Washer. .. . . .. . .. .. .. . . 101369853 Pin. . . . . . . . . . . . . . . . . . . . . .. 101369854 Bolt.. . . . . .. .. .. . . . . .. . .. 81369855 Bolt. . .. .. . .. . . . .. .. .. . .. 21369856 Stud. . .. .. . .. . .. .. . .. .. . 91366862 Plug. . . . .. .. .. . . .. .. . . . .. .. 31369857 Pin.. . . ... . .. .. . .. .. .. .. 11369858 Pin. . . . . . . .. .. .. . . .. .. . 21362009 Plug < " 81369859 Plug , .. .. . .. . .. . . . . . 1

REF PART NO. NAME OF PART OTY12 1366919 Pin 213 1369860 Plug. .. .. .. . .. .. .. . . . . .. 114 1369861 Plug 115 1362005 Plug. . .. .. . .. . .. . . . .. . . 316 1369862 Cylinder Uner 417 1362003 Plug 118 1369863 Stud 119 1369864 Stud.... . . .. .. .. i

20 1361675 Plug -;

a Induded In Short Block 2022652


20/03/1996


TIMING GEAR COVER AND OIL SUMPDIESEL

2,5L

(Figure 25)

3724

2627

28

41

6

30 31~39~.JoO~ 1'1

40

42


20/03/1996

SERIAL CODE 0001

TIMING GEAR COVER AND OIL SUMPDIESEL

2,5L

HYSTEA

REF

123456789

10 a11 a121314 a15161718192021

PART NO. NAME OF PART OTY2022649 Engine....................... 11366900 Block (Upper) . . . . . . . . . . . .. 11368743 Packing 11366902 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 1

324707 Bolt. . . . . . . . . . . . . . . . . . . . . . .. 141369932 Joint. . . . . . . . . . . . . . . . . . . . . . .. 11366904 Oil Sump .. . . . . . . . . . . . . . . . . .. 11361681 Drain Plug . . . . . . . . . . . . . . . . .. 11362015 Joint . . . .. . . . . . . . . . . . . . . . . .. 11366883 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 61366905 Valve (Oil J;et) . . . . . . . . . . . . . . .. 41366906 Joint. . . . . . . . . . . . . . . . . . . . . . .. 8324709 Clip. . . . . . . . . . . . . . . . . . . . . . . .. 1

1366908 Pipe (Dipstick) -; . .. 11366909 au Jet 4324706 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 6

1366911 Case 11366912 Stud. . . . . . . . . . . . . . . . . . . . . .. 21366913 Pin 11366914 Pin 11361897 Stud 41366915 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 2

REF PART NO. NAME OF PART OTY22 1366916 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 523 1366917 Bolt , 624 1366921 Cover. . . . . . . . . . . . . . . . . . . . . .. l'25 1366922 Stud. . . . . . . . . . . . . . . . . . . . . .. 226 1366923 Joint. . . . . . . . . . . . . . . . . . . . . .. 127 1366924 Cover . . . . . . . . . . . . . . . . . . . . .. 128 326504 Nut. . . . . . . . . . . . . . . . . . . . . . .. 829 1369933 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. 230 1366919 Pin 131 1366920 Holder. . . . . . . . . . . . . . . . . . . . .. 132 1366925 Oil Seal 1,

33 1366926 Plate. . . . . . . . . . . . . . . . . . . . . . .. 134 1366927 Bolt. 235 324721 Bolt. . . . . . . . . . . . . . . . . . . . . . .. 2036 a 2022479 Joint... . . . . . . . . . . . . . . . . . . . .. 1:37 a 2022480 Joint.. . . . . . . . . . . . . . . . . . . . . .. 138 1366931 Cap 139 1366933 Clamp. . . . . . . . . . . . . . . . . . . . .. 240 2022478 Joint.. . . . . . . . . . . . . . . . . . . . . .. 141 1370737 Silicone. . . . . . .. . . . . . . . . . . . .. 142 1369865 Dipstick. . . . . . . . . . . . . . . . . . . .. 1

a Included In Short Block 2022652


20103/1996


CRANKSHAFT AND PISTONDIESEL

2,5L

(Figure 26)

24

9

5

4

@:71 15

20


20103/1996

SERIAL coDe 0001

CRANKSHAFT AND PISTONDIESEL

2,5L

HYSTEFI

REF

1 a

1112 a3 a

45 a

6789

10111213

PART NO. NAME OF PART aTY2022649 Engine....................... 11366934 Bearing (Standard) 11366935 Bearing (0,762 mm) 11366936 Bearing (0,508 mm) 11366937 Bearing (0,254 mm) 11366938 Piston Ring Set 11366939 Piston , 41366940 Retaining Ring 21366941 Connecting Rod 41366942 Bolt. . . . . . . . . . . . . . . . . . . . . . .. 81366943 Bush ... '~ . . . . . . . . . . . . . . .. . .. 41366944 Nut. .. . . . . . . . . . . .. . . . . . . . .. 41366945" Bolt 11366946 Washer. . . . . .. . . . . . . . .. . . . .. 11366947 Pulley. . . . . . . . . . . .. . .. . . .. . .. 11366948 Plate. . . . . . . . . . . . . . . . . . . . . ... 11366950 Friction Gear ..'. . . . . . . . . . . . . .. 1

REF PART NO. NAME OF PART aT'14 1366951 Gear .15 a 1366952 Crankshaft .16 1366953 Key .17· 1366954 Kit-Washer (Standard) .17 1366955 Kit-Washer .18· 1366916 Bolt .19 a 245244 Bearing (Standard) .19 1366957 Bearing (0,762 mm) i

19 1366958 Bearing (0,508 mm) .19 1366959 Bearing (0,254 mm) .20 a 1366960 Joint .21 a 1366962 Cap .22 1366961 Oil Seal .....•.•.............23 1366963 Bolt .24 1366964 Drive Plate .25 1369977 Spring .

a Induded In Short Block 2022652


20/0311996

i_J


CAMSHAFT AND VALVESDIESEL

2,5L

(Figure 27)

3638

17

~u J I 32

25 J. 23 g~K32 ~... o 26

32 ~ 28. 31 f.j I ~

'-.. ~32 ~ 28 e.......... 3~7/22 ~c ~30 ~

/'

~~ ~ @'-2132 ~"o 27 0

'" ~ 31 22 ~21 ~-2032~" ~ ~

~ ~~ 20 ~~19

31 32 16 18o®'18 _ 29

,/15

25

26~

5


20/03/1996

SERIAL CODE 0001

CAMSHAFT AND VALVESDIESEL

2,5L

HYSTER

REF PART NO. NAME OF PART aTY2022649 Engine....................... 1

1 1366965 Camshaft " 12 1366966 Key. .. . . . . . . . . . .. . . . . . . . . . .. 13 1366967 Thrust Plate 14 1366874 Bolt. .. . . . . . .. . . . . .. . . . . .. 25 1366970 Locking Plate 16 1366971 Friction Gear. . .. . . . . . . . . . . . .. 17 1366972 Gear. . . . .. . . . . . . . .. . . . . . .. .. 18 1366883 Bolt. . . . . . .. .. . . . . . . . . .. . . . .. 29 1366973 Thrust Plate 1

10 1366974 Idler Gear ;' . . . . . . . . . . . . . . . . .. 111 1366975 Bush (Idler Gear) , 112 1366976 Bolt. 113 1366977 Washer.. . . . . . . . . . . . . . . . . 114 1366978 Spindle. . .. . . . . . . . . . . . . . . 115 1366979 Tappet... . . .. . . . . . .. . . . . . . .. 816 1366980 Push Rod 817 'r3S69frf-~-'ExhaustValve 4.18 1366982 Valve Seat. , 819 1366983 Spring. . . . . . . . . . . . . . . . . . . . .. 820 1366984 Spring... . . .. . . . . .. . . . . . . ... 8

REF PART NO. NAME Of PART an21 1366985 Valve Seat. . . . .. . . . . . . . .. . . .. E.22 1366992 Bracket. .. . . . . . . . . . . . . .. . . .. 323 1366993 Bracket. .. . . . . .. . . . . . . . . . 224 1366994 Nut , 225 1366995 Washer. .. . . . .. . .. . . . . . . . . .. ~

26 1366996 Retaining Ring . .. . .. .. . . . . ~

27 1366986 Valve Seat. " ,28 1366987 Cap .29 1366988 Intake Valve '30 1366989 Keeper , 1E31 1366990 Spring. . .. .. .. . . . . . . . . . . . . .. 632 1366991 Rocker Arm. . . . . . . . . . . . . . . . .. a33 1368727 Screw. . . . . . . . . . . . . . . . . . . . .. 834 1368728 Bush. . . . . .. . . . . . . . . .. . . . ... e35 2021077 Nut. . . .. .. . .. .. .. . . . . . . .. .. S36 1366997 Shaft 137 1366998 Plug. . . .. .. . . . . . .. . . . . . . . .. 238 1366999 Bracket. . .. . . . . .. .. . . . .. . . .. 139 1368725 Pin.. . .. . .. . . .. . .. . . . . . . . . .. 440 1368726 Bracket. . .. . . . .. .. .. . . . . .... 1


20103/1996

HYSTER


~~ ------~-


INTAKE AND EXHAUST MANIFOLDDIESEL

2,5L

(Figure 28)


6

3

/ 7c............. I

''''~

20103/1996

SERIAL CODE 0001

-INTAKE AND EXHAUST MANIFOLDDIESEL

2,5L

HYSTER

REF PART NO. NAME OF PART OTY1 1368729 Exhaust Manifold " 12 1368730 Stud.. . . . . . .. .. .. .. .. .. . . . .. 43 1368732 Inlet Manifold 14 1368733 Stud 25 2020755 Nut . . . . . . . . . . . . . . . . . . .. 86 1368734 Joint .. .. .. . .. .. . .. . .. .. . . .... 1

REF PART NO. NAME OF PART OTY7 324707 Bolt.......................... 28 326504 Nut 59 324706 Bolt.......................... 4

10 2022483 Joint . . . . . . . . .. . . . . . . . . . . . . ... 211 2022484 Joint . .. .. . . .. .. .. .. .. .. .. .. .. 212 1368737 Washer 8


20/03/1996

HYSTER

22


OIL PUMP AND FILTERDIESEL

2,5L

(Figure 29)

32___.

~

17

/21

1


20103/1996

SERIAL CODE 0001

OIL PUMP AND FILTERDIESEL

2,5L

H'r'STER

REF PART NO. NAME OF PART Ory1 1368789 Oil Filter . . . . . . . . . . . . . . . . . . . . .. 12 1368790 Plug. . . . . . . . . . . . . . . . . . . . . . .. 13 1368791 Plug. . . . . . . . . . . . . . . . . . . . . . .. 14 1368792 Packing. . . . . . . . . . . . . . . . . . . .. 15 1368793 O-Ring 16 1368794 Plug. . . . . . . . . . . . . . . . . . . . . . .. 17 1368795 Cartridge. . . . . . . . . . . . . . . . . . .. 18 1368796 Joint . . . . . . . . . . . . . . . . . . . . . .. 19 1368797 Plug. . . . . . . . . . . . . . . . . . . . . . .. 1

10 1368798 O-Ring. . . . . . . . . . . . . . . . . . . .. 111 1368799 Valve Spring .. . . . . . . . . . . . . . .. 112 1368800 Plunger , 113 324707 Bolt. 714 326504 Nut . . . . . . . . . . .. . . . . .. 315 1366876 Bolt.......................... 316 1368801 Joint......................... 1

REF PART NO. NAME OF PART on17 1368802 O-Ring 118 1368803 Pipe 119 2022482 Joint . . . . . . . . . . . . . . . . . . . . . . . .. 120 1368805 Bolt.......................... 421 324706 Bolt.......................... 122 1368807 Oil Pump . . . . . . . . . . . . . . . . . . . .. 123 1368808 Strainer. . . . . . . . . . . . . . . . . . . .. 124 2022481 Joint. . . . . . . . . . . . . . . . . . . . . . .. 125 1368810 Cover.. . . . . . . . . . . . . . . . . . . . .. 126 1368800 Plunger. . . . . . . . . . . . . . . . . . .. 127 1368811 Spring 128 1368812 Plug. . . . . .. . . . . . . . . . . . . . . .. 129 1368813 Bolt. . . . . . . . . . . . . . . . . . . . . . . .. ~

30 1368814 Shaft. . . . . . . . . . . . . . . . . . . . . .. 131 1368815 Pin ~

32 1368816 Gear 1


20/03/1996


COOLING SYSTEMDIESEL

2,5L

(Figure 30)

-33

19

11716

~,

27

18!%29~/20"Y'/22t/21


20/03/1996

SERIAL CODE 0001

COOLING SYSTEMDIESEL

2,5L

H'r'STER

REF PART NO. NAME OF PART QlY1 1368817 Body 12 1368818 Bearing. . . . . . . . . . . . . . . . . . . .. 13 1368819 Pulley.. . . . . . . . . . . . . . . . . . . . .. 14 1368820 Retainer Ring 15 1368821 Spacer 16 1368822 Bearing. . . . . . . . . . . . . . . . . . . .. 17 1368823 Retaining Ring 18 1368824 Plate... . . . . . . . . . . . . .. . . . . . .. 19 1368826 Plate..... . .. . . . . . . . . . . . . . 1

10 1368827 Seal ; 111 1366917 Bolt ~ 212 1368829 Joint '" . . . . . . . . . . . . . .. . . . . . .. 113 1368830 Body......................... 114 1366913 Pin 215 1368831 Joint......................... 116 1366874 Bolt 317 1368833 Pipe 118 1366916 Bolt.......................... 319 1368734 Joint .. . .. . . . . . . . . . . . . .. .. . ... 1

REF PART NO. NAME OF PART QlY20 1368834 Cover 121 1368835 Thermostat . . . . . . . .. 122 2022486 Joint. . .. . . . .. . .. . . . . . .. . . . .. 123 1370719 Spacer....................... 124 1361817 Fan 125 1366876 Bolt.......................... 226 1368838 Spacer....................... 127 324706 Bolt.......................... 428 324707 Bolt.......................... 129 1368840 Clamp 130 1368825 Bolt.......................... 631 1368828 Joint ..... . . . . . . . . .. . . . .. . .. .. 132 2021165 Pulley (Standard) .. , . . . .. . . . ... 132 2022511 PUlley (Tube and Fin Radiator) .. '133 3043618 Coolant (5L) AR

33 3043619 Antifreeze (5L) AR

33 3061225 Coolant (25L) AR

33 3061325 Antifreeze (25L) . . . . . . . . . . . . .. AR


20/03/1996


RADIATOR AND HOSESDIESEL

2,5L

(Figure 31)

12

-: :.;':-:.:.:.:.:.:~.:.::.:.:.:.:.;.:.:.:.:.:.:.

16

30

"26

25

/0 23

19 ~if2224

~::::'-""I

4

cO/

5

28

29


20/03/1996 .

SERIAL CODE 0001

RADIATOR AND HOSESDIESEL

2,5L

H'r'STER

REF PART NO, NAME OF PART aIY REF PART NO, NAME OF PART an1 2021741 Radiator (Standard) ............ 1 17 2022519 Tube ......................... 11 2022513 Radiator (Tube and Fin 18 168718 Clamp

,.............................................. t:

Radiator) ..................... 1 19 1345825 Strap ................................................ i

2 2022397 Cap ................................................ 1 20 2022726 Clamp .. ............................................ 13 1367113 Drain Cock .................................... 1 20 2022725 Hose Clamp (Optional) ......... 14 2021747 Fan Shroud ................... 1 21 336573 Hose ................................................ 15 2022558 Clamp .............................................. 1 22 345453 Outlet ........................6 222021 Rivet ......................... 2 23 345454 Cap ..................................................

7 2021752 Clip .......................... 2 24 336550 Bush .........................8 136749 Hex Head Bolt .......................... It .... 2 25 397676 Clamp .. ............................................

9 239503 Nut .......,................... 6 26 127045 Clamp .............................................. ,10 320157 Washer .....'" .................................. 10 27 119236 Clamp .. ............................................11 292681 Washer ........................................ .. 10 28 2021763. Radiator Hose (Lower) ..................12 2021753 Bracket .......................................... .. 1 29 2021766 Radiator Hose (Upper) ..................

13 2021754 Bracket .......................................... .. 1 30 3043618 Coolant (5L) .................................. A·14 2021233 Screw......................... 4 30 3043619 Antifreeze (5L) .............................. A'15 136681 Hex Head Bolt .............................. .. 4 30 3061225 Coolant (25L) ...... 6 •••••••••••• Af16 1347026 Reservoir ..................... 1 30 3061325 Antifreeze (25L) .............. A;


20/03/1996


ENGINE ELECTRICAL SYSTEMDIESEL

2,5L

(Figure 32)


20/03/1996

SERIAL CODE 0001

ENGINE ELECTRICAL SYSTEMDIESEL

2,5L

HYSTER

REF12 8

34567 8

789

PART NO. NAME OF PART aIY2021354 Muffler . . . . . . . . . . . . . . . . . . . . . .. 12022560 Flange . . . . . . . . . . . . . . . . .. 1320159 Washer 4

2021836 Nut.......................... 42021377 Tail Pipe. .. . . . . . . .. .. . . .. . . 1

63117 Clamp (Exhaust) 12022561 Exhaust Pipe 12021366 Exhaust Pipe 11351177 Spacer 41351176 Washer 2

REF PART NO. NAME OF PART aIY10 292517 Hex Head Bolt 211 2021359 Nut 212 15177 Washer , 213 2021370 Clamp 114 2022496 Joint......................... 115 3061350 Anti-Seize................... AR16 a 2022562 Catalytic Converter 117 8 6~117 Clamp 2

8 with Catalytic Converter


20103/1996

HYSTER Page 68SERIAL CODED001

ENGINE MOUNTDIESEL

2,5L

(Figure 33)

'.

~,\

\'-.....

20/03/1996~C;:;19:96:;;H:YS;'TE;;R~CO:M;:;PA:;;NY;-----~~~~~~----------• See Serviefor service e Manualprocedures

SERIAL CODE 0001

EXHAUSTDIESEL

2,5L

HYSTER

REF12 a

34567 a789

PART NO. NAMEOF PART QTY2021354 Muffler 12022560 Flange....................... 1320159 Washer 4

2021836 Nut 4202.1377 Tail Pipe. . . . . . . . . . . . . . . . . . . . .. 1

63117 Exhaust Clamp. . . . . . . . . . . . . . .. 12022561 Exhaust Pipe 12021366 Exhaust Pipe 11351177 Spacer 41351176 Washer 2

REF PART NO. NAME OF PART QTY10 292517 Hex Head Bolt 211 2021359 Locknut 212 15177 Washer 213 2021370 Exhaust Clamp , 114 2022496 Joint . . . . . . . . . . . . . . . . . . . . . . . .. i15 3061350 Anti-Seize................... AP16 a 2022562 Catalytic Converter 117 a 63117 Clamp 2

a with Catalytic Converter


20/03/1996


EXHAUSTPETROL AND LPG

2,OL

(Figure 35)


20/03/1996

SERIAL CODE 0001

EXHAUSTPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PARI QU REF PART NO. NAME OF PART QU1 2021354 Muffler ...... ~ .. ~ .................................. 1 10 3061350 Anti-Seize ................... AR1 a 2022315 2-Way Catalytic Converter 1 11 1351177 Spacer ....................... 4..........

1 b 2023445 2-Way Catalytic Converter 1 12 1351176 Washer 2........ .. ............................................

2 2021363 Exhaust Pipe .................................. 1 13 292517 Hex Head Bolt .. .............................. 23 2020755 Nut .......................... 4 14 2021359 Locknut ............................................ 24 320157 Washer ............................................ 6 15 15177 Washer .. .......................................... 25 2021373 Cover ........................ 1 16 2021370 Exhaust Clamp ................ 16 239503 Nut .......................... 2 17 1338308 Joint ......................... 17 292681 Washer ............................................ 28 2021374 Tail Pipe ...................... 1 a Last Used on SIN 0001 8-33549 63117 Exhaust Clar;np ................ 1 b First Used on SIN 0001 B-3355


20103/1996


UPSWEPT EXHAUSTDIESEL

2,5L

(Figure 36)

1.--+-4-- 13

~''-'i~...~~,.---+--+--12

/,·'~./"V/ :~~-'-12 f~/ -16 --J

II

14 J~


20103/1996

SERIAL CODE D001

UPSWEPT EXHAUSTDIESEL

2,5L

H'r'STER

REF12 a3456789

10111213

PART NO. NAME OF PART aIY2021354 Muffler 1202560 Flange . . . . . . . . . . . . . . . . . . .. 1320159 Washer 1

2021836 Nut 42021382 Tail Pipe. . . . . . . . . . . . . . . . . . . . .. 1

63117 Exhaust Clamp. . . . . .. . . . . . . . .. 12021387 Tail Pipe. . . . . . . . . . . . . . . . . . . . .. 1

136985 Hex Head Bolt 3292682 Washer 3

15176 Washer 12021394 Cover , 11351177 Spacer 41351176 Washer 2

REF PART NO. NAME OF PART aIY14 292517 Hex Head Bolt 315 2021359 Nut .................•........ 216 15177 Washer 217 2021370 Exhaust Clamp. . . . . . . . . . . . . . .. 118 2022496 Joint......................... 119 3061350 Anti-Seize AR20 2021366 Exhaust Pipe 120 a 2022561 Exhaust Pipe 121 a 2022562 Catalytic Converter 122 a 63117 Clamp 2

a with Catalytic Converter


20103/1996


UPSWEPT EXHAUSTPETROL AND LPG

2,OL

(Figure 37)

(4--e

13

23

21

I )

I I( IIJ \

PARTS-SERVICEr,~IAM

ITEM GRAM

10 A-C-4 (E)


20103/1996

SERIAL CODe 0001

UPSWEPT EXHAUSTPETROL AND LPG

2,OL

HYSTEA

REF1 a1 b

23456789

10 a10 b

1112

PART NO. NAME OF PART QIY2022315 2-Way Catalytic Converter 12023445 2-Way Catalytic Converter 12021363 Exhaust Pipe 12020755 Nut .... . . . . . . . . . . . . . . . . . . . . .. 4320157 Washer 6

2021373 Cover 1239503 Nut 2292681 Washer 2

2021379 Tail Pipe. . . . . . . . . . . . . . . . . . . . .. 163117 Exhaust Clamp 1

2021387 Tail Pipe. . . • . . . . . . . . . . . . . . . . .. 12023533 Tail Pipe ... '~_. . . . . . . . . . . . . . . . .. 1

136985 Hex Head Bolt 3292682 Washer 3

REF PART NO. NAME OF PART QIY13 15176 Washer 114 320159 Washer 115 2021394 Cover........................ 116 1351177 Spacer 417 1351176 Washer 218 292517 Hex Head Bolt 219 2021359 locknut 220 15177 Washer 221 2021370 Exhaust Clamp.. . .. . . . .. . . .. .. 122 1338308 Joint......................... 123 3061350 Anti-Seize................... AR

a last Used on SIN 0001 8-3354b First Used on SIN 00018-3355


20103/1996

engine - evrocar.ruevrocar.ru/katalog/hyster/h1.50xm(d001)/engine.pdf · engine hyster camshaft and...

Documents