elements of ergonomics programs
TRANSCRIPT
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CENTERS FOR DISEASE CONTROLAND PREVENTION
CENTERS FOR DISEASE CONTROLAND PREVENTION
Public Health ServiceCenters for Disease Control and Prevention
Public Health ServiceCenters for Disease Control and Prevention
U.S. DEPARTMENT OF HEALTH AND HUMAN SERVICESU.S. DEPARTMENT OF HEALTH AND HUMAN SERVICES
National Institute for Occupational Safety and HealthNational Institute for Occupational Safety and HealthDEPARTMEN
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HUMAN SERVICES
USA
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HUMAN SERVICES
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National Institute forOccupational Safety and Health
IOSH
A Primer basedon WorkplaceEvaluations of
MusculoskeletalDisorders
ELEMENTS OFERGONOMICSPROGRAMS
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A Pathway to Controlling Work-RelatedMusculoskeletal Disorders (WMSDs)
LOOKING FORSIGNS OF WMSDs
LOOKING FORSIGNS OF WMSDs
SETTING THESTAGE FOR ACTION
SETTING THESTAGE FOR ACTION
TRAINING—BUILDINGIN-HOUSE EXPERTISETRAINING—BUILDINGIN-HOUSE EXPERTISE
GATHERING AND EXAMININGEVIDENCE OF WMSDs
GATHERING AND EXAMININGEVIDENCE OF WMSDs
DEVELOPING CONTROLS
ESTABLISHING HEALTHCARE MANAGEMENT
ESTABLISHING HEALTHCARE MANAGEMENT
CREATING A PROACTIVEERGONOMICS PROGRAMCREATING A PROACTIVEERGONOMICS PROGRAM
Cues and tip-offsto problems
Cues and tip-offsto problems
Management commitmentand employee roles
Management commitmentand employee roles
Options for reducing risks andevaluating their effectiveness
Options for reducing risks andevaluating their effectiveness
Health and risk factor datacollection and assessmentHealth and risk factor datacollection and assessment
Duties of health careproviders and othersDuties of health careproviders and others
Accent on prevention
General and specialized trainingneeds and access to resources
General and specialized trainingneeds and access to resources
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Awkward Postures
Wrist Deviations Poor Shoulder/Wrist Position
Overhead Work Twisting and Carrying Loads
Contact Stress
Lifting Bulky Loads Hand - Arm Vibration Whole Body Vibration
Figure 1. Illustrations of selected risk factor conditions. (Illustrations adapted from UAW-GM Center for Health &Safety [1990]; Putz-Anderson V [1988]; Grant et al. [1995]; Canadian Center of Occupational Safety and Health [1988];American Meat Institute and Ergo Tech, Inc. [1990].
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Figure 2. Illustrations of some basic ways for controlling selected risk factor conditions.
Raise and tilt thecontainer for easier
access and to reducebending and liftingburdens.
Use a turntablewith fixture to hold
the work; select a tool thatreduces wrist deviations.
Round or pad edgesof guards, contain-
ers, or work tables.
Use mechanicalassist devices for
less stressful handling.
Select power toolswith anti-vibration
properties. Use handlecoatings that suppressvibrations; increasecoefficient of friction toreduce force requirements.
Use balancers,isolators and
damping materials toreduce vibrations at thesource or along trans-mission path. Makedriving surface smooth.
Raise worker withplatform and use
in-line tool to reduce wristbending.
Extend and supporttool to reduce
stress on arm and shoulder.
Use conveyors toreduce twisting
and eliminate lifting andcarrying.
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Front Back
(Continued)
Yes No (If NO, stop here)
Have you had any pain or discomfort during the last year?
If YES, carefully shade in area of the drawing which bothers you the MOST.
Symptoms Survey: Ergonomics Program
Job Name
Hours worked/week Time on THIS JobShift
Date
years months
Plant Dept #
Other jobs you have done in the last year (for more than 2 weeks)
(If more than 2 jobs, include those you worked on the most)
Time on THIS Job
Time on THIS Job
Job Name
Job Name
months weeks
weeksmonths
Plant Dept #
Plant Dept #
Tray 4–A. Symptoms Survey Form
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1 hour 1 day 1 week 1 month 6 months
4. How many separate episodes have you had in the last year?
5. What do you think caused the problem?
6. Have you had this problem in the last 7 days? Yes No
Yes No
Yes No
7. How would you rate this problem? (mark an X on the line)
NOW
None
None
When it is the WORST
8. Have you had medical treatment for this problem?
8a. If NO, why not?
8a. If YES, where did you receive treatment?
1. Company Medical
2. Personal doctor
3. Other
Did treatment help?
9. How much time have you lost in the last year because of this problem? days
10. How many days in the last year were you on restricted or light duty because of this problem?
days
11. Please comment on what you think would improve your symptoms
Times in past year
Times in past year
Times in past year
(Complete a separate page for each area that bothers you)
2. When did you first notice the problem? (month) (year)
1. Please put a check by the words(s) that best describe your problem
Check Area:
3. How long does each episode last? (Mark an X along the line)
Shoulder Elbow/Forearm Hand/Wrist FingersNeck
Unbearable
Unbearable
Low Back Thigh/Knee Low Leg Ankle/FootUpper Back
StiffnessLoss of Color
Numbness (asleep)Aching Tingling
PainBurning Weakness
SwellingCramping Other
Tray 4–A (Continued).
88
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Work Surface
Footrest
4"ADJ.
25
5–10
Precision work Light work Heavy work
28"–35"37"–43" 34"–37"
64
56
48
40
32
24
16
8
0
0 8 16 24 32 40
Occasionalextended
reach
INC
HE
S
INCHES
60"
20"
40"
13"–17"10"
6"–12"
7" Minimum8"2–12"
14"–21"
2–5
SEATED WORK:
Primary and secondary areas for table top work.Optimal work surface height varies with the work performed:
Precision work = 31–37 in.Reading/writing = 28–31 in.Typing/light assembly = 21–28 in.Seat and back rest heights should be adjustable
as noted in chair requirements below.
SEATED WORK:
Boundaries for vertical reachesfor grasping objects.
STANDING WORK:
Shelf heights to which a free-standing person can reach andplace a hand flat on a shelfshould not exceed 60 in.
STANDING WORK:
Workbench heights should beabove elbow height for
,just below elbow height for
, and4–6 in. below elbow height for
.
precision work
light work
heavy work
*Adapted in part from Grandjean E [1982] ( .London: Taylor & Francis Ltd.) and UAW-GM [1990] ( MadisonHeights, Michigan: Center for Health & Safety).
Fitting the Task to the Man: An Ergonomic ApproachUAW-GM Ergonomics Handbook.
Tray 6–A. Recommended Workstation Measurements*
21"–25"
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