en / ach580 hvac control program firmware manual...also describes the contents of this manual and...

—ABB DRIVES FOR HVAC

ACH580 HVAC control programFirmware manual

Related documents are listed on page 19.

Table of contents

1. Introduction to the manual

2. Start-up, control with I/O and ID run

3. Control panel

4. Settings, I/O and diagnostics on the control panel

5. Default I/O configuration

6. Program features

7. Fault tracing

8. Modbus RTU control through the embedded fieldbus interface (EFB)

9. BACnet MS/TP control through the embedded fieldbus interface (EFB)

10. N2 control through the embedded fieldbus interface (EFB)

11. Fieldbus control through a fieldbus adapter

12. Control chain diagrams

13. Parameters

14. Additional parameter data

ACH580HVAC control program

Firmware manual

3AXD50000027537 Rev FENEFFECTIVE: 2020-09-15

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Table of contentsPart 1

1. Introduction to the manualContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2. Start-up, control with I/O and ID runContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

How to start up the drive using the First start assistant on the Hand-Off-Auto control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37How to perform the ID run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3. Control panelContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Removing and reinstalling the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Layout of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Layout of the control panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Home view displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

IPC additional Home view displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Key shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4. Settings, I/O and diagnostics on the control panelContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Primary settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

HVAC quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Assistants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Start, stop, reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Pump features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Multipump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Clock, region, display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Reset to defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

I/O menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94System info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Energy efficiency menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Backups menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Options menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5. Default I/O configurationContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Selecting default configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Default control connections for the HVAC default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104PID control, single motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Default control connections for the PID control, single motor . . . . . . . . . . . . . . . . . . . . 106

6. Program featuresWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Drive configuration and programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Configuring via default configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Configuring via menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Configuring via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Control of a line supply unit (LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Pump and fan control features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Intelligent pump control (IPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120IPC master autochange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Application example: IPC system with three drives and three pumps . . . . . . . . . . . . . . 127Single pump and fan control (PFC/SPFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Application example 1: Supply fan, Basic speed follower . . . . . . . . . . . . . . . . . . . . . . . 142

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Application example 2: Supply fan, basic speed follower with interlock and status . . . . 144Application example 3: Supply fan, speed follower complete integration . . . . . . . . . . . . 146Application example 4: Supply fan, PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Application example 5: Cooling tower fan, speed follower . . . . . . . . . . . . . . . . . . . . . . . 150Application example 6: Cooling tower, PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Application example 7: Chilled water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156Application example 8: Condenser water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158Soft pipe fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Sensorless flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160Dry pump protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162External events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Critical speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Limits overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Activating the Override mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174Reference for Override frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Override mode features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Application example 1: Override for single Override frequency control . . . . . . . . . . . . . 178Application example 2: Override for PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Application examples of interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Run permissives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Application example 1: Damper end switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Application example 2: Valve opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193Vector motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193Autophasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

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U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195Flux braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196Start methods – DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199Motor overload protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Speed control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208Floating point control (Motor potentiometer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

DC voltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214Overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214Undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214Voltage control and trip limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Supervisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Application example 1: Dirty filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Application example 2: High current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225System safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231Parameter checksum calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

7. Fault tracingWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

QR code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251Auxiliary codes for the LSU supply unit warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

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Auxiliary codes for the LSU supply unit faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

8. Modbus RTU control through the embedded fieldbus interface (EFB)What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269Connecting the drive to the fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . 289

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . 290

Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . . 291

Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . . 298

9. BACnet MS/TP control through the embedded fieldbus interface (EFB)Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299BACnet overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300

Connecting devices to a BACnet MS/TP EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . 300Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . . 300

Starting up BACnet communication through the Primary settings menu . . . . . . . . . . . . . . . . 301Starting up fieldbus communication with parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305Activating drive control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

Drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306Communication fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310Drive feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310

Parameter setting example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

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Frequency control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313BACnet protocol implementation conformance statement . . . . . . . . . . . . . . . . . . . . . . . . . . 314

Product description: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314BACnet standardized device profile (Annex L): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314List all BACnet interoperability building blocks supported (Annex K): . . . . . . . . . . . . . . 314Segmentation capability: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315Standard object types supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315Data link layer options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315Device address binding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315Networking options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315Network security options: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316Character sets supported: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

Object/Property support matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317Device object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317Binary input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318Binary output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319Binary value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319Analog input object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321Analog output object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321Analog value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322Multistate value object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326Loop object instance summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328Mailbox function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

10. N2 control through the embedded fieldbus interface (EFB)Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331N2 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

Supported features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332Metasys integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333Drive device type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334

Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335Connecting devices to a N2 EIA-485 network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335Connecting the drive to the building automation controller . . . . . . . . . . . . . . . . . . . . . . 335

N2 analog input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335N2 binary input objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337N2 analog output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338N2 binary output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339DDL file for NCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

11. Fieldbus control through a fieldbus adapterWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350Contents of the fieldbus Control word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . 351Contents of the fieldbus Status word (ABB Drives profile) . . . . . . . . . . . . . . . . . . . . . . . 352The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

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Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354Parameter setting example: FPBA (PROFIBUS DP) with ABB Drives profile . . . . . . . . 355Parameter setting example: FPBA (PROFIBUS DP) with PROFIdrive profile . . . . . . . . 357

Automatic drive configuration for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

12. Control chain diagramsContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367Speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370PID flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371PID setpoint compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

Part 2 Parameters

13. ParametersWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386

01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38603 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39004 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39105 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39306 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39607 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40510 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40711 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41812 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42013 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42515 I/O extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43219 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44220 Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44321 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45322 Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46223 Speed reference ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47224 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475

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25 Speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47528 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48130 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49131 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50232 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51234 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51935 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52736 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53937 User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54240 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54541 Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56243 Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56545 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56646 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57147 Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57449 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57550 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57651 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58152 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58253 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58358 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58360 DDCS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59261 D2D and DDCS transmit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59262 D2D and DDCS receive data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59270 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59371 External PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59872 External PID2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59973 External PID3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60174 External PID4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60376 Multipump configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60677 Multipump maintenance and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61780 Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61981 Sensor settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62382 Pump protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62584 Advanced damper control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62794 LSU control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63395 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63496 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63897 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64998 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65499 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655

Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . . 662Parameters supported by Modbus legacy compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664

14. Additional parameter dataWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673

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Further informationProduct and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711

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Table of contents

1. Introduction to the manual

2. Start-up, control with I/O and ID run

3. Control panel

4. Settings, I/O and diagnostics on the control panel

5. Default I/O configuration

6. Program features

7. Fault tracing

8. Modbus RTU control through the embedded fieldbus interface (EFB)

9. BACnet MS/TP control through the embedded fieldbus interface (EFB)

10. N2 control through the embedded fieldbus interface (EFB)

11. Fieldbus control through a fieldbus adapter

12. Control chain diagrams

ACH580HVAC control program

Firmware manualPart 1

Contents correspond to ACH580 HVAC control program firmware manual, Part 1 (printed)3AXD50000209811 Rev CENEFFECTIVE: 2020-09-15

Introduction to the manual 17

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1Introduction to the manual

Contents of this chapterThe chapter describes applicability, target audience and purpose of this manual. It also describes the contents of this manual and refers to a list of related manuals for more information.

ApplicabilityThe manual applies to the ACH580 HVAC control program (version 2.12).

To check the firmware version of the control program in use, see system information (select Menu > System info > Drive) or parameter 07.05 Firmware version on the control panel.

For ACH580-31 and ACH580-34, to check the ISU firmware version in use, select Menu > Options > Select drive > QCON-21 and then select Menu > System info > Drive, or see parameters 07.106 LSU loading package name and 07.107 LSU loading package version on the control panel.

Safety instructionsFollow all safety instructions.• Read the complete safety instructions in the Hardware manual of the drive

before you install, commission, or use the drive.• Read the firmware function-specific warnings and notes before changing

parameter values. These warnings and notes are included in the parameter descriptions presented in chapter Parameters on page 235.

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Target audienceThe reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown. Special US instructions for installations in the United States are given.

Purpose of the manualThis manual provides information needed for designing, commissioning, or operating the drive system.

Contents of this manualACH580 HVAC control program firmware manual is printed in two parts:• ACH580 standard control program firmware manual, Part 1 (3AXD50000209811

[English]), which includes all chapters except Parameters and Additional parameter data.

• ACH580 standard control program firmware manual, Part 2 Parameters (3AXD50000209828 [English]), which includes chapters Parameters and Additional parameter data.

This manual consists of the following chapters:• Introduction to the manual (this chapter) describes applicability, target audience,

purpose and contents of this manual. At the end, it lists terms and abbreviations. • Start-up, control with I/O and ID run (page 27) describes how to start up the drive

as well as how to start, change the direction of the motor rotation and adjust the motor speed through the I/O interface.

• Control panel (page 47) contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys, key shortcuts and home view displays.

• Settings, I/O and diagnostics on the control panel (page 59) describes the simplified settings and diagnostic functions provided on the assistant control panel.

• Default I/O configuration (page 101) contains the connection diagram of the HVAC default configuration together with a connection diagram. The predefined default configuration will save the user time when configuring the drive.

• Program features (page 107) describes program features with lists of related user settings, actual signals, and fault and warning messages.

• Modbus RTU control through the embedded fieldbus interface (EFB) (page 269) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the Modbus RTU protocol.


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• BACnet MS/TP control through the embedded fieldbus interface (EFB) (page 299) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the BACnet MS/TP protocol.

• N2 control through the embedded fieldbus interface (EFB) (page 331) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the N2 protocol.

• Fieldbus control through a fieldbus adapter (page 345) describes the communication to and from a fieldbus network using an optional fieldbus adapter module.

• Fault tracing (page 235) lists the warning and fault messages with possible causes and remedies.

• Control chain diagrams (page 361) describes the parameter structure within the drive.

• Parameters (page 235) describes the parameters used to program the drive.• Additional parameter data (page 667) contains further information on the

parameters.• Further information (inside of the back cover, page 711) describes how to make

product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet.

Related documentsYou can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.

Drive manuals and guides Code (English)Drive/converter/inverter safety instructions 3AXD50000037978ACH580 HVAC control program firmware manual 3AXD50000027537ACH580 HVAC control program firmware manual, Part 1 3AXD50000209811ACH580 HVAC control program firmware manual, Part 2 Parameters

3AXD50000209828

ACH580-01 (0.75 to 250 kW, 1 to 350 hp) hardware manual

3AXD50000044839

ACH580-04 hardware manual 3AXD50000015497ACH580-07 hardware manual 3AXD50000045816ACH580-31 hardware manual 3AXD50000037066ACH580-34 hardware manual 3AXD50000419708ACH580-01 quick installation and start-up guide for frames R1 to R5

3AXD50000044861

ACH580-01 quick installation and start-up guide for frames R6 to R9

3AXD50000036602

ACH580 Installation, Operation, and Maintenance Manual (I, O & M) (US only)

3AXD50000049127

Quick start-up guide for ACH580 HVAC control program

3AXD50000047658

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http://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000027537&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000209811&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000209828&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000044839&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000015497&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000045816&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000037066&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000419708&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000044861&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000036602&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000049127&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000047658&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000037978&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect


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ACH580-31 quick installation guide 3AXD50000048001ACH580-34 quick installation guide 3AXD50000424627Adaptive programming application guide 3AXD50000028574ACx-AP-x assistant control panels user’s manual 3AUA0000085685

Option manuals and guidesBACnet Protocol Implementation Conformance Statement (PICS)

3AXD10000387059

CDPI-01 communication adapter module user's manual

3AXD50000009929

FBIP-21 BACnet/IP adapter module user's manual 3AXD50000028468FCAN-01 CANopen adapter module user's manual 3AFE68615500FCNA-01 ControlNet adapter module user's manual 3AUA0000141650FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360FECA-01 EtherCAT adapter module user's manual 3AUA0000068940FEIP-21 Ethernet/IP adapter module user’s manual 3AXD50000158621FENA-01/-11/-21 Ethernet adapter module user's manual

3AUA0000093568

FEPL-02 Ethernet POWERLINK adapter module user's manual

3AUA0000123527

FLON-01 LONWORKS® adapter module user’s manual 3AUA0000041017FMBA-01 Modbus adapter module user’s manual 3AFE68586704FMBT-21 Modbus/TCP adapter module user’s manual 3AXD50000158607FPBA-01 PROFIBUS DP adapter module user's manual

3AFE68573271

FPNO-21 PROFINET adapter module user’s manual 3AXD50000158614FSCA-01 RS-485 adapter module user's manual 3AUA0000109533Flange mounting kit installation supplement 3AXD50000019100Flange mounting kit quick installation guide for ACX580-01 frames R1 to R3

3AXD50000119172

Flange mounting kit quick installation guide for ACS580-01, ACH580-01 and ACQ580-01 frames R4 to R5

3AXD50000287093

Flange mounting kit quick installation guide for ACS880-01 and ACX580-01 frames R6 to R9

3AXD50000019099

Flange mounting kit quick installation guide for ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 frame R3

3AXD50000181506

Flange mounting kit quick installation guide for ACS880-11, ACS880-31, ACH580-31 and ACQ580- 31 frames R6 and R8

3AXD50000133611

ACS580, ACH580 and ACQ580 drive module frames R3, R5 to R9 for cabinet installation (options +P940 and +P944 supplement

3AXD50000210305

Main switch and EMC C1 filter options (+F278, +F316, +E223) installation supplement for ACS580-01,ACH580-01 and ACQ580-01 IP55 frames R1 to R5

3AXD50000155132

Common mode filter kit for frames R7 and R8 (option +E208) installation guide

3XD50000015179

UK gland plate (+H358) installation guide for ACS880-11, ACS880-31, ACH580-31and ACQ580-31

3AXD50000110711

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The codes below open online listings of the manuals applicable to the products.

UL Type 12 hood quick installation guide for ACS580-01, ACH580-01 and ACQ580-01 frames R1 to R9

3AXD50000196067

Tool and maintenance manuals and guidesDrive composer PC tool user's manual 3AUA0000094606Converter module capacitor reforming instructions 3BFE64059629NETA-21 remote monitoring tool user's manual 3AUA0000096939NETA-21 remote monitoring tool installation and start-up guide

3AUA0000096881

ACH580-01 manuals

ACH580-04 manuals

ACH580-07 manuals

ACH580-31 manuals

ACH580-34 manuals

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http://search.abb.com/library/ABBLibrary.asp?DocumentID=9AKK10103A0587&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AXD50000196067&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/ABBLibrary.asp?DocumentID=3AUA0000094606&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect http://search.abb.com/library/ABBLibrary.asp?DocumentID=3BFE64059629&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect http://search.abb.com/library/ABBLibrary.asp?DocumentID=3AUA0000096939&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect http://search.abb.com/library/ABBLibrary.asp?DocumentID=3AUA0000096881&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect http://search.abb.com/library/Download.aspx?DocumentID=9AKK106930A9059&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/Download.aspx?DocumentID=9AKK106930A5241&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/Download.aspx?DocumentID=9AKK106930A9561&LanguageCode=en&DocumentPartId=1&Action=LaunchDirecthttp://search.abb.com/library/Download.aspx?DocumentID=9AKK107492A7204&LanguageCode=en&DocumentPartId=1&Action=LaunchDirect


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Categorization by frame (size)

The ACH580 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).

The frame is marked on the type designation label attached to the drive, see chapter Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.


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Terms and abbreviationsTerm/abbreviation ExplanationACx-AP-x Assistant control panel, advanced operator keypad for communication

with the drive.The ACH580 supports the Hand-Off-Auto control panels ACH-AP-H and ACH-AP-W (with a Bluetooth interface).

AI Analog input; interface for analog input signalsAO Analog output; interface for analog output signalsBACnet™ BACnet™ is a registered trademark of American Society of Heating,

Refrigerating and Air-Conditioning Engineers (ASHRAE).BAS Building automation systemBMS Building management systemBrake chopper Conducts the surplus energy from the intermediate circuit of the drive to

the brake resistor when necessary. The chopper operates when the DC link voltage exceeds a certain maximum limit. The voltage rise is typically caused by deceleration (braking) of a high inertia motor.

Brake resistor Dissipates the drive surplus braking energy conducted by the brake chopper to heat. Essential part of the brake circuit. See chapter Brake chopper in the Hardware manual of the drive.

Control board Circuit board in which the control program runs.CCA-01 Cold configuration adapterCDPI-01 Communication adapter moduleCHDI-01 Optional 115/230 V digital input extension moduleCMOD-01 Optional multifunction extension module (external 24 V AC/DC and

digital I/O extension)CMOD-02 Optional multifunction extension module (external 24 V AC/DC and

isolated PTC interface)CPTC-02 Optional multifunction extension module (external 24 V and ATEX

certified PTC interface)CRC Cyclic redundancy check. The IPC checks the parameter group validity

in terms of CRC.DC link DC circuit between rectifier and inverterDC link capacitors Energy storage which stabilizes the intermediate circuit DC voltageDDCS Distributed drives communication system; a protocol used in

communication between ABB drive equipment, used for ACH580-31 and ACH580-34 drives.

DI Digital input; interface for digital input signalsDO Digital output; interface for digital output signalsDPMP-01 Mounting platform for ACx-AP control panel (flange mounting)DPMP-02/03 Mounting platform for ACx-AP control panel (surface mounting)Drive Frequency converter for controlling AC motorsEFB Embedded fieldbus

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FBA Fieldbus adapterFBIP-21 Optional BACnet/IP adapter moduleFCAN-01 Optional CANopen adapter moduleFCNA-01 ControlNet adapter moduleFDNA-01 Optional DeviceNet adapter moduleFECA-01 Optional EtherCAT adapter moduleFEIP-21 Optional Ethernet/IP adapter moduleFENA-21 Optional Ethernet adapter module for EtherNet/IP, Modbus TCP and

PROFINET IO protocolsFEPL-02 Optional Ethernet POWERLINK adapter moduleFLON-01 LONWORKS® adapter moduleFMBA-01 Optional Modbus RTU adapter moduleFMBT-21 Optional Modbus/TCP adapter moduleFPBA-01 Optional PROFIBUS DP adapter moduleFPNO-21 Optional PROFINET adapter moduleFrame (size) Refers to drive physical size, for example, R1 and R2. The type

designation label attached to the drive shows the frame of the drive, see chapter Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.

FSCA-01 Optional RSA-485 adapter moduleFW Part 1 ACH580 standard control program firmware manual, Part 1

(3AXD50000209811 [English]). This printed manual includes all chapters except Parameters and Additional parameter data. The abbreviation is used in FW Part 2 to refer to items in FW Part 1.

FW Part 2 ACH580 standard control program firmware manual, Part 2 Parameters (3AXD50000209828 [English]). This printed manual includes chapters Parameters and Additional parameter data. The abbreviation is used in FW Part 1 to refer to items in FW Part 2.

ID run Motor identification run. During the identification run, the drive will identify the characteristics of the motor for optimum motor control.

IGBT Insulated gate bipolar transistorIntermediate circuit See DC link.Inverter Converts direct current and voltage to alternating current and voltage.I/O Input/OutputIPC Intelligent pump controlLONWORKS® LONWORKS® (local operating network) is a networking platform

specifically created to address the needs of control applications.LSW Least significant wordNETA-21 Remote monitoring tool

Term/abbreviation Explanation


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Cybersecurity disclaimerThis product is designed to be connected to and to communicate information and data via a network interface. It is Customer's sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network (as the case may be). Customer shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface

Network control With fieldbus protocols based on the Common Industrial Protocol (CIPTM), such as DeviceNet and Ethernet/IP, denotes the control of the drive using the Net Ctrl and Net Ref objects of the ODVA AC/DC Drive Profile. For more information, see www.odva.org, and the following manuals:• FDNA-01 DeviceNet adapter module user’s manual (3AFE68573360

[English]), and• FENA-01/-11/-21 Ethernet adapter module user’s manual

(3AUA0000093568 [English])• FEIP-21 Ethernet/IP adapter module user’s manual

(3AXD50000158621 [English]).Parameter User-adjustable operation instruction to the drive, or signal measured or

calculated by the drivePFC Single pump and fan control. One drive controls multiple pumps or fans

with motors.PID controller Proportional-integral-derivative controller, also known as closed loop

controller. Drive speed control is based on PID algorithm.PLC Programmable logic controllerPROFIBUS, PROFIBUS DP, PROFINET IO

Registered trademarks of PI - PROFIBUS & PROFINET International

PTC Positive temperature coefficient, thermistor whose resistance is dependent on temperature.

R1, R2 … R11 Frame (size)RO Relay output; interface for a digital output signal. Implemented with a

relay.Rectifier Converts alternating current and voltage to direct current and voltage.SPFC Soft pump and fan control. One drive controls multiple pumps or fans

with motors.STO Safe torque off. See chapter The Safe torque off function in the

Hardware manual of the drive.

Term/abbreviation Explanation

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www.odva.org


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against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Start-up, control with I/O and ID run 27

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2Start-up, control with I/O and ID run

Contents of this chapterThe chapter describes how to:• perform the start-up• start, stop, change the direction of the motor rotation and adjust the speed of the

motor through the I/O interface• perform an Identification run (ID run) for the drive.

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28 Start-up, control with I/O and ID run

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How to start up the driveNote: Automatic selection of supply voltage is not supported in ACH580-31 and ACH580-34. You must select the supply voltage manually using parameter 95.01 Supply voltage. Follow the instructions below.

How to start up the drive using the First start assistant on the Hand-Off-Auto control panel

SafetyDo not start-up the drive unless you are a qualified electrician. Read and obey the instructions in chapter Safety instructions at the beginning of the

Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.

Check the installation. See chapter Installation checklist in the Hardware manual of the drive.

Make sure there is no active start on (DI1 in factory settings, that is, HVAC default). The drive will start up automatically at power-up if the external run command is on and the drive is in the external control mode.

Check that the starting of the motor does not cause any danger. De-couple the driven machine if• there is a risk of damage in case of an incorrect direction of rotation, or• a Normal ID run is required during the drive start-up, when the load torque is higher

than 20% or the machinery is not able to withstand the nominal torque transient during the ID run.

Hints on using the assistant control panelThe two commands at the bottom of the display (Options and Menu in the figure on the right), show the functions of the two softkeys and

located below the display. The commands assigned to the softkeys vary depending on the context.Use keys , , and to move the cursor and/or change values depending on the active view.Key shows a context-sensitive help page.For more information, see ACx-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

1 – First start assistant guided settings:Language, motor nominal values, and date and time

Have the motor name plate data at hand.Power up the drive.

?


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The First start assistant guides you through the first start-up. The assistant begins automatically. Wait until the control panel enters the view shown on the right.Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).

ACH580-31 and ACH580-34 drives: Select the supply voltage with parameter 95.01 Supply voltage:• In the First start assistant menu, select Exit and

press (Next).• In the Home view, press (Menu) to enter

the Main menu.• In the Main menu, go to Parameters >

Complete list > 95 HW configuration by selecting the correct row and pressing (Select) repeatedly.

• Select parameter 95.01 Supply voltage and press (Edit).

• Select supply voltage 380…415 V or 440…480 V and press (Save).

• Go back to the Main menu by pressing (Back) repeatedly.

• In the Main menu, select First start assistant and press (Select) to enter the First start assistant menu.

• Continue with the following steps for commissioning the ACH580.

Select Commission the drive and press (Next).

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Select the localization you want to use and press (Next).

Change the units shown on the control panel if needed. • Go to the edit view of a selected row by

pressing .• Scroll the view with and . Go to the next view by pressing (Next).

To select a value in an edit view:• Use and to select the value.Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

Set the date and time as well as date and time display formats.• Go to the edit view of a selected row by

pressing .• Scroll the view with and . Go to the next view by pressing (Next).


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Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate.

Example of a nameplate of an induction (asynchronous) motor:

Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor.Start with the motor type.• Go to the edit view of a selected row by

pressing .• Scroll the view with and .Motor nominal cos Φ and nominal torque are optional.Press (Next) to continue.To change a value in an edit view:• Use and to move the cursor left and

right.• Use and to change the value.Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

This step is optional, and requires rotating the motor. Do not do this if it could cause any risk, or if the mechanical set-up does not allow it.To do the direction test, select Spin the motor and press (Next).

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Press the Hand key on the control panel to start the drive.

Check the direction of the motor.If it is forward, select Yes, motor is spinning forward and press (Next) to continue.If the direction is not forward, select No, fix direction and press (Next) to continue.

The first start is now complete and the drive is ready for use.Press (Done) to enter the Home view.

The Home view 1 monitoring the values of the selected signals is shown on the control panel.There are eight different Home view displays. Home view 1 is the default Home view. You can browse them with keys and . See section Home view displays on page 52.

Hand


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2 – Completion of commissioningYou can complete the commissioning in five different ways:

HVAC quick setup commissioning

Assistant commissioning

Start/stop, reference and scaling

Ramps, limits, interlock, run permissive

Run & set reference on the panel

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Drive is now ready to be run in the Hand mode.Press the Hand key

on the panel to start the motor.Set the reference on the panel.

Hand

Complete the following two assistants.

Go through the items on the menu.

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Options 4 and 5:

Set the start/stop and reference

Commissioning with Primary settings

Set the ramps.

Commissioning with parameters.

For advanced users only.

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See chapter Parameters (page 235).

Set the motor data

Set the limits.

Continue with further adjustments, see section Primary settings on

page 60.

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3 – Additional settings in the Primary settings menu – I/O menuAfter the additional adjustments, make sure that the actual I/O wiring matches the I/O use in the control program.In the Main menu, select a I/O and press (Select) to enter the I/O menu.

Select a the connection you want to check and press (Select) (or ).

To view the details of a parameter that cannot be adjusted via the I/O menu, press (View).

To adjust the value of a parameter, press (Edit), adjust the value using , , and keys and press (Save). Note that the actual wiring must match the new value.Go back to the Main menu by pressing (Back) repeatedly.

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4 – Diagnostics menuAfter making the additional adjustments and checking the I/O connections, use the Diagnostics menu to make sure that the setup is functioning correctly.In the Main menu, select Diagnostics and press

(Select) (or ).

Select the diagnostics item you want to view and press (Select).Return to the Diagnostics menu by pressing

(Back).


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How to control the drive through the I/O interfaceThe table below describes how to operate the drive through the digital and analog inputs when:• the motor start-up is performed, and • the default parameter settings of the HVAC default configurations are in use.

Preliminary settingsIf you need to change the direction of rotation, check that limits allow reverse direction. Check parameter group 30 Limits and make sure that the minimum limit has a negative value and the maximum limit has a positive value.Note: Default settings only allow forward direction.Make sure that the control connections are wired according to the connection diagram given for the HVAC default.

See section HVAC default on page 103.

Make sure that the drive is in external control. To switch to external control, press key .

In external control, the control panel display shows text Auto at the top left.

Starting and controlling the speed of the motorStart by switching digital input DI1 on.The arrow starts rotating. It is dotted until the setpoint is reached.Regulate the drive output frequency (motor speed) by adjusting voltage of analog input AI.Note: If the drive will not start, check that the start interlock 1 (parameter 20.41) is active (1). For the HVAC default, the start interlock 1 is connected to DI4 by default.

Stopping the motorSwitch digital input DI1 off. The arrow stops rotating.

Auto

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How to perform the ID runThe drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time in vector control and after any motor parameter (group 99 Motor data) is changed. This is valid when• parameter 99.13 ID run requested selection is Standstill and• parameter 99.04 Motor control mode selection is Vector.

In most applications there is no need to perform a separate ID run. The ID run should be selected manually if:• vector control mode is used (parameter 99.04 Motor control mode is set to

Vector), and• permanent magnet motor (PM) is used (parameter 99.03 Motor type is set to

Permanent magnet motor), or• synchronous reluctance motor (SynRM) is used (parameter 99.03 Motor type is

set to SynRM), or• drive operates near zero speed references, or• operation at torque range above the motor nominal torque, over a wide speed

range is needed.

Do the ID run with the ID run assistant by selecting Menu > Primary settings > Motor > ID run (see page 39) or with parameter 99.13 ID run requested (see page 43).

Note: If motor parameters (99 Motor data) are changed after the ID run, it must be repeated.

Note: If you have already parameterized your application using the scalar motor control mode (99.04 Motor control mode is set to Scalar) and you need to change motor control mode to Vector,• change the control mode to vector with the Control mode assistant (go to Menu

> Primary settings > Motor > Control mode) and follow the instructions. The ID run assistant then guides you through the ID run.

or• set parameter 99.04 Motor control mode to Vector, and

• for I/O controlled drive, check parameters in groups 22 Speed reference selection, 23 Speed reference ramp, 12 Standard AI, 30 Limits and 46 Monitoring/scaling settings.


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ID run procedure

With the ID run assistant

Pre-checkWARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run!

De-couple the motor from the driven equipment

Check that the values of the motor data parameters are equivalent to those on the motor nameplate.

Check that the STO circuit is closed.

The assistant will ask if you want to us

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