email sales enquiries to visit website for photos...bcp precast, abn 78 615 726 924, revision 16,...

BCP Precast, ABN 78 615 726 924, Revision 16, Released 3rd May, 2019

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Sales & Technical Enquiries Please call Sydney Office

Visit website for photos

Kerb Entries

Headwalls

Multi-Cell Culvert and Headwall

Hinged Grate Pit Covers

Culverts up to 3.6m high

Grease Arrestors

Standard Small Culverts

Pit and Grate Combination

Lintels and Grates

Galvanised Grates Gas Tight Pit Covers

Lightweight pits

mailto:[email protected]

tel:0296125800

mailto:[email protected]

BCP Precast P: 02 9612 5800 e: [email protected] w: bcp.com.au ABN: 78 615 726 924

Revision 16, Released 3rd May, 2019

2 2

PRODUCT INDEX

PRODUCT PAGE

DR

AIN

AG

E

Small Box Culverts 4

Small Link and Base Slabs 5

Large Box Culverts 6

Large Link and Base Slabs 7

Standard Pit and Riser System 8

Standard Concrete Pits and Risers 9

Custom Pits 10

Reinforced Concrete Pipe 11

Lightweight GRC Pits and Risers 12

Lightweight GRC Grates and Covers 13

Standard Kerb Lintels 14

RMS Kerb Lintels 15

Standard Kerb Entry Units 16

RMS Kerb Entry Units 17

Elsholz Kerb Half Median 18

Elsholz Kerb Typical Median & End Unit 19

CO

VE

RS

Pit Lid with Cast Iron Solid Top Cover 20

Pit Lid with Cast Iron Infill Cover 21

Pit Lid with Galvanised Hinged Grate 22

Pit Lid with Surcharge or Vee Grate 23

Concrete and Chequer Plate Covers 24

ME

TA

L G

RA

TE

S &

CO

VE

RS

Galvanised Hinged Grates 25

Galvanised Drop in Grates 26

Galvanised Drop in Hinged Grates 27

Galvanised Surcharge & Vee Grates 28

Galvanised Heelproof Grates 29

Cast Iron Covers 30

Cast Iron Cover Installation Procedure 31

Roll Formed Grate 32

Roll Formed Grate in Concrete 33

PRODUCT PAGE

HE

AD

WA

LL

S

Single Pipe Headwalls 34

Twin Pipe Headwalls 35

Single Culvert Headwalls 36

Twin Culvert Headwalls 37

Standard Duty Pipe Headwalls 38

Headwall Security Grates 39

RMS Headwalls 40

Drivable Headwalls 41

Driveway Headwalls 42

Dissipator Headwalls 43

Stream Guard Pit 44

TR

AD

E P

RO

DU

CT

S

Floor Basket & Silt Arrestor Pits 45

Dry Arrestor Pit 46

Dilution, Averaging, Mixing & Cooling Pits 47

Air/Stop Valve Chamber 48

Grease Arrestors (or Grease Trap) 49

Solids Settlement Pits 50

General Purpose Pits 51

Silt Arrestor Pits with Gas Seal 52

Enviro Series Stormwater Treatment 53

MIS

CE

LL

AN

EO

US

Sewer Access Components 54 - 55

Pump Wells 56

Concrete Road Barrier 57

Swale (small gully grated cover ) 58

Mastic Joint Sealant 59

Culvert Joint Tape 60

Concrete Wheel stops 61

Trash Screens 62

Lamphole, Subsoil, Stop Valve 63

Pit Installation Procedure 66

Safety Information 67

BCP Precast P: 02 9612 5800 e: [email protected] w: bcp.com.au ABN: 78 615 726 924 3 3


CIVILMART BCP WARNERVALE

PHONE: 02 4355 6300

ADDRESS: Unit 2, 171-175 Mountain Rd, Warnervale, 2259, NSW (also known as Halloran)

POSTAL ADDRESS: PO Box 4197, Lakehaven, 2263, NSW OPEN HOURS: 7.00am—4.00pm Monday to Friday CLOSED on Saturday and Sunday

GPS LOCATION: -33.2359, 151.4400

CIVILMART BCP STAPYLTON

PHONE: 07 3807 4511

ADDRESS: 279 Burnside Rd, Stapylton, 4207, Queensland OPEN HOURS: 7.00am—4.00pm Monday to Friday CLOSED on Saturday and Sunday GPS LOCATION: -27.7430, 153.2617

CIVILMART BCP MOOREBANK

PHONE: 02 9612 5800

ADDRESS: 4 Field Close, Moorebank, 2170, NSW POSTAL: PO Box 537, Moorebank, 1875, NSW OPEN HOURS: 7.00am—4.00pm Monday to Friday CLOSED on Saturday and Sunday

GPS LOCATION: -33.9321, 150.9377

Scan this QR Code to access

the latest Product Catalogue



4 4

SMALL BOX CULVERTS UP TO 1200 mm SPAN

• Culvert size is typically specified as: Span (A) x Leg (B) x Length (L)

• Standard unit lengths are 2440 mm long. Half length units are available on request.

• Most sizes of small culverts are kept in stock, please call BCP Precast to enquire.

• Each product includes 4 OFF lifting anchors as per certified design

• Culvert Joint Tape and Primer is available on request

• Inverted Culverts and Cover Slabs are available on request

SMALL BOX CULVERTS

Culvert Size

Span x Leg

Dimensions (mm) Mass

(tonnes)

Order Code A

Span B

Leg C

Width D

Height E

Thick F

Crown L

Length

300 x 225 300 225 500 350 96 125 2440 0.7 CV-32F

300 x 300 300 300 500 425 96 125 2440 0.8 CV-33F

450 x 225 450 225 650 350 96 125 2440 0.8 CV-42F

450 x 300 450 300 650 425 96 125 2440 0.9 CV-43F

450 x 375 450 375 650 500 94 125 2440 1.0 CV-437F

450 x 450 450 450 650 575 93 125 2440 1.1 CV-44F

600 x 225 600 225 800 350 96 125 2440 1.0 CV-62F

600 x 300 600 300 800 425 96 125 2440 1.0 CV-63F

600 x 375 600 375 800 500 94 125 2440 1.1 CV-637F

600 x 450 600 450 800 575 93 125 2440 1.2 CV-64F

600 x 600 600 600 800 725 90 125 2440 1.4 CV-66F

750 x 225 750 225 950 375 96 150 2440 1.2 CV-72F

750 x 300 750 300 950 450 96 150 2440 1.3 CV-73F

750 x 375 750 375 950 525 94 150 2440 1.4 CV-737F

750 x 450 750 450 950 600 92 150 2440 1.5 CV-74F

750 x 750 750 750 950 900 86 150 2440 1.8 CV-77F

900 x 225 900 225 1120 375 108 150 2440 1.5 CV-92F

900 x 300 900 300 1120 450 106 150 2440 1.6 CV-93F

900 x 375 900 375 1120 525 105 150 2440 1.7 CV-937F

900 x 450 900 450 1120 600 103 150 2440 1.8 CV-94F

900 x 600 900 600 1120 750 100 150 2440 2.0 CV-96F

900 x 750 900 750 1120 900 96 150 2440 2.2 CV-97F

900 x 900 900 900 1120 1050 93 150 2440 2.4 CV-99F

1200 x 225 1200 225 1430 400 112 175 2440 2.0 CV-122F

1200 x 300 1200 300 1430 475 111 175 2440 2.2 CV-123F

1200 x 375 1200 375 1430 550 109 175 2440 2.3 CV-1237F

1200 x 450 1200 450 1430 625 108 175 2440 2.4 CV-124F

1200 x 600 1200 600 1430 775 105 175 2440 2.6 CV-126F

1200 x 750 1200 750 1430 925 102 175 2440 2.8 CV-127F

1200 x 900 1200 900 1430 1075 98 175 2440 2.9 CV-129F

1200 x 1200 1200 1200 1430 1375 93 175 2440 3.3 CV-1212F

NOTE: Dimensions are nominal, Weights shown are estimates.

A

D B

F

L E C

Lifting points NOTES:

• Box Culverts designed and manufactured to AS1597.1

• RMS Specification Box Culverts are designed to RMS B80, RMS R16 and RMS R11

• TMR (QLD) Specification Box Culverts available on request

• Standard fill height is 0 - 2m. Greater fill heights available on request

• Concrete strength 50 MPa

• Exposure Classifications of either B1, B2 or C are available on request



5 5

NOTE: Dimensions are nominal, Weights shown are estimates

SMALL LINK SLABS & BASE SLABS UP TO 1200 mm SPAN

BASE SLAB

SMALL LINK SLABS

Link Slab


(tonnes) Order Code A

Span B

Width C

Thick L

Length

300 300 700 135 2440 0.5 CVLS-3F

450 450 850 135 2440 0.8 CVLS-4F

600 600 1000 150 2440 1.0 CVLS-6F

750 750 1150 165 2440 1.2 CVLS-7F

900 900 1300 175 2440 1.5 CVLS-9F

1200 1200 1600 185 2440 1.9 CVLS-12F

SMALL BASE SLABS

Base Slab



Span B

Width C

Thick D

Thick L

Length

300 300 500 125 105 2440 0.5 CVBS-3F

450 450 750 125 105 2440 0.7 CVBS-4F

600 600 800 125 105 2440 0.8 CVBS-6F

750 750 1140 150 130 2440 1.1 CVBS-7F

900 900 1130 150 130 2440 1.2 CVBS-9F

1200 1200 1440 175 155 2440 1.8 CVBS-12F

NOTE: Dimensions are nominal, Weights shown are estimates

C D

L B

A Lifting points

NOTES:

• Link and Base slabs are designed and manufactured to AS1597.1

• RMS Specification Link and Base Slabs are designed to RMS B80, RMS R16 and RMS R11

• TMR (QLD) Specification Link and Base Slabs are available on request

• Standard fill height is 0 - 2m. Greater fill heights available on re-quest



• Link and Base slabs are typically specified as Span (A) x Length (L)

• Standard unit lengths are 2440 mm long. Half length units are available on re-quest.

• Most sizes of Link and Base slabs are kept in stock, please call BCP Precast to enquire.

• Each product includes 4 OFF lifting anchors as per certified design

L

B

LINK SLAB

C

Lifting points

A

200 200



6 6

LARGE BOX CULVERTS OVER 1200 mm SPAN

A

B

Culvert Fill height = 0 - 2m Length = 2440 mm



Inner Span A

Inner Leg B

Mass (tons)

Order Code

Inner Span A

Inner Leg B

Mass (tons)

Order Code

Inner Span A

Inner Leg B

Mass (tons)

Order Code

1500 600 3.1 CV-156F 2700 600 5.3 CV-276F 3600 900 8.5 CV-369F

1500 900 3.6 CV-159F 2700 900 5.8 CV-279F 3600 1200 9.0 CV-3612F

1500 1200 3.8 CV-1512F 2700 1200 6.2 CV-2712F 3600 1500 9.6 CV-3615F

1500 1500 4.5 CV-1515F 2700 1500 6.9 CV-2715F 3600 1800 10.4 CV-3618F

1800 600 3.5 CV-186F 2700 1800 7.8 CV-2718F 3600 2100 10.9 CV-3621F

1800 900 3.9 CV-189F 2700 2100 8.3 CV-2721F 3600 2400 12.3 CV-3624F

1800 1200 4.1 CV-1812F 2700 2400 9.8 CV-2724F 3600 2700 13.1 CV-3627F

1800 1500 4.8 CV-1815F 2700 2700 10.3 CV-2727F 3600 3000 13.6 CV-3630F

1800 1800 5.6 CV-1818F 3000 600 6.0 CV-306F 3600 3300 17.0 CV-3636F

2100 600 3.9 CV-216F 3000 900 6.5 CV-309F 4200 900 10.5 CV-429F

2100 900 4.3 CV-219F 3000 1200 6.8 CV-3012F 4200 1200 11.0 CV-4212F

2100 1200 4.7 CV-2112F 3000 1500 7.7 CV-3015F 4200 1500 11.8 CV-4215F

2100 1500 5.5 CV-2115F 3000 1800 8.2 CV-3018F 4200 1800 12.6 CV-4218F

2100 1800 6.2 CV-2118F 3000 2100 9.1 CV-3021F 4200 2100 13.2 CV-4221F

2100 2100 6.7 CV-2121F 3000 2400 10.5 CV-3024F 4200 2400 14.7 CV-4224F

2400 600 4.5 CV-246F 3000 2700 11.2 CV-3027F 4200 2700 15.2 CV-4227F

2400 900 4.9 CV-249F 3000 3000 11.7 CV-3030F 4200 3000 17.0 CV-4230F

2400 1200 5.4 CV-2412F 3300 900 7.6 CV-339F 4200 3600 19.6 CV-4236F

2400 1500 6.5 CV-2415F 3300 1200 8.1 CV-3312F

2400 1800 7 CV-2418F 3300 1500 8.7 CV-3315F

2400 2100 7.8 CV-2421F 3300 1800 9.2 CV-3318F

2400 2400 9.3 CV-2424F 3300 2100 10.0 CV-3321F

3300 2400 11.5 CV-3324F

3300 2700 12.0 CV-3327F

3300 3000 12.6 CV-3330F


Lifting points

• Culvert size is typically specified as: Span (A) x Leg (B) x Length (L)

• Each product includes 4 OFF lifting anchors as per certified de-sign

• Culvert Joint Tape and Primer is available on request

• Inverted Culverts and Cover Slabs are available on request

• Dowel holes as per certified design

NOTES:

• Box Culverts designed and manufactured to AS1597.2

• RMS Specification Box Culverts are designed to RMS B80, RMS R16 and RMS R11

• TMR (QLD) Specification Box Cul-verts available on request

• Standard fill height is 0 - 2m. Greater fill heights available on re-quest





7 7

LARGE LINK SLABS & BASE SLABS OVER 1200 mm SPAN

NOTES:

• Link and Base slabs are designed and manufactured to AS1597.2

• RMS Specification Link and Base Slabs are designed to RMS B80, RMS R16 and RMS R11.

• TMR (QLD) Specification Link and Base Slabs are available on re-quest

• Standard fill height is 0 - 2m. Greater fill heights available on request



• Link and Base slabs are typically specified as Span (A) x Length (L)

• Standard unit lengths are 2440 mm long. Half length units are available on request.

• Most sizes of Link and Base slabs are kept in stock, please call BCP Precast to enquire.

• Each product includes 4 OFF lifting anchors as per certified de-sign

• Dowel holes as per certified design

LARGE LINK SLABS (Fill height = 0 - 2m)


(tonnes) Order Code Span

A B

Width C

Thick L

Length

1500 1900 200 2440 2.1 CVBS-15F

1800 2200 200 2440 2.7 CVBS-18F

2100 2500 200 2440 3.2 CVBS-21F

2400 2800 240 2440 4.0 CVBS-24F

2700 3100 260 2440 4.6 CVBS-27F

3000 3400 260 2440 5.2 CVBS-30F

3300 3700 280 2440 6.4 CVBS-33F

3600 4000 300 2440 7.7 CVBS-36F

LARGE BASE SLABS (Fill height = 0 - 2m)



Span B

Width C

Thick L

Length

1500 1900 200 2440 2.1 CVBS-15F

1800 2200 200 2440 2.7 CVBS-18F

2100 2500 200 2440 3.2 CVBS-21F

2400 2800 220 2440 4.0 CVBS-24F

2700 3100 240 2440 4.6 CVBS-27F

3000 3400 220 2440 5.2 CVBS-30F

3300 3700 260 2440 6.4 CVBS-33F

3600 4000 280 2440 7.7 CVBS-36F

4200 4600 300 2440 10.0 CVBS-42F

Link Slab

A

L

Typical Dowel connection

A

Base Slab

L

Lifting

points

TYPICAL SINGLE CELL ARRANGEMENT TYPICAL MULTI CELL ARRANGEMENT

In-situ Base Slab

B


C



8 8

BCP Standard Precast Pits and Risers are suitable for a wide range of applications including:

• Stormwater • Inspection • Junction • Electrical • Sewer

BCP Standard precast pits have been used by:

• Water Authorities • Road Authorities • Rail Authorities • Port Authorities • Airport Authorities • Mining industry • Power Authorities • Local Government bodies • Contractors and others

Certification details available on request Step Irons are supplied loose or installed on request

Pit Covers can have either Cast Iron Covers or Galva-nised Metal Grates cast into the concrete surround. Solid Concrete Covers are also available All Concrete Products have 1.3 ton foot anchors cast into them for safe handling For Special Purpose pits and custom made pits, please contact us as we have a wide range of types and sizes that can be produced.

STANDARD PIT & RISER SYSTEM



9 9

STANDARD PITS & RISERS Manufactured to AS3600

Minimum 40 MPa Concrete Strength Pits are typically kept in stock

Pits have “Knockout” holes for quick pipe installation

Product Description

Internal dimensions

External dimensions

Wall thick

Base thick

Rebate Depth Knockouts

No. and Type

No. of Step Irons

Mass

(kg)

Anchor Lifter size

(tons)

Order Code

A B C (high) D E F

(high) G H J

450 x 450 Pit 450 450 450 650 650 550 100 100 50 4 x K1 - 280 1.3 PTA-0450

450 x 450

Riser 450 450

150 650 650

150 100 - 50

No knockouts

in riser

- 78 1.3 PRA-0150

300 300 - 157 1.3 PRA-0300

600 x 600 Pit 600 600 600

800 800 700

100 100 50 4 x K2 - 440 1.3 PTB-0600

750 850 3 x K2 - 510 1.3 PTB-0750

600 x 600

Riser 600 600

150 800 800

150 100 - 50

No knockouts

in riser

- 98 1.3 PRB-0150

300 300 - 190 1.3 PRB-0300

900 x 600 Pit 900 600 600

1100 800 700

100 100 50 4 x K2 - 493 1.3 PTC-0600

900 1000 1 x K2 + 2 x K3 2 830 1.3 PTC-0900

900 x 600

Riser 900 600

150

1100 800

150

100 - 50 No knockouts

in riser

- 122 1.3 PRC-0150

300 300 1 245 1.3 PRC-0300

450 450 1 360 1.3 PRC-0450

600 600 2 490 1.3 PRC-0600

900 x 900 Pit 900 900

600

1100 1100

700

100 100 50

4 x K2 - 800 1.3 PTD-0600

900 1000 3 x K3 2 880 1.3 PTD-0900

1050 1150 3 x K3 3 1150 1.3 PTD-1050

900 x 900

Riser 900 900

150

1100 1100

150

100 - 50 No knockouts

in riser

- 145 1.3 PRD-0150

300 300 1 290 1.3 PRD-0300

450 450 1 429 1.3 PRD-0450

600 600 2 572 1.3 PRD-0600

900 900 3 860 1.3 PRD-0900

1200 x 1200

Pit 1200 1200 1200 1420 1420 1300 110 100 20 1 x K3 + 3 x K4 2 1920 2.5 PTE-1200

1200 x 1200

Riser 1200 1200

300

1420 1420

300

110 -

20

No knockouts

in riser

1 414 2.5 PRE-0300

450 450 20 1 590 2.5 PRE-0450

600 600 20 2 780 2.5 PRE-0600

900 900 20 3 1270 2.5 PRE-0900

1200 1200 20 4 1700 2.5 PRE-1200

Knockout Size K1 K2 K3 K4

Maximum Hole Diameter (mm) 330 500 640 1000

Note: Dimensions are nominal, Weights shown are estimates

PIT PLAN

A

B

D

E Rebate all round to allow for interlock-ing risers and drop

in grates

4 x Foot Anchor

Lift Points

C F

H PIT ELEVATION

Pipe knockout

area

Rebate is 50mm wide x “J” Deep

G

J

NOTE: Step Irons can be fitted upon request



10 10

CUSTOM PRECAST PITS

Custom pits are “made-to-order” and have unique penetrations to suit your project requirements: Typical Custom pit specifications: • Wall thickness - 100, 125, 150, 200, 250, 300mm or as required

• Can be made to either RMS or TMR specifications.

• Step-irons can be supplied loose or installed as required

• Round or elliptical holes to suit pipe sizes and angle of pipe entry

• Internal pit height as required

• Wide range of covers and grates to BCP or customer design

• Pits appropriately labelled for easy identification

• Lifting points cast into pit for safe lifting.

• Supplied with certificate of conformance on completion of order

Typical Custom Pit Sizes

Clear

Opening

Wall

Thickness

600 x 600 100 mm

750 x 750 100 mm

900 x 600 100 mm

900 x 750 100 mm

900 x 900 100 mm

1200 x 900 100 mm

1200 x 1200 110 mm

1500 x 750 125 mm

1500 x 1000 150 mm

1500 x 1500 150 mm

Typical

custom pit

and lid

With anti-flotation base for

installation in soft ground

Split along pipe centrelines

to suit large pipe sizes

Protruding reinforcement

for insitu completion Seepage Pits Special shaped

openings

Multiple and various size holes in the

pit to suit customer requirements.

Letterbox openings and pipe

penetrations in corners



11 11

RUBBER RING JOINT CONCRETE PIPE

Order Code Nominal Diameter Class 2 Class 4

300 RR2-0300 RR4-0300

375 RR2-0375 RR4-0375

450 RR2-0450 RR4-0450

525 RR2-0525 RR4-0525

600 RR2-0600 RR4-0600

675 RR2-0675 RR4-0675

750 RR2-0750 RR4-0750

825 RR2-0825 RR4-0825

900 RR2-0900 RR4-0900

1050 RR2-1050 RR4-1050

1200 RR2-1200 RR4-1200

1500 RR2-1500 RR4-1500

REINFORCED CONCRETE PIPE

Rubber Ring Joint (RRJ) (Includes Rubber Ring)

Flush Joint (FJ) (“Sand bands” available on request)

FLUSH JOINT CONCRETE PIPE

Order Code Nominal Diameter Class 2 Class 4

300 FJ2-0300 FJ4-0300

375 FJ2-0375 FJ4-0375

450 FJ2-0450 FJ4-0450

525 FJ2-0525 FJ4-0525

600 FJ2-0600 FJ4-0600

675 FJ2-0675 FJ4-0675

750 FJ2-0750 FJ4-0750

825 FJ2-0825 FJ4-0825

900 FJ2-0900 FJ4-0900

1050 FJ2-1050 FJ4-1050

1200 FJ2-1200 FJ4-1200

1500 FJ2-1500 FJ4-1500

NOTE: • The Effective Length of Concrete Pipe is approximately 2.4m • Pipe Lengths and weights are confirmed on placement of order

Effective Length Effective Length



12 12

GRC PITS AND RISERS Lightweight Glass Fibre Reinforced Concrete Pits

Used in Class B Applications Contact BCP for Higher Class Applications

Pit Clear Opening

Product External Side A (mm)

External Side B (mm)

Internal Height (mm)

1.3 ton lifting

anchors

Holes for

step irons

Mass (kg)

Order Code

300 x 300 Pit 335 335 260 - - 12 PTAA-GRC0300

450 x 450

Pit 555 555 490 - - 37 PTA-GRC0500

Riser 555 555

150 - - 18 PRA-GRC0150

300 - - 26 PRA-GRC0300

600 - - 46 PRA-GRC0600

600 x 600

Pit 710 710 490 - - 54 PTB-GRC0500

Riser 710 710

150 - - 25 PRB-GRC0150

300 - - 35 PRB-GRC0300

600 - - 55 PRB-GRC0600

900 x 600

Pit 1010 710 750 YES - 115 PTC-GRC0800

Riser 1010 710 300 - - 38 PRC-GRC0300

600 YES - 74 PRC-GRC0600

900 x 900

Pit 1010 1010 750 YES YES 158 PTD-GRC0800

Riser 1010 1010 300 YES YES 53 PRD-GRC0300

600 YES YES 91 PRD-GRC0600

1200 x 1200 Pit 1340 1340 870 YES YES 331 PTE-GRC0900

Riser 1340 1340 300 YES YES 126 PRE-GRC0300

PIT SECTION VIEW PIT & RISER PLAN VIEW RISER SECTION VIEW

Inte

rnal H

eig

ht

Inte

rnal H

eig

ht

B

A

Lifting Points are located just below the rebate 375mm wide steps can be installed on request

Lifting chain

Lifting Clutch Lifting

Point



13 13

Pit Clear Opening

Description External

Size Clear

Opening Thick-ness

LoadClass

Mass (kg)

Order Code

300 x 300 Drop-In Galvanised Grate 300 x 300 280 x 280 25 A 7 GRC3030A

Drop-In Solid GRC Cover 300 x 300 280 x 280 25 A 10 PLAA-GRC

450 x 450

Drop-In Galvanised Grate

500 x 500 450 x 450

25 A 10 GRC4949A

Drop-In Galvanised Grate 45 B 18 GRC4949B

Drop-In Gal Chequer plate 25 A 16 PLA-GRCGMS

Drop-In Solid GRC Cover 25 A 15 PLA-GRC

Gas Tight Cover in Surround 560 x 560 300 x 300 75 B 70 PLA-GRCCICIN33B

600 x 600


650 x 650 600 x 600

25 A 18 GRC6565A


Drop-In Gal Chequer plate 25 A 29 PLB-GRCGMS

Drop-In Solid GRC Cover 25 A 27 PLB-GRC

Gas Tight Cover in Surround 710 x 710 450 x 450 75 B 105 PLB-GRCCICIN44B

900 x 600


950 x 650 900 x 600

25 A 25 GRC6595A


Drop-In Gal Chequer plate 25 A 40 PLC-GRCGMS

Gas Tight Cover in Surround 1010 x 710 600 x 450 130 B 197 PLC-GRCCICST64B

Hinged Gal Grate in Surround 1010 x 710 450 x 450 130 B 192 PLC-GRCHSG44B

900 x 900


950 x 950 900 x 900

25 A 36 GRC9595A


Drop-In Gal Chequer plate 25 A 57 PLD-GRCGMS

Gas Tight Cover in Surround 1010 x 1010 750 x 750 130 B 263 PLD-GRCCICST77B

Hinged Gal Grate in Surround 1010 x 1010 600 x 600 130 B 254 PLD-GRCHSG66B

1200 x 1200 Gas Tight Cover in Surround 1340 x 1340 900 x 900 150 B 505 PLE-GRCCICST99B2P

Hinged Gal Grate in Surround 1340 x 1340 900 x 900 150 B 479 PLE-GRCHSG99B

GRATES AND COVERS For Lightweight

GRC Pits and Risers

Note: Drawing is not to scale, Dimensions are nominal and Weights shown are estimates.

Galvanised Hinge Grate in Concrete Surround (Class B)

Cast Iron Solid Top Gas Tight Cover

(Class B)

Galvanised Drop-In Chequer Plate

(Class A) Galvanised Drop-In Grate

(Class A or B)

Drop-In Solid GRC Cover Made of GRC

(Class A)

Concrete surrounds are rebated to suit GRC pits

Cover thick-ness

Pit Rebate

LOADING CLASSIFICATION (as per AS3996)

Class A - Used in areas accessible to pedestrians only and closed to vehicle traffic

Class B - Used in areas which are accessible to cars and light trucks

Optional J-Bolt available to lock

down the grate

1.3 ton Lifting

anchors each side

Cast Iron Infill Gas Tight Cover

(Class B)



14 14

KERB LINTELS STANDARD COUNCIL TYPE

TOP VIEW

380

Opening A

Length B

75

50

10mm thick Galvanised

Flat Bar

290 370

430

160

SECTION VIEW

2 OFF 1.3 Ton Anchors

KERB LINTELS

Opening A (mm)

Length B (mm)

Mass (kg)

Order Code

900 1500 300 KIL-00900

1200 1800 430 KIL-01200

1800 2400 580 KIL-01800

2400 3000 680 KIL-02400

3000 3600 780 KIL-03000

3600 4200 880 KIL-03600

GALVANISED KERB ENTRY GRATES (supplied loose with lintels)

Description Clear Opening Loading

Class Order Code

Mass (kg)

Kerb Entry Grate 900 x 400 B KEG94B 53

Kerb Entry Grate 900 x 400 D KEG94D 67

Kerb Entry Grate with Skirt 900 x 400 B KEGS94B 60

Kerb Entry Grate with Skirt 900 x 400 D KEGS94D 70

Concrete Products are Manufactured to AS3600 using 40MPa Minimum Strength Concrete

75

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are estimates,



15 15

RMS KERB LINTELS R0220 STORMWATER DRAINAGE SERIES

B

75 320

225

A

TOP VIEW 255

175

Galvanised 90 x 10 Angle

RMS KERB LINTELS (Type SA)

Opening A (mm)

Length B (mm)

Mass (kg)

Order Code

TYPE

1020 1220 160 RTA-SA1 SA1

2050 2250 280 RTA-SA2 SA2

3080 3280 390 RTA-SA3 SA3

GALVANISED GRATES FOR RMS KERB LINTELS

Description Mass (kg)

Order Code

Type SA (Large) 95 RTA-SA-GF-LG

Type SA (Large) with skirt 105 RTA-SA-GFS-LG

ISO SECTION VIEW

SF Cover

Slab

(Optional)

RIGHT HAND UNIT SHOWN

TYPE Opening A (mm)

Overall B (mm)

Mass (kg)

Hand Order Code

Left Hand SF 1250 1750 140 Left KIL-SFL

Right Hand SF 1250 1750 140 Right KIL-SFR


Order Code

Cover Slab 150 KIL-SF-COV

Metal Bar Only 30 RTA-SFG

TYPE SF LINTEL

END VIEW SECTION VIEW

Note: Drawings are not to scale, Dimensions are nominal, Weights shown are estimates.

1060

75

690

TYPE SA LINTEL

Skirt shown is optional



16 16

KERB ENTRY UNIT STANDARD COUNCIL TYPE

END VIEW GRATE SECTION VIEW

Galvanised Lintel Bar

(Full Length)

A

B 20mm step down to increase opening and assist flow

150

RIGHT HAND UNIT SHOWN NOTES:

• Designed to suit precast pits:

• 900 x 600

• 900 x 750

• 900 x 900

• Grate may be located:

• Left (L)

• Centre (C)

• Right ( R )

• For 1200mm opening, the grate

is located “Centre” only.

• All units are fitted with

4 OFF x 1.3 ton foot anchors

for safe lifting and handling

Opening A (mm)

Overall Length B (mm)

Mass (kg)

Grate Location

CLASS B Order Code

CLASS D Order Code

1200 1500 800 CENTRE KEU-01200 KEU-01200D

1800 2400 1000

LEFT KEL-01800 KEL-01800D

CENTRE KEC-01800 KEC-01800D

RIGHT KER-01800 KER-01800D

2400 3000 1200




3000 3600 1400




Note: Drawing is not to scale, Dimensions are nominal, Weights shown are estimates

GRATE SPECIFICATIONS: • The grate is fully hot dipped galvanised • Grate is HINGED and LOCKABLE (i.e. bolt down) • Grates are BICYCLE SAFE and comply with AS3996 • All units fitted with foot anchors for safe handling



17 17

RMS KERB ENTRY WITH TYPE SA GRATE – CLASS D

Grate Location Opening A

(mm) Overall Length B

(mm) Mass (kg)

Order Code

Centre 1000 1230 800 KEU-SA1

Left 2050 2240 1000 KEL-SA2

Right 2050 2240 1000 KER-SA2

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are estimates.

GRATE SPECIFICATIONS:

• The grate is fully hot dipped galvanised

• Grates are LOCKABLE (i.e. bolted down each end)

• Grates are “BICYCLE SAFE” and comply with AS3996

• All units fitted with foot anchors for safe handling

A RIGHT HAND UNIT SHOWN

500

230

B

NOTE: The Grate is as per RMS specifications which is DROP-IN and not HINGED.

Galvanised Equal Angle 75 x 10

290

230

400 250

150

890 790 100

GRATE SECTION VIEW END VIEW

5mm thick galvanised plate skirt on front



18 18


Order Code

Half Median Elsholz Kerb (Type 2)

750 ELSKER-03


Order Code

Half Median Elsholz Kerb (Type 1)

715 ELSKER-04

TYPE 1—END VIEW

TYPE 2—END VIEW

1.3 ton foot anchors


ELSHOLZ KERB Half median

Drainage Slot

Drainage Slot

Optional Drainage Slots




19 19


Order Code

Elsholz Median Kerb (flexible pavement)

1260 ELSKER-01

ELSHOLZ KERB Typical Median

END VIEW

Length = 2000


NOTE: Dowel holes, Ferrules or reinforcing bars can be cast into the unit

Optional Drainage Slot

Optional Drainage

Slots

ELSHOLZ KERB Terminating End Unit


Order Code

Elsholz Terminating End Unit 1100 ELSKER-01-TE

150

150

2000

270 420





20 20

B

C

A

PIT LID WITH CAST IRON SOLID TOP COVER

Custom size covers are available upon request

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are estimates. Manufactured to AS3600, minimum 40 MPa Concrete Strength

1.3 ton lifting anchors

located both sides for

safe lifting.

NOTES:

• There are a minimum of

2 lockdown bolts per cover.

• Covers comply with AS3996

• BCP can supply Single Part Covers for 900x600 and 900x900 clear openings

CLASS B - 150mm THICK CLASS D - 200mm THICK

Pit Clear Opening

Cover Dimensions Mass Order Code

Pit Clear Opening


Opening A B kg Opening A B kg

450 x 450 450 x 450 800 800 210 PLA-CICST44B 450 x 450 450 x 450 800 800 290 PLA-CICST44D

600 x 600 450 x 450 900 900 280 PLB-CICST44B

600 x 600 450 x 450 900 900 380 PLB-CICST44D

600 x 600 900 900 240 PLB-CICST66B 600 x 600 900 900 430 PLB-CICST66D

900 x 600 600 x 600 1200 900 340 PLC-CICST66B

900 x 600 600 x 600 1300 1000 590 PLC-CICST66D

900 x 600 1250 950 350 PLC-CICST69B2P 900 x 600 1250 950 480 PLC-CICST69D2P

900 x 900 600 x 600 1100 1100 390 PLD-CICST66B

900 x 900 600 x 600 1200 1200 540 PLD-CICST66D

900 x 900 1200 1200 380 PLD-CICST99B2P 900 x 900 1300 1300 660 PLD-CICST99D2P

1200 x 1200

900 x 900 1450 1450 630 PLE-CICST99B2P

1200 x 1200

900 x 900 1450 1450 880 PLE-CICST99D2P

600 x 600 1450 1450 740 PLE-CICST66B 600 x 600 1450 1450 1010 PLE-CICST66D

1200 x 1200 1800 1800 950 PLE-CICST1212B2P 1200 x 1200 1800 1800 1320 PLE-CICST1212D2P

1500 x 1500

900 x 900 1800 1800 1080 PLK-CICST99B2P

1500 x 1500

900 x 900 1800 1800 1470 PLK-CICST99D2P

600 x 600 1800 1800 1180 PLK-CICST66B 600 x 600 1800 1800 1600 PLK-CICST66D

1200 x 1200 1800 1800 950 PLK-CICST1212B2P 1200 x 1200 1800 1800 1320 PLK-CICST1212D2P



21 21

NOTES:

• There are a minimum of

2 lockdown bolts per cover.

• Covers comply with AS3996

• BCP can supply Single Part Covers for 900x600 and 900x900 clear openings

PIT LID WITH CAST IRON INFILL COVER


B

C

A



safe lifting.



Pit Clear Opening


Pit Clear Opening



450 x 450 450 x 450 800 800 240 PLA-CICIN44B 450 x 450 450 x 450 800 800 350 PLA-CICIN44D

600 x 600 450 x 450 900 900 310 PLB-CICIN44B

600 x 600 450 x 450 900 900 450 PLB-CICIN44D

600 x 600 900 900 260 PLB-CICIN66B 600 x 600 900 900 510 PLB-CICIN66D

900 x 600 600 x 600 1200 900 380 PLC-CICIN66B

900 x 600 600 x 600 1300 1000 690 PLC-CICIN66D

900 x 600 1250 950 400 PLC-CICIN69B2P 900 x 600 1300 950 580 PLC-CICIN69D2P

900 x 900 600 x 600 1200 1200 540 PLD-CICIN66B

900 x 900 600 x 600 1200 1200 770 PLD-CICIN66D

900 x 900 1200 1200 410 PLD-CICIN99B2P 900 x 900 1300 1300 760 PLD-CICIN99D2P

1200 x 1200

600 x 600 1450 1450 840 PLE-CICIN66B

1200 x 1200

600 x 600 1450 1450 1170 PLE-CICIN66D

900 x 900 1450 1450 700 PLE-CICIN99B2P 900 x 900 1450 1450 1010 PLE-CICIN99D2P

1200 x 1200 1800 1800 1060 PLE-CICIN1212B2P 1200 x 1200 1800 1800 1480 PLE-CICIN1212D2P

1500 x 1500

600 x 600 1800 1800 1350 PLK-CICIN66B

1500 x 1500

600 x 600 1800 1800 1850 PLK-CICIN66D

900 x 900 1800 1800 1210 PLK-CICIN99B2P 900 x 900 1800 1800 1690 PLK-CICIN99D2P

1200 x 1200 1800 1800 1060 PLK-CICIN1212B2P 1200 x 1200 1800 1800 1480 PLK-CICIN1212D2P



22 22

C

B A

PIT LID WITH GALVANISED HINGED GRATE




safe lifting.

NOTES:

• Minimum one lockdown

bolt per cover.

• Grates comply with AS3996

• Grates that are 900x900 and 1200x1200 have 2 parts



Pit Clear Opening

Grate Dimensions Mass Order Code

Pit Clear Opening

Grate Dimensions Mass Order Code


450 x 450 450 x 450 800 800 190 PLA-HSG44B 450 x 450 450 x 450 800 800 270 PLA-HSG44D

600 x 600 450 x 450 900 900 260 PLB-HSG44B

600 x 600 450 x 450 900 900 360 PLB-HSG44D

600 x 600 900 900 220 PLB-HSG66B 600 x 600 900 900 290 PLB-HSG66D

900 x 600 600 x 600 1200 900 320 PLC-HSG66B

900 x 600 600 x 600 1200 950 460 PLC-HSG66D

900 x 600 1200 900 270 PLC-HSG96B 900 x 600 1200 900 370 PLC-HSG96D

900 x 900 600 x 600 1200 1200 460 PLD-HSG66B

900 x 900 600 x 600 1200 1200 620 PLD-HSG66D

900 x 900 1200 1200 350 PLD-HSG99B 900 x 900 1200 1200 460 PLD-HSG99D

1200 x 1200

600 x 600 1450 1450 720 PLE-HSG66B

1200 x 1200

600 x 600 1450 1450 960 PLE-HSG66D

900 x 900 1450 1450 600 PLE-HSG99B 900 x 900 1450 1450 810 PLE-HSG99D

1200 x 1200 1800 1800 870 PLE-HSG1212B 1200 x 1200 1800 1800 1310 PLE-HSG1212D

1500 x 1500

600 x 600 1800 1800 1160 PLK-HSG66B

1500 x 1500

600 x 600 1800 1800 1550 PLK-HSG66D

900 x 900 1800 1800 1050 PLK-HSG99B 900 x 900 1800 1800 1400 PLK-HSG99D

1200 x 1200 1800 1800 870 PLK-HSG1212B 1200 x 1200 1800 1800 1310 PLK-HSG1212D



23 23

Y

Z

X

B

C

A

PIT LID WITH RAISED SURCHARGE GRATE

Pit Clear Opening

Grate Opening

External Dimensions mm Mass kg

Order Code A B C

600 x 600 600 x 600 900 900 150 240 PLB-RSG66

900 x 600 900 x 600 1300 1300 150 400 PLC-RSG96

900 x 900 900 x 900 1300 1300 150 450 PLD-RSG99

900 x 900 1400 1400 150 560 PLE-RSG99 1200 x 1200

1200 x 1200 1750 1750 150 720 PLE-RSG1212

Pit Clear Opening

Opening External Dimensions mm Loading Class

Mass (kg)

Order Code X Y Z Depth A B

600 x 600 600 x 600 900 900 200 B 250 PLB-SVG66 50

600 x 600 1300 1000 200 B 490 PLC-SVG66 900 x 600

50

900 x 600 1300 1000 200 B 440 PLC-SVG96 50

900 x 900

600 x 600 1300 1300 200 B 670 PLD-SVG66 50

900 x 600 1300 1300 200 B 620 PLD-SVG69 50

900 x 900 1300 1300 200 B 520 PLD-SVG99 75


PIT LID WITH STANDARD VEE GRATE

NOTE: The Gap between the underside of the grate and concrete surface is approximately 110mm.

NOTE: the Depth of “Vee” may vary due to the grate, please contact BCP to con-firm the dimension.

1.3 ton lifting anchors are located

on both sides for safe lifting.

1.3 ton lifting anchors are

located on both sides for

safe lifting.

Depth VEE GRATE SPECIFICATIONS:

• The Grate & Frame is fully Hot Dipped Galvanised

• Grate is HINGED and LOCKABLE (i.e. bolt down)

• Grates are BICYCLE SAFE and comply with AS3996

• All units fitted with foot anchors for safe handling

A B

110 gap



24 24

DROP-IN Concrete Covers (sit in the pit rebate and flush with the top of pit)

Pit Clear Opening

External Dimensions (mm) Order Code

Loading Class

Mass (kg)

Parts

A B C

450 x 450 525 525 50 A 35 PLA-00020 1

600 x 600 675 675 50 PLB-50006 A 60 1

900 x 600 975 675 50 PLC-00010 A 100 2

900 x 900 975 975 50 PLD-00020 A 150 2

CONCRETE AND CHEQUER PLATE COVERS

To fit Standard Knockout Concrete Pits and Risers

DROP-ON Concrete Covers (sit on top of the pit)

Pit Clear Opening

External Dimensions (mm) Loading Class

Mass (kg)

Order Code

A B C

450 x 450 650 650 100 B 110 PLA-00021

600 x 600 800 800 100 B 170 PLB-50007

900 x 600 1100 800 100 B 230 PLC-00011

900 x 900 1100 1100 100 B 310 PLD-00050

B

C

A

DROP-IN Chequer plate Covers (sit in the pit rebate and flush with the top of pit)

Pit Clear Opening

External Dimensions (mm) Class Loading

Mass (kg)

Order Code

A B C

450 x 450 525 525 50 A 15 PLA-GMS

600 x 600 675 675 50 A 25 PLB-GMS

900 x 600 975 675 50 A 35 PLC-GMS

900 x 900 975 975 50 A 50 PLD-GMS


1.3 ton lifting anchors located in the top of concrete covers for safe lifting.



25 25

B

C

A Handles used to cast the

frame into concrete

GALVANISED HINGED GRATES For Casting into Concrete

GRATE SPECIFICATIONS: • Fully hot dipped galvanised • All grates are HINGED and LOCKABLE (i.e. bolt down) • All Grates are “BICYCLE SAFE” and comply with AS3996

METAL GRATE AND FRAME ONLY

Clear Opening

External Dimensions Mass (kg)

Loading Class

Order Code A B C

450 x 450 550 550 50 24 B HSG44B

550 570 80 45 D HSG44D

600 x 600 680 710 55 40 B HSG66B

700 710 80 57 D HSG66D

900 x 600 980 710 55 55 B HSG69B

1000 720 80 85 D HSG69D

900 x 900 990 1020 70 100 B HSG99B

1000 1020 95 135 D HSG99D

1200 x 1200 1290 1290 75 165 B HSG1212B

1300 1300 140 375 D HSG1212D


The dimensions shown are for ICON, BCP branded grates only



26 26

DROP-IN GALVANISED GRATES

Pit Clear Opening

External Dimensions Mass (kg)

Loading Class

Order Code A B C

450 x 450

525 525 45 12 A GGA-5252

525 525 45 19 B GGB-5252

525 525 75 29 D GGD-5252

600 x 600

675 675 45 19 A GGA-6767

675 675 45 30 B GGB-6767

675 675 75 47 D GGD-6767

600 x 900

675 970 45 27 A GGA-6797

675 970 65 60 B GGB-6797

675 970 75 68 D GGD-6797

900 x 900

980 980 45 45 A GGA-9898

980 980 65 85 B GGB-9898

980 980 90 114 D GGD-9898


The dimensions shown are for ICON or BCP branded grates only

GALVANISED DROP-IN GRATES To fit Standard Knockout Concrete Pits and Risers

“No Concrete Surround Required”

The Grate sits directly into the pit rebate.

The grate sits flush with

the top of the pit

GRATE SPECIFICATIONS: • Fully hot dipped galvanised • Drop-In Grates can be locked down with optional “J-Bolt” assembly • All Grates are “BICYCLE SAFE” and comply with AS3996

B

C

A

Optional J-Bolt available

to lock down the grate



27 27

“No Concrete Surround Required”

The Hinged Grate is fixed directly to the pit with epoxy grout or Dynabolts

The grate and frame sits

flush with the top of the pit


• Fully hot dipped galvanised

• All grates are HINGED and LOCKABLE (i.e. bolt down)

• All grates are “BICYCLE SAFE” and comply with AS3996

GALVANISED “DROP-IN” HINGED GRATE

To fit standard Concrete Pits and Risers

DROP-IN HINGED GALVANISED GRATES

Pit Clear Opening

External Dimensions Mass kg

Loading Class

Order Code A B C

450 x 450 530 530 45 25 B HSG44B-DI

600 x 600 675 675 45 37 B HSG66B-DI

675 675 45 50 D HSG66D-DI

600 x 900 675 975 45 46 B HSG69B-DI

675 975 45 73 D HSG69D-DI

975 975 45 65 B HSG99B-DI 900 x 900

975 975 45 119 D HSG99D-DI



Grate Load Bars Grate Frame

BCP Precast Pit B

C

A



28 28

GRATE SPECIFICATIONS: • Fully hot dipped galvanised • All grates are LOCKABLE (i.e. bolt down) • All Grates comply with AS3996

To Suit Pit Clear Opening

Distance Between

legs

Leg Length

Leg Type Overall Dimensions Mass

(kg) Order Code

A B C

600 x 600 520 x 520 110 Bolt Down 640 680 160 38 RSG66-BDL





GALVANISED RAISED

SURCHARGE GRATES

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate. The dimensions shown are for ICON or BCP branded grates only

Clear Opening

Loading Class

Overall Dimensions Mass (kg)

Order Code A B C

600 x 600 B 720 720 50 35 SVG66

600 x 900 B 620 1000 75 70 SVG96

900 x 900 B 1020 1000 75 95 SVG99

B

C

A

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate. The dimensions shown are for ICON or BCP branded grates only

GALVANISED VEE GRATES

GRATE SPECIFICATIONS: • Fully hot dipped galvanised • All grates are LOCKABLE

(i.e. bolt down) • All Grates comply with AS3996

NOTE: the SVG96 Grate has flat bar on length B

NOTE: Surcharge grates do not fit into the rebate of standard pits, it is designed to be Cast-In or Bolted into in-situ slabs



29 29

CAST-IN HINGED GRATES The “lockable” grate is

cast-into a concrete Surround

DROP-IN HINGED GRATES The “lockable” Grate and Frame

sits flush in the pit rebate and is epoxied in position

DROP-IN GRATES The Grate drops into the rebate

The Hinged Grate is Cast In to a Concrete Surround

The grate just sits flush in the pit rebate

HEEL-PROOF GALVANISED GRATES

Our grates can be supplied with a galvanised “heel-proof” surface This reduces the risk of pedestrians tripping or damaging their shoes



30 30

A B

C

CAST IRON COVERS

CLEAR OPENING

OVERALL SIZE Length (A) x Width (B)

x Thick (C) CLASS TYPE PARTS

MASS kg

ORDER CODE

450 x 450

590 x 560 x 55 B SOLID TOP 1 43 CICST44B

600 x 560 x 55 B INFILL 1 40 CICIN44B

660 x 630 x 75 D SOLID TOP 1 65 CICST44D

650 x 650 x 100 D INFILL 1 85 CICIN44D

450 x 600





600 x 600





600 x 900


1050 x 740 x 55 B SOLID TOP 2 102 CICST69B2P

1110 x 750 x 55 B INFILL 2 105 CICIN69B2P


1155 x 810 x 75 D SOLID TOP 2 143 CICST69D2P

1190 x 795 x 100 D INFILL 2 196 CICIN69D2P

900 x 900





1200 x 1200






SOLID TOP COVER INFILL COVER

The table of information below is for BCP and ICON branded metals only.

There are a minimum of 2 lockdown bolts per cover and covers comply with AS3996



31 31

INSTALLATION OF CAST IRON COVERS & FRAMES

GENERAL REQUIREMENTS

1) Correct installation of BCP Covers and Frames is essential for the installed cover to operate satisfactorily and give the long

service life that it has been designed for.

2) Failure to install correctly may result in movement or rock under load, excessive wear therefore reduced life, damage or failure

under load and poor sealing between cover and frame seatings.

3) All concrete infill covers and frames should be filled with structural grade concrete and allowed to cure with covers installed in

frames.

4) Generally, the side that has either two or four keyholes indicates the side that the cover should be removed from the frame.

5) An approved sealing compound is recommended for all cover and frame seatings.

CAST IRON INSTALLATION PROCEDURE

STEP 1 - FORM A REBATE IN THE PIT OPENING - Recommended rebate sizes are shown below STEP 2 - REMOVE THE COVER FROM THE FRAME - Mark or tag the frame end in which the cover lifting end seats. STEP 3 - LOCATE AND LEVEL THE FRAME IN THE REBATE - Ensure that the frame is correctly oriented for the required direction of cover removal. - Pack under each corner joint of the frame to raise and level the frame top with the rebate top. - Ensure that the packing and frame do not protrude into the pit opening. - Units with additional frame joints on undercut and drawcut seating ends: pack underneath and behind joints to prevent bowing

of frame. - Check for any rocking motion between diagonally opposite frame corners. Adjust packing to eliminate rocking of frame. STEP 4 - SET UP THE INTERNAL FORMWORK - Ensure that the formwork does not project above the horizontal seating surface of the frame (Otherwise the cover cannot be

seated prior to concrete infill). STEP 5 - CLEAN THE COVER AND FRAME SEATINGS - All cover and frame seating surfaces must be free of dirt or dust to ensure the correct seating of the cover in the frame. STEP 6 - PLACE THE COVER IN THE FRAME - Ensure that the cover is correctly oriented in the frame according to the mark or tag. - Ensure that the keyhole plugs are fitted. - Check for any diagonal rocking movement between the cover and the frame and adjust the frame packing, if necessary. - Run a finger along the top edges of the cover and the frame and check that the edges are level over the whole perimeter of the

unit (If not level, dirt may be present in the seating surfaces or the frame may be distorted due to rough handling). STEP 7 - POUR THE CEMENT INFILL (IF REQUIRED) - Pour the concrete and tap down to ensure all cavities in the rebate, the infill cover and frame cells (if required) are completely

filled. STEP 8 - SEAL THE UNIT FOR OPERATION - Remove the cover and internal formwork, Clean all cover and frame seating surfaces. - Apply sealing compound liberally to all vertical and horizontal seating surfaces of frame. - Install the cover in the frame and tamp down the cover at the keyholes until the top edge of the cover is level with the top edge

of the frame.



32 32

670 mm 1020mm

225mm

330mm

A detailed product

drawing is available

upon request

75 mm

157 degrees

23 degrees

Description Clear

Opening Class Mass kg Order Code

Galvanised Roll Formed Grate 900 x 500 D 70 RFKG95S

ROLL FORMED GRATE SPECIFICATIONS: • 900 x 500 Clear Opening • Fully Hot Dipped Galvanised Grate (Load Rated Class D) • Grate is HINGED and LOCKABLE (i.e. bolt down) • The Grate is “BICYCLE SAFE” and Complies with AS3996

GALVANISED ROLL FORMED GRATE Load Rated Class D



This grate is designed to fit the

standard roll form kerb



33 33

Description Grate Clear

Opening Class Mass kg Order Code

Roll Formed Grate in Concrete Surround 900 x 500 D 430 PLC-RFKG95S


ROLL FORMED GRATE SPECIFICATIONS: • 900 x 500 Clear Opening • Fully Hot Dipped Galvanised Grate (Load Rated Class D) • Grate is HINGED and LOCKABLE (i.e. bolt down) • The Grate is “BICYCLE SAFE” and Complies with AS3996

157 degrees

300 mm

200 mm

830 mm

170 mm

830 mm

1400 mm

300 mm

200 mm

A detailed product

drawing is available

upon request

PIT LID WITH ROLL FORMED GRATE

Load Rated Class D



34 34

SINGLE PIPE HEADWALLS

A

B

NOTES:

• Headwalls up to 750 RCP are typically held in

stock please call to confirm availability

• Headwalls greater than 750 RCP are Made-

To-Order

• Headwalls are design for the spigot ends of

pipes. A larger headwall may be required to

accommodate socket end. Contact BCP for

details.

• Headwalls are manufactured in accordance to

AS3600

ELEVATION

PLAN

C

D

E

G

F

Headwalls are made to B1 Exposure Classification

B2 Exposure Classification is Available on request

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate.

X

RCP Pipe

Size

Hole Dia X (mm)


(kg) Order Code

A B C D E F G

150

225

300

230

290

390

600 430 1200 510 580 75 80 250

HWH-10150-300

(knockout unit)

375 490 890 500 1570 740 660 75 80 410 HWH-10375

450 580 890 500 1570 740 660 75 80 410 HWH-10450

525 650 1200 910 1660 1020 760 75 80 650 HWH-10525

600 740 1200 910 1660 1020 760 75 80 630 HWH-10600

675 820 1200 910 1660 1020 760 75 80 610 HWH-10675

750 920 1200 910 1660 1020 760 75 90 590 HWH-10750

825 985 1500 750 2950 1670 1330 125 150 2070 HWH-10825

900 1070 1500 750 2950 1670 1330 125 150 2030 HWH-10900

1050 1280 1750 1000 2950 1630 1350 125 150 2600 HWH-11050

1200 1420 1750 1000 3250 1930 1350 125 150 2800 HWH-11200

1350 1600 2100 1350 3250 1930 1350 125 150 3200 HWH-11350

1500 1800 2100 1350 3750 2290 1500 150 150 4000 HWH-11500

1650 1950 2400 1550 4050 2590 1500 150 150 4800 HWH-11650

1800 2100 2550 1700 4050 2590 1500 150 150 5000 HWH-11800

SECTION



35 35

TWIN PIPE HEADWALLS 3, 4 & 5 Pipe designs are available on request

Pipe sizes larger than RCP 1350 are designed to order.

A

E

E

D

C

B

NOTE:

• These headwalls are Made-To-Order

• Headwalls are designed for the spigot ends of pipes. A larger headwall may be required to ac-commodate the socket end. Contact BCP for details.

• Headwalls are manufactured in accordance to AS3600

G

X

250

F




RCP Pipe

Size

Hole Dia X (mm)


kg Order Code

A B C D E F G

225 330 720 450 1908 1344 600 100 100 460 HWS2-P-0225

300 400 720 450 2058 1494 600 100 100 580 HWS2-P-0300

375 500 820 550 2310 1644 700 100 100 630 HWS2-P-0375

450 600 900 550 2714 1794 950 100 100 960 HWS2-P-0450

525 680 1000 550 2864 1944 950 100 100 1060 HWS2-P-0525

600 750 1000 550 3014 2094 950 100 100 1110 HWS2-P-0600

675 830 1150 550 3314 2394 950 100 100 1340 HWS2-P-0675

750 930 1150 550 3464 2544 950 100 100 1370 HWS2-P-0750

900 1070 1500 750 4450 4230 1330 125 150 3750 HWH-20900

1200 1420 1950 1200 5050 4830 1350 125 150 4900 HWH-21200

1350 1600 1950 1020 5850 5630 1650 150 150 6400 HWH-21350

ELEVATION

PLAN

SECTION



36 36

SINGLE CELL CULVERT HEADWALLS Multi-Cell headwalls are available



A

E

E

D

C

B

100

X

100

Y

SINGLE CELL CULVERT HEADWALL

CULVERT

SPAN

CULVERT LEG HEIGHT

225 300 375 450 600 750

300 HWS1-CV-32 HWS1-CV-33 N/A N/A N/A N/A

375 HWS1-CV-372 HWS1-CV-373 HWS1-CV-3737 N/A N/A N/A

450 HWS1-CV-42 HWS1-CV-43 HWS1-CV-437 HWS1-CV-44 N/A N/A

600 HWS1-CV-62 HWS1-CV-63 HWS1-CV-637 HWS1-CV-64 HWS1-CV-66 N/A


900 HWS1-CV-92 HWS1-CV-93 HWS1-CV-937 HWS1-CV-94 HWS1-CV-96 HWS1-CV-97






ELEVATION

PLAN

SECTION

Culvert Span

Culvert Leg


NOTE:


• Headwalls are designed for standard BCP culvert sizes.


• Headwall dimensions and masses are available on request please call BCP to discuss.



37 37

TWIN CELL CULVERT HEADWALLS

Multi-Cell Culvert headwalls are available



A

E

E

D

C

B

NOTE:


• Headwalls are designed for standard BCP culvert sizes.


• Headwall dimensions and masses are available on request please call BCP to discuss.

100

X

100

Y

TWIN CELL CULVERT HEADWALL

CULVERT

SPAN

CULVERT LEG HEIGHT

225 300 375 450 600 750

300 HWS2-CV-32 HWS2-CV-33 N/A N/A N/A N/A

375 HWS2-CV-372 HWS2-CV-373 HWS2-CV-3737 N/A N/A N/A

450 HWS2-CV-42 HWS2-CV-43 HWS2-CV-437 HWS2-CV-44 N/A N/A





1500

1800

2100

2400

ELEVATION

PLAN

SECTION

Culvert Span

Culvert Leg

Please contact BCP to discuss headwall designs for this size range




38 38

STANDARD DUTY HEADWALLS To fit 300 to 450 RCP pipes

A B

ELEVATION

PLAN

SECTION

C

D

E

F

G

NOTE:

• These headwalls are typically held in stock

please call to confirm availability

• Headwalls are designed for the spigot ends

of pipes. A larger headwall may be required

to accommodate socket end. Contact BCP

for details.

• Headwalls are manufactured in accordance

to AS3600

RCP Pipe Size

Hole Dia X (mm)

Dimensions (mm) Mass (kg)

Order Code A B C D E F G

300 400 600 410 1150 600 600 75 75 250 HWSTD-10300

375 490 750 450 1390 700 630 80 95 350 HWSTD-10375

450 580 890 500 1570 915 730 95 115 570 HWSTD-10450




X



39 39

Features:

• Designed to stop entry at pipe inlet/outlet

• Simple and easy installation

• Hot dipped galvanised steel for long life

• Designed to fit most headwalls

• Can be easily Padlocked

• Available with Quick Release Handle

HEADWALL SECURITY GRATES To fit Pipe Headwalls

RCP

Pipe Size

Dimensions Order Code

A B C D E F Bars

375 & 450 350 580 125 310 670 310 1 SG-0450

525 465 765 115 425 670 425 2 SG-0525

600 565 780 106 525 670 525 3 SG-0600

675 & 750 675 925 103 635 700 635 4 SG-0750

825 & 900 865 980 114 825 700 825 5 SG-0900

1050 1025 1195 118 985 750 985 6 SG-1050

NOTE: 8 OFF Dynabolts are required to attach the security grate to the headwall



40 40

RMS HEADWALLS

FLAT BATTER HEADWALL

RMS Drawing Description Mass

kg Order Code

MD.R33.A04.B To suit pipe diameter 100mm 90 HWF-10100

STEEP BATTER HEADWALL


kg Order Code

MD.R33.A04.B To suit pipe diameter 100mm 170 HWS-10100

GRATED TAPERED HEADWALL


kg Order Code

R210-25 To suit pipe 375 RCP 2700 HWGT-375

R210-25 To suit pipe 450 RCP 2700 HWGT-450

Galvanised Mesh guard

covers the inside of the hole

Galvanised Mesh guard

covers the inside of the hole

520

620

250

600

350 150

1000

3650

Galvanised “ladder” grate

250

850

NOTE: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate.

845

For an approx. slope of 4:1

For an approx. slope of 3:1



41 41

DRIVEABLE HEADWALLS

Dimensions

A B C D E F G H I J

840 765 1775 415 380 60 170 205 475 305

DRIVEABLE HEADWALL

SPECIFICATIONS: • Designed for use in areas where head-on collisions are likely to occur • Suits pipes 300 ,375 and 450 diameter



42 42

Footpath Side

Roadway Side

Right Hand Unit

Left Hand Unit

A

B

E

F

D

C

G

ELEVATION

RCP Pipe Size

Hole Dia (mm)

Dimensions (mm) Mass (kg)

Type Order Code A B C D E F G

300 400 565 415 350 290 425 70 350 100 Left Hand HWL-10300

Right Hand HWR-10300

375 485 720 730 590 375 580 70 450 140 Left Hand HWL-10375


450 575 850 865 710 460 670 80 550 230 Left Hand HWL-10450



DRIVEWAY HEADWALLS



NOTE

• These headwalls are typically held in stock

please call to confirm availability

• Headwalls are design for the spigot ends of pipes.

A larger headwall may be required to accommo-

date socket end. Contact BCP for details.

• Headwalls are manufactured in accordance to

AS3600

• Minimum 2 OFF 1.3 ton foot anchors in product for

safe lifting



43 43

850

760

520

1600

1700

DISSIPATOR HEADWALLS Units are Made To Order

RCP Pipe size 225 to 375

RCP Pipe Size

Hole Dia mm

Mass kg

Order Code

225 320 1330 HWD-00225

300 400 1860 HWD-00300

375 485 2000 HWD-00375

RCP Pipe size 450 to 600

RCP Pipe Size

Hole Dia mm

Mass kg

Order Code

450 575 3000 HWD-00450

525 655 3000 HWD-00525

600 740 3000 HWD-00600 1100

1050

2550

2000

Note: Drawing is not to scale,

Dimensions are nominal,

Weights shown are approximate.

0

0

0

0



44 44

STREAM GUARD POLLUTION CONTROL PITS

Stream Guard Pit Assembly

Description Mass (kg) Order Code

Stream Guard Pit - 600 x 600 ( 600 Deep ) 570 PTB-0600SG

Galvanised Filtration Basket 10 SGB66-300

Drop-In Grate (Class B) 30 GGB-6767

Stream Guard Filter Sock 2 FILTRATION SOCK

• Treats oil, litter and sediment

• Cost effective alternative to “end of line” systems

• Typically used in a car wash

Filtration Basket Oil Filtration Sock

STREAMGUARD PIT SECTION FILTRATION BASKET

(GALVANISED)

Overflow Bypass Slot

Note: Drawing is not to scale, Dimensions are nominal, Weights shown are estimates, Subject to change

700

800 800

600 x 600 clear opening, 600 deep precast Pit

Galvanised Grate

150mm Dia

Outlet



45 45

FLOOR BASKET & SILT ARRESTOR PITS

Galvanised grate with waste director cone

FLOOR SILT ARRESTOR (WITH SIDE OUTLET)

Internal Pit Size 450 x 450 x 450 Deep 600 x 600 x 450 Deep

External Pit Size 650 x 650 x 530 Deep 770 x 770 x 530 Deep

Pit Code PTA-FSA0 PTB-FSA1

Bucket Code FSA0-BUCKET FSA1-BUCKET

Grate Code FSA0-GRATE FSA1-GRATE

Assembled Mass 350 kg 450 kg

FLOOR BASKET ARRESTOR (WITH BOTTOM OUTLET)

Internal Pit Size 450 x 450 x 450 Deep 600 x 600 x 450 Deep

External Pit Size 650 x 650 x 530 Deep 770 x 770 x 530 Deep

Pit Code PTA-FBA0 PTB-FBA1

Basket Code FBA0-BASKET FBA1-BASKET

Grate Code FBA0-GRATE FBA1-GRATE

Assembled Mass 330 kg 430 kg

100mm PVC outlet Not included

SILT ARRESTOR SECTION ELEVATION

FLOOR BASKET ARRESTOR SECTION ELEVATION

100m

m

PV

C

Stainless steel mesh basket

Galvanised grate with waste director cone

Galvanised bucket

530

530

450

Mesh screen

over outlet



46 46

DRY ARRESTOR PIT

Description Loading

Class Order Code

Mass (kg)

Dry Arrestor Pit D 660 PTC-DAP

Galvanised Baffle n/a 15 DA1–BAFFLE

Stainless Basket n/a 10 DAP-BASKET

Checker plate cover A PLC-GMS 60

150mm thick Cast Iron Cover B PLC-CICST96B 330

200mm thick Cast Iron Cover D PLC-CICST96D 440

NOTE: Units are

coated internally

with Bitumen


NOTE: Extension risers from 150mm to 600mm high can be supplied to bring the surface level of the cover to the required height



47 47

DILUTION, AVERAGING,

MIXING & COOLING PITS

Pit Size Litres

Pit Mass (tons)

Order Code

Dimensions Gas Tight Cover

A B C D E F Class B Mass (tons)

Class D Mass (tons)

200 0.8 DPP/CPP-00200 600 600 600 100 1050 450 PLB-CICST66B 0.24 PLB-CICST66D 0.43

400 1.2 DPP/CPP-00400 900 900 600 100 1050 450 PLD-CICST66B 0.39 PLD-CICST66D 0.54

600 1.4 DPP/CPP-00600 900 900 800 100 1350 550 PLD-CICST66B 0.39 PLD-CICST66D 0.54

800 2.0 DPP/CPP-00800 1200 1200 600 125 1050 450 PLE-CICST66B 0.74 PLE-CICST66D 1.10



1500 2.8 DPP/CPP-01500 1500 1500 700 125 1050 350 PLK-CICST66B 1.10 PLK-CICST66D 1.50

2000 3.0 DPP/CPP-02000 1500 1500 900 125 1350 450 PLK-CICST66B 1.10 PLK-CICST66D 1.50

NOTE: Units are coated internally

with Bitumen


100ø inlet for

Cooling Pit

PLAN VIEW

SECTION VIEW

100ø Outlet for both pit types

Optional Surge baffle

Surge Baffle Option Extra (cooling pits only)

All pipework by others

B

100ø inlet for averaging, mixing and dilution

150 or 200 thick

C

D

E

F

A

Water level

600 x 600 Cast Iron Gas Tight Cover in surround D

Clear out point

150

NOTE:

• Refer to your local wa-ter authority regarding the size required for your application

• Also a “Dry Arrestor Pit” might need to be included.



48 48

AIR/STOP VALVE CHAMBER

Finished road or footpath surface

Riser

Concrete beam

Cast-iron Cover

150mm or

200mm thick

2000

250

420

200

2900

Concrete footing

500

1200

varies

1200

900 900

Order Code Description Mass

(kg)

VCR-00600 600 Riser 960

VCR-00750 750 Riser 1150

VCR-00900 900 Riser 1450

SVB-00250 Concrete Beam 730

SVF-00200 Concrete Footing 480

SVS-00150 Stop Valve Base 730

AVS-00150 Air Valve base 480

PLD-CICST99B2PINS Class B Cover

150 thick 340

PLD-CICST99D2PINS Class D Cover

200 thick 560

AVS-CICST99B2PAV Air Vent Cover

Class B 150 thick 350

AVS-CICST99D2PAV Air Vent Cover

Class D 200 thick 650




49 49

Cap. Litre

PIT CODE Ton DIMENSIONS GASTIGHT LIDS RISERS

A B C D Class B Ton Class D Ton 300mm Ton 450mm Ton 600mm Ton

750 GAP-00750 2.6 2150 1000 1780 450 GAL-31000 0.48 GAL-41000 0.64 GAR-31000 0.43 GAR-41000 0.64 GAR-61000 0.84






5000 GAP-05000 7.7 4070 1550 2310 300 GAL-35000 2.30 GAL-45000 2.8. GAR-35000 1.00 GAR-45000 1.17 GAR-65000 1.56


INDUCT VENT LOCATION

PIT SIZE X mm Y mm

750L / 1000L 1050 210

1500L / 2000L 260 270

3000L / 4000L 800 200

5000L 700 240

WATER LEVEL

D

150 C

100ø Induct vent

CAST IRON COVERS:

• 750 to 2000 Litres Covers are Solid Top

• 3000 to 5000 Litres Covers are Concrete Infill

450 450 450

B 600

Class B 150 mm thick

Class D 200 mm thick

X

Y

A

• Up to and including 4000 Litres, the connections are 100ø.

• The 5000 Litre unit has 150ø connections.

• Inlet/outlet fittings are made of PVC and are not supplied with unit

GREASE ARRESTORS SYDNEY WATER BOARD APPROVED

SECTION ELEVATION

PIT LID SECTION VIEW

PIT LID PLAN VIEW

INLET OUTLET

Units are coated internally

with Bitumen

Standard units are suitable for

in-ground use only

If depth of pit to invert exceeds 1m then a plat-form and steps are required.

FOOT ANCHOR LIFTERS REQUIRED TO INSTALL THE PRODUCT

SIZE PIT LID & RISER

750L, 1000L, 1500L & 2000L 4 x 2.5 ton lifters 4 x 1.3 ton lifters

3000L, 4000L & 5000L 4 x 5 ton lifters 4 x 2.5 ton lifters

Each joint requires 2 rows of

“mastic joint sealant” Refer to page 58



50 50

WATER LEVEL INLET OUTLET

100ø Induct vent

SOLIDS SETTLEMENT PITS

Cap. Litre


A B C D Class B Ton Class D Ton 300mm Ton 450mm Ton 600mm Ton

750 SSP-00750 2.6 2150 1000 1780 450 GAL-31000 0.48 GAL-41000 0.64 GAR-31000 0.43 GAR-41000 0.64 GAR-61000 0.84






5000 SSP-05000 7.7 4070 1550 2310 300 GAL-35000 2.30 GAL-45000 2.8. GAR-35000 1.00 GAR-45000 1.17 GAR-65000 1.56


CAST IRON COVERS:

• 750 to 2000 Litres Covers are Solid Top

• 3000 to 5000 Litres Covers are Concrete Infill


450 450 450

B 600

PIT LID PLAN VIEW

Class B 150 mm thick

Class D 200 mm thick

X

A

Y

SECTION ELEVATION

D

150 C Units are coated

internally with

Bitumen

If depth of pit to invert exceeds 1m then a plat-form and steps are required.

Standard units are suitable for

in-ground use only

• Up to and including 4000 Litres, the connections are 100ø.

• The 5000 Litre unit has 150ø connections.

• Inlet/outlet fittings are made of PVC and are not supplied with unit

INDUCT VENT LOCATION

PIT SIZE X mm Y mm

750L / 1000L 1050 210

1500L / 2000L 260 270

3000L / 4000L 800 200

5000L 700 240









51 51

GENERAL PURPOSE PITS

• 1000L,1500L and 2000L pits are all Sydney Water Approved

• Step- Irons and platforms are available for all sizes General Purpose Pits

• Standard Products suitable for in-ground applications only

Cap. Litre


A B C D E Class B Ton Class D Ton 300mm Ton 450mm Ton 600mm Ton

500 GPP-00500 2.0 2040 780 1430 505 700 SAL-30500 0.6 SAL-40500 2.9 SAR-30500 0.4 SAR-40500 0.5 SAR-60500 0.6

750 GPP-00750 2.0 2040 780 1430 195 1010 SAL-30500 0.6 SAL-40500 2.9 SAR-30500 0.4 SAR-40500 0.5 SAR-60500 0.6

1000 GPP-01000 2.6 2830 880 1350 515 610 SAL-31000S 0.9 SAL-41000S 1.5 SAR-31000 0.5 SAR-41000 0.6 SAR-61000 1.0



3000 GPP-03000 9.0 4280 1550 1675 325 1050 GPL-33000 2.5 GPL-43000 3.1 N/A - N/A - N/A -

4000 GPP-04000 10.0 4280 1550 1880 430 1150 GPL-33000 2.5 GPL-43000 3.1 N/A - N/A - N/A -

5000 GPP-05000 12.0 4280 2150 1780 330 1150 SAL-35000 4.7 SAL-45000 5.4 N/A - N/A - N/A -


SECTION ELEVATION


B

PIT LID PLAN VIEW

A

WATER LEVEL

D

C

Brass weir

100

150

SECTION VIEW OF RISER

Inlet and outlet PVC pipe and fittings

• Up to and including 3000 litres at 100 Dia

• From 4000 litres to 5000 litres are 150 Dia

INLET

OUTLET

Cover Thickness (T)

• Class B, 150 mm thick

(For 500 to 5000 Litres)

• Class D, 200 mm thick



(For 3000/4000/5000 Litres) T

E Units are

coated

internally

with

Bitumen





NOTE:





52 52

150

SILT ARRESTOR PITS WITH GAS SEAL

• Step- Irons and platforms are available for all sizes

• Standard Products suitable for in-ground applications only


SECTION ELEVATION


B

PIT LID PLAN VIEW

A

WATER LEVEL

D

C

SECTION VIEW OF RISER

Inlet and outlet pipe sizes nominated by client

INLET

OUTLET

Gas seal



T

Cover Thickness (T)

• Class B, 150 mm thick





(For 3000/4000/5000

Litres)

E

150

H





NOTE:

Cap. Litre


A B C D E Class B Ton Class D Ton 300mm Ton 450mm Ton 600mm Ton

500 SAP-00500 2.0 2040 780 1450 405 800 SAL-30500 0.6 SAL-40500 0.8 SAR-30500 0.4 SAR-40500 0.5 SAR-60500 0.6





3000 SAP-03000 9.5 3370 1550 1980 615 1065 SAL-33000 2.0 SAL-43000 3.7 N/A - N/A - N/A -





53 53

Specifications Enviro treatment systems are sized to match pipe size, treated flow and flow velocities. All Enviro models offer the same performance. This has been es-tablished by independent certified parties. The removal rates were exceeded in full scale controlled testing and/or were verified by university analysis. Installation instructions are included with each unit at the time of delivery. Site supervision is also available if required. Physical parameters: • Enviro’s models are designed so that the combined mass and

size allow units to be legally transported without special condi-tions.

• Cover slab removable for ease of installation. • Riser increments supplied to match invert and surface levels. • Covers available for B, D and G duty applications. • Locked down covers supplied. ENVIRO systems include: • ‘H’ series oil/water separator • ‘E’ series for high impact catchments • ‘G’ series for low impact applications Please contact our design engineers for more information and advice.

ENVIRO SERIES STORMWATER TREATMENT

Performance Data

Gross Pollutants ...............................90%

• Suspended Solids ..........................85%

• Total Nitrogen .................................45%

• Total Phosphorous .........................65%

• Hydrocarbon Removal . ..................90%

Other factors include:

• Treated flow of pipe diameter ..........30%

• Hydraulic Resistance, k factor .........0.425

• Nominal service intervals.................1 year

• Max particle size by-pass ................500 μ

• Nominal particle size capture ..........100 μ

• Design service life ............................100 years

• Fully removable internal screens



54 54

Picture Description Mass kg Order Code

Cast Iron Solid Top Cover, Class B, METAL ONLY 50 CICST600B

Cast Iron Solid Top Cover, Class D, METAL ONLY 80 CICST600D

Cast Iron Concrete Infill Cover, Class B, METAL ONLY 50 CICINF600B

Cast Iron Concrete Infill Cover, Class D, METAL ONLY, 80 CICINF600D

Cast Iron Solid Top Cover, Class B, 150mm thick 120 MHC-DUC-B600

Cast Iron Solid Top Cover, Class D, 200mm thick 140 MHC-DUC-D600

Cast Iron Concrete Infill Cover, Class B, 150mm thick 270 MCI-00150

Cast Iron Concrete Infill Cover, Class D, 200mm thick 360 MCI-00200

75mm Thick Light Duty Concrete Access Cover 80 MHC-00150

Light Duty Concrete Surround, 150mm thick 90 MHS-00150

120mm Thick Heavy Duty Concrete Access Cover 130 MHC-00200

Heavy Duty Concrete Surround, 200mm thick 130 MHS-00200

75mm Make Up Ring 50 MMR-00075




600mm High Straight Back Taper - no steps 400 MSN-00600

600mm High Straight Back Taper - with 1 step 400 MSW-10600

300mm Squat cone - with No Step 200 MSC-00300

350mm High Chamber – Fitted with One step 280 MCW-00350

525mm High Chamber - Fitted with One step 400 MCW-00525

700mm High Chamber - Fitted with Two steps 550 MCW-00700

1050mm High Chamber - Fitted with Three steps 850 MCW-01050

1400mm High Chamber - Fitted with Four steps 1100 MCW-01400

350 High Chamber - with No steps 280 MCN-00350





SEWER ACCESS COMPONENTS Complies to AS4198 and WSA PS-323

Inside Diameter

1014mm



55 55

Section Joint Detail

(only one row of mastic required per joint)

Chamber Section showing

typical step arrangement

Typical sewer access chamber assembly

Inside Diameter

1014mm

Joint Sealant

Description Size Order Code

2.4m Roll of mastic joint sealant for 600mm Diameter Joint 17mm x 2.4m 7515926

3.6m Roll of mastic joint sealant for 1014mm Diameter Joint 17mm x 3.6m 7515924

1 Litre Mastic Primer 1 Litre Tin 8314150

4 Litre Mastic Primer 4 Litre Tin 8314152

Inside Diameter

600mm

YELLOW PLASTIC ENCAPSULATED MANHOLE STEP IRONS

(Step Irons comply with AS1657)

Description Order Code

220mm wide step (supplied loose) 8505904

SEWER ACCESS COMPONENTS Complies to AS4198 and WSA PS-323



56 56

PUMP WELLS

Capacity Litres

Dimensions Max Depth (mm) A B C D E F

1350 1200 120 180 120 1400 1200 3200

5000 1800 150 365 150 2000 1900 4400

9000 2400 150 365 150 2000 1900 6000

13000 3000 180 365 180 2000 1900 6200

E

F

C

D

A B B

Maximum

height of

Riser in one

piece

Step irons can

be installed if

required

Access Cover as required

NOTE: The location of inlet and riser depths to be advised by client

These products are “Made To Order” and supplied as bare concrete only

SECTION ELEVATION

Diameter

Blockouts as

required




57 57

CONCRETE ROAD BARRIER Also known as a “Type F” Barrier

Description Length A

(mm) Mass (kg)

Order Code

3 Metre Barrier (with Drainage) 3,000 1850 JK-003-BD

6 Metre Barrier (with Drainage) 6,000 3900 JK-006-BD

6 Metre Terminating Barrier 5,650 2900 JK-006-BEND

Joining Plates (including bolts) 740 20 JK-PLATES


NOTES:

• Barriers with flat bases are available on request

• One joining plate and 2 bolts are required to join two barriers together

• 2 OFF 5 ton foot anchors are cast into top of each barrier for safe lifting

3m or 6m long

600

805



58 58

SWALE COVER Suitable in a small gully

Order Code Description Class Mass kg

PL-SWALE SWALE with 600 x 900 Grate B 810


• Fully hot dipped galvanised

• Grate is hinged and lockable (i.e. bolt down)

• Grate is “BICYCLE SAFE” and comply with AS3996

NOTE: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate

600 x 900 clear opening

hinged lockable grate, Class B



59 59

CONCRETE WHEEL STOPS

200

200

A

200

SELF DRAIN WHEEL STOP

2 OFF 35mm Diameter spike holes to suit up to 25mm diameter rods

H

200

Description Length

(A) Mass (kg)

Order Code

Height (H)

Complies with

AS2890.1

Self Drain Wheel Stop 1650 90 XWS-1650D 120 NO

Flat Base Wheel Stop 1650 80 XWS-01650 100 YES

NOTE: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate

TYPICAL SECTION

1.3 ton lifting

anchor



60 60

MASTIC JOINT SEALANT

PROCEDURE TO APPLY MASTIC JOINT SEALANT (refer to above diagram)

1. Brush sealing surfaces to remove foreign materials

2. Make sure sealing surface is dry.

3. Press the tip of the exposed sealant against bottom of jointing surface,

then un-roll the sealant around the joint and but the ends together.

4. Remove paper wrapper and couple the joint.

5. Wet or unusual conditions may require a primer.

Description Order Code Size

Small 2.4m Roll of Mastic joint sealant 7515926 17mm x 2.4m

Large 3.6m Roll of Mastic joint sealant 7515924 17mm x 3.6m

Mastic Joint Primer 1 Litre 8314150

The Mastic profile is 17mm wide x 10mm thick and comes in either 2.4m and 3.6m long rolls

Typically 2 rows of “mastic” is used per joint

Except on sewer components where only one row of mastic is required.



61 61

Butyl Adhesive Tape is used to seal the culvert joint and provides a water tight seal

on concrete surfaces when primed with Butyl Mastic Primer.

Butyl Adhesive Tape Specifications

• Manufactured to meet ASTM-C-877 Type III

• External Sealing Bands for Non-Circular Concrete

Sewer Storm Drain and Culvert Pipe

How to apply the sealant to culvert joints

1. Do not remove the Black Vinyl backing as it protects the tape during the backfill process.

2. Brush down culvert joint surface to remove foreign material and ensure the surface is free of

moisture.

3. Brush or use a Paint Roller to apply the primer on a 100mm wide strip along the edge of each

culvert joint and allow to dry for 5 mins.

4. The primer spreading rate is approximately 1 Litre …..per 2 rolls of Culvert Sealant tape.

5. Peel off some of the Brown Paper film backing and press the butyl tape against the primed

surface,

6. One person can hold the roll and slowly un-wind the roll while a second person can gently pull

the brown paper backing off the roll and press the sealant tape against the primed concrete

surface.

CULVERT JOINT TAPE Also known as Rockrap Tape

Black Vinyl Protective Backing

this backing must remain on the

tape as it protects it during the

backfill process

Brown Temporary Paper

Film Protection

this film must be removed before apply-

ing the tape to primed surface

3mm thick Sealant Tape

Description Order Code

Joint Primer — 1 Litre tin (covers 2 rolls of 150 wide tape) 8314150

Joint Primer — 4 Litre tin (covers 8 rolls of 150 wide tape) 8314152

Vinyl Backed Culvert Joint Tape - 150 mm wide x 3 mm thick x 10 m 8314153

Vinyl Backed Culvert Joint Tape - 300 mm wide x 3 mm thick x 10 m 8314156



62 62

GALVANISED TRASH SCREENS

TRIANGULAR TRASH SCREENS FOR CONCRETE PITS

Description Size Mass (kg)

Order Code Minimum Pit Clear

Opening

Small Triangular Trash Screen

400 H x 270 D x 350 W 10 TRASH-0001 450 x 450

Large Triangular Trash Screen

600 H x 270 D x 500 W 15 TRASH-0002 600 x 600

FLAT TRASH SCREENS FOR GRC PITS

Pit Clear Opening

Description Pit Type Mass (kg)

Order Code

450 x 450 Flat Trash for 450 x 450 GRC Pit GRC 10 TRASH-4545GRC



Note: Drawing is not to scale, Dimensions are nominal, Weights shown are approximate, Subject to change

Small Triangular Trash Screens

are only designed for

450 x 450 concrete pits

Large Triangular Trash Screens are designed for 600 x 600 concrete pits and above

NOTE

• Each Trash screen includes a bracket for fixing the screen to the wall of the pit



63 63

LAMPHOLE, SUB SOIL AND

STOP VALVE COVERS


Cast-Iron 152mm Lamphole cover in Concrete Surround 60 XLH-00002

Cast-Iron 229mm Lamphole cover in Concrete Surround 60 XLH-00003


Sub Soil flushing point cover (METAL ONLY) 2 XSR-00001

Sub Soil flushing point cover in Concrete Surround 20 XSR-00002


Stop Valve (METAL ONLY) 13 XSV-00000

Stop Valve Box in Concrete Surround 78 XSV-00002

LAMPHOLE

STOP VALVE

610

120

120

140

450

Note: Drawings are not to scale, Dimensions are nominal, Weights shown are estimates, Subject to change

64 64



CAST IRON COVERS, LIFTING KEYS & MANHOLE SEALING COMPOUND

ORDER CODE:

XSI-00001

Mass each: 2.0kg

Cast Iron Sewer Inspection Cover Clear Opening: 135mm Diameter Overall Height: 65mm

Cast Iron Sewer Inspection Box

ORDER CODE:

XSR-00001

Mass each: 2.2 kg

Cast Iron Sub Soil Box Top Dimensions: 135mm x 125mm Clear Opening: 80mm Diameter

Cast Iron Sub Soil Box

ORDER CODE:

XSV-00000

Mass each: 12.4 kg

Cast Iron Stop Valve, Clear Opening 102mm x 102mm Top Dimensions: 150mm x 180mm Overall Height: 120mm high

Cast Iron Stop Valve

ORDER CODE:

XFP-00001

Mass each: 9.6 kg

Cast Iron Lamphole or Flushing Point Cover, Clear opening of 152mm diameter, Overall Height: 100mm

Lamphole/Flushing Point Cover - 152mm C/O

ORDER CODE:

XFP-00002

Mass each: 14.4 kg

Cast Iron Lamphole or Flushing Point Cover, Clear opening of 229mm diameter, Overall Height: 100mm

Lamphole/Flushing Point Cover - 229mm C/O

ORDER CODE:

XLHL-00000

Long Handle Pressure Key for opening Cast Iron Covers

Reduces the risk of back injury while opening

Long Handle Pressure Key

ORDER CODE:

XSHL-00000

Short Handle Pressure Key for opening Cast Iron Covers A convenient size for the toolbox

Short Handle Pressure Key

ORDER CODE:

XSG-00000

Bucket Mass : 4 kg

The compound is specifically developed for sealing manhole covers.

Manhole Sealing Compound

65 65



CONCRETE REPAIR, ADHESIVES AND CEMENT PRODUCTS

ORDER CODE:

8314160

MEGAPOXY P1 is a two part epoxy resin. It is easy to use, this product sets after mixing with excellent properties for repairing gaps or cracks in concrete and installing step irons in concrete

4 Litre Megapoxy P1 Kit (2L Part A & 2L Part B)

ORDER CODE:

8314161

MEGAPOXY P1 is a two part epoxy resin. It is easy to use, this product sets after mixing with excellent properties for repairing gaps or cracks in concrete and installing step irons in concrete

20 Litre Megapoxy P1 Kit (10L Part A & 10L Part B)

ORDER CODE:

Part A 20kg - 8314180

Part B 10kg - 8314181

Sikadur-31 is a 2 Part solvent free epoxy resin containing fillers. It is mixed 2 to 1 and will bond and fill and may be used in both dry and damp conditions thereby providing an adhesive mortar.

Sikadure 31 Part A - (Part A 20kg & Part B 10kg)

ORDER CODE:

8314250

Bag Size: 20kg

Boral General Purpose Cement (GP Cement) complies with AS 3972 Type GP cement. Blue Circle GP Cement is manu-factured from Portland Cement clinker, gypsum and lime-stone mineral addition.

Boral General Purpose Cement (20kg bag)

ORDER CODE:

8314251

Bag Size: 20kg

Boral Concrete mix is used where a more structural con-crete is required you may need to add neat cement to the premixed bag. As a guide it can be used to achieve around 32 MPa concrete (under normal conditions).

Boral General Purpose Concrete (20kg bag)

ORDER CODE:

8314252

Bag Size: 20kg

Boral Rapid Set No-Mix Concrete is a proportioned blend of dry aggregate, graded sands, cement and additive mixture suitable for applications requiring the fast setting of support structure where lower than normal strength is acceptable.

Boral Rapid Set Concrete (20kg bag)

ORDER CODE:

8314253

Bag Size: 20kg

Boral Sand & Cement is a proportioned mix of selected graded sand and cement binders designed for the builder and home handy person. This product can be used for all kinds of patching, bedding and landscaping work.

Boral Sand and Cement (20kg bag)

ORDER CODE:

8314184

Bag Size: 20kg

SikaGrout-HES (High Early Strength) is a ready mixed, high quality, grout that sets rapidly with high early strength. Si-kaGrout-HES is a blend of high alumina cement, selected and graded aggregates, and Sika admixtures.

SikaGrout - HES - (20kg bag)



66 66

PIT INSTALLATION PROCEDURE

RECOMMENDED CONCRETE PIT INSTALLATION PROCEDURE

1) The pit shall be installed at the position and level shown on drainage plan or as directed.

2) The foundations should as far as possible be excavated to neat lines from the natural ground and formed to the required depth in accordance with the drawings. All soft, yielding and other unsuitable material should be removed and the bed should be thoroughly compacted and finished to a firm smooth surface of uniform bearing value. A nominal 50mm thick layer of sand should be spread evenly over the prepared surface.

3) Where the ground in which the pit is to be installed is known to contain aggressive ground water, additional protection to the unit may be required.

4) Pit riser joints shall be formed using the approved cement mortar. The internal surface shall be plas-tered smooth to make a strong and watertight joint.

5) Pits fitted with Swift Lift foot anchors shall be lifted with the appropriate universal lifting clutches.

6) All work around pipe connections should be sealed with cement mortar or in accordance with the drainage specification.

7) The excavation for pits is to be backfilled to ground level with excavation material in 200mm thick layers and compacted in accordance with the drainage specification.

8) All installations should be carried out in accordance with current WHS requirements.

RECOMMENDED GRC PIT INSTALLATION PROCEDURE

1) During installation of GRC components, appropriate safety wear is recommended e.g. gloves, pro-tective glasses, etc.

2) Prior to installing the pit, determine and set-out the exact position of the inlet and outlet services on the external surface of the GRC pit walls. Take care to ensure the pit is installed in accordance with the design levels and details provided on the project drawings.

3) Mark the outline of the penetration on the outside of the wall of the GRC pit.

4) Penetrations can be formed by using a ball peen hammer. Using the ball peen end of the hammer, locate the centre of the penetration and start tapping until the material disintegrates and a small hole is made. Keep "tapping" around the hole until it opens up to match the outline of the penetration.

5) Neatly excavate the foundation material to suit the external dimensions of the GRC pit and risers ensure the excavation is slightly deeper to allow for a granular backfill zone plus a cement mortar bedding layer under the pit base. The depth of the granular backfill zone will depend on the quality of the foundation material. NOTE: It is essential that the base of the pit is founded on competent material with adequate bearing strength to prevent settlement or deflection of the pit during service.

6) Immediately after placing the granular backfill followed by the 50mm bedding layer comprising of a sand/cement mortar mix, lower the pit into position ensuring the correct alignment of the service pen-etrations.

7) Complete all service connections to the pit in accordance with the project design drawings. Ensure services are secured and the penetrations patched using an approved epoxy mortar to provide a wa-ter tight joint.

8) Backfill around all sides of the pit, using the sand/cement mortar mix, to a level of 200mm above the pit base.

9) Fit the extension risers and seal the riser joints using an approved epoxy mortar.

10) Backfill around all sides of the pit and risers up to ground level using compacted granular material. NOTE: ensure appropriate compaction equipment and effort is used to prevent damage to the GRC components.

11) Install the BCP grate or cover onto the completed pit installation.



67 67

SAFETY INFORMATION

BCP Precast is committed to the safe manufacture, distribution and installation of its prod-ucts and the goal of zero harm in the process. All stakeholders must follow safety proce-dures, requirements and regulations during the transportation, handling storage and installa-tion of the concrete products.

It is the responsibility of the driver of the vehicle to safely load and restrain the concrete products on their transport vehicle. BCP will load the transport vehicle with guidance from the driver while following safe work procedures.

During the unloading, movement on the site and installation of the concrete products, it is the responsibility of the main contractor or installation contractor to produce a Safe Work Method statement and comply with relevant codes of practice, standards, and safety regula-tions.

Concrete products require mechanical lifting by either a crane or forklift, when lifting con-crete products, workers must stand clear of the suspend load. Product weight information can either be found on the concrete product, invoice or delivery docket.

All concrete products have been designed to AS3600 and to be safely lifted and moved with lifting anchors or lifting devices. The concrete product must only be lifted using a certified lifting device from the designated lifting points on the concrete product. Concrete products either have “swift lift” foot anchors or lifting holes in concrete tanks.

All lifting and placement of concrete products must proceed with caution and strictly in ac-cordance with all relevant WHS standards.

ACCESS COVERS AND GRATES LOADING (as per Australian Standard AS3996 )

CLASS ALLOWABLE

LOADING APPLICATION

For use in pedestrian areas only and is inaccessible to motor vehicles A 10kN

Typically used in light duty suburban roads and in foot-paths or walkways where it is possible for light vehicles to access. (e.g. cars and light trucks)

B 80kN

Metal products are not normally stocked in this class (i.e. use Class D) C 150kN

For unrestricted use in public carriageways or roads which carry Fast moving heavy vehicles (e.g. semi trail-ers)

D 210kN

Special Applications and not commonly used. E 400kN

Special Applications and not commonly used. F 600kN

Specialised Applications and not commonly used.(e.g. shipping ports or airports) G 900kN

Scan for

GRC Pits

Lightweight Pits for Domestic and Commercial • Glass Reinforced Concrete (GRC) Pits and Risers are made from a lightweight concrete and suitable for

use in areas as basements of existing buildings, gardens or light vehicle areas.

• Penetrations can be easily made with a ball pein hammer by “crushing” the material where the blockout is required

• The smaller pits can be easily installed by 2 workers without the need of a crane.

• Designed for use by tradesmen, BCP Precast GRC pits have lighter and thinner walls than traditional pre-cast pits and can easily be handled into position while still retaining the strength and durability required.

1.3 ton lifting points for Safe Lifting Steps can be installed for Safe Access

SEE PAGES 12 & 13

BCP Precast ABN 78 615 726 924 Revision 16, Released 3rd May, 2019

email sales enquiries to visit website for photos...bcp precast, abn 78 615 726 924, revision 16,...

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