energy efficiency quicks wins through industrial insulation...european industrial insulation...
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Energy efficiency –
quicks wins through industrial insulationAndreas Regel | Hannover Messe 2013
Bilfinger Industrial Services
08. April 2013
Services offered / Know-how
▪ All technical insulation works in industrial plants
(sometimes: public buildings)
▪ Range: -196 °C up to over 1,000 °C
▪ Hot- and cold insulation
▪ Sound protection
▪ Fireproofing
Engineering, thermal calculation,
material delivery, supervisor, erection
Main customers
▪ Process industry
▪ Refineries
▪ Pharmacy
Headquarters
Munich, Germany
Output volume | 2012
Insulation Germany: €120 million
Insulation Europe: est. €500 million
Locations and subsidiaries
14 subsidiaries
in Eastern, Central and Western Europe
Employees
Germany: 1,000
Europe: 4,500
Bilfinger Industrial Services
Overview insulation
Energy efficiency – quicks wins through industrial insulation page 2
▪ Power plant
▪ Food industry
▪ LNG
▪ The price of crude oil has risen
roughly five-fold since 1985
Price of crude oil AGI Q101 (150 W/m²)
Energy efficiency – quicks wins through industrial insulation page 3
▪ The price of crude oil has risen
roughly five-fold since 1985
▪ However, there has been no
change in the heat flow density
stipulated by the German
guidelines
Price of crude oil AGI Q101 (150 W/m²)
Energy efficiency – quicks wins through industrial insulation page 4
▪ The price of crude oil has risen
roughly five-fold since 1985
▪ However, there has been no
change in the heat flow density
stipulated by the German
guidelines
€ 150 W/m² a historical value
Price of crude oil AGI Q101 (150 W/m²)
Energy efficiency – quicks wins through industrial insulation page 5
▪ The price of crude oil has risen
roughly five-fold since 1985
▪ However, there has been no
change in the heat flow density
stipulated by the German
guidelines
€ 150 W/m² a historical value
Current-day facilities must
be calculated on the basis
of economic efficiency
Price of crude oil AGI Q101 (150 W/m²)
Energy efficiency – quicks wins through industrial insulation page 6
▪ European Industrial Insulation Foundation (EiiF) developed study on
energy savings potentials in industrial plants
3.5 billion € per year could be saved with an economic insulation
thickness (non-recurrent expense: 900 Mio €) in the European Union
especially damaged insulations and non insulated equipment have the
greatest potential; 10% of equipment in industrial plants not insulated
An independent and Europe-wide standardized energy
Energy and CO2 savings
Potential of industrial insulation
Energy efficiency – quicks wins through industrial insulation page 7
▪ European Industrial Insulation Foundation (EiiF) developed study on
energy savings potentials in industrial plants
3.5 billion € per year could be saved with an economic insulation
thickness (non-recurrent expense: 900 Mio €) in the European Union
especially damaged insulations and non insulated equipment have the
greatest potential; 10% of equipment in industrial plants not insulated
▪ EiiF developed with Bilfinger Industrial and other member companies
the TIPCHECK tool to identify insulation potential in plants
Technical Insulation Performance CHECK
Energy and CO2 savings
Potential of industrial insulation
Energy efficiency – quicks wins through industrial insulation page 8
▪ European Industrial Insulation Foundation (EiiF) developed study on
energy savings potentials in industrial plants
3.5 billion € per year could be saved with an economic insulation
thickness (non-recurrent expense: 900 Mio €) in the European Union
especially damaged insulations and non insulated equipment have the
greatest potential; 10% of equipment in industrial plants not insulated
▪ EiiF developed with Bilfinger Industrial and other member companies
the TIPCHECK tool to identify insulation potential in plants
Technical Insulation Performance CHECK
An independent and Europe-wide standardized energy
efficiency consulting program, which will be executed by
certified TIPCHECK engineers
Energy and CO2 savings
Potential of industrial insulation
Energy efficiency – quicks wins through industrial insulation page 9
▪ European Industrial Insulation Foundation (EiiF) developed study on
energy savings potentials in industrial plants
3.5 billion € per year could be saved with an economic insulation
thickness (non-recurrent expense: 900 Mio €) in the European Union
especially damaged insulations and non insulated equipment have the
greatest potential; 10% of equipment in industrial plants not insulated
▪ EiiF developed with Bilfinger Industrial and other member companies
the TIPCHECK tool to identify insulation potential in plants
Technical Insulation Performance CHECK
An independent and Europe-wide standardized energy
efficiency consulting program, which will be executed by
certified TIPCHECK engineers
Coming soon: energy audit according to ISO 50001
Energy and CO2 savings
Potential of industrial insulation
Energy efficiency – quicks wins through industrial insulation page 10
1. Meeting with the plant operator
▪ Decision about which equipment to check
▪ Information about relevant data (operating temperature, operating
hour, heat price)
Target: calculate economical insulation thickness
TIPCHECK Realization
Energy efficiency – quicks wins through industrial insulation page 11
1. Meeting with the plant operator
▪ Decision about which equipment to check
▪ Information about relevant data (operating temperature, operating
hour, heat price)
Target: calculate economical insulation thickness
2. TIPCHECK in the plant
▪ Bilfinger Industrial Services certified TIPCHECK engineers
go into the plant to identify and document the heat loss with
a thermo graphic camera
TIPCHECK Realization
Energy efficiency – quicks wins through industrial insulation page 12
1. Meeting with the plant operator
▪ Decision about which equipment to check
▪ Information about relevant data (operating temperature, operating
hour, heat price)
Target: calculate economical insulation thickness
2. TIPCHECK in the plant
▪ Bilfinger Industrial Services certified TIPCHECK engineers
go into the plant to identify and document the heat loss with
a thermo graphic camera
TIPCHECK Realization
Energy efficiency – quicks wins through industrial insulation page 13
1. Meeting with the plant operator
▪ Decision about which equipment to check
▪ Information about relevant data (operating temperature, operating
hour, heat price)
Target: calculate economical insulation thickness
2. TIPCHECK in the plant
▪ Bilfinger Industrial Services certified TIPCHECK engineers
go into the plant to identify and document the heat loss with
a thermo graphic camera
3. TIPCHECK - Report
▪ Every image from the thermo graphic camera is analyzed
and a detailed report is created
TIPCHECK Realization
Energy efficiency – quicks wins through industrial insulation page 14
1. Meeting with the plant operator
▪ Decision about which equipment to check
▪ Information about relevant data (operating temperature, operating
hour, heat price)
Target: calculate economical insulation thickness
2. TIPCHECK in the plant
▪ Bilfinger Industrial Services certified TIPCHECK engineers
go into the plant to identify and document the heat loss with
a thermo graphic camera
3. TIPCHECK - Report
▪ Every image from the thermo graphic camera is analyzed
and a detailed report is created
4. TIPCHECK - Presentation
▪ Presentation of the results and the complete TIPCHECK report
with the customer
TIPCHECK Realization
Energy efficiency – quicks wins through industrial insulation page 15
TIPCHECK
Typical energy savings potentials
Energy efficiency – quicks wins through industrial insulation page 16
We are able to check cold insulated pipes and equipment.
▪ Example pipe support
▪ The pipe has a length of 2.5 km (1.5 miles)
We could save 1,600 MWh;
corresponds to €80,000 p. a
Uninsulated flange – DN 350; Temperature 200°C
We could save 100.000 kWh;
corresponds to €5,000 p. a
Installation cost: approx. 200 €
ROI = 0,5 month !!!
TIPCHECK engineers
Bilfinger Industrial Services
has 8 certified TIPCHECK
engineers:
▪ Germany 5
▪ Benelux 1
▪ Hungary 1
▪ Spain 1
TIPCHECK
Benefits for all industries with high energy consumption
Energy efficiency – quicks wins through industrial insulation page 17
Andreas Regel
Product Manager Insulation
and TIPCHECK engineer
Munich, Germany
+ 49 89 149 98 - 389
+ 49 173 39 19 765
Contact
TIPCHECK engineers
Bilfinger Industrial Services
has 8 certified TIPCHECK
engineers:
▪ Germany 5
▪ Benelux 1
▪ Hungary 1
▪ Spain 1
TIPCHECK
Benefits for all industries with high energy consumption
Energy efficiency – quicks wins through industrial insulation page 18
Andreas Regel
Product Manager Insulation
and TIPCHECK engineer
Munich, Germany
+ 49 89 149 98 - 389
+ 49 173 39 19 765
References
Contact
TIPCHECK engineers
Bilfinger Industrial Services
has 8 certified TIPCHECK
engineers:
▪ Germany 5
▪ Benelux 1
▪ Hungary 1
▪ Spain 1
TIPCHECK
Benefits for all industries with high energy consumption
Energy efficiency – quicks wins through industrial insulation page 19
TIPCHECK is for
▪ All Industries with high energy consumption
▪ Existing plants
check the current heat loss
▪ new plants
engineering the correct economic
insulation thickness
▪ Plants with existing insulation specification
check the standards – is the
specification up to date
Andreas Regel
Product Manager Insulation
and TIPCHECK engineer
Munich, Germany
+ 49 89 149 98 - 389
+ 49 173 39 19 765
References
Contact