energy efficient japanese technologies and best...
TRANSCRIPT
Energy Efficient Japanese
Technologies and Best Practices
Overview of TERI-IGES project(s)
Rabhi Abdessalem Sep. 25th 2014
About IGES: Outline
Kansai Research Center Date: July 7th ,2010 2
• Name of the Institute The Institute for Global Environmental Strategies (IGES)
• Establishment March 31, 1998
• Location [Headquarters]: Hayama, Miura-gun, Kanagawa [Tokyo Office]: Chiyoda-ku, Tokyo, [Kitakyushu Office]: Kitakyushu-city, Fukuoka, [Kansai Research Centre]: Kobe, Hyogo, [Project Offices in Bangkok and Beijing]
IGES headquarters (Hayama, Kanagawa)
To promote the application of Japanese low carbon technologies at small and
medium sized enterprises (SMEs) in India.
Figure: Research components of ALCT project
1- Review of existing practices;
2- Study and analyze technologies
and relevant conditions of Japanese
side;
3- Study and analyze needs of
technologies and relevant conditions
of Indian side;
4- Select the appropriate Japanese
technologies to be applied in India;
5- Analysis and verification through
pilot projects implementation
6- Draw lessons learnt from the project
and provide suggestions and
recommendations.
Components
Overall objective
Duration: 4 years (May 2010 - March 2014)
Technology Japanese Companies
Total number of
investigated sites
Number of selected sites for
pilot projects
Location of pilot
projects
SME
Hard Technologies
Gas Heat Pump
Yanmar 11
2
Rajkot
-Delta Technocast -Jagdish Technocast
Electric heat pump
Mayekawa
13
2
Anand
-Amul
Chandigarh
-Milkfed
Best
Practices (Soft
technologies)
Compressed air system
Hitachi (IES) 13
4
3 in Pune;
1in Noida
-Sankalp -Transauto -Mass Flange -DIC
Induction furnace
Expert from Kobe Steel
8
2
Kolhapur
-Marvelous Metals -Caspro Metal
Summary of selected sites and pilot projects
After Before
Application Preheating of boiler feed water & precooling of process chilled water
Dairy, food processing, pharmaceutical, commercial buildings, etc.
Two pilot projects: 1 in “Milkfed” (Chandigarh) and 1 in “Amul” (Anand)
Results #1 : Demonstration of Electric Heat Pump (EHP)
Benefits Reduction in fuel consumption of boiler and electricity consumption of chiller
Energy savings: 30%-40%
Results #1 : Demonstration of Electric Heat Pump (EHP)
Application Space cooling applications in industry and commercial buildings
Two pilot projects: 1 “Delta” and 1 “Jagdish”, both in Rajkot (Gujarat)
Results #2: Demonstration of Gas Heat Pump (GHP)
Before After
Benefits
Switch from electricity to natural gas (NG)
Energy savings: 35%-45%
Results #2: Demonstration of Gas Heat Pump (GHP)
Examples of measures which have been taken by SME
Installation of new receiver and new air compressors (not inverter type) Adjusting pressure setting
Reduce air leakage through installing foot switch Reconsider pipe size and design Start the use of efficient air gun
Results #3: Best practices regarding compressed air
Application Four pilot projects: Transauto, Sankalp, and Mass flange (Pune), and DIC (Noida)
Notes:
-SME have taken almost all the proposed measures in
PS reports, except the installation of inveter type air
compressor. Additional 10%-20% could be achived by
installing inverter type air compressor.
Benefits Energy Saving: 20% -30%
Trans Auto
Iceburg DIC India Kansal Sankalp BOMBAY
CENTURY RAYON
Primary energy saving
Percentage 17% 22% 15% 25% 17%
19%
17%
(KWh/year)
53,196 96,624 99,360 135,360
223,994
84,230
79,076
CO2 emission reduction (ton/year) 49.5 89 93 125 208
78
73
Approximate pay back
period
3 years,
3 months
4 years
3 years, 6 months
2 years, 6 months
3 years
3 years
3 years
Expected impact of installing inverter type air compressor
Application Foundry, sand casting units
Observations Process parameters like product yield and rejection ratio have
important influence on energy efficiency
Often data recorded is not linked to improvements in operation
Awareness on best practices among operators is not high
Major taken activities Onsite capacity building to SMEs, and Provide to them training
material (in local language) on how to implement 3S/5S activities;
Training of Trainers (ToT) through training TERI experts, in India and Japan, on best practices so they can trainer SME later on.
Impact Approximately, up to 20% have been achieved (based on TERI presentation)
Results #4: Best practices in electric induction furnace
Result 5#: Capacity building and awareness raising (level1)
Targeting SME at unit level:
Onsite capacity building for managers and workers during site visits (in total, more than 50 sites visited)
Result5#: Capacity building and awareness raising (level2)
Targeting SME at cluster/segment level
Several cluster workshops to introduce technology to business entropreneurs and business associations
(in total 10 conducted)
IGES –TERI Joint Workshop (Dec. 2011, Rajkot (India)
IGES –TERI Joint Workshop Jan. 2012, Chandigarh (India)
Result5#: Capacity building and awareness raising (Level3)
Targeting Indian experts:
Training workshops to Indian experts (In India and in Japan)
(in Total 3 (2 in India and 2 in Japan))
Result5#: Capacity building and awareness raising (Level4)
Targeting Policy makers:
Interaction with policy makers through meetings, symposiums, etc.
)
IGES-TERI workshop
(Feb.2012 New Delhi- India)
India-Japan Energy Forum
(Sep.2013 New Delhi- India)
Achievement1: A matchmaking processes with various stakeholders, including private sector, from India and Japan has been established; Most of them are ready to cooperate in the dissemination and follow up activities to be conducted in FY2014, and beyond
Achievement 2: Actual reduction in CO2 emission has been achieved;
Tech. EHP GHP CA IF
Sites Amul Verka Delta Jagdish Mass flange
Sankalp Caspro Marvellous
CO2 emission reduction
33%
40%
47%
43%
25%
30%
20%
20%
Achievement3: SAMEEEKSHA (Indian knowledge sharing platform) added IGES to its member list and has documented about the pilot projects repeatedly. check link: http://sameeeksha.org/index.php?option=com_projects&task=level&title=iges&id=40
Achievement4: The implemented pilot projects have been widely covered by Indian media, well evaluated by sponsors (A-), and had been disseminated at high level events such as India-Japan Energy forum, Delhi Sustainable Development Summit (DSDS); ISAP 2014, etc., which has attracted the interest of policy maker in India and Japan. MOEJ (from Japan) and Shakti Energy Sustainable Energy Foundation (from India) are supporting the follow up activities which are taking place in FY2014.
EHP:
50 Dairy Plants in just two states (Punjab and Gujarat).
GHP:
120 investment casting industries
CA: ~1200 forging units.
IF: More than 4,500 foundries in India.
Example of opportunities of scaling up the studied technologies
Ministry of Environment Japan
(MOEJ)
The Energy and Resources
Institute
Shakti Sustainable Energy
Foundation
Japanese Companies (e.g.: Hitachi IES, Mayekawa,
Yanmar, Shinto, etc.)
Indian SME and Large industries
Institute For Global Environmental
Strategies
Technical support (dispatching experts) Provision of sites for investigations Facilitators
Financial support (modest) and
Assistance
Financial support
G2G
B2B
Collaboration
Research stakeholders
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Examples of
program from
Indian side
• Financial support through SIDBI
-Technology Upgradation Fund for textile (TUFS)
-Technology and Quality Upgradation Support to MSMS (TEQUP)
-Credit Linked Capital Subsidies Scheme (CLCSS)
-FPTUFS-scheme for food processing industries
• BEE can introduce these technologies to the designated consumers (DCs),
who are identified under PAT scheme, or by exempting these technologies
from import tax under the FEEED program.
• Energy Service Companies (ESCO)
Examples of
program
measures by
Japanese side
• JBIC : through their crediting J-MRV program.
• MOEJ: Joint Crediting Mechanism (JCM) (if signed)
• Japanese makers: Joint venture, Licencing, FDI
Others SAMEEEKSHA, LCS-RNet, LoCAR-Net, UNEP (CTCN), are important channels
through which these technologies could be deployed in India, whether through their
funding options or through their information and knowledge dissemination activities to a
wide range of stakeholders.
Example of programs to be used for dissemination and scaling up
• MOEJ/GEC: Joint Crediting Mechanism (JCM),
• JICA: Public Private Partnership (PPP),
• ADB-UNEP-GEF: Climate Technology Network and Finance
• UNIDO-GEF:
>E.g. of programs to be used for commercialization (deployment & diffusion)
>E.g. of programs to be used for FS/DS and pilot projects (demonstration)
Japan: JCM mechanism
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Japan Host Country
Benefits to Japan - Contribution to the
global GHG mitigation effort
- Market opportunities for Japanese firms
Benefits to host country - Advanced Japanese technology made
available at significantly lower cost - Reduced fossil fuel dependency
Finance + Technology
Carbon Credits
JCM Project
Carbon credits
Range of upfront financing for JCM
• Global Environment Centre (GEC)
Finances up to 50% of the initial investment cost.
• New Energy Development Organisation (NEDO)
Provides full initial finance, and installed facilities are purchased by project participants at later stage.
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• Japan Bank for International Cooperation (JBIC)
– Co-financing with Japanese private bank to JCM projects.
• Nippon Export and Investment Insurance (NEXI)
– Provision of trade insurance to JCM projects to cover risks (e.g. non-payment, shipping failure);
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India: Financial support through SIDBI, such as TUFS, TEQUP, etc (SMEs)
Note: Technologies should be included in list of technologies eligible of SIDBI finance
India: PAT Mechanism (Large industries)
Note: Only companies in the following sector are considered: Cement, Power, Aluminium, Textile, Pulp and paper, Fertilizer, Iron and steel, Chlor-Alkali
Way forwards: 2015 and beyound Creation and strengthening of cooperation among various stakeholders from India and
Japan to promote low carbon technology application in India, especially through
engaging private sector and funding institutions.