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Tightening Solutions Electric Screwdriver System Control, Reliability, Productivity

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Tightening Solutions

Electric Screwdriver System

Control, Reliability, Productivity

Tightening Solutions

BENCH TOP SOLUTIONS

ELECTRIC VS. PNEUMATIC

SCREWDRIVERS

CONTROLLERS

ACCESSORIES

SUMMARY

PRICING

AGENDA

2

Tightening Solutions

BENCH-TOP SOLUTIONS

• Soldering / Rework

• Fume Extraction

• Pre-Heating

• Cutting

• Dispensing

• Tightening – New!

3

Tightening Solutions

WHY ELECTRIC?

Energy / Cost Ratio (55:1)

Tightening

per Day

Hours

per Day

Working

Days

USA

Power cost

$ / kWh

Cost

per Year

Pneumatic 4,800 2.0 225 $0.21 $75.02

Electrical 4,800 2.0 225 $0.21 $1.38

Eco Friendly

Electric Screwdrivers

Electric vs. Pneumatic Screwdrivers

Electric Pneumatic

Lowest Operating Costs

Pollution Free

Lowest Noise Level

Process Control

Clean Room Applications

4

Tightening Solutions

Electronic Control / Mechanical ClutchTorque Control Offering

Push / Lever StartApplication Flexibility

Brushless MotorSuperior Life, Pollution-Free (Clean Room)

Quiet OperationElectrical Motor ≤ 55dBA

Vibration FreeScrew / Bit Damage Prevention

ESD SafeProtect Sensitive Components

Mechanical Torque Control

ELECTRIC SCREWDRIVERS

Electric Torque Control

5

WBTS12* / WBTS35*

Tightening Solutions

Features:

• (4.4 – 31)lbf-in at 800RPM

• Accuracy ±10% Over Six Sigma

• Better Control Flexibility vs. Clutch

• Full Torque Range with 1 Model

• Ease of Maintenance – No Clutch

• Lower Cost of Ownership – Less Parts

• Supervise All Process Parameters

• Forward Reverse Operation

• Self Tapping Auto Reverse Std.

• 3M Tool Cable with Each Tool

ELECTRONIC CONTROL SCREWDRIVERS

Tool

Hanger

Removable

Cable

Quick Change

Locking ¼” Hex

Electronic Torque Controlwith Current Reference

6

WBTS 35ECL

Ergonomic

Grip

Tightening Solutions

MECHANICAL CLUTCH SCREWDRIVER

Tool

Hanger

Removable

Cable

Ergonomic

Grip

Mechanical Torque Controlwith Clutch

7

WBTS12* / WBTS35* Features:

• (0.4 – 10.6)lbf-in at 650RPM

• (4.4 – 31)lbf-in at 800 RPM

• Accuracy ±10% Over Six Sigma

• Push / Lever Start

• Forward Reverse Operation

• Self Tapping Auto Reverse Std.

• External Torque Adjustment Scale

• 3M Tool Cable with Each Tool

Quick Change

Locking ¼” Hex

Tightening Solutions

Analog / DigitalBoth Controllers Run All Tools

Process ControlAuto / Manual Station Control

Auto-Sensing Input Voltage90-260 VAC, 50/60 Hz

Common Tool Cable8 Pole Contact – Up to 5M

ESD SafeProtect Sensitive Components

CONTROLLER FEATURES

8

Analog

Digital

WTS A / WTS D

Tightening Solutions

Parameter Control ButtonsTorque, Speed, Ramp Adjustment

Backlight Digital DisplayAuto-Off After 60 Seconds of Last Function

DIGITAL CONTROLLER

LED Indicators:Power: Input Voltage / Power Switch On to Activate

Torque: On-Off Flash with Torque Achieved (OK)

Error: Flashing – Torque Error (NOK)

9

WTS D

Tightening Solutions

0

100

200

300

400

500

600

700

0 2 4 6 8Sekunden

Drehzahl 1/min

Speed Ramp AdjustmentSlow Engagement: (0-2) Seconds

Speed Adjustment60-100% of Maximum Speed

Torque AdjustmentUp to Maximum Torque(Only for ECL Screwdriver)

Improve Torque AccuracyHigh (20-100)% / Low (0-30)% of Max Torque

(Only for ECL Screwdriver)

ANALOG CONTROLLER

10

WTS A

Tightening Solutions

90° Angle Heads

for 1.2 Nm / 3.5 Nm

Torque Tester Balancer

High Flex Tool Cable Spiral Tool Cable

ACCESSORIES

11

WTT5

WCAB5M

WAH12 / WAH35

WBAL

WCAB5MS

Tightening Solutions

Used for Torque Calibration:

• Portability: Small, Light, Durable

• Easy to Use: Quick Start-up

• Torque Range: (2.6 – 44.2)lbf-in

• Engineering Units: Nm, kgf-cm, lbf-in

• Power Input: Standard 9V Battery

• Conserve Power: Automatic Power Off

WTT5 TORQUE TESTER

12

Tightening Solutions

North American Support

13

ATG Service Organization

• 20 Years of Tool Maintenance Experience

• 35 Full Time Employees

• 8 Service Center Locations:

1. Norwalk, CA

2. Redmond, WA

3. Houston, TX

4. Detroit, MI

5. York, PA

6. Lexington, SC

7. Mississauga, Ontario, Canada

8. Queretaro, Mexico

Services Include:

• Bench Repair of All Brands,

Makes and Models of Electric

and Pneumatic Tools

• Calibration Services

• Tool Pick-up and Delivery

• In Plant Services

• Inventory Control

• Tool Management Programs

Repair Level Turn Around

Evaluation 1-2 days

Minor repair 1-2 days

Major recurrent repair 3-5 days

New Tool configuration 1-2 days

* Average repair schedule assumes parts in stock

Tightening Solutions

List Pricing

14

Weller Product Family: 13 SKU's

Part # Description List Price

Controller

T0053900699 WTS D POWER UNIT DIGITAL 90V-260V $805

T0053901699 WTS A POWER UNIT ANALOG 90V-260V $491

Screwdriver

T0053909199 WBTS 12L (0.05-1.2)NM LEVER SCREWDRIVER $558

T0053909299 WBTS 12P (0.05-1.2)NM PUSH SCREWDRIVER $606

T0053909399 WBTS 35L (0.5-3.5)NM LEVER SCREWDRIVER $695

T0053909499 WBTS 35P (0.5-3.5)NM PUSH SCREWDRIVER $763

T0053909599 WBTS 35ECL (0.5-3.5)NM LEVER SCREWDRIVER $640

Accessories

T0058767701 WAH 12 ANGLE HEAD 90 FOR WBTS 12L $491

T0058767702 WAH 35 ANGLE HEAD 90 FOR WBTS 35L $491

T0058767703 WBAL BALANCER 0.4 - 1.0 KG $61

T0058767704 WCAB 5M TOOL CABLE 5 METER $95

T0058767705 WCAB 5MS TOOL CABLE 5 METER SPIRAL $140

T0058767706 WTT 5 TORQUE TESTER (MAX T:5NM) $1,841

Tightening Solutions

BENCH-TOP SOLUTIONS

Soldering, Rework, Fume Extraction, Pre-Heating,

Cutting, Dispensing & Tightening

15

Tightening Solutions

Features Benefits to Customer

Torque Range Lowest Tool Sku’s to Drive Inventory Reduction

Productivity Highest Speeds at Maximum Torque, 33% Lighter than Competition

Electronic Control Less Maintenance, Parts & Cost, Full Range Torque Control

Flexibility Widest Torque Range, Clean Room Ready & ESD Safe

Global 90-260 VAC Auto-Sensing Input Voltage

Bench-Top 60% Lighter Controller Allowing Ease of Positioning

Energy Savings Auto System Shut-off After 60 Seconds Lowers Facility Costs

Process Control Automated Station Control Option Through Discrete 24vdc Wiring

Hard & Soft joint Process Optimization Through Digital Parameter Control

Advantages

16

Tightening Solutions

Electric Screwdriver System

Control, Reliability, Ergonomics