elevator drive programming 11-2007

2

1 Third Edition 11/2007

Motor Driven Elevator System

Pneumatic Scale Angelus

Motor Driven Elevator SystemGEMINI 4100

with Dual Counter Programming

2




TABLE OF CONTENTS

AUTOMATIC ELEVATOR SYSTEM (OPTIONAL) .................................................................... 4Figure -1: Elevator System Control Box............................................................................... 4

PROGRAMMING DUAL COUNTER DISPLAY UNIT ................................................................ 5Figure-2: Dual Counter Display Unit (Rear) ......................................................................... 5Figure-3: Dual Counter Display Unit (Front) ...................................................................... 5Table -1: Initial Program Setting ............................................................................................ 6Table-2: Inch Key Sequence ................................................................................................ 6

TO ADJUST UPPER TURRET HOUSING HEIGHT ...................................................................... 7Table-3: Millimeter Key Sequence ........................................................................................ 7Figure-4: Elevation Controls ................................................................................................. 8Table-4: Seamer Elevation Index .......................................................................................... 9




ClampScrews

FrontCover

DualCounterDisplayUnit

Figure -1: Elevator System Control Box

The Motor Driven Elevator System is used to raise or lower the Seamer Upper Turret Housing for pinheight adjustment. The Elevator System Control Box (Figure-1) is pre-programmed by Pneumatic ScaleAngelus before the Seamer leaves the plant, and should not need any programming once the Seamer isinstalled. In the event that the Elevator settings are lost due to an unforseen occurrence, the Elevator settingwill need to be reprogrammed as follows.

Key SelectorSwitch

CAUTION: Do not operate the Elevator System manually with the Seamer Service Coverremoved, and the power turned off. Digital readings will no longer be correct.Manual adjustments of the Elevator system should be made only with the power on.

Height Adjust SpeedPotentiometer

Height AdjustSelectorSwitch

AUTOMATIC ELEVATOR SYSTEM (OPTIONAL)

Upper &LowerLimitIndicators

2




PROGRAMMING DUAL COUNTER DISPLAY UNIT

1. Loosen the two clamp screws on the Elevator Control Box Front Cover to opencover (Figure-1).

2. On the rear on the Dual Counter Display Unit (Figure-2) set the DIP Switches #1 and #8 down and #2 thru #7 up.

3. Remove the jumper wire from terminal 7 & 8.

Figure-2: Dual Counter Display Unit (Rear)

4. On the front of the Motor Driven Elevator system control box, move the keyselector to "Adjust" mode.

5. On the front side of the unit at the Dual Counter Display Unit (Figure-3), enterthe key in sequence (from left to right) as listed in (Table -1).

Figure-3: Dual Counter Display Unit (Front)

Program the Mode Menu settings using the key withthe same value. Spacing will fill in automatically.

Dip Switches




SSERP 4 1 2 E

SSERP 4 2 3 E

SSERP 4 3 5 E

SSERP 4 4 1 E

SSERP 4 5 1 E

SSERP 4 6 4 E

SSERP 5 1 2 E

SSERP 5 2 -/+ 4 E

SSERP 5 6 -/+ 2 E

SSERP 6 6 5 E

Table -1: Initial Program Setting

This program setting is done so that the Dual Counter Display Unit can interpet the UpperTurret Housing Encoder signal for correct positioning of the turret.

6. Determine if the display will read in inches or millimeters and program for one or theother as follows.

a. If the counter is to be displayed in inches, enter ( Table-2) key sequencefrom left to right.

Table-2: Inch Key Sequence

SSERP 4 5 1 E

SSERP 4 6 4 E

SSERP 3

TRESNI 4-elbaTeeS

SSERP E

NOTE: The decimal point automatically installs. Scale Factor numbers are keyed in usingthe keys directly above each digits place.

b. If the counter is to be displayed in millimeters, enter (Table-3) keysequence from left to right.

2




SSERP 4 5 2 E

SSERP 4 6 3 E

SSERP 3

TRESNI 4-elbaTeeS

SSERP E

Table-3: Millimeter Key Sequence

7. On the rear of the display unit, replace the jumper wire between terminal connection7 & 8. (This jumper wire prevents changes to the unit).

8. Measure the Seamer Pin Height using an inside micrometer.

9. Press the “1” button on the display unit.

10. Using the Key Pad on the display unit and enter in the measured value.

11. Press “E” and then “R” buttons on the display unit.

12. Close Front Cover and tighten the two clamp screws.

TO ADJUST UPPER TURRET HOUSING HEIGHT

CAUTION: Before raising or lowering the Upper Turret Housing, ensure that the Upper TurretColumns are checked and cleared for this process as damage to Elevator Systemmay occur.

Ensure Key Selector Switch is in the "Off" mode while workinginside Seamer to prevent unintentional movement.

1. On the Seamer, loosen the Upper Turret Hub Clamp (4S841) M10 screws.

2. Loosen the Upper Turret Hub Seal Clamp (31S817) M10 screws.

NOTE: When moving to shorter can heights, always go lower than the calculated pin heightand adjust moving upward. Always check the pin height using an insidemicrometer.

Rev-2 6/2007




Height Adjust SelectorSwitch (Up/Down)(Must be held ineither direction.)

Height Adjust SpeedPotentiometer(Controls Elevation Speed)

Key Selector Switch

3. On the Elevator system control box, move the Key Selector Switch to "Adjust"mode.

NOTE: The Upper Turret Elevation changes can now be made while observing the display.If programmed for inches, the display will decrease or increase by .001 increments(metric = 0.01mm increments)

When making Upper Turret Height adjustments, if the maximum upperrange or lower range is reached, the UPPER LIMIT REACHED orLOWER LIMIT REACHED indicator will illuminate.

4. Use the Height Adjust Selector Switch (Figure- 4) to move the Upper TurretUp or Down. Use the Height Adjust Speed Potentiometer to control theelevation change speed.

5. Once the Upper Turret Housing is set to the desired height, move Key Selector Switchto "Run" mode.

6. Tighten the Upper Turret Hub Clamp screws and the Upper Turret Hub Seal Clampscrews.

Figure-4: Elevation Controls

Upper & LowerLimitIndicators

2




H26,sehcnInIyalpsiDoT,5urhT1syeKgnisU

3338.0retnE

nIyalpsiDoTgnisU,sretemilliM

,5urhT1syeK6611.2retnE

/L101/L18L121/L021

,sehcnInIyalpsiDoT,5urhT1syeKgnisU

1111.0retnE



/S081/S041M21

,sehcnInIyalpsiDoT,5urhT1syeKgnisU

5091.0retnE



Table-4: Seamer Elevation Index

elevator drive programming 11-2007

Documents