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© ABB Group September 24, 2009 | Slide 1 Electrical Integration with Smart Communication New possibilities with Industrial Ethernet

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© ABB Group September 24, 2009 | Slide 1

Electrical Integration with Smart CommunicationNew possibilities with Industrial Ethernet

Unified Integration Approach

Power Distribution

Power Management

Process Electrification

LV & MV

Ethernet Control Network

Remote Operator and

Engineering Clients

System

Servers

Process

Automation

Operation EngineeringMaintenance

Safety

Knowledge Portals as Thin ClientsMES and Business Systems

ECS, ISA-95, OPC…

3rd party PLC’s

Serial, OPC.. Operation

Local

Panels

Process

Instrumentation

- Switchgears

- Smart MCC’s

- Frequency

converters

- Multi-drive

- Network control & protection

- Load Shedding

TCP/IPIEC61850

Extended Operator Workplace

What is IEC 61850?A global communication standard for Power Distribution and Substation automation

Flexible and open architecture

Makes electrical devices fromdifferent vendors work together(=interoperability)

Introduced to the market and supported by ABB electrical products since 2004

Enabler for ease of engineering and maintenance

Enables devices in Power Distribution (IED’s) to be integrated with Process Automation Systems!

© ABB Group September 24, 2009 | Slide 9

PROFINET – From bus to networkPROFINET is based on the standard Ethernet used in offices and IT departments

Utilizes modern Ethernet features that is needed for real time operation and control

Support for “all media”

Suite of services for:

Time critical operation

Information integration

Time stamping & Clock syncKey Benefits

Cost savings in integratedsystem deliveries

Efficient device integration and systemlevel engineering

Utilizes common infrastructure with multiple protocols -> coexistence

© ABB Group September 24, 2009 | Slide 11

Industrial Ethernet Field Network

AC800M with CI868CI860 CI871

LD800 FF HSEACS800MNSiS REF 615

Operator and Maintenance

Client

Engineering and Operator Client Aspect Server

Connectivity Server

REF 630

FF HSE / PROFINet / IEC61850

Control Network

CopperCopper

Highly available Fibre Ring

FFPNIO

RSR20

PNIO

RSR20

IEC61850

6185

0FF PNIO

Vertical Integration

RSR20

Single Ethernet Wire

Vertical Integration

PMS application

Asset Management

IEC 61850 & PROFINet IO in a single network (MRP)

25

Medium Redundancy Master (MRM) controls the ringMedium Redundancy Clients (MRC) close the ring

MAIN CONTROL ROOM

MRC

LV SWBDMNSIS

PROFINET

ACS1000PROFIBUS

PLATFORM WITH MAIN POWER GENERATION

PROFIBUSPROFINET

PROXY

LocalHMI

R

L

R

L

R

L

R

L

R

L

R

L

MV SWBDUNIGearIEC61850

MRC MRC

Connectivity Server with

IEC 61850 OPC

CI8

71

AC 800 M

Connectivity Server with

IEC 61850 OPC

CI8

71

AC 800 M

Connectivity Server with

IEC 61850 OPC

CI8

71

AC 800 M

MRM

LOCAL OPERATION PANELCOM600

LV SWBDMNSIS

PROFINET

WELLHEAD PLATFORM

R

L

R

L

R

L

R

L

R

L

R

L

ACS800MPROFINET

MV SWBDIEC61850

MRCMRC

IEC 61850 & PROFINETT

PROFINETT I/O

IEC 61850

Replacing Hard Wiring – keeping autonomity with IEDs

11 KV

Shared Devices

With PROFINET IO it is possible to access the same device with several controllers (CI871).

Each submodule can be owned by exact one controller.

MNS iS

PNIO Controller 2

PNIO Controller 1

MS1 MS2

PROFINET IO

MS: Motor Starter

AR 2AR 1

Diagnostics with PROFINET

PROFINET IO supports integrated diagnostics functionality.

Alarms/events that are generated in device is shown in alarm/event list.

Typical event messages are:

Connection down

Module missing / Wrong module type

Configuration error

Channel error

Device specific diagnostics

I&M data

Power Management System

Business Drivers for Power Management SystemsPrevention of BlackoutsReduction of Energy CostsReduction of Investment CostsReduction of Operational CostsEnvironmental, Health & Safety (EH&S) Risk Management

© ABB Group September 24, 2009 | Slide 33

Relion® 615-630 series. Designed for IEC 61850 • The RELION 615 and 630 are a series of

IED`s designed for the protection, control, measurement and supervision of utility substations and industrial power systems

• The implementation of the IEC 61850 substation communication standard covers both vertical and horizontal communication, including GOOSE messaging

The IEDs meet the GOOSE performance requirements for tripping applications in distribution substations, as defined by the IEC 61850 standard

Fibre optic LC or RJ-45 connectors

Relion® Series Disturbance recorder

Records 12- 40 analog channels and 64 binary channels

Triggering by:

Analog or binary channel

Manual or periodic commandMax 10 sec per recording with highest sampling rate and maximum No of recorded channels

Enables comprehensive fault analysis

© ABB Group September 24, 2009 | Slide 35

Relion® Series Access control

IED access for authorized users only

Individual password is assigned to each user

Users are associated to one or more of the user groups: system operator, protection engineer, design engineer and user administrator

Applies to:

Front-panel user interface

Web browser based user interface

PCM600

Users defined by the user administrator of the IED using PCM600

© ABB OySeptember 24, 2009 | Slide 36

Relion® Series CB condition monitoring

Provides information for scheduling CB maintenance

Monitors the wear and tear of the circuit-breaker

Circuit-breaker gas pressure

Circuit-breaker spring charging

Circuit-breaker travel time

Circuit-breaker operation counter

© ABB Group September 24, 2009 | Slide 37

Relion® 630 series IEDs for utility substations and industrial power systems

Feeder Protection and Control REF630REF630 is a comprehensive feeder management IED for protection, control, measuring and supervision of utility and industrial distribution substations

Transformer Protection and Control RET630RET630 is a comprehensive transformer management IED for protection, control, measuring and supervision of power transformers, unit and step-up transformers including power generator-transformer blocks in utility and industry power distribution networks

Motor Protection and Control REM630REM630 is a comprehensive motor management IED for protection, control, measuring and supervision of medium and large asynchronous motors in medium voltage industrial power systems

The 630 series IEDs characterized by functional scalability and flexible configurability are members of ABB’s Relion®

product family

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 38

Relion® 630 series Designed for IEC 61850

Monitoring and control of the IED

The implementation of the IEC 61850 substation communication standard covers both vertical and horizontal communication, including GOOSE messaging

The IEDs meet the GOOSE performance requirements for tripping applications in distribution substations, as defined by the IEC 61850 standard

The 630 series IEDs also support DNP3 communication over TCP/IP

Events can be sent to five different clients in the station bus of the substation

Fibre optic LC or RJ-45 connectors

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 39

Relion® 630 series IED Scalability

The IEDs can be ordered with different amount of binary input/outputs

Enables scalability of the IED to suit individual application requirements

Different analog input combinations available

Flexibility to configure the IED functionality according to the specific application

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 40

Relion® 630 series Pre-configurations

The IEDs can be ordered with or without product-specific factory-made application pre-configurations

Contribute to faster commissioning and less engineering of the IED

Possibility to replace functionality by adding, deleting and changing functions using the application configuration tool in PCM600

Possible to achieve customized application configurations

The number and type of functions is depending on the selected product type

Product type specific optional functions

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 41

Relion® 630 series Control functions

Control of circuit-breaker and motor operated disconnectors via the IED’slocal HMI or a remote control system

Max. 8 controllable primary apparatus depending on the number of available inputs and outputs

Dedicated push-buttons for opening and closing

Configurable single line diagram

Status of primary apparatus

Selected measurement values

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 42

Relion® 630 series Programmable interlocking schemes

Programmable interlocking schemes for bay and station level interlocking

Use of IEC 61850 GOOSE messaging for interlocking schemes enables:

Cost efficient solutions with less wiring

Easy adaptation of the communication schemes without re-wiring

Supervised communication

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 43

Relion® 630 series Measurements

Current measurementsPhase currents

Residual current

Positive and negative sequence currents

Voltage measurementsPhase-to-phase/phase voltages

Residual voltage

Positive and negative sequence voltages

Power measurementP, Q, S, power factor

Energy measurement

Frequency measurement

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

© ABB Group September 24, 2009 | Slide 44

Relion® 630 series Time synchronization methods

Ethernet-based time synchronization:

SNTP (Simple Network Time Protocol)

DNP3

With special time synchronization wiring:

IRIG-B (Inter-Range Instrumentation Group - Time Code Format B

Time stamp resolution: 1 ms

The new 630 series Common featuresREF630RET630REM630Front panel HMIHardwareMechanical designTools and ABB solutionsConclusions

Horizontal communication is supported by GOOSE. • Standardized horizontal

communication

• GOOSE = Generic Object Oriented Substation Event.

• GOOSE is used to broadcast events to peer IEDs in a substation.

• IEDs can share any kind of process data.

• Ethernet technology offers a fast and reliable station bus for transfer of data.

GOOSE - Breaker failure protection

Relay B

Relay A

Relay C

Breaker Failure Protection Operates

On detecting a fault on the outgoing feeder relay B sends a trip command to CB “B” and initiates the CB failure protection function

CB “B” fails to open

The CB failure protection function of relay B sends a trip command to relay A using GOOSE

The use of GOOSE communication eliminates the need for dedicated wiring

CB failure protection can be added without renewing the wiring and with minimum disturbance to the process

GOOSE message

Blocking-based busbar protectionBlocking-based busbar protection with IEC 61850

X

X

block-PHIPTOC

PHLPTOC-start

Who is interested?

Yes, I am!I’ll block the

Inst. O/C

IEC 61850-8-1 Station Bus

X