elforge hosur

8/6/2019 ELFORGE HOSUR

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EL FORGE LIMITEDEL FORGE LIMITED

Welcome You AllWelcome You All

PRESENTER : Mr. C.R.Kumar Date : 27.08.2009

UNIT OVERVIEW


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El Forge Group

UNIT I UNIT - IIPB No. 11 No. 1A

Denkanikottai Road Sriperumbudur High Road

Hosur 635 109.TN Appur Village, ChengalpetTamil Nadu Kancheepuram 603 204.

Tamil Nadu

UNIT - III UNIT - IV

No. B-67, Shakesphere Forgings Ltd

Sipcot Industrial Area, Bhirmington

Gummudipundi England - UK

Chennai 601 201.

Tamil Nadu

EL FORGE BEST IN CLASS


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Plant Layout



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Chronological Achievements

1 64 1 4 1 5 1 3 4 5 6 11

First

plant

started

Second

plant

started

Merge

with

Chendurforge

ISO

9002

TPM

KICK

OFF

ISO

9001-

2000

Acquisi-

tion of

Shakesp

eare

forgings

CNC

Tool

RoomStarted

TPM

Excellent

Award

An Award

for

"Effective

Imption.of

TPM

pillars"

EMS

14001-

2004

TS

16949-

2002

5S&TPM

Award

AOTS

Target



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1997

2004

Sep 2007

Jan 2010

ISO 14001/2004 Certification

ISO 9002 Certified

ISO 9001/2000 Certified

ISO/TS 16949 Certified

End of 2011

Target for JIPM Award

Quality Systems-Mile Stones



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Customers Profile



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Product Range



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T.R.

Ends &

manualsteering

parts

Diesel

fuel

injection

parts

Single

Cylinder

engine

parts for light

commercial

vehicle

Others

Power

St.parts

Air

brake

parts

Segment wiseDomestic sales



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Process flow chart

P

H

H

H B

P

H

P

P H

P



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Machineries & Process flow

illet cutting illet eating - I Forging - FD Trimming

MPI & Final inspectionShot lasting Cold coiningeat Treatment



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Production Equipments

5 Ton Air Hammer 1 No.

2 Ton Friction Drop Hammer 3 Nos.

1 Ton Friction Drop Hammers 3 Nos.

160 Ton Vertical Upsetter press 2 Nos.

3.5 Upsetter 1 No.

2 Upsetter 1 No.

5Upsetter 1 No.

Friction Drop ammer

orizontal Upsetter



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Heat Treatment

Continuous Furnace 3 Nos.

60 KW Electrical Furnace 3 Nos.

Hardness Testing Machine 3 Nos.

Rockwell Hardness Machine 1 No.

Abrasive cut-off Machine - 1 No.

Process Equipments



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Finishing equipments

Shot Blasting M/c 3 Nos.

1000Ton KJ Cold Coining Press 1 No.

300Ton Cold Coining Press 2 Nos.

Crack Detector M/c 3 Nos.

Process Equipments



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Laboratory FacilityUniversal Testing M/c 1 No.

Spectral Testing M/c 1 No.

Eddy Current Tester 1 No.Balance M/c 1 No.

Hot Plate 1 No.

Blasting Dish 1 No.Muffle Furnace 1 No.

Carbon Apparatus 1 No.


Process Equipments


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RM Cutting Machines

Shearing M/c 2 Nos.

Band saw M/c 3 Nos.


Process Equipments


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Makino V55CNC M/c 1 No.Deckle Maho CNC M/c 1 No.

Cincinatti Milling M/c 1 No.

Tos-7 Milling M/c 1 No.Batliboi milling M/c 1 No.

EDM 1 No.


Tool Rom Facility


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Utilities

250 KVA Generator 1 No.

200KVA Generator 1 No.

110 KVA Generators 3 Nos.

Air compressors 11 Nos.

Cooling towers 4 Nos.

Water pumps 1 No.



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Awards & Trophy

ABK-AOTS Award ABK-AOTS Award Best supplier award - Lemforder

Best supplier award - Mico Best supplier awardKaizen participation - certificate



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Awards & Trophy

Best supplier award - Mico

Best supplier award - MicoBest supplier award - MicoBest supplier award -Mico

Internal award trophy Internal award trophy



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Awards from A K-AOTS Dosokai

for Effective implementation of

TPM pillars in 2007.

Participation in 0th National Kaizen

Competition at Delhi in 2007

conducted by CII & TPM Club India

External Participation



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New plant @ Chennai



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Our UK Facility

Shakespeare Forgings

Located near Birmingham.

Servicing UK & Europe base auto

majors like ZF Lemforder, ITW.

Also servicing mining industry &

off highway vehicle industry.

Manufacturing high end niche

products.



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Thank You

elforge hosur

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