employee health and safety

34
EMPLOYEE HEALTH AND SAFETY AT MASS INTIMATES UNICHELA (PVT) LTD KOGGALA A project report Prepared By P.K.V.I. Erangika CCHRM/2013/SU/04/08 Course: Certificate Course in Human Resource Management April, 2013 INSTITUTE OF PERSONNEL MANAGEMENT SRI LANKA (INC)

Upload: isuru-udana-senarath

Post on 21-Jul-2016

377 views

Category:

Documents


1 download

DESCRIPTION

Case Study on Employee Health & Safety

TRANSCRIPT

Page 1: EMPLOYEE HEALTH AND SAFETY

EMPLOYEE HEALTH AND SAFETY

AT MASS INTIMATES UNICHELA (PVT) LTD

KOGGALA

A project report

Prepared By

P.K.V.I. Erangika

CCHRM/2013/SU/04/08

Course: Certificate Course in Human Resource Management

April, 2013

INSTITUTE OF PERSONNEL MANAGEMENT SRI LANKA

(INC)

Page 2: EMPLOYEE HEALTH AND SAFETY

II of 34 | P a g e

1 ACKNOWLEDGEMENT

First of all I must thank to lectures of IPM institute (Sri Lanka) for give their

knowledge source to me.

Next I must be thankful to staff members of the library of IPM who helped me to get

this information from library books.

Finally I must thank IPM lecturer panel of cchrm, the staff, my colleagues and all the

others who supported me in various ways were not mentioned to make this project a

success.

And also

I gratitude to my parents who gave us the

Courage & enthusiasm in preparing this assignment.

Page 3: EMPLOYEE HEALTH AND SAFETY

III of 34 | P a g e

2 ABSTRACT

Unichela Koggala is a one of the companies belongs to the MAS Holding group and

specialized in producing lingerie items. It is one of the organizations in Sri Lanka

with best human resource practices as well as health and safety practices. Health &

Safety responsibilities in the organization go to employees in all the levels from board

room employees to shop floor employees. The areas of responsibilities for each level

and Responsibility of HR Manager, Plant Manager, Head of Department, Line

Manager, Health & Safety Manager, Employees are separately mentioned in the

report.

There are no trade unions within the organization to address labour issues as well as

health and safety issues. MAS group do not allow establish trade unions within the

organization. Instead of trade unions the organization practices joint consultation to

address labour issues as well as health and safety issues. There are very good health

and safety practices within the organization and consideration to these health and

safety practices is also given when written the report. The health and safety practices

identified are provided under the appendix. The drawbacks of these policies and

practices are also identified.

As the final part of the report the strengths, weaknesses, opportunities and threats of

the health and safety policy is identified and suggestions are given to improve the

health and safety practices.

Mainly the information to right the report is taken by interview with the health &

safety officer & employees at Unichela Koggala. Information is also acquired via

internet.

Page 4: EMPLOYEE HEALTH AND SAFETY

IV of 34 | P a g e

3 TABLE OF CONTENTS

1 ACKNOWLEDGEMENT .................................................................................. II

2 ABSTRACT ....................................................................................................... III

3 TABLE OF CONTENTS ................................................................................. IV

4 CHAPTER 01 - INTRODUCTION .................................................................... 6

4.1 CORE ORGANIZATION AND HISTORY OF THE ORGANIZATION ................... 6

4.2 VISION, MISSION & OBJECTIVES OF THE ORGANIZATION............................ 7

4.2.1 Vision of the organization ........................................................................ 7

4.2.2 Mission & Objectives ................................................................................ 7

4.3 STRUCTURE OF THE ORGANIZATION............................................................. 7

4.3.1 Organizational Structure of Unichela ...................................................... 7

4.4 ORGANIZATION’S RAW MATERIALS ......... ERROR! BOOKMARK NOT DEFINED.

4.5 PRODUCTION PROCESS .................................................................................. 8

4.6 OUR PRODUCTS .............................................................................................. 8

5 CHAPTER 02 – OBJECTIVES OF THE STUDY ........................................... 9

5.1 BACKGROUND OF THE STUDY ........................................................................ 9

5.2 RESEARCH PROBLEMS .............................. ERROR! BOOKMARK NOT DEFINED.

5.3 OBJECTIVES OF THE STUDY ........................................................................... 9

6 CHAPTER 03 - LITERATURE REVIEW ..................................................... 10

6.1 HEALTH & SAFETY ..................................................................................... 10

6.2 HEALTH & SAFETY POLICY ........................................................................ 10

6.3 DELEGATION OF POWER ............................................................................. 11

6.4 RESPONSIBILITIES ....................................................................................... 11

6.5 IMPORTANCE OF HEALTH & SAFETY POLICY AT UNICHELLA .................. 12

6.5.1 Health and Safety Principles .................................................................. 12

6.6 HEALTH & SAFETY POLICY AT UNICHELLA .............................................. 13

6.7 POWER DELEGATION OF HEALTH & SAFETY POLICY............................... 14

7 CHAPTER 04 - RESPONSIBILITIES ............................................................ 16

Page 5: EMPLOYEE HEALTH AND SAFETY

V of 34 | P a g e

7.1 AREAS OF RESPONSIBILITY ......................................................................... 16

7.2 RESPONSIBILITY OF HR MANAGER ............................................................ 16

7.3 RESPONSIBILITY OF PLANT MANAGER ...................................................... 17

7.4 RESPONSIBILITY OVER HEAD OF DEPARTMENT ........................................ 17

7.5 RESPONSIBILITY OF LINE MANAGER ......................................................... 19

7.6 RESPONSIBILITY OF HEALTH & SAFETY MANAGER .................................. 19

7.7 RESPONSIBILITY OF EMPLOYEES ................................................................ 20

7.8 RESPONSIBILITY OF TRADE UNION ............................................................ 20

7.9 SWOT ANALYSIS OF UNICHELA ................................................................ 21

8 CHAPTER 05 - RECOMMENDATION ......................................................... 25

8.1 SUGGESTIONS TO IMPROVE THE POLICY .................................................... 25

9 CHAPTER 06 – CONCLUSION ...................................................................... 26

10 REFERENCES ................................................................................................... 27

11 APPENDIX ......................................................................................................... 28

APPENDIX A ......................................................................................................... 28

APPENDIX B ......................................................................................................... 33

Page 6: EMPLOYEE HEALTH AND SAFETY

6 of 34 | P a g e

4 CHAPTER 01 - INTRODUCTION

4.1 Core Organization and History of the Organization

MAS Intimates Unichela (pvt) Ltd is the pioneer of manufacturing and design

excellences in Sri Lanka, MASS Intimates design bear the label of top-end

intimate‟s brands. Thousands of employee‟s works in the MAS group which is at

greater and successful organization among the big companies in Sri Lanka. Their

teams design skill leveraging aesthetics, creativity and technical prowess are

supported by the latest technology, facilitating the development of both basic and

complex structured garments. Large no. of factories is situated in countries like

India, Mexico and Madagascar. Especially MAS holding produce Lingerie,

Daywear, Night wear, Leisure wear, children‟s wear and also Knitted, woven

elastics.MAS Intimates is a cluster company. MAS‟ holdings are a greater company

in the world. They have achieved more high standards and they are received more

awards for their achievements and success.

The starting point of this organization is encounter of Mahesh Amalean and Martin

Trust, the president of MAST Industry, who was looking for a partner to manufacture

synthetic dresses in Sri Lanka. As the result of this combination the MAS Intimates

Unichela-Koggala was started at 22nd

April 2002 in Free Trade Zone Koggala. There

are 2 factories is this zone. Dian Gomes is the CEO of MAS Intimates, the Intimate

apparel division of MAS holdings, as well as a group director of MAS holdings.

M A S

Mahesh Amalean Ajay Amalean Share Amalean

Page 7: EMPLOYEE HEALTH AND SAFETY

7 of 34 | P a g e

4.2 Vision, mission & Objectives of the organization

4.2.1 Vision of the organization

No 1 preferred partner of the world‟s leading brands of intimates, sports‟

wear at leisure wear with a turn of USD Billion

4.2.2 Mission & Objectives

Retain partners and consumers as the life time customers by producing

world best Intimates and giving maximum benefits for them.

Building continuously improving environment through the group concept by

using persons who have excellent skills, best materials and modern&

successful production method.

4.3 Structure of the organization

Organization structure consists of the General Manager, Deputy General Manager,

HR Manager, Operation Manager, Cutting Manager, Quality Manager & Maintenance

& Mechanical Manager. Below there is a diagram of the organization structure.

4.3.1 Organizational Structure of Unichela

Managing Director

Genaral Manager

HR Manager

Operation Manager

Accountant Quality

Manager Store Manager

Page 8: EMPLOYEE HEALTH AND SAFETY

8 of 34 | P a g e

4.4 Production process

Figure 01 – Production Process of Unichela [source:

http://www.garmentswithoutguilt.com/ethical-manufacturing]

Figure 02 – Production Process of Unichela [source:

http://www.garmentswithoutguilt.com/ethical-manufacturing]

4.5 Our products

Garment Items

Textiles

Lingerie

Daywear

Night wear

Leisure wear

children‟s wear

Page 9: EMPLOYEE HEALTH AND SAFETY

9 of 34 | P a g e

5 CHAPTER 02 – OBJECTIVES OF THE STUDY

5.1 Background of the study

According to the project title, that is „employee health & safety, the project main goal

is to identify the health & safety of the Mass Unichela Company in Koggela.

Following objectives are concerning while the development of the project, those are,

Employee‟s job safety

Employee‟s environment safety

Employee‟s health safety

Employee‟s safety practices

5.2 Objectives of the study

Following key objectives are concerning while developing the project.

Job safety of the employees – How much unichela concern about the

employee‟s job safety. How train their employees do the duties safety and

reduce the accidents. How use tools and how to operate machines correctly.

Employee‟s environmental safety – Unichela concern make their environment

clean. Not only that they arrange the equipment properly. Because if there is a

fire employee can exit quickly.

Employee‟s health safety – And also unichela concern about their employees

health. They gave to employee medical coverage.

Page 10: EMPLOYEE HEALTH AND SAFETY

10 of 34 | P a g e

6 CHAPTER 03 - LITERATURE REVIEW

6.1 Health & Safety

The term of health and safety has become more popular in modern environment.

Increasing the concern about the employee in an organization can be identifying as

the major reason for that. Because, rather than the past , the employees have become

more intelligent and they are full with a lot of information. So, they are always

searching for jobs, with more advantages and most comfortable working environment,

where there no hazards or in minimum hazards.

In order to that health and safety management has become very important and

motivate factor to employees as well as employers.

The main objective of health and safety is preventing employees from being harmed

at works and becoming ill, by taking right precautions and providing a satisfactory

working environment.

In here there are two main words, health and safety. The term health is emphasizing

that the condition of the body and degree to which is free from illness or being well.

And the term safety is a state in which or a place where you are safe and not in a risk.

6.2 Health & Safety Policy

When considering about organizational aspect there are special policies which are

established for the better health and safety management within the organization. It‟s

generally called the health and safety policy. So, it can be defined as a plan of actions

course or method of action that has been deliberately chosen and that guide or

influences future decision.

Page 11: EMPLOYEE HEALTH AND SAFETY

11 of 34 | P a g e

In order to carry out the health and safety policy of the organization, employees and

management must have enough power. The top management has to delegate this

power to their subordinators to implement and control the desired health and safety

practices in the organization.

6.3 Delegation of Power

Delegation of power in an organization can be done through the organizational

hierarchy. Normally it shows the organizational power flow from top to bottom.

But in regarding with health and safety, that power delegation sometimes cannot be

seen from the organizational hierarchy. Because in some organizations it different. It

means the health and safety power flow system can be seen separately. This

difference is occurred due to the practical issues and the easiness of the control.

6.4 Responsibilities

Health and safety responsibilities are equally affected to everyone in the organization.

Because it is fact regarding the every person in it, from the general manager to the

operational level employees.

But when carrying out and controlling the safety practices the responsibilities become

different from each other. If there is a health and safety department more

responsibility is going to it. And if there are not those responsibilities coming under

the HR managers functions.

After implementing the safety practice in the organization all people‟s responsibility

to carry out accurately those practices to prevent happening accidents and injuries.

Page 12: EMPLOYEE HEALTH AND SAFETY

12 of 34 | P a g e

6.5 Importance of Health & Safety Policy at Unichela

6.5.1 Health and Safety Principles

Unichella implementing set of principles like as follows;

Hazards are manageable by elimination, safeguarding, training and safe

procedures.

Managers must know how work is carried out in their areas of responsibility

and will be held accountable for seeing that hazards are identified, properly

managed and safe procedures are followed.

All employees will receive adequate training to allow them to work safely.

Workplaces will be regularly audited for hazards and unsafe working

practices.

All employees must work safely and report hazards and unsafe practices.

Willful violation of health and safety rules and procedures by any employee

will lead to dismissal.

All accidents and occupational diseases are preventable. Accident statistics are

a measure of suffering and unnecessary cost.

Workplace cannot be totally hazard free. Adequate provisions must allow

work to be done in safely in the presence of hazards. If a job cannot be done in

safely it should not be done.

Page 13: EMPLOYEE HEALTH AND SAFETY

13 of 34 | P a g e

6.6 Health & Safety Policy at Unichela

Health and Safety Policy guides actions by stating principles and rules. Further it

indicates the degree of an employer‟s commitment to health and safety. It is an

integral part of the business strategy. Therefore the organization allocates a separate

provision for health and safety of the organization. Further health and safety plans are

formulated in order to achieve the standards required. The health and safety policy of

“Unichela” is as follows;

1. Formulate and Implement

The organization formulates specific health, safety and emergency response policies,

management programs regarding operational areas and initiatives with the aim of

continuous improvement. Unichela (pvt) ltd- koggala and its operators are liable or

take responsibility for implementing the principles of this policy trough the

commitment and action of each employee.

2. Operate and Evaluate

The organization operates and evaluates health and safety policy in order to ensure

compliance with government and organizational requirement to minimize risks related

to human health and safety.

3. Educate and Empower

They maintain education and empowerment with the aim of understanding employee

skills and facilitate to achieve an injury free operational environment and maintain

wellness and safety on and off the job.

4. Require Contractors

They require contractors in order to implement practices consistent with

organizational health and safety policy.

Page 14: EMPLOYEE HEALTH AND SAFETY

14 of 34 | P a g e

5. Inform and Train

The organization frequently informs and trains employees on safety concepts in

hazard management, housekeeping and transportation.

6. Compliance

Compliance is a must within the organization. All employees shall adhere to the

health and safety procedure and should report about hazards, violations and unsafe

practices. Willful violations of any employee regarding health and safety procedure

will lead to his/her dismissal.

6.7 Power Delegation of Health & Safety Policy

GM

Deputy GM

HR Manager

Health & Safety

Manager

H & S Officer

H & S Officer

Operation Manager

Assistant Production Manager

Cutting Manager

Cut Kit Executive

Quality Manager

Quality Executive

Maintenance & Michanical Manager

Maintenance In Charge

Page 15: EMPLOYEE HEALTH AND SAFETY

15 of 34 | P a g e

Power reflects the ability to handle someone or influence over once action. In H & S

policy lion‟s share from the power and responsibility goes to HR Manager and the HR

Department. Other managers also have the responsibility over the policy. They should

responsible for their own department‟s health and safety issues. As an example,

operation manager and assistant operation manager should responsible for the

employees who are working in production line and they should report those matters to

the H & S manager and H & S officers. Then the H & S Manager and his two officers

is the responsible person to take corrective actions over it. So all department heads

should be responsible over their departments and subordinates against the health and

safety matters. Overall responsibility of H & S policy goes to the Deputy GM and

GM. In order to minimize his risk, he has appointed a H & S manager and two H & S

officers under HR Department.

Page 16: EMPLOYEE HEALTH AND SAFETY

16 of 34 | P a g e

7 CHAPTER 04 - RESPONSIBILITIES

7.1 Areas of Responsibility

HR Manager : HR Department & Other Offices

Assistant Production Manager : Right hand side of the production floor

Left hand side of the production floor

Quality Executive : AQL

Chief Mechanic : Workshop & Machine Stores

Maintenance in Charge : Technical office & Canteen

Store Manager : RM Stores

Cut Kit Executive : Cut Kit

Administration Executive : Sahaja Cleaning Department

Security driver, caterers

7.2 Responsibility of HR Manager

Ensure that all employees are kept aware of recovery process.

Ensure that welfare of employees who have suffered injuries.

Ensure that statutory payments are made to employees during the shutdown

period.

Liaise with the joint consultative committee and conduct the regular meeting

to ensure that all employees are kept aware of the recovery process.

Facilitate for health and safety meetings and other safety programmers.

Page 17: EMPLOYEE HEALTH AND SAFETY

17 of 34 | P a g e

7.3 Responsibility of Plant Manager

Inform the chief executives of the recovery plan and obtain approval for

reports to the board of directors should be submitted for formal approval.

To coordinate with insurance and ensure that the proper and key personnel

are available to assist in this process.

Keep records of the development in the recovery process.

To take overall responsibility for the health and safety process ensures that

the key personnel are available to assist in the process.

Continuously review and asses the development of health and safety policy.

Maintain emergency log, when an accident occurred within the production

line.

7.4 Responsibility over Head of Department

As a textile supplier, MAS unichela has departmentalized each activity as

convenience for control. According to the organizational hierarchy we identified

several departments as follows;

- Human resource department - operational department

- Accounting department - maintenance department

- Cutting department - quality department

And also there are specific persons assigned by the management to control its

operations done by their subordinates. Building a work environment with higher

degree of safety and healthy is a main responsibility of health and safety manager in

an organization. To strengthen his or her hand regarding that matter, each department

heads should be care about their employees‟ health and safety. On this ground they

have following responsibilities as the member of MAS- unichela.

Page 18: EMPLOYEE HEALTH AND SAFETY

18 of 34 | P a g e

Implementing the health and safety policy in his or her department and

arranging it to the attention of all employees.

All risks are presented by the work or work environment, department heads

are responsible to assess, record and to implement suitable controls.

Introduce with safety precautions that apply to his or her department,

including the selection and control of contractors.

Ensure that all new entrants are properly inducted in to the organization and

making all of them aware regarding the all precautions and procedures

applicable to the job and the emergency procedures.

Ensuring that no person is permitted to work at any kind of machinery or

hazardous task unless they have been properly and full instructed.

Ensuring that all staff are aware of the location of all firefighting equipment

and alarm call prompt in the department and are conversant with its effective

use.

Ensuring that any legal requirement relating to the operation of the department

are fully complied with including,

o Inspection of all firefighting equipment.

o Maintenance of all appropriate record.

o Necessary safety training of staff.

o Statuary inspections of plant and equipment.

o Provision of first aid equipment.

o Accident investigation.

Ensuring that any responsibilities delegated to subordinates staff are clear

identified.

Ensuring that access to the premises by customers or other members of the

general public is strictly limited to safe areas.

Ensuring that there is good repair and inspection.

Page 19: EMPLOYEE HEALTH AND SAFETY

19 of 34 | P a g e

7.5 Responsibility of Line Manager

He examines accurately employees use the safety equipments regularly.

Actively he participate health & safety activities. It means that plant manager

train employee who works under him.

Plant manager gives proper instructions for employee to using the new

machines & equipment.

Delegate the power among each & every department heads.

Give the instructions to continue PPE.

E.g. wearing different kind of head covers to identify speed of employee.

Practically demonstrate the task among the employees.

Monitor the performance. As well as consider the employee compliances.

Line manager encourage the employee who follow safety system.

Always monitoring the safety records. Then easily understand the unsafe area.

7.6 Responsibility of Health & Safety Manager

Train the sectional heads in level wise & give them to extra knowledge about

health & safety.

Help to health & safety manager to implement new health & safety programs.

Organize workshops with getting the knowledge of resource persons.

Investigate the accidents & introduce preventive activities.

Conduct the researches & aware about departmental safety.

Study & measure environmental hazards.

Appoint mechanic to examine machines before using.

Arranging plant layout getting the consultant service.

Page 20: EMPLOYEE HEALTH AND SAFETY

20 of 34 | P a g e

7.7 Responsibility of Employees

Not only the managerial level employees but other operational level employees also

should highly care about the safety matters of themselves. So all operational level

employees of unichela garment factory are responsible for following matters;

To take reasonable care for her or her own acts or omission and the effect of

those activities may have upon the safety of themselves or any other parson.

Every employee must use safety equipments or clothing in a proper manner.

Any employee who intentionally or recklessly misuses anything supplied in

the interest of health and safety will be subject to disciplinary procedures.

Every employee may undertake any task for which they have not been

authorized and for which they are not adequately trained.

Every employee must work accordance with health and safety procedures,

instructions, trainings

Every employee is required to bring to the attention of a responsible person

any perceived shortcoming in the company‟s safety arrangement or any

defects in work equipment.

It is the duty of the all employees to familiarize them with the policy.

7.8 Responsibility of Trade Union

They don‟t have any trade unions inside the factory. So they have established joint

consultative committee instead of it. That committee represented by the section

members and they get together monthly and talk about all health and safety issues

around them.

Page 21: EMPLOYEE HEALTH AND SAFETY

21 of 34 | P a g e

7.9 SWOT Analysis of Unichela

Strengths

Smooth floor of power delegation.

Separate team takes the

responsibility.

fire team, emergency team, first aid

Proper maintenance and supervision.

Ex- fire equipments- 4 times per year

Medical checkup giving to all

employees whether they have any

disease or not.

Well – arrangement and protective

physical environment within the

premises.

There are separate uniform, scarf and

medical checkups for pregnant

women.

Proper smoke detection system is

implementing.

Open-door policy.

Employees can express their

grievances at any time for certain

officers.

Weaknesses

No health and safety

manager.

No trade union

Only one doctor for 24000

employees.

Although they have health

and safety committee,

officers, nurses, and hr

manager are the only parties

who involved to H and S

meetings.

Fire training gives twice a

year and generally turnover

ratio is high within

unichella. Therefore, it is

difficult to get the proper

knowledge for new

employees who enter during

this time period.

Page 22: EMPLOYEE HEALTH AND SAFETY

22 of 34 | P a g e

Opportunities

Threats

Smooth transformation process

can be implemented without any

break downs due to their proper

maintenance.

Diseases can be identified before

it becomes serious due to

frequent medical checkups.

Fewer tendencies to occur

injuries.

Higher degree of organizational

goodwill.

easy access for getting local and

international standards

Responsibility and the scope is too

high for HR manager.

no representatives for employees

and it may lead to

de-motivation

turnover

absenteeism

low productivity

high stress

One doctor can not treat all

employees at once in an emergency

situation.

Page 23: EMPLOYEE HEALTH AND SAFETY

23 of 34 | P a g e

Research data

10 randomly selected employees at Unichela, Koggala.

According to the research there were 1 employee below 20 years and

3 employees were between aged 20- 30. Also there were 4 employees between aged

31 – 40 & 2 employees above 40 years. So according to my observation majority are

between 31- 40.

Age Distribution

Below 20

20 -30

31 – 40

Above 40

Page 24: EMPLOYEE HEALTH AND SAFETY

24 of 34 | P a g e

According to the Appendix B, My 5th

question was education

level. There were 5 employees educated up to O/L s., 4 employees educated up to A/L

s, & 1 employee educated up to higher studies. So I think majority are educated up to

O/L s.

Gender

Male

Female

Educational level

…up to O/L

..up to A/L

..up to higher education

Page 25: EMPLOYEE HEALTH AND SAFETY

25 of 34 | P a g e

8 CHAPTER 05 - RECOMMENDATION

8.1 Suggestions to improve the policy

Now they have 40% minor injuries happening rate, so it is advisable for them

to reduce it up to 20% or 25%. It can be done by making aware the employees

more about health and safety and its important.

Annually, they can introduce new safety improvements (15 improvements per

year) like, new PPE , new ergonomics principles, methods of handling stress,

new healthy habits etc.

Establish safety committees for each line and let them to discuss about safety

issues around them. Then management can easily provide appropriate

solutions for each line.

It is advisable to provide correct ergonomic guide lines for sitting and

standings. Because of wrong posters, workers quickly get tired and it reduces

the efficiency and effectiveness. It cause to fatigue.

If they can provide a 24 hour medical centre, it may be very helpful for the

employees to get rid from illnesses and in case of accident it may be very

useful for all.

In case of fire, their exit doors are not much enough for all the employees. So

if they can provide more exit doors, it may be good for all.

There are only two health and safety officers they have to handle 24000

employees. So it a very risky task and the number of safety officers should

exceed up to five or six.

It is advisable for them to give needle guards for all machine operators in

order to prevent from hazards.

Page 26: EMPLOYEE HEALTH AND SAFETY

26 of 34 | P a g e

9 CHAPTER 06 – CONCLUSION

MAS Intimates Unichela (pvt) Ltd is the pioneer of manufacturing and design

excellences in Sri Lanka, MASS Intimates design bear the label of top-end intimate‟s

brands. The success behind their progress is achieved by treating its workforce as the

heart of the organization. All organization efforts are catering to build educated Multi

Task efficient workforce while keeping up its production smoothly

Employee health & safety plays a major role at Unichela. Current health & safety

practices target to improve the overall efficiency of the organization, reduce accidents

while using machines and tools , maintain higher level of discipline among

employees, improve proper health and safety practices among employees and

identifying grievances of employees. By using proper health and safety methods,

management develops employee security and reduces the accidents.

Finally, I could understand how current health and safety procedure is practically

implementing at Unichela while facing the critical circumstances in the industry.

Page 27: EMPLOYEE HEALTH AND SAFETY

27 of 34 | P a g e

10 REFERENCES

Apparel industry of Sri Lanka - Wikipedia, the free encyclopedia. 2013.Apparel

industry of Sri Lanka - Wikipedia, the free encyclopedia. [ONLINE] Available

at: http://en.wikipedia.org/wiki/Apparel_industry_of_Sri_Lanka. [Accessed 09

August 2013].

MAS Intimates Unichela . 2013. Readymade Business Opportunity. [ONLINE]

Available at:http://www.garmentswithoutguilt.com/business-opportunity. [Accessed

02 August 13].

MAS Intimates Unichela . 2013. Ethical Manufacturing Facilities. [ONLINE]

Available at:http://www.garmentswithoutguilt.com/ethical-manufacturing. [Accessed

08 August 13].

MAS Intimates Unichela . 2013. We make Garments with Conscience and Care.

[ONLINE] Available at:http://www.garmentswithoutguilt.com/ethical-sourcing.

[Accessed 05 August 13].

SRI LANKA INSTITUTE OF TEXTILE AND APPAREL. 2013. SRI LANKA

INSTITUTE OF TEXTILE AND APPAREL. [ONLINE] Available

at:http://www.textile-clothing.lk/. [Accessed 10 August 2013].

Page 28: EMPLOYEE HEALTH AND SAFETY

28 of 34 | P a g e

11 APPENDIX

APPENDIX A

Health & Safety Practices

The success or failure of health & safety policy can be accessed through investigating

the actual working procedure, health & safety practices at unichela garments. They

have implemented much more health and safety programmers and precautions as a

necessity of factory ordinance. The factory ordinance is used as a guide by the

management of unichela to ensure the security of their workforce and as the

Page 29: EMPLOYEE HEALTH AND SAFETY

29 of 34 | P a g e

fulfillment of legal requirement. In accordance with the factory ordinance, have

summarized overall health & safety practices as follows;

Budgetary allocation

Fire preventing programmes

First-aid facilities

Medical supervision

Emergency team

Workplace safe

Sanitary conveniences

Personal protective equipments

Evaluation programmes

compensation

Budgetary allocation

Attracting and maintaining a healthy workforce in an organization is an essential to

achieve success through the competition. To reach this target, unichela people have

arranged proper environment. The main thing is providing adequate financial

resources to produce healthy and active workforce. As the main responsibly people of

unichela, the strategic level managers are prefer to allocate sufficient budget yearly to

implement health & safety policy. If any urgent matter is arisen in the work force,

senior management ready to give special approval for financial provisions to meet

those emergency cases.

Fire preventing programmes

The factory ordinance implied that “every factory shall be certified by an inspector as

being provided with such means of escape in case of fire”

As fire preventing method, unichela people arrange fire training programme twice a

year. This training normally held as 2 day training. All employees should participate

this training and they have been given a profound knowledge about how to prevent

from fire, how to identify fire situation, who is the responsible person for that…..etc.

And they have established fire extinguishers in hazardous places in the plant. This fire

resource consists with following materials;

Page 30: EMPLOYEE HEALTH AND SAFETY

30 of 34 | P a g e

Water

Co 2

Dry powder

Foam

These equipments checks by responsible people at four times per year and at the last

time they refill these extinguishers. When fire is arisen, following procedure should

be followed by all workers.

Break glass of fire alarm to activate the fire alarm.

Fire evacuation & roll calling

Call the fire brigade.

All the responsibilities of fire system are handled by the special fire team assigned by

the human resource manager.

First-aid facilities

As a health provision required by the factory ordinance, there are 20 first aid boxes

establish around the premises. To get maximum contribution from this programme,

management has assigned a special teamwith higher skills by transferring all

responsibilities of small injuries. Organization hires expert persons from both inside

and outside firm to conduct training programmes to improve knowledge of this first

aid team. These training programmes held two times per year.

Medical supervision

There is a medical centre in inside of the unichela plant with a doctor and three

nurses. The doctor visits the unichela people day after day to conduct medical

checkups. Whether there is a health care problems like accidents, desieses among the

employees or not, all employees have an opportunity to get medical treatments or

counseling via this centre. All these medical checkups are given by the management

without charging from their employees. And also a special clinic organizesfor the

pregnant mothers who are working in the plant and these maternity mothers have to

wear a speciallycoloredscarf to identify them among other workers.

Page 31: EMPLOYEE HEALTH AND SAFETY

31 of 34 | P a g e

Emergency team

Emergency team has been established by the management to deal with emergency

cases. This team consists of general manager, plant manager, HRM, deputy HRM,

store manager and etc.

Ergonomics

Emergence of safe workforce is essential to motivate employees and get effective

contribution from them to achieve organizational goals. On this ground, they have

organized variety of programmes and procedures to make safe and effective

workplace. Such as;

Suggestion box

Employee participation for health & safety policy development is ensured by this

suggestion box culture. Employee can put their suggestions related with health &

safety issues and responsible persons it update daily to resolve their grievances.

Near misses capturing

Near misses mean that the issues of Health and safety provisions,meet by the

managerial level or operational level people while they are engaging their daily

routines. The person who is faced near misses she or he can fill a form regarding the

matter and particular responsible person may take correction actions for that issues.

Notice boards and banners related with health and safety.

Throughout the Unichella premises can see various notices related with health and

safety. These notices and banners shows that what are the health and safety and safety

rules, the places where the health and safety equipment fixed, how should behave in

the premises with safety.

Proper noise level, dust level and oxygen level maintenance

To provide effective work place to employees, the production floor has air

conditioned. The all employees are engage with ergonomics training at the induction

period of their work life.

Page 32: EMPLOYEE HEALTH AND SAFETY

32 of 34 | P a g e

Sanitary facilities

Sufficient sanitary facilities are available for employees. Wash rooms, changing

rooms, resting rooms are available in the premises. Clean water, healthy foods are

provided by the organization via its canteen. The company has outsourced its canteen.

Food samples keep in the canteen for 3 days in order to ensure the quality of the

foods. If any allergic arises for any employee above samples are checked. The

outsourced company has been selected by the company to inspect the food items once

a month.

Organization is implemented a smoke detected system

Nobody can use cigarettes or alcoholic things in inside of the organization.

PPE

Unichela generally implements and uses better PPE such as;

-Eye guar -Dust masks

-Gloves (metal, electrical, rubber) - machine guard

-Ear plug

Evaluation programmes

For the employees those who are performing in a best way regarding health and safety

will motivate by offering them presents and gifts weekly.

Compensation

If any kind of disability occurs while any employee, the organization will claim or

compensate for such employee. Further if any employee die due to any unsafe health

and safety behavior the organization covers the all funeral activities and treat their

family members too. Generally Unichela compensate their employees more than the

provisions of factory ordinance.

Page 33: EMPLOYEE HEALTH AND SAFETY

33 of 34 | P a g e

APPENDIX B

Questioners

1) EPF No:

2) Name:

3) Age Distribution a. Below 20 b. 20 -30

c. 31 – 40 d. Above 40

4) Gender Male Female

5) Education level a….up to O/L b…..up to A/L

c. ….up to Higher Education

6) How many years do you work in the company?

a. Below 6 months

b. 6 months – 1 year

Page 34: EMPLOYEE HEALTH AND SAFETY

34 of 34 | P a g e

c. 1 year – 2 years

d. Above 2 years

7) How much salary you received from the company?

8) Are satisfy about health and safety practices in the company?

Yes No

9) Does company give you an insurance policy?

Yes No

10) Does company give you medical coverage?

Yes No

11) What are the suggestions you wish to improve employee health and safety in

the company?