emmennar pharma pvt. ltd. (unit...
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EMMENNAR PHARMA PVT. LTD. (UNIT ‐ V) SY. NO.S 632 (PART), 633 (PART), 635, 636 (PART), 637 (PART),
638 (PART) AND 642 (PART), PEDDAPALLY VILLAGE, JADCHERLA MANDAL, MAHABUBNAGAR DISTRICT,
TELANGANA
FORM I
Project No. 1217‐21‐01 November 2017
Emmennar Pharma Pvt. Ltd. Plot no. A‐4, Industrial Estate, Opposite Sanathnagar Police Station, Sanathnagar, Hyderabad, Telangana Pin code‐500 018 Phone :+91 9703706737 E‐mail: [email protected]; [email protected];
STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666
SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE
GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI
Form I Page 1
APPENDIX – I (See Paragraph – 6)
FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Emmennar Pharma Pvt. Ltd. (Unit – V) 2 S. No in the Schedule 5 (f) –A category (Synthetic Organic Chemicals) 3 Proposed capacity/area/length/tonnage to
be handled/command area/lease area/number of wells to be drilled
1. API Capacity: 960 TPM 2. R&D and Validation Products: 50 Kg/day 3. Co‐Generation Power Plant : 5 MW
Total Site Area: 45 acres Project Cost: 25 Crores
4 New/Expansion/Modernization New 5 Existing Capacity/Area etc. Not Applicable 6 Category of Project i.e 'A' or 'B' “A” 7 Does it attract the general condition? If yes,
please specify No
8 Does it attract the Specific condition? If yes, please specify.
No
9 Location Plot/Survey/Khasra No. Sy. No.s 632 (Part), 633 (Part), 635, 636 (Part), 637
(Part), 638 (Part) and 642 (Part), Village Peddapally Village Tehsil Jadcherla Mandal District Mahabubnagar District State Telangana
10 Nearest railway station/airport along with distance in km.
Railway Station: Jadcherla – 5.33 Km Airport: Rajiv Gandhi International Airport – 59 Km
11 Nearest Town, City, District Headquarters along with distance in kms.
Jadcherla –4.5 Km
12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given)
Peddapally –Village Panchayat
13 Name of the Applicant K. Vamshidhar Reddy 14 Registered Address Emmennar Pharma Pvt. Ltd. (Unit – V)
Sy. No.s 632 (Part), 633 (Part), 635, 636 (Part), 637 (Part), 638 (Part) and 642 (Part), Peddapally Village, Jadcherla Mandal, Mahabubnagar District, Telangana ‐ 509385
15 Address for Correspondence: Name K. Vamshidhar Reddy Designation(Owner/Partner/CEO) Director Address Plot no. A‐4, Industrial Estate, Opposite Sanathnagar
Police Station, Sanathnagar, Hyderabad, Telangana Pin Code 500 018 E‐mail [email protected];
Form I Page 2
Telephone Number +91 9703706737 Fax No. 040‐23801966
16 Details of alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.
No
17 Interlinked Projects Not applicable 18 Whether separate application of interlinked
project has been submitted? ‐NA‐
19 If yes, date of submission ‐NA‐ 20 If no, reason 21 Whether the proposal involves
approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991?
‐NA‐
22 Whether there is any Government Order/Policy relevant/relating to the site?
No
23 Forest land involved (hectares) No 24 Whether there is any location pending
against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.
No
Form I Page 3
(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates,
wherever possible) with source of information data 1.1 Permanent or temporary change in
land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)
NO The proposal is for a green field project. The land area for proposed plant is 45 acres. The land is plain and does not involve much of leveling/excavation.
1.2 Clearance of existing land, vegetation and buildings?
NO The land is plain and does not involve much of leveling/excavation.
1.3 Creation of new land uses? NO 1.4 Pre‐construction investigations e.g.
bore houses, soil testing? YES Soil test done and soil load bearing capacity
established 1.5 Construction works? YES Construction activity involves creation of Production
Blocks, Utilities and ZLD system. 1.6 Demolition works? NO 1.7 Temporary sites used for
construction works or housing of construction workers?
NO Construction labor from local villages shall be employed.
1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations
YES Storage facilities shall be constructed. No major cut and fill or excavation is anticipated.
1.9 Underground works including mining or tunneling?
NO No underground works like mining and tunneling.
1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO1.13 Production and manufacturing
processes? YES Enclosed in Annexure – I
1.14 Facilities for storage of goods or materials?
NO Raw materials and solvents shall be stored with in factory premises. Materials in bags and drums will be stored in flame proof ware houses.
1.15 Facilities for treatment or disposal of solid waste or liquid effluents?
YES High TDS and low TDS effluents are treated in ZLD system. Organic waste is sent to cement plants for co‐ processing or to TSDF. Details of waste treatment facilities presented in Annexure II
1.16 Facilities for long term housing of operational workers?
NO Operational workers stay in surrounding villages.
1.17 New road, rail or sea traffic during construction or operation?
YES Construction materials shall be transported to the site. The traffic density of the existing connecting road is negligible.
1.18 New road, rail, air waterborne or other transport infrastructure
NO
Form I Page 4
including new or altered routes and stations, ports, airports etc?
1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?
NO
1.20 New or diverted transmission lines opipelines?
NO
1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?
NO
1.22 Stream crossings? NO All raw materials, solvents and waste streams are pumped through pipe lines above ground level.
1.23 Abstraction or transfers of water form ground or surface waters?
YES Total water required shall be met from ground water/Supply from Mission Bhagiradha. Total water required shall be 1363 KLD out of which 738 KLD shall be fresh water and the balance shall be recycled water.
1.24 Changes in water bodies or the land surface affecting drainage or run‐off?
NO
1.25 Transport of personnel or materials for construction, operation or decommissioning?
YES The construction material shall be drawn from local sources within 10 km. There is no transport of personnel, as the construction workers shall be drawn from local villages.
1.26 Long‐term dismantling or decommissioning or restoration works?
NO
1.27 Ongoing activity during decommissioning which could have an impact on the environment?
NO
1.28 Influx of people to an area in either temporarily or permanently?
YES The proposed project shall increase the employment potential.
1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic
diversity? NO There are no major losses of tree/shrub species.
1.31 Any other actions? NO
Form I Page 5
2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non‐renewable or in short supply): S.No. Information/checklist
confirmation Yes/No Details thereof (with approximate quantities /rates,
wherever possible) with source of information data 2.1 Land especially undeveloped or
agricultural land (ha) YES Land area: 45 acres
Sy. No.s 632 (Part), 633 (Part), 635, 636 (Part), 637 (Part), 638 (Part) and 642 (Part), Peddapally Village, Jadcherla Mandal, Mahabubnagar District, Telangana.
2.2 Water (expected source & competing users) unit: KLD
YES Total water required shall be met from ground water/Supply from Mission Bhagiradha. Total water required shall be 1363 KLD out of which 738 KLD shall be fresh water and the balance shall be recycled water. (Water Balance Enclosed in Annexure III)
2.3 Minerals (MT) NA 2.4 Construction material – stone,
aggregates, sand / soil (expected source – MT)
YES Shall be sourced from the local villages.
2.5 Forests and timber (source – MT)
NO
2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (T), energy (MW)
YES The required energy shall be drawn from Transco. Standby DG sets of 2 X 1010 kVA, 3 x 720 kVA and 2 x 320 kVA are proposed.
It is proposed to establish coal fired boilers of capacity 1 x 30 TPH and 1 x 10 TPH. It is proposed to keep 1 x 10 TPH boiler as standby after establishment of 1 x 30 TPH boiler.
It is proposed to establish 4 x 2 Lac. K.Cal of thermic fluid heater for process requirement. Coal will be used as fuel.
Total fuel requirement will be around 150 TPD (coal). 2.7 Any other natural resources
(use appropriate standard units)
NA
Form I Page 6
3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,
wherever possible) with source of information data 3.1 Use of substances or materials, which
are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)
YES Hazardous chemicals shall be used for manufacturing of Synthetic Organic Chemicals and intermediates. MSIHC rules shall be followed during storage, transportation and handling of raw materials. Hazardous chemicals and solvent shall be stored and handled in closed systems.
3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases).
NO
3.3 Affect the welfare of people e.g. by changing living conditions?
YES Shall increase the employment potential for locals and affect the living conditions for betterment.
3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,
NO No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people.
3.5 Any other causes NO
4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,
wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or
commercial wastes) NO Wastes from canteen, other commercial wastes like
paper, empty containers etc. The canteen wastes and commercial wastes shall be in the range of 15 kg/day
4.3 Hazardous wastes (as per Hazardous Waste Management Rules)
YES Hazardous waste generation during construction shall be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain salts from evaporators, process residue, and solvent residues, ETP sludge and filtration media etc.
4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from
effluent treatment YES Sludge from Effluent treatment plant and evaporation
salts shall be sent to TSDF. 4.7 Construction or demolition wastes NO Construction activities involve creation of Production
Blocks, Utilities and ZLD system. 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO All pipe lines including pipe lines of waste streams are
above ground level to eliminate the possibility of any contamination due to seepage and for ease of maintenance.
4.10 Agricultural wastes NO 4.11 Other solid wastes YES
Form I Page 7
5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,
wherever possible) with source of information data 5.1 Emissions from combustion of fossil
fuels from stationary or mobile sourcesYES Coal Shall be used as fuel. Emissions details are
enclosed in Annexure V 5.2 Emissions from production processes YES Gaseous emissions from process are HCl, SO2, are
scrubbed in scrubber and. Hydrogen gas sent to atmosphere through water column.
5.3 Emissions from materials handling including storage or transport
NO Material transfer takes place in closed pipeline systems using pumps with mechanical seals.
5.4 Emissions from construction activities including plant and equipment
YES Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises.
5.5 Dust or odors from handling of materials including construction materials, sewage and waste
NO Domestic wastewater sent to zero liquid discharge system.
5.6 Emissions from incineration of waste NO Organic waste streams are sent to cement plants for co‐incineration.
5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)
NO
5.8 Emissions from any other sources NO
Form I Page 8
6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,
wherever possible) with source of information data with source of information data
6.1 From operation of equipment e.g. engines, ventilation plant, crushers
YES Material transport and construction equipment shall be source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation.
6.2 From industrial or similar processes YES From Turbine and DG sets, and controlled by providing Acoustic Enclosures.
6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets.
6.4 From blasting or piling NO 6.5 From construction or operational
traffic NO The increased traffic shall not have any significant
impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO
7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,
wherever possible) with source of information data7.1 From handling, storage, use or
spillage of hazardous materials NO All the hazardous materials will be stored in MS drums,
in a covered shed and no contamination of soil is expected. Same philosophy will be followed for the after expansion
7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)
NO All the waste from domestic operations sent to ZLD system.
7.3 By deposition of pollutants emitted to air into the land or into water
NO All the emissions from process are controlled by providing control equipment like scrubbers, Bag filters.
7.4 From any other sources NO 7.5 Is there a risk of long term build up
of pollutants in environment from these sources?
NO
Form I Page 9
8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment
S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data
8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances
YES All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health
8.2 From any other causes NA 8.3 Could the project be affected by natural disasters
causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?
NO
9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate
quantities/rates, wherever possible) with source of information data
9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • housing development • extractive industries • supply industries • other
YES The project shall enhance the socio economic status of the area by increasing the demand for housing, improving the employment.
9.2 Lead to after‐use of the site, which could haven impact on the environment
NO
9.3 Set a precedent for later developments NO
9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects
NO The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data.
Form I Page 10
(III) Environmental Sensitivity S.No. Areas Name/
Identity Aerial distance (within 15 km.) Proposed project location boundary
1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value
NA
2 Areas which are important or sensitive for ecological reasons ‐ Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests
YES Tigalapalli RF ‐ SW – 1.4 km Appannapalli RF ‐ SW – 1.6 km Dindi Rive Stream – NE – 9 km
3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration
NA
4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access to
recreation or other tourist, pilgrim areas NO
7 Defense installations NO 8 Densely populated or built‐up area YES Nearest habitation from the site is
Bandaminipalle village at a distance of 1.4 km in East direction
9 Areas occupied by sensitive man‐made land uses (hospitals, schools, places of worship, community facilities)
NA
10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)
NO
11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)
NO
12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
NO
EMMENNAR PHARMA PVT. LTD. (UNIT ‐ V) SY. NO.S 632 (PART), 633 (PART), 635, 636 (PART), 637 (PART),
638 (PART) AND 642 (PART), PEDDAPALLY VILLAGE, JADCHERLA MANDAL, MAHABUBNAGAR DISTRICT, TELANGANA
ANNEXURES
Project No. 1217‐21‐01 November 2017
Emmennar Pharma Pvt. Ltd. Plot no. A‐4, Industrial Estate, Opposite Sanathnagar Police Station, Sanathnagar, Hyderabad, Telangana Pin code‐500 018 Phone :+91 9703706737 E‐mail: [email protected]; [email protected];
STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666
SUBMITTED TO MINISTRY OF ENVIRONMENT, FORESTS AND CLIMATE CHANGE
GOVERNMENT OF INDIA INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI
Form I Annexures
Page 1
Fig
A.1
Loc
atio
n M
ap o
f Em
men
nar P
harm
a Pv
t. Lt
d. (U
nit –
V)
Form I Annexures
Page 2
M A IN G A T E
Fig A.2 Plant Layout of Emmennar Pharma Pvt. Ltd. (Unit – V)
Form I Annexures
Page 3
ANNEXURE - I
M/s. Emmennar Pharma Pvt. Ltd. (Unit – V) proposes to set up a Synthetic Organic
Chemicals (Bulk Drugs & Intermediates) Unit in an area of 45 acres in at Sy. No.s 632 (Part),
633 (Part), 635, 636 (Part), 637 (Part), 638 (Part) and 642 (Part), Peddapally Village, Jadcherla
Mandal, Mahabubnagar District, Telangana. The proposed list of products and
manufacturing capacity is presented in Table A-1 and By-products presented in Table A-2.
Table A-1 Manufacturing Capacity S.No Name of Product CAS No. Capacity
TPM TPD 1 Methyl Ester 556-61-6 210 7 2 (2-Nitro-1-(Methylamino)-1-(Methylthio) ethane
(NMSM) 61832-41-5 90 3
3 Cyclopropylamine 765-30-0 60 2 4 Levetiracetam 102767-28-2 120 4 5 Omeprazole 73590-58-6 60 2 6 Meta Chloroanisole 2845-89-8 210 7 7 Meta Chloro Nitrobenzene 121-73-3 210 7 Total 960 32 8 R&D and Validation Products 50 Kg/day 9 Co-Generation Power Plant 5 MW
Table A-2 List of By-Products S.No Name of By-Product Capacity
(TPM) 1 Sulfur 116 2 HCl (30%) 51.48 3 HCl (35%) 2.8 4 Soidum Hydroxide (48%) 123 5 P-Chloro Nitro Benzene 26.2 6 O-Chloro Nitro Benzene 26.2
Form I Annexures
Page 4
Process Description of 2-Nitro-1-(Methylamino)-1-(Methylthio) Ethane (NMSM):
Reaction Schemes
Methyl EsterCH3NCS
Mol. Wt. 73Nitromethane
CH3NO2Mol. Wt. 61
Dimethyl Sulfate(CH3O)2SO2Mol. Wt. 126
Potassium HydroxideMol. Wt. 56
KOH+ + +
NMSMC4H8O2N2S
Mol. Wt. 148
+
Potassium Methyl SulfateCH3KO4
Mol. Wt. 150
+
WaterMol. Wt. 18
H2O
DMSO
Process Description
Methyl Isothiocyanate is reacted with Nitiromethane and KOH in presence of DMSO
(Solvent) to get the salt, which is methylated with Dimethyl Sulphate. The mass is
quenched into water to separate NMSM and the mother liquor. Mother liquor is mixture of
DMSO, water and potassium methyl sulphate. DMSO is recovered and recycled. The
process flow diagram for NMSM is presented in Fig A.3 and material balance is presented
in Table A.3.
Fig A.3 Process Flow Diagram of NMSM
Form I Annexures
Page 5
Table A-3 Material Balance of NMSM Input Quantity
(TPD) Output Quantity
(TPD) Remarks
Methyl Ester 2.1 2-Nitro-1-(Methylamino)-1-(Methylthio) Ethane (NMSM)
3 Final Product
Potassium Hydroxide 1.61 Potassium Methylsufate 3.04 Inorganic Residue Nitromethane 1.76 DMSO Recovered 14.48 Recovered & reused Dimethyl Sulfate 3.63 DMSO Loss 0.06 Fugitive Loss Water 18 DMSO in Wastewater 0.09 To Wastewater Dimethyl Sulfoxide (DMSO)
15 DMSO in Residue 0.38 Solvent in residue
Methyl Ester 0.62 Organic Residue Nitromethane 0.52 Organic Residue Dimethyl Sulfate 1.07 To Wastewater Potassium Hydroxide 0.48 To Wastewater Wastewater 18.36 To Wastewater Total Input 42.1 Total Output 42.1
Form I Annexures
Page 6
ANNEXURE – II: Wastewater Treatment Facilities
The main sources of effluent generation from the plant are from process, floor washings,
blowing downs from boiler and cooling tower, and domestic effluents. The effluents
generated in the process, separation techniques and during purification contain organic
residues of raw materials, solvents, and products. Some of the raw materials used in the
process are also inorganic in nature. Hence the effluents contain both organics and in-
organics in various quantities leading to high COD and TDS levels respectively. The
quantity of effluents generated and mode of treatment is presented in Table A-4.
Table A-4 Quantity of Effluent Generated and Mode of Treatment
Description Quantity (KLD)
Mode of Treatment
HTDS Effluents Process 410 Sent to Stripper followed by MEE and ATFD.
Stripper Condensate sent to Cement Plants for Co-Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate reused in cooling towers make-up.
Washings 20 Scrubber Effluent 15 RO/DM rejects 28
Total - I 473 LTDS Effluents
Boiler Blow downs 27 Sent to Biological Treatment System followed by RO. RO permeate reused for cooling tower makeup. RO rejects sent to MEE.
Cooling Tower Blow downs 165 Domestic 18
Total - II 210 Grand Total (I+II) 683
Form I Annexures
Page 7
ANNEXURE – III: Water Balance
Water is required for process, scrubbers, washing, cooling tower makeup, steam
generation and domestic purposes. The required water shall be drawn from ground water
sources/supply from Mission Bhagiradha in addition to reuse of treated wastewater. The
total water requirement is in the order of 1363 KLD consisting of 738 KLD fresh water and
the remaining of recycled water. Total water balance is presented in Table A-5.
Table A-5 Total Water Balance (Tentative)
Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent
Process 385 410* Washings 20 20 Scrubber 15 15 Boiler Feed 110 59 27 Cooling Tower 150 625 610 165 RO/DM Plant 28 28 Domestic 20 2 18 Gardening 10 10 Gross Total 738 625 666 683 Total 1363 1388 * Process effluents contain soluble raw materials, byproducts, solvents etc.
Form I Annexures
Page 8
ANNEXURE – IV: Solid Waste
Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for Co-
incineration. The inorganic residue, evaporation salts from MEE and ATFD and ETP Sludge
shall be sent to TSDF. Total solid waste generated and mode of disposal is presented in Table
A-6.
Table A-6 Total Solid Waste Generated and Mode of Disposal (Tentative)
S.No Description Units Quantity Mode of Disposal 1 Ash from Boiler TPD 37.5 Sold to Brick manufactures 2 Process Organic residue TPD 33.4 Sent to TSDF/Cement Industries 3 Process Inorganic residue TPD 16.1 Sent to TSDF 3 Solvent Residue TPD 10.2 Sent to TSDF/Cement Industries 4 Stripper Distillate KLD 8 Sent to TSDF/Cement Industries 5 Spent Carbon Kg/day 250 Sent to TSDF/Cement Industries 6 Mixed Solvents KLD 95 Sent to authorized recovery
units/Cement plants for co-incineration
7 Spent Solvents KLD 320 Recovered within the plant premises.
8 Evaporation Salts TPD 18.5 Sent to TSDF 9 ETP Sludge Kg/day 250 Sent to TSDF
10 Detoxified containers No.s/year 2500 After detoxification sent to Authorized agencies
11 Waste Oil Kl/Annum 5 Sent to Authorized Recyclers 12 Used batteries No.s/year 60 Sent to Authorized Recyclers
Form I Annexures
Page 9
ANNEXURE – V: Stack Emissions Details
It is proposed to establish coal fired boilers of capacity 1 x 30 TPH and 1 x 10 TPH. It is
proposed to keep 1 x 10 TPH boiler as standby after establishment of 1 x 30 TPH boilers. It is
proposed to establish 4 x 2 Lac. K.Cal of thermic fluid heater for process requirement. DG sets
of 2 X 1010 kVA, 3 x 720 kVA and 2 x 320 kVA are proposed for emergency power
requirement during load shut down period only. The proposed air pollution control
equipment for coal fired boiler is Bag filters. DG sets shall be provided with stack heights
based on the CPCB formula for effective stack height.
Table A-7. Stack Emission Details
S. No
Stack Connected to Stack Ht (m)
Dia of stack at top(m)
Temp. of exhaust
gases (0C)
Exit Velocity (m/sec)
Pollutant Emission Rate (g/sec)
PM SO2 NOx 1 1 x 30 TPH Coal
Fired Boiler 40 1.2 170 15 0.9 1.3 1.8
2 1 x 10 TPH Coal Fired Boiler
30 0.9 150 6.5 0.22 0.5 0.8
3 4 x 2 Lakh Kcal Thermic Fluid Heaters
15.2 0.4 180 6.5 0.04 0.08 0.12
4 2 X 1010 kVA DG set#
10 0.4 170 10 0.04 0.025 0.18
5 3x 720 kVA DG set#
6 0.3 150 8 0.01 0.015 0.12
6 2 x 320 kVA DG Set#
4 0.2 140 6.2 0.01 0.01 0.08
#DG sets will be used during load shut down by Transco. Note: 1 x 10 TPH fired boiler shall be kept as standby after establishment of 30 TPH boiler.
EMMENNAR PHARMA PVT. LTD. (UNIT ‐ V) SY. NO.S 632 (PART), 633 (PART), 635, 636 (PART), 637 (PART),
638 (PART) AND 642 (PART), PEDDAPALLY VILLAGE, JADCHERLA MANDAL, MAHABUBNAGAR DISTRICT, TELANGANA
STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A‐1, S.No.25. (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B‐115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/616, Telefax: 040‐23748666 Email: [email protected]