XI/ 2

Electropneumatic positioner APIS

Technical data

Input signal (control) 4…20mA Output signal (position transmitter) 4…20mA + Hart Supply of position transmitter 10 3̧6 VDC (Ex 10 3̧0 VDC) Input resistance 490 W /20mA Supply pressure 140 8̧00 kPa Pneumatic input signal (control actuator) 0…100% of supply pressure Own air consumption L 0,035 kg/h at supply voltage 140 kPa

L 0,015 kg/h at supply voltage 600 kPa Air mass stream on positioner output 3 3,25 kg/h at supply voltage 140 kPa

3 13kg/h at supply voltage 800 kPa Actuator piston rod displacement range 10 1̧00 mm (for single-acting linear actuators)

80 9̧00 mm (for double-acting linear actuators) 0 1̧80º (for rotational actuators)

Actuator operation characteristics linear Positioner operation mode normal or reversible Positioner transducer mode normal or reversible Additional errors - from supply pressure changes - from ambient temperature changes - from vibration in range: 10...60Hz, amplitude < 0,35 mm 60....500Hz, acceleration 5g

< 0,05% / 100kPa 0,15% / 10ºC – for temperature range -30ºC +̧60ºC 0,25% / 10ºC – for temperature range -30ºC -̧40ºC and +60ºC +̧85ºC 0,25%

Hysteresis < 0,4% Insensibility threshold < 0,1% Protection degree of positioner enclosure IP 65 according to PN-EN 60529:2003 Operation position any Weight 1,8 kg

Operating conditions

Working medium air free of dust, oil, aggressive pollutants, solid particles bigger than 1.5 µm,

such relative humidity not lower that dew point’s temperature should not be lower than 10 °C with respect to ambient temperature (acc. to PN-EN 60654-2:1999).

Ambient temperature Execution without manometers and with stainless steel manometers:

-40ºC +̧85ºC

Executions with manometers in stainless steel and carbon steel enclosure:

-25ºC +̧65ºC

Humidity of ambient air < 95% Allowable vibrations 10...60Hz, 60...500Hz

acc. to PN-EN 60654-3: 1997; class VH6 amplitude < 0,35 mm acceleration L 5g

ü HART protocol ü ATEX certificate II 2G Exia IIC T6/T5 Gb ü II 2G Exia IIC T6/T5/T4 Gb – version with Hart ü Simple in installation and programming ü Possibility of remote assembling of positioner ü Low air consumption ü Programmable speed of movement of the actuator’s piston rod ü Position transmitter ü Possibility of manual controlling of position of actuator’s piston rod

Available

from Q3/2015

XI/ 3

Ordering procedure

1) For version with Hart protocol II 2G Exia IIC T6/T5 Gb

2) The positioner can control analogue reverse signal 20-4 mA. The reverse function of control signal is switched on programmatically by the user.

3) The positioner can set reverse of analogue output signal (20-4 mA). The reverse function of the output signal is switched on programmatically by the user.

4) Not available with ATEX

Example: Electropneumatic positioner is intended for installation on one-sided, linear movement actuator, in standard execution, with analogue input signal 4…20 mA with input signal from position transmitter (4…20 mA) with connectors to the polyethylene pipes ø 6 mm, with manometers in standard execution for measurement of air supplying positioner and pressure of actuator’s control air.

Electropneumatic positioner, type APIS-100-D00-RSt-IAN-T20-P3-M1-W1-A0

APIS - X X X – DXX – RXX – IXX – TXX – PX – MX – WX – AX

Intend use: - for single-operating actuator............................................. 1 - for double-operating actuator............................................ 2 - for actuator with linear movment....................................... 0 - for actuator with rotational movment................................. 5 - for installation on acutator................................................. 0 - for installation outside acutator......................................... 1 Distance of positioner from actuator: - … m (0 ̧ 15 m)............................................................... XX Execution: - standard……………………………………………………… St - intrinsically safe II 2G Exia IIC T6/T5 Gb

1)………..… EX

Input signal: - 4÷20 mA 2)……………………………………………………. AN - 4÷20 mA + HART protocol with pressure sensor………… HS - 4÷20 mA + HART protocol without pressure sensor…….. HE Analog position transmitter: - without position transmitter………………………………… 00 - with output signal 4÷20 mA

3)………………………………. 20

Pneumatic connectors: - without connectors ( 1/8"NPT female port)...................... 0 - connectors to brass pipes ø6 mm.................................... 1 - connectors to stainless steel pipes ø6 mm....................... 2 - connectors to Polyethylene pipes ø6 mm........................ 3 - connectors to brass pipes ø8 mm.................................... 4 - connectors to stainless steel pipes ø8 mm....................... 5 - connectors to Polyethylene pipes ø8 mm……………….. 6 - connectors to Polyethylene pipes ø6 mm (ERMETO)….. 7 Manometers: - without manometers.......................................................... 0 - with manometers in standard execution (Ø 40 mm, black color steel housing, glass window).. ….. 1

- with manometers in st. steel execution (Ø 40 mm, st. steel housing, glass window)……………… 2

- with manometers in st. steel execution and st. steel wetted parts (Ø 40 mm, glass window)…………………….. 3

Electrical entry: - without packing gland (thread M16x1,5)………………….. 0 - plastic packing gland (Ø 4 ̧ 9 mm cable)

4)………………. 1

- nickeled brass packing gland (Ø 4 ̧ 9 mm cable)………. 2 Mounting kit: - without mounting kit…………………………………………. 0 - with mounting kit (code according to documentation)…… X

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Mounting set – ordering procedure

POSITIONER TYPE

SPECIFICATION AND THE TYPE OF THE PNEUMATIC ACTUATOR APIS-A0XX ACTUATOR

TYPE ACTUATOR SPECIFICATION

APIS-100-…

Piston spring-and-diaphragm

single acting

Diaphragm multi-spring (actuator mounted on the columns)

Type P or R, Polna Ltd company or type 5700 and 5333, Spirax Sarco company

- for APIS-100 - for APIS-101

00

APIS-101-… 10

APIS-100-… Yoke

Type 37 or 38, Polna Ltd company

- for APIS-100 - for APIS-101

01

APIS-101-… 11

APIS-100-… Diaphragm multi-spring

Type P1 or R1, Polna Ltd company

- for APIS-100 - for APIS-101

02

APIS-101-… 12

APIS-100-… In accordance with PN-EN 60534-6-1:2001

Actuator with control valve from Samson or Arca Regler company

- for APIS-100 - for APIS-101

03

APIS-101-… 13

APIS-100-… According to customer specification

40

APIS-101-… 40

APIS-150-… APIS-250-…

Rotary, single or double acting

In accordance with EN ISO 5211, DIN 3337, VDI/VDE 38450 Namur

e.g. actuators of Air Torque company , series AT and AD, Ebro- Armaturen type EB-EW and EB-DW, EL-O-Matic series PE, ES, PD, ED

50

APIS-151-… APIS-251-…

According to customer specification 55

APIS-150-… APIS-250-…

According to customer specification 52

APIS-151-… APIS-251-…

According to customer specification 56

Drawings available on the website

Example 1: Mounting set for the positioner APIS-100-… intended for use with the spring-and-diaphragm single action pneumatic actuator

type P1 from Polna Ltd company

Mounting set APIS-A002

Example 2: Mounting set for the positioner APIS-1250-… intended for use with rotary, part-turn double action pneumatic actuator

Mounting set APIS-A050

APIS 250 (for double-operating actuator with rotational movment)

Mounting set – ordering procedure

POSITIONER TYPE

SPECIFICATION AND THE TYPE OF THE PNEUMATIC ACTUATOR APIS - X X XX

ACTUATOR TYPE

ACTUATOR SPECIFICATION

APIS-200-…* APIS-201-…

Double-acting piston actuator

with linear piston rod movement

In accordance with ISO 6431 e.g. actuators from PREMA or FESTO

- for APIS-201 - for APIS-200

A

CNOMO series from PREMA Kielce/Poland

- for APIS-201 - for APIS-200

B

According to customer specification C

Ø of piston [mm]

According to customer specification 1

Ø 63;

ISO-6431; M16x1,5; G3/8”

CNOMO; M20x1,5; G3/8“

2

Ø 80;

ISO-6431 i CNOMO

M20x1,5; G3/8”

3

Ø 100;

ISO-6431; M20x1,5; G1/2”

CNOMO; M27x2; G1/2“

4

Ø 125;

ISO-6431 i CNOMO

M27x2; G1/2”

5

Ø 160;

ISO-6431 i CNOMO

M36x2; G3/4”

6

Ø 200;

ISO-6431 i CNOMO

M36x2; G3/4”

7

Ø 250; ISO-6431; M42x2; G1” 8

Ø 320; ISO-6431; M48x2; G1” 9

Actuator’s stroke [mm]

80 01

100 02

125 03

150 04

160 05

200 06

250 07

300 08

320 09

400 10

500 11

600 12

According to customer specification 40

Drawings available on the website

* - Apply for pneumatic actuator with a maximum 300 mm stroke. Example 3: Mounting set for the positioner APIS-201-… intended for use with a double-action piston pneumatic actuator which comply with ISO 6432 standard (cylinder diameter 100mm, rotary, part-turn double action pneumatic actuator, thread M20x1.5 at the tip of the rod, attachment holes of the control pressure G1/2”, actuator’s stroke 250mm) Mounting set APIS-A050

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After coupling of string with extension arm, the movement of lever, corresponding to full stroke of actuator piston rod should be visually symmetrically distributed with the respect to horizontal position of this lever.

10.3. Assembly of the positioner on type P and R actuator manufactured by Polna S.A. – APIS-A100-… execution with mounting set APIS-A000. Assembly of the positioner on actuator should be performed in the following order: a) Take out the positioner from the packaging, b) Fasten driver on positioner selector lever in place corresponding to actuator stroke and tighten up a nut M5

( see Fig. 10 )

Fig. 10. APIS-100-... type positioner with mounting set APIS-A000 ( positioner assembled on column actuator

of P or R type with columns axle base 110 and 132 mm manufactured by Polna S.A. ).

Fig. 11. APIS-100-... type positioner with mounting set APIS-A000 (positioner assembled on column actuator of P or R type with columns axle base 216 mm manufactured by

Polna S.A.).

c) screw down clamping rings ( clamping ring I and clamping ring III ) to actuator piston rod with plate using 2 (two) M6 screws being in mounting parts’ equipment.

16 IO - APIS

10.4. Assembly of the positioner on actuator with control valve with rib – conforming PN-EN 60534-6-1:2001 standard e.g. on actuator manufactured by the Samson or Arca Regler company – APIS-100-… execution with mounting set APIS-A003.

Fig. 12. APIS-100-...type positioner with mounting set APIS-A003

( positioner assembled on actuator with control valve with rib – conforming PN-EN 60534-6-1:2001 standard e.g. on actuator manufactured by the Samson or Arca Regler companies )

c) Screw down clamping rings to actuator’s piston rod (clamping ring I and clamping ring II) with plate II unit using 2

M6 screws – screws are in mounting parts set.

Driver in cut out in plate II unit should be moving smoothly, without stops. After coupling of driver with plate II unit the movement of lever corresponding to full stroke of actuator’s piston rod should be visually symmetrically distributed with respect to horizontal position of this lever.

10.5. Assembly of the positioner on rotational actuator of single-sided or double sided operation conforming EN ISO 5211, DIN 3337, VDI/VDE 38450 Namur standards e.g. on actuator manufactured by AIR TORQUE, EBRO ARMATUREN, EL-O-MATIC – APIS-A150-… and APIS-250-… execution with mounting set APIS-A050 or APIS-A051.

Fig.13. Assembly position of the APIS-250-… and APIS-150-... positioner in respect of one-sided or double-sided action rotational actuator.

Fig.14. Assembly of the APIS-150-… and APIS-250-… positioner with mounting set APIS-A050 or A051 on rotational actuator of one-sided and double-sided operation.

d) Install positioner mounting bracket so as to the positioner shaft will be inside coupling’s orifice at the depth

of 5….8 mm, and position of control point on positioner shaft and position of orifices on coupling with M4 tap screws will be compatible with Fig. 14.

e) Screw home tightly 4 (four) M5 screws. f) Tighten up a nut M6 firmly. The nut is on mandrel to front plane of actuator shaft, preserving position of

control point on positioner shaft as in point d). Then tighten up the second M6 nut holding down a nut from point e) using wrench.

g) Screw home tightly 2 (two) M4 tap screws connecting coupling with shaft positioner.

20 IO - APIS

10.6. Installation of the positioner with linear actuator of one-sided or double-sided operation, conforming the ISO 6431 standard, e.g. with actuator manufactured by PREMA Kielce, FESTO companies - execution APIS A101-… and APIS-201-… with mounting set APIS-201-AXXX.

Fig.15. Assembly of the APIS-101-… and APIS-201-… positioner with linear actuator of one-sided and double-sided operation.

b) Install 2 (two) brackets mounting the linear displacement transducer on the actuator. c) Install end with ball-and-socket joint to the transducer. Tighten up a lock nut on end with mobile threaded

mandrel of the transducer. d) Couple extension arm with ball-and-socket joint which is already mounted on the displacement transducer.

Adjust length of the extension arm so as to after mounting of displacement transducer on the actuator, you will be able to install mounting spring plate as shown on Fig. 15.

e) Tighten up a M8 nut on extension arm. f) Install linear displacement transducer using 2 mounting clamping rings so as to with inserted actuator’s

piston rod, its mobile mandrel will stand out ~ 3…10 mm from its initial position.