electric multi-turn actuators - auma...20. spare parts list multi-turn actuator sa(r)exc 07.1 –...

Electric multi-turn actuators

Operation instructions

SAExC 07.1 – SAExC 16.1/SARExC 07.1 – SARExC 16.1

with actuator controlsAUMATIC ACExC 01.1

Version FM

APPROVED

Basic version

Non-Intrusive

Service conditions:

Weatherproof

Explosion protection

Control:

Parallel

Profibus DP

Profibus DP with FO

Modbus

Modbus with FO

DeviceNet

Foundation Fieldbus

Reference documents:can be downloaded from the Internet (www.auma.com) or ordereddirectly from AUMA (refer to addresses on the back)

» Operation manual AUMATIC AC 01.1/ ACExC 01.1(for programming via local controls)

» Operating instructions AUMATIC Profibus DP(for programming via fieldbus interface)

2

Multi-turn actuators SAExC 07.1 – SAExC 16.1/ SARExC 07.1 – SARExC 16.1with actuator controls AUMATIC ACExC 01.1 Operation instructions

Table of contents Page

1. Safety instructions 41.1. Range of application 41.2. Electrical connection 41.3. Maintenance 41.4. Warnings and notes 4

2. Short description 5

3. Transport, storage and packaging 63.1. Transport 63.2. Storage 63.3. Packaging 6

4. Mounting to valve/ gearbox 8

5. Mounting positions of the local controls 10

6. Electrical connection 116.1. Mains and bus connection, versions with terminal connection (KES and KE) 136.2. Bus cable 15

7. Manual operation 16

8. Operation and indication of the local controls 178.1. Operating elements 178.2. Indication lights/ LEDs 17

9. Setting the torque switching 18

10. Setting the limit switching 21

11. Setting the bus address (slave address) 23

12. Test run 2512.1. Checking the direction of rotation 2512.2. Checking the type of seating 2612.3. Checking the limit and torque switching 28

13. Setting the mechanical position indicator (option) 29

14. Fuses 3214.1. Fuses within the actuator controls 3214.2. Motor protection (thermo monitoring) 33

15. Enclosure protection IP 68 (option) 34

16. Maintenance 35

17. Lubrication 36

18. Disposal and recycling 36

Scope of these instructions: These instructions apply for multi-turn actuators of the type rangeSAExC 07.1 – SAExC 16.1/ SARExC 07.1 – SARExC 16.1with the controls ACExC 01.1.These operation instructions are only valid for “clockwise closing”,i.e. driven shaft turns clockwise to close the valve.Please note: Due to patent law the AUMATIC product with infra-red interface on the local con-trols must not be supplied to the UK or Japan. These versions without infra-red interface donot infringe a patent and can be supplied to either country.

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Multi-turn actuators SAExC 07.1 – SAExC 16.1/ SARExC 07.1 – SARExC 16.1Operation instructions with actuator controls AUMATIC ACExC 01.1

Page

19. Service 36

20. Spare parts list multi-turn actuator SA(R)ExC 07.1 – SA(R)ExC 16.1 38

21. Spare parts list controls ACExC 01.1 with plug-in terminal connection (KES) 40

22. Name plates 42

23. Technical data 43

Index 47

Addresses of AUMA offices and representatives 48

1. Safety instructions

1.1. Range of applicationAUMA actuators are designed for the operation of industrial valves,e.g. globe valves, gate valves, butterfly valves and ball valves.For other applications, please consult us. The manufacturer is not liable forany possible damage resulting from use in other than the designated appli-cations. Such risk lies entirely with the user.Observance of these operation instructions is considered as part of the con-trols’/ actuator’s designated use.

1.2. Electrical connectionWork performed in potentially explosive atmospheres is subject to specialregulations (national standards) which have be observed.Work at the open actuator under voltage must only be performed if it isassured that for the duration of the work there is no danger of explosion.During electrical operation, certain parts inevitably carry lethal voltages.Work on the electrical system or equipment must only be carried out by askilled electrician himself or by specially instructed personnel under the con-trol and supervision of such an electrician and in accordance with the appli-cable electrical engineering rules.

1.3. MaintenanceThe maintenance instructions (refer to page 34) must be observed, other-wise a safe operation of the actuator is no longer guaranteed.

1.4. Warnings and notesFailure to observe the warnings and notes may lead to serious injuries ordamage. Qualified personnel must be thoroughly familiar with all warningsand notes in these operation instructions.Correct transport, proper storage, mounting and installation, as well as care-ful commissioning are essential to ensure a trouble-free and safe operation.During operation, the multi-turn actuator warms up and surface tempera-tures > 60 °C may occur. Check the surface temperature prior to contact inorder to avoid burns.The following references draw special attention to safety-relevant proce-dures in these operation instructions. Each is marked by the appropriatepictograph.

This pictograph means: Note!“Note” marks activities or procedures which have major influence on the cor-rect operation. Non-observance of these notes may lead to consequentialdamage.

This pictograph means: Electrostatically endangered parts!If this pictograph is attached to a printed circuit board, it contains partswhich may be damaged or destroyed by electrostatic discharges. If theboards need to be touched during setting, measurement, or for exchange, itmust be assured that immediately before a discharge through contact withan earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!“Warning” marks activities or procedures which, if not carried out correctly,can affect the safety of persons or material.

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2. Short description

AUMA actuators of the type SAExC 07.1 – SAExC 16.1/ SARExC 07.1 –SARExC 16.1 are driven by an electric motor and controlled with theelectronic controls AUMATIC ACExC 01.1, which are included in the scopeof delivery.

The actuator is equipped with a magnetic limit and torque transmitter. Theactuator does not have to be opened for the limit and torque setting. Atorque signal is permanently available. It is used for switching off at a settripping torque, but can also be transmitted to the outside.

Both the multi-turn actuator and the controls have a modular design, i.e.they consist of hardware and software components in accordance with theprinciple of a modular construction system.This means that each actuator or each controls are individually manufac-tured and combined for a specific valve automation task.An order-specific commission number, printed on the name plate, isassigned to each actuator/ controls. You can use this commission number todownload the wiring diagram, inspection records, and further informationfrom the Internet.Our website: http://www.auma.com

Commissioning

Please note that for low temperature versions (– 40 °C), the controlsrequires a heat-up time.This heat-up time is applicable in case the actuator and the controls aredead and have cooled down to ambient temperature. In case commissioninghas to be performed under these conditions, the following heat-up timeshave to be observed:

30 min. at – 40 °C.

5


0

10

20

30

40

50

60

0 – 10 – 20 – 30 – 40 – 50

t [min.]

ϑ [°C]

Figure 1: Heat-up time chart

3. Transport, storage and packaging

3.1. Transport .For transport to place of installation, use sturdy packaging..Do not attach ropes or hooks to the handwheel for the purpose of lifting byhoist.. If multi-turn actuator is mounted on valve, attach ropes or hooks for thepurpose of lifting by hoist to valve and not to multi-turn actuator.

Fitting the handwheel:For transport purposes, handwheels from a diameter of 400 mm are sup-plied separately.

Engage manual operation prior to mounting the handwheel!If the manual operation is not engaged, damage can occur atthe change-over mechanism..Engage manual operation (figure 2):

Manually lift the red change-over lever while slightly turning the shaft backand forth until manual operation engages. The manual operation is cor-rectly engaged if the change-over lever can be lifted by approx. 85°.

Manual force is sufficient for operating the change-overlever. It is not necessary to use an extension. Excessiveforce may damage the change-over mechanism..Attach handwheel onto the red change-over lever on shaft (figure 3)..Secure handwheel using the circlip supplied.

3.2. Storage .Store in well-ventilated, dry room..Protect against floor dampness by storage on a shelf or on a wooden pallet..Cover to protect against dust and dirt..Apply suitable corrosion protection agent to bright surfaces.

If multi-turn actuators are to be stored for a long time (more than 6 months),the following points must be observed additionally:.Prior to storage: Protect bright surfaces, in particular the output drive parts

and mounting surface, with long-term corrosion protection agent..Check for corrosion approximately every 6 months. If first signs of corro-sion show, apply new corrosion protection.

After mounting, connect actuator immediately to electricalsystem, so that the heater prevents condensation.

3.3. PackagingOur products are protected by special packaging for the transport ex works.The packaging consists of environmentally friendly materials which can eas-ily be separated and recycled.We use the following packaging materials: wood, cardboard, paper, and PEfoil. For the disposal of the packaging material, we recommend recyclingand collection centres.

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85°

Figure 2 Figure 3

4. Mounting to valve/ gearbox .Prior to mounting the multi-turn actuator must be checkedfor damage. Damaged parts must be replaced by originalspare parts..After mounting to valve/ gearbox, touch up any possibledamage to paint finish.. Increased temperatures at valve mounting flange or valvestem:If increased temperatures > 40 °C are to be expected at thevalve mounting flange or the valve stem (e.g. due to hotmedia), please consult AUMA. Temperatures > 40 °C are notconsidered with regards to the non-electrical explosion protec-tion.

The multi-turn actuator leaves the factory in position CLOSED (limit switchCLOSED tripped).

.Check if mounting flange fits the valve/ gearbox.

Spigot at flanges should be loose fit!

The output drive types B1, B2, B3, or B4 (figure 4) are delivered with boreand keyway (usually according to ISO 5210).

For output drive type A (figure 6), the internal thread of the stem nut mustmatch the thread of the valve stem. If not ordered explicitly with thread, thestem nut is unbored or with pilot bore when delivered. For finish machiningof stem nut, refer to next page..Check whether bore and keyway match the input shaft of valve/ gearbox..Thoroughly degrease mounting faces at multi-turn actuator and valve/

gearbox..Apply a small quantity of grease to input shaft of valve/ gearbox..Place actuator on valve/ gearbox and fasten. Fasten bolts(quality min. 8.8, refer to table 1) evenly crosswise.

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Strength class 8.8 TA (Nm)

M 8 25M 10 50M 12 87M 16 220

Table 1: Fastening torque for bolts

Figure 4

Output drive type B1/B2Plug sleeve

Output drive type B3/B4Bore with keyway

Finish machining of stem nut (output drive type A):

The output drive flange does not have to be removed from the actuator.

.Remove spigot ring (80.2, figure 6) from mounting flange..Take off stem nut (80.3) together with thrust bearing (80.01) and thrustbearing races (80.02)..Remove thrust bearing and thrust bearing races from stem nut..Drill and bore stem nut and cut thread.When fixing in the chuck, make sure stem nut runs true!.Clean the machined stem nut..Apply Lithium soap EP multi-purpose grease to thrust bearing and races,then place them on stem nut..Re-insert stem nut with thrust bearings into the mounting flange. Ensurethat dogs are placed correctly in the slots of the hollow shaft..Screw in spigot ring until it is firm against the shoulder..Press Lithium soap EP multi-purpose grease on mineral oil base into thegrease nipple with a grease gun (for quantities, please refer to table):

Protection tube for rising valve stem.Protection tubes may be supplied separately. Seal thread with hemp, Tef-lon tape, or thread sealing material..Screw protection tube (1) into thread (figure 5) and tighten it firmly..Push down the sealing (2) to the housing..Check whether cap (3) is available and without damage.

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Output drive A 07.2 A 10.2 A 14.2 A 16.2

Qty1) 1.5 g 2 g 3 g 5 g

1) For greases with a density ρ = 0,9 kg/dm³

Table 2: Grease quantities for output drive type A

3

1

2

Figure 5: Protection tube for rising valve stem

Figure 6

80.3

80.2

Output drive type AStem nut

80.01/80.02

5. Mounting positions of the local controls

The mounting position of the local controls is designed according to theorder. If, after mounting the actuator to the valve or the gearbox on site, thelocal controls are in an unfavourable condition, the mounting position caneasily be changed at a later date.

Four mounting positions are possible:

Changing the mounting position

.Flameproof enclosure! Before opening, ensure that thereis no explosive gas and no voltage..Disconnect actuator from the mains before opening..Turn local controls by a maximum of 180°!.Ensure that the wires are neither twisted nor jammed.

.Loosen 4 bolts and remove the local controls..Turn local controls in one of the four positions and re-placeon the actuator..Clean sealing faces of housing and cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Preserve joint surfaces with an acid-free corrosion protection agent.

Flameproof enclosure! Handle cover and housing parts withcare. Joint surfaces must not be damaged or soiled in anyway. Do not jam cover during fitting..Replace cover on switch compartment and fasten bolts evenly crosswise.

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Figure 7: Mounting position A

Actuator

Figure 8: Mounting position B

Actuator

Figure 9: Mounting position C

Actuator

Figure 10: Mounting position D

Actuator

6. Electrical connection .Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.. Installation regulations for the fieldbus must be observedfor the wiring..Note warning at the electrical connection:

Wiring diagramThe wiring diagram applicable to the actuator is in the cover of the electricalconnection. The operation instructions are attached to the handwheel in aweather-proof bag.

External fuseFor short-circuit protection and for releasing the actuator, a disconnectswitch is required by the customer.The current values for sizing the switch can be derived from the current con-sumption of the motor plus the current consumption of the controls.Motor current consumption:Refer to name plate on motor (nominal current).Current consumption of the controls depending on the mains voltage:100 to 120 V AC = max. 650 mA208 to 240 V AC = max. 325 mA380 to 500 V AC = max. 190 mAThe maximum permissible fuse for controls with a rated power of 1.5 kW is16 A (gL/ gG), and for controls with a rated power of 7.5 kW, the valueamounts to 32 A (gL/ gG).

Cable installation in accordance with EMCSignal and bus cables are susceptible to interference.Motor cables, are interference sources..Lay cables being susceptible to interference or sources of interference at

the highest possible distance from each other..The interference immunity of signal and bus cables increases if the cablesare laid close to the ground potential.. If possible, avoid laying long cables and make sure that they are installedin areas being subject to low interference..Avoid long parallel paths with cables being either susceptible to interfer-ence or interference sources..For the connection of remote position transmitters (potentiometer, RWG),screened cables must be used.

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A T T E N T I O N

DO NOT REMOVE COVERWHILE CIRCUIT IS ALIVE

INSTALL CONDUIT SEALSAT CONDUIT ENTRIES

HeaterAs standard, the control unit of the actuator is equipped with a heater to pre-vent condensation within the actuator. Unless ordered otherwise, the heateris internally supplied. For external supply (option), the heater always has tobe connected.Some actuators are optionally equipped with an additional motor heater.The motor heater is always externally supplied and has to be connectedaccording to the wiring diagram.

Actuator controls on wall bracket (accessory)For version on wall bracket, please observe the following:

.Versions with potentiometer in the actuator are not suitable. Instead of thepotentiometer, an RWG has to be used in the actuator..Permissible distance between actuator and controls amounts to a max. of100 m..Preconfectioned cables for the connection between actuator andAUMATIC on wall bracket can be obtained from AUMA on request.In case no preconfectioned cables are used, the following additionally hasto be observed:.Use suitable flexible and screened connecting cables..Connect the wires in correct phase sequence.Check the direction of rotation before switching on (see page 24).

Subsequent mounting of the actuator controls on the actuatorIn case the actuator and the actuator controls have different commissionnumbers (refer to name plates), the designations of the terminal plan andthe wiring diagram (KMS . . .) have to match for both devices.

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Figure 11: ACExC 01.1 on wall bracket

6.1. Mains and bus connection, versions with terminal connection (KES and KE)

.Before mains connection: Check whether type of current, supply voltage,and frequency correspond to motor data (refer to name plate at motor).

Opening the terminal compartment.Loosen bolts (1) (figures 12 or 13) and remove cover (50.1).

Flameproof enclosure! Before opening, ensure that noexplosive gas and no voltage is present.

.Seal conduit entries which are not used with suitable plugs.

Connecting the cables.Connect cables according to order-related wiring diagram.Max. cross sections:- Power terminals (U, V, W) andprotective earth (symbol: ) = max. 10 mm²

- Control contacts (1 to 50) = max. 2.5 m² flexible, max. 4 mm² solid.Connect bus cable to channel 1 according to configuration of the terminals(figure 14)..Connect termination resistors if the actuator is the final device in the bussegment (figure 14):The termination resistor for channel 1 is connected through linking the ter-minals 31 – 33 and 32 – 34..Connect screen to terminal housing (symbol: ).

12


Figure 12: KES connector (plug-in)

cover

(1)

EEx d

Figure 13: Connection KE

Cover

(1)

EEx d

Figure 14: Terminal assignment for KES and KE

Another bus stationfollows the actuator

From previous to nextProfibus DP device Profibus DP devicechannel 1 channel 1

Actuator is the lastbus station

From lastProfibus DP devicechannel 1

Closing the terminal compartment.Clean sealing faces of housing and cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces..Preserve joint surfaces with an acid-free corrosion protection agent.

Flameproof enclosure! Handle cover and housing parts withcare. Joint surfaces must not be damaged or soiled in anyway. Do not jam cover during fitting.

.Replace cover (figures 12 or figure 13) and fasten bolts (1) evenly cross-wise.

Disconnection from the mains without removing the wiringOnly for version with Ex-plug-in terminal connection (KES).

If the actuator must be taken from the valve, e.g. for service purposes, it canbe separated from the mains without removing the wiring (figure 15). Forthis purpose, the screws (2) are removed and the entire plug/ socket con-nector is pulled off. Cover and frame remain together.


Before fitting the terminal connection:.Clean sealing faces of housing and frame..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces..Preserve joint surfaces with an acid-free corrosion protection agent.

.Replace terminal connection (figure 15) and fasten 4 bolts evenly cross-wise.

Parking frame / protection cover (accessories)A special parking frame (figure 16) for protection against touching the barecontacts and against environmental influences is available.The open terminal compartment can be closed using a protective cover(not illustrated).

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Figure 15: Disconnection fromthe mains

Cover

Frame(2)

EEx d

Figure 16: Parking frame (accessory)

Parking frame

6.2. Bus cableOnly cables according to standards DIN 19245 or EN 50170-2,cable type A, may be used for Profibus DP wiring.

A maximum of up to 32 Profibus devices may be connected in one segment.If more devices are to be connected to one Profibus, several segments mustbe connected using repeaters.The bus cable must be laid at a distance of at least 20 cm from other cables.It should be laid in a separate, conductive, and earthed cable trunking.It must be ensured that there are no potential differences between the indi-vidual devices on the Profibus..

Cable specification cable type A for Profibus DP

Characteristic impedance: 135 to165 ohm, at a frequencyof 3 to 20 MHz.

Cable capacity: < 30 pF per metreCore diameter > 0.64mmCore cross section: > 0.34 mm², corresponds to AWG 22Loop resistance: < 110 ohm per kmScreening: Copper shielding braid or shielding braid and

shielding foil

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Data transmission ratein kBit/s ≤ 93.75 187.5 500 1,500

Maximum segment lengthin m 1,200 1,000 400 200

Table 3

7. Manual operation

The actuator may be operated manually for purposes of setting and com-missioning, and in case of motor failure or power failure.Manual operation is engaged by an internal change-over mechanism.

Engaging manual operation.Lift up change-over lever in the centre of the handwheel to approx. 85°,while slightly turning the handwheel back and forth until manual operationengages (figure 17).

Manual force is sufficient for operating the change-overlever. It is not necessary to use an extension. Excessiveforce may damage the change-over mechanism.

.Release change-over lever (should snap back into initial position by springaction, figure 18), if necessary, push it back manually.

Operating the change-over lever while the motor is running(figure 19) can lead to increased wear at the change-overmechanism.

.Turn handwheel into desired direction (figure 20).

Disengaging manual operationManual operation is automatically disengaged when motor is started again.The handwheel does not rotate during motor operation.

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Figure 17 Figure 18

Figure 19 Figure 20

8. Operation and indication of the local controls

This clause contains a short description of the local controls.

8.1. Operating elementsThe push buttons on the local controls (figure 21) have two functions,depending on the selector switch position:

.Selector switch in position LOCAL:Run commands OPEN - STOP - CLOSE and Reset.Selector switch in position OFF or REMOTE :Settings and indications via the display

Note:In selector switch position REMOTE, only parameters may be viewed.In selector switch position OFF, parameters may be viewed and changed.

8.2. Indication lights/ LEDs

The 5 LEDs on the local controls issue different signals.The standard signals are shown in table 5.

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For selector switch to positionLOCAL (local control)

For selector switch to positionOFF and REMOTE

OPEN Scroll or change values

STOP STOP Scroll or change values

CLOSED Confirm selection

Reset Cancel process/ back

Table 4: Overview : functions of push buttons

0

II

0

II

0

II

C

Figure 21: Local controls

LED 1 (left)(symbol )

is illuminated Actuator is in end position CLOSED

is blinking Actuator runs in direction CLOSE

LED 2 is illuminated Torque fault CLOSE

LED 3 is illuminated Motor protection tripped

LED 4 is illuminated Torque fault OPEN

LED 5 (right)(symbol )

is illuminated Actuator is in end position OPEN

is blinking Actuator runs in direction OPEN

Table 5: LED standard signalising

Figure 22: Standard German Figure 23: Standard English

9. Setting the torque switching

The set torque must suit the valve! This setting must only bechanged with the consent of the valve manufacturer!

The setting is performed via the display using the push buttons located atthe local controls.

Via the menu to parameter:MAIN MENU (M0)

SETTINGS (M1)TORQUE M12)

OPENING (M12X0)CLOSING (M12X0)

Step by step:.Set selector switch in position OFF (0)

.Press push button and hold it for approx 3 seconds:Display moves to MAIN MENU (M0)

.Select SETTINGS (M1)using . Display indicates:

. Confirm selection. Display indicates:

.Select TORQUE (M12) pressing twice. Display indicates:

Anzeige

17


0

IIFigure 24: Selector switch OFF

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MAIN MENU M0�LANGUAGE/ CONTRASTSETTINGSOPERATIONAL DATA

MAIN MENU M1LANGUAGE/ CONTRAST��SETTINGSOPERATIONAL DATA

SETTINGS M10�SET LIMIT SWITCHESSEATING MODETORQUE

SETTINGS M12SET LIMIT SWITCHESSEATING MODE��TORQUE


.Select EDIT using . Display indicates:


.Enter the value of the current position (digits 0 to 9) using push buttonsand ..Move to the next position or confirm the password of the last position using .. Interrupt sequence (e.g. when having entered a wrong password) using ..The following standard password is set at the factory: 0000.

Once the valid password has been entered, the following display is shown(left figure):

.Select OPENING or CLOSING using and press EDIT. Displayindicates:

It is possible to switch between the displays OPENING (left figure) andCLOSING (right figure) using the buttons .

Note:The torque value can be displayed in percent, Newton meter (Nm), or inLbs/ft. To modify the unit, please refer to the manual AC 01.1/ ACExC 01.1.If the value is displayed in percent, the value 100 % equals the maximumtorque (refer to name plate on the actuator).Example: SA 07.5 with 20 – 60 Nm: 100 % corresponds to 60 Nm

33 % corresponds to 20 Nm

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EDIT M1210�OPENINGCLOSINGBY-PASS DURATION

EDIT M1210�OPENING

100 %↵:EDIT C:ESC

EDIT M1211OPENING��CLOSINGBY-PASS DURATION

EDIT M1211��CLOSING

100 %↵:EDIT C:ESC

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ENTER PASSWORD0 * * *

�� :EDIT ↵:OK C:ESC

TORQUE M121VIEW�EDIT

SETTINGS M120VIEW�EDIT

.Press . Display indicates:

.Use buttons and to change the value in compliance with the detailsstipulated by the valve manufacturer.Adopt new value: Press ,or cancel without accepting the value: Press .

Note:The following fault signals are sent if torque setting performed has beenreached in mid-travel:Status indication S0: FAULT!Status indication S1: LSO FAULT or LSC FAULT (torque fault)The fault has to be acknowledged before the operation can be resumed.Either by1. a run command in the opposite direction.

For LSC FAULT: Run command in OPEN directionFor LSO FAULT: Run command in CLOSE direction

2. or via the RESET push button in selector switch position LOCAL.

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EDIT M1210OPENING100 %


EDIT M1211CLOSING100 %


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10. Setting the limit switching


SETTINGS (M1)SET LIMIT SWITCHES (M10)

CLOSED POSITION (M100)OPEN POSITION (M101)

Step by step:.Press push button and hold it for approx 3 seconds:Display moves to MAIN MENU M0

.Select SETTINGS (M1) using . Display indicates:



.Enter the value of the current position (digits 0 to 9), using push buttonsand ..Move to the next position or confirm the password of the last position using .. Interrupt sequence (e.g. when having entered a wrong password) using ..The following standard password is set at the factory: 0000:

Once the valid password has been entered, the following display is shown(left figure):

It is possible to switch between the displays OPEN POSITION (left figure)and CLOSED POSITION (right figure) using .

The respective value in the display equals the currently set end position.

20


C




SET LIMIT SWITCHES M100�CLOSED POSITION

20.3 %↵:EDIT C:ESC

SET LIMIT SWITCHES M101�OPEN POSITION




C

.Select CLOSED POSITION or OPEN POSITION and press EDIT:Display indicates:

Now the actuator can be moved to the desired new position for the selectedend position. This can be done either using the handwheel or selecting theelectrical operation.

For electrical operation:.Set selector switch to position LOCAL (I)..Run the actuator until end position using push buttons OPEN or CLOSE.

During electrical operation, the end position seating is notavailable at this stage. Therefore, the electrical operationmust be interrupted in due time before the valve reaches itsmechanical end stop.

.When the desired position for the end position is reached:Interrupt operation using push button STOP.. If necessary, use handwheel for exact positioning..Set selector switch to position OFF (0).Accept current position as end position using .Display indicates: 0.0 % for end position CLOSED or 100 %for end position OPEN.

The current position is now available as valid end position.

The LEDs situated above the display indicate the actuator position:.LED 1 (left) is illuminated for end position CLOSED..LED 5 (right) is illuminated for end position OPEN.

Returning to the status indications:.Operate several times, until the display indicates menu S0.

If an end position cannot be set, check the type of controlunit within the actuator (standard version MS5.2: 1 – 500turns/stroke, option MS 50.2: 10 – 5,000 turns/stroke), pleaserefer to page 29.

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SET LIMIT SWITCHES M100�CLOSED POSITION

0.0 %↵:EDIT C:ESC

SET LIMIT SWITCHES M101�OPEN POSITION


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SET LIMIT SWITCHES M101OPEN POSITION

↵:ACCEPT C:ESC

SET LIMIT SWITCHES M100CLOSED POSITION

↵:ACCEPT C:ESC

11. Setting the bus address (slave address)

The setting is performed via the display using the push buttons located atthe local controls.


SETTINGS (M1)PROFIBUS DP1 (M1B)

SLAVE ADDRESS (M1BX0)Standard value: 2Setting range: 0 to 125

Step by step:.Set selector switch to position OFF (0), figure 25.

.Switch on supply voltage..Press push button and hold it for approx 3 seconds.Display moves to MAIN MENU (M0)



.Select PROFIBUS DP1(M1B) pressing several times.Display indicates:

22


0II

Figure 25: Selector switch OFF




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SETTINGS M1BEMERGENCY BEHAVIOURPOSITIONER��PROFIBUS DP 1


Display slave address:. Confirm selection VIEW. Confirm selection of SLAVE ADDRESS(M1B10).The display indicates the currently set slave address..Return to PROFIBUS DP1 VIEW - EDIT using .

Change slave address:.Select EDIT using . Display indicates:


.Enter the value of the current position (digits 0 to 9) using push buttons and ..Move to the next position or confirm the password of the last position using .. Interrupt sequence (e.g.when having entered a wrong password) using ..The following standard password is set at the factory:0000.When the valid password has been entered, the display shows the following:

. Confirm selection SLAVE ADDRESS.Display indicates:

. Confirm selection SLAVE ADDRESS again to enter the edit mode.Display indicates:

.Now, addresses from 0 to 125 may be set:The value can be modified using push buttons and .The input is accepted and becomes immediately valid after having pressed .To return to the previous indication without accepting the entered value, press pushbutton .

23


PROFIBUS DP 1 M1B0�VIEWEDIT

C



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EDIT M1B10�SLAVE ADDRESSCABLE REDUNDANCYCHANNEL CHECK TIME

EDIT M1B10�SLAVE ADDRESS

2↵:EDIT C:ESC

EDIT M1B10SLAVE ADDRESS

2�� :EDIT ↵:OK C:ESC

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PROFIBUS DP 1 M1B1VIEW�EDIT

12. Test run

12.1. Checking the direction of rotationThis check is only necessary for mounting on wall bracket.When the actuator controls are mounted directly to the actuator, the auto-matic phase correction ensures the correct direction of rotation, even if thephases are crossed over during electrical installation.

. If there is no indicator disc, the direction of rotation can also be observedon the hollow shaft. For this purpose, remove screw plug (no. 27)(figure 27).

.Move actuator manually to intermediate position or to sufficient distancefrom end position..Set selector switch to local control (I) (figure 28).

.Switch on the voltage supply..Operate push button CLOSE (figure 29) and observe the direction of rota-tion:

If the direction of rotation is wrong, switch off immediately.Afterwards, correct phase sequence in the connecting cable fromthe wall bracket to the actuator and repeat test run.

24


Figure 26: Indicator disc

CLOSEDOPEN

Figure 27: Opening the hollow shaft

27

S1/S2

0

II

Figure 28: Selector switch LOCAL

Figure 29: Push button CLOSE Figure 30: Push button STOP

Direction of rotation of the indicator disc:counterclockwise correctDirection of rotation of hollow shaft:clockwise correct

Table 6:

12.2. Checking the type of seating

Limit seating:The limit switching is set in such a way that the actuator switches off at thedesired switching points. The torque switching acts as overload protectionfor the valve.

Torque seating:The torque switching is set to the desired tripping torque. After havingreached the tripping torque the actuator is turned off.The limit seating needs to be set in such a way that the limit switching istripped shortly before reaching the set tripping torque. If this is not the case,one of the following fault signals is displayed: “LSO FAULT” or “LSCFAULT” (menu S1).

The type of seating is defined by the valve manufacturer andmust not be changed without their prior consent.

Check type of seating for end positions OPEN and CLOSED

.Set selector switch to position OFF (0)

The power supply of the controls is not interrupted in posi-tion OFF.


SETTINGS (M1)SEATING MODE (M11)

OPEN POSITION (M11X0)CLOSED POSITION (M11X1)

Standard value: Limit

Step by step:.Press push button and hold it for approx 3 seconds:Display moves to MAIN MENU (M0):


25


0

II

Figure 31: Selector switch OFF

C




.Select SEATING MODE using . Display indicates:

. Confirm selection.Display indicates:

Display type of seating:. Confirm selection VIEW. Display indicates:

.Confirm OPEN POSITION using .Display indicates the current type of seating for end position OPEN.

.Change to end position CLOSED using .Display indicates the current type of seating for end position CLOSED..Return to SEATING MODE VIEW - EDIT using .

Change seating mode

.Select EDIT using .. Confirm selection..Enter password.For further information, refer to“Actuator controls AUMATIC AC 01.1/ ACExC 01.1” manual.

26


C

SEATING MODE M110�VIEWEDIT

SETTINGS M11SET LIMIT SWITCHES��SEATING MODETORQUE


SEATING MODE M1100�OPEN POSITIONCLOSED POSITION

VIEWOPEN POSITION

LIMITC:ESC

12.3. Checking the limit and torque switching

.Set selector switch to position OFF (0) (figure 32).

.Select status indication S0:For this, press push button briefly, if necessary, several times.

For limit seating:.Move actuator manually into both end positions of the valve.The indication lights (figures 34 or 35) and display indication (figure 36)indicate the actuator status.

For the description of the indication lights. Please refer to page 16.

Status indication S0

Status of the actuator

. If the end positions are not set correctly, the limit switching must be setagain..When end positions are set correctly, perform a test run in motor opera-tion as described below.

For torque seating:.Set selector switch (figure 37) to position LOCAL.

.Operate actuator using push buttons OPEN - STOP - CLOSE.The indication lights (figures 34 or 35) and display indication (figure 36)indicate the actuator status.

If the end positions are not set correctly, a fault message is shown in the dis-play: “FAULT” and “TSC FAULT” or “TSO FAULT”. Then, the limit switchingmust be set again.

27


C

0

II

Figure 32: Selector switch OFF Figure 33: Push button C

Figure 34: Indication lights(standard)

Figure 35: Indication lights(special version)

�� OFF S0

E2 100%OPEN POSITION

Figure 36: Indication on display

0

II

Figure 37: Selector switch LOCAL

13. Setting the mechanical position indicator (option)

Work on the electrical system or equipment must only becarried out by a skilled electrician himself or by speciallyinstructed personnel under the control and supervision ofsuch an electrician and in accordance with the applicableelectrical engineering rules.

.Remove 4 bolts and take off the cover at the switch compartment(figure 39)..Move valve to end position CLOSED..Turn lower indicator disc (figure 38) until symbol CLOSED is in align-ment with the mark on the cover (figure 39)..Move actuator to end position OPEN..Hold lower indicator disc CLOSED in position and turn upper disc withsymbol OPEN until it is in alignment with the mark on the cover.

Indicator disc rotates approximately 180° to 230° at full travel from OPEN toCLOSED or vice versa. For this purpose, a suitable reduction gearing wasinstalled in our works.If the turns per stroke are changed at a later date, the gear stage of thereduction gearing possibly has to be adapted (refer to page 29).

Closing the switch compartment.Clean sealing faces of housing and cover..Check whether O-ring is in good condition..Apply a thin film of non-acidic grease to the sealing faces..Preserve joint surfaces with an acid-free corrosion protection agent.


.Replace cover on switch compartment and fasten bolts evenly crosswise.

Check the multi-turn actuator for damage to paint finish. Ifdamage to paint-finish has occurred after mounting, it has tobe touched up to avoid corrosion.

28


Figure 38

Indicator disc

Mark

Figure 39

Setting/ testing the reduction gearing

This test/ setting is only required if the turns/ stroke of the actuator werechanged at a later date.

The control unit may possibly have to be exchanged:

Control unit MS5.2: 1 to 500 turns per strokeControl unit MS50.2: 10 to 5,000 turns per stroke

1. Pull off indicator disc:

.Pulling off the indicator disc (figure 40). Open end wrench(approx. 14 mm) may be used as lever.

2. Check setting of the reduction gearing:

.Check if turns/stroke of the actuator correspond to the setting of the pri-mary reduction gearing (figure 41: stages 1– 9) using table 7.If the setting is not correct: continue with point 3.If the setting is correct: continue with point 4.

29


DSR

WDR

Figure 40: Pulling off the indicator disc

Indicator disc

Control unit MS5.2 (1 to 500 turns per stroke)

Turns/strokemore than – to

Gear stage Turns/strokemore than – to


Gear stage

1.0 – 1,9 1 7.8 – 15.6 4 62.5 – 125 71.9 – 3.9 2 15.6 – 31.5 5 125 – 250 83.9 – 7.8 3 31.5 – 62.50 6 250 – 500 9

Control unit MS50.2 (10 to 5 000 turns per stroke)

Turns/strokemore than – to



Gear stage

10.0 – 19.5 1 78 – 156 4 625 – 1,250 719.5 – 39.0 2 156 – 315 5 1,250 – 2,500 839.0 – 78.0 3 315 – 625 6 2,500 – 5,000 9

Table 7: Primary reduction gearings

3. Set reduction gearing:

.Remove screw (1) (figure 41)..Set crown wheel (2) to desired level according to table 7..Fasten screw (1).

4. Fit and set the indicator disc:

.Place indicator disc on shaft..Set the mechanical position indicator as described on page 28.

30


1

(1)

(2)

1 2

34

56

789

Figure 41: Primary reduction gearing

14. Fuses .Flameproof enclosure! Before opening, ensure that noexplosive gas and no voltage is present..When exchanging fuses, only fuses according to table 8must be used.

14.1. Fuses within the actuator controls

Fuses F1 and F2 (figure 42) are accessible after removal of the cover on therear side.Fuses F3, F4, and F5 are located on the power supply unit and will beaccessible after removing the electrical connection.

F1/ F2: Contactor variant: Primary fuses power supply unitF3: Internal 24 V DC supplyF4: Internal 24 V AC supply (115 V AC) for:

Heater in switch compartment, control reversing contactors,tripping device for PTC thermistorsFor 115 V AC also control inputs OPEN - STOP - CLOSE

F5: Automatic reset fuse as short-circuit protection(see wiring diagram) for external 24 V DC supply for customer

.After exchanging the fuses, screw cover back on again.

.Flameproof enclosure! Handle cover and housing partswith care. Joint surfaces must not be damaged or soiled inany way. Do not jam cover during fitting.

31


G fuses: 1F 1/ 1F 2 F 3*) F 4*)

Size 6.3 x 32 mm 5 x 20 mm 5 x 20 mm

1 A T; 500 V 1.0 A T; 250 V 1.25 A T; 250 V

AUMA article numberK002.277 (standard)

K006.901 (CSA version)– –

*) according to IEC 60127-2/III (in version CSA: with UL listing)

Table 8

Figure 42: Rear (version with reversing contactors)

F1 F2

14.2. Motor protection (thermo monitoring)In order to protect against overheating and impermissibly high temperaturesat the actuator, thermoswitches are embedded in the motor winding. Thethermoswitch is tripped as soon as the max. permissible winding tempera-ture has been reached.The actuator is switched off and the following signals are given:.LED 3 (thermal fault) on the local controls is illuminated..Status indication S0 in the display: FAULT!.Status indication S1 in the display: THERMAL FAULT.The motor has to cool down before the operation can be resumed.Depending on the parameter setting, the fault signal is either automaticallyreset or the fault signal has to be reset using the RESET push button inselector switch position LOCAL.

32


15. Enclosure protection IP 68 (option)

DefinitionAccording to DIN EN 60 259, the conditions for meeting the requirements ofenclosure protection IP 68 are to be agreed between manufacturer anduser.AUMA actuators and controls in enclosure protection IP 68 meet the follow-ing requirements according to AUMA:.Duration of submersion in water max. 72 hours.Head of water max. 6 m.Up to 10 operations during submersion.Modulating duty is not possible during submersion

Enclosure protection IP 68 refers to the interior of the actuators (motor,gearing, switch compartment, controls, and terminal compartment).

InspectionAUMA actuators and controls in enclosure protection IP 68 undergo a rou-tine testing for tightness in the factory.

Cable glands.For the entries of the motor and control cables, appropriate cable glandsin enclosure protection IP 68 must be used. The size of the cable glandsmust be suitable for the outside diameter of the cables, refer to recom-mendations of the cable gland manufacturers..As standard, actuators and controls are delivered without cable glands.For delivery, the threads are sealed with plugs in the factory..When ordered, cable glands can also be supplied by AUMA at an addi-tional charge. For this, it is necessary to state the outside diameter of thecables..The cable glands must be sealed against the housing at the thread withan O-ring.. It is recommended to additionally apply a liquid sealing material(Loctite or similar).

CommissioningWhen commissioning, the following should be observed:.Sealing faces of housing and covers must be clean..O-rings of the covers must not be damaged..A thin film of non-acidic grease should be applied to sealing faces..Covers should be tightened evenly and firmly.

After submersion.Check actuator.. In case of ingress of water, dry actuator correctly and check for properfunction.

Further notesWhen using output drive types A and AF (stem nut), it cannot be preventedthat water enters the hollow shaft along the valve stem during submersion.This leads to corrosion. The water also enters the thrust bearings of outputdrive type A, causing corrosion and damage to the bearings. The outputdrive types A and AF should therefore not be used during submersion.

33


16. Maintenance .When working in potentially explosive atmospheres,observe local regulations..Work at the open actuator under voltage must only be per-formed if it is assured that for the duration of the workthere is no danger of explosion.

.Check actuator visually. Ensure that no outside damage or changes arevisible.The electric connecting cables must be without damage and wired cor-rectly.Do a thorough touch-up of possible damage to paint finish to prevent corro-sion. Original paint in small quantities can be supplied by AUMA..Cable entries, cable glands, plugs etc. have to be checked for correct tight-ness and sealing. Observe torques according to manufacturer’s details. Ifrequired, replace the components. Only use components which have atest certificate..Check whether Ex-connections are fastened correctly..Take care of possible discolouration of the terminals and wires. This wouldindicate an increased temperature..For Ex housings, take care especially of a possible collection of water.This may originate from “breathing” due to severe temperature variations(e. g. change of night and day), from damaged seals etc. Remove anywater immediately..Since the dimensions of all flameproof joints are strictly defined andinspected, no mechanical work (such as grinding) shall be performed onthem. The joint surfaces have to be cleaned chemically (e. g. withEsso-Varsol)..Before fitting, the joint surfaces have to be preserved with an acid-free cor-rosion protection agent (e. g. Esso Rust BAN 397)..Ensure that all housing covers are handled carefully and that the seals arechecked..All cable and motor protection components have to be checked.. If defects which affect the safety are detected during maintenance, repairmeasures have to be initiated without delay..Any kind of surface coating for the joint surfaces is not permitted..When exchanging parts, seals etc. only original spare parts shall be used.

.Flameproof enclosure! Before opening, ensure that thereis no explosive gas and no voltage..Flameproof enclosure! Handle cover and housing partswith care. Joint surfaces must not be damaged or soiled inany way. Housing parts and joint surfaces in particularmust not be processed mechanically. Do not jam coverduring fitting.

34


We recommend additionally:. If rarely operated, perform a test run about every 6 months. This ensuresthat the actuator is always ready to operate..Approximately six months after commissioning and then every year checkbolts between actuator and valve/ gearbox for tightness. If required,tighten applying the torques given in table 1, page 7..For multi-turn actuators with output drive type A: at intervals of approx. 6months from commissioning, press in Lithium soap EP multi-purposegrease on mineral oil base at the grease nipple with grease gun(quantity see table 2, page 8).

17. Lubrication .The gear housing is filled with lubricant in the factory..A grease change is recommended after the following operation time:. If rarely operated, after 10 – 12 years.. If operated frequently, after 6 – 8 years.

Lubrication of the valve stem must be done separately.

18. Disposal and recycling

AUMA actuators have an extremely long lifetime. However, they have to bereplaced at one point in time.The actuators have a modular design and may therefore easily be disas-sembled, separated, and sorted according to materials, i.e.:

.electronic scrap.various metals.plastics.greases and oils

The following generally applies:.Collect greases and oils during disassembly. As a rule, these substancesare hazardous to water and must not be released into the environment..See disassembled material to a sound disposal or to separate recyclingaccording to materials..Observe the national regulations for waste disposal.

19. Service

AUMA offers extensive services such as maintenance and inspection foractuators.The AUMA service department can be reached at:phone: 724-743-2862fax: 724-743-2862email: [email protected] or www.auma.com.

35


20. Spare parts list multi-turn actuator SA(R)ExC 07.1 – SA(R)ExC 16.1

36


20.0

49.0

70.1

70.0

S1

/ S2

5.0

9.0

80.0

90.0

2.0

S2

S2

3.0

27 S1

/ S2 S

1/ S

2

39

59.0

156.

0

106.

0

105.

0

107

100

61.0

60.0

15.0

S1

/ S2

053

18

22.0

24.0

/ 23.

002

001

925

.0

24S

2

S2

17.0

19.0

51.1

6

50.0

2050

.023

1.0

5.37

6

80.0

01

80.0

01

80.3

S2

90.0

01

90.0

01

5.7

5.12

5.8

160.

1

S2

5.32

S1

/ S2

50.1

50.0

16

50.0

2150

.024

S1

/ S2

50.2

54.0

160.

2

56.0

57.0

52.0S2

54.2

54.2

153.

5

153.

3

153.

1

153.

2

152.

2

152.

115

1.0

79.0

-279

.0-3

S2

S2

S2

79.0

-1

10.0

S2

S2

SA

ExC

14.1

–S

AE

xC16

.1S

AR

ExC

14.1

–S

AR

ExC

16.1

SA

ExC

07.1

–S

AE

xC10

.1S

AR

ExC

07.1

–S

AR

ExC

10.1

B1

/ CA

DB

3/ B

4/ E

85.0

85.0

01

85.0

01

153.

015

5.0

30.0

14012

Note:Please state type and commission no. of the actuator (see name plate) when ordering spare parts. Only originalAUMA spare parts should be used.Delivered spare parts may slightly vary from the representation in these instructions.

1) SAExC 16.1 with output speeds 32 to 180 rpm without motor plug; motor directly wired to pin carrier (no. 52.0).2) Not available for all output speeds3) Not included in basic equipment4) Not included in Non-Intrusive version

37


No. Type Designation

012 E Notched pin

019 E Hex. socket head cap screw

020 E Clamping washer

053 E Bolt

1.0 B Housing assly.

2.0 B Flange, bottom assly.

3.0 B Hollow shaft assly. (without worm wheel)

5.0 B Worm shaft assly.

5.12 E Grub screw

5.32 E Coupling pin

5.37 B Pull rod assly.

5.7 E Motor coupling5.8 B Manual drive coupling assly.6 E Worm wheel

9.0 B Planetary gear assly. for manual drive

10.0 B Retaining flange assly.

14 E Change-over lever

15.0 B Cover for switch compartment assly.

17.0 B Torque lever assly.

18 E Gear segment

19.0 B Crown wheel assly.

20.0 B Swing lever assly.

22.0 B Drive pinion II for torque switching assly.

23.0 B Drive wheel for limit switching assly.

24 E Drive wheel for limit switching

24.0 B Intermediate wheel for limit switching assly.

25.0 E Locking plate

27 E Screw plug

30.0 B Handwheel with ball handle

39 E Screw plug

49.0 1) B Motor plug, socket assly.

50.016 E End-piece

50.020 E Terminal - controls

50.021 E Terminal - motor

50.023 E Terminal cover - controls

50.024 E Terminal cover - motor

50.1 B Cover assly.

50.2 BTerminal carrier-frame assly.(without terminals)

51.16 B Frame assly.

52.0 B Pin carrier (without pins)

54.0-1 B Cable conduit assly. (customer connection)

54.2 E Circlip


56.0 B Pin for controls

57.0 B Pin for motor

59.0 1) BPin for motor and thermoswitch in motor plug/socket connector

60.0 BControl unit assly. without torque head,without switches

61.0 B Torque switching head

70.0 B Motor

70.1 1) BMotor plug pin carrier(without pins)

79.0-1 2) B Planetary gearing assly. for motor drive

79.0-2 2) B Planetary gearing assly. for motor drive

(SA 16.1)79.0-3 2) B Ex motor mounting flange

80.0 3) BOutput drive form A assly.(without thread in stem nut)

80.0013) E Needle roller thrust bearing

80.3 3) E Stem nut (without thread)

85.0 3) B Output drive B3

85.0013) E Snap ring

90.0 3) B Output drive D

90.0013) E Snap ring

100 BSwitch for limit/ torque switching (includingwire end sleeves)

105.0 3) BBlinker transmitter including wire end sleeves(without impulse disc and insulation plate)

106.0 B Stud bolt for switches

107 E Spacer

151.0 B Heater

152.1 3) B Potentiometer (without slip clutch)

152.2 3) B Slip clutch for potentiometer

153.0 3) B RWG assly.

153.1 3) BPotentiometer for RWG(without slip clutch)

153.2 3) B Slip clutch for RWG

153.3 3) B Electronic board RWG

153.5 3) B Wires for RWG

155.0 3) B Reduction gearing156.0 3) B Mechanical position indicator

160.1 3) E Protection tube (without cap)

160.2 3) E Cap for stem protection tube

S1 S Seal kit (small)

S2 S Seal kit (large)

21. Spare parts list controls ACExC 01.1 with plug-in terminal connection (KES)

38


4.1

S

4.01

58.0

56.0

57.0

15.0

4.0

1.0

6.0

51.1

6

52.0

S

2.3

11.0

9.0

8.0

2.0

2.2

54.2

54.2

54.0

-1S

S

S

50.150

.020

50.0

23

50.0

16

50.2

50.0

21

50.0

24

S

1.02

1.01

54.2

54.0

-2

54.2

Note:Please state type and commission no. of the actuator (see name plate) when ordering spare parts. Only originalAUMA spare parts should be used.Delivered spare parts may slightly vary from the representation in these instructions.

1) Please note: Due to patent law, AUMATIC versions with infra-red interface must not be supplied to the UK or Japan.Products without infra-red interface do not infringe a patent and can be supplied to either country.

39



1.0 E Housing

1.01 E Hex. socket head cap screw

1.02 E Lock washer

2.0 B Local controls assly.1)

2.2 E Padlock

2.3 E Local controls board1)

4.0 B Contactors assly.

4.01 S Secondary fuse

4.1 E Contactors

6.0 B Power supply unit

8.0 B Interface board

9.0 B Logic board

11.0 B Relay board

15.0 B Cover assly.

50.016 E End-piece


50.020 B Terminal - controls

50.021 E Terminal - motor

50.023 E Terminal cover - controls

50.024 E Terminal cover - motor

50.1 B Cover assly.

50.2 B Terminal carrier-frame assly. (without terminals)

51.16 B Frame assly.

52.0 B Pin carrier (without pins)

54.0-1 B Cable conduit assly. (customer connection)

54.0-2 B Cable conduit assly. (actuator connection)

54.2 E Circlip

56.0 B Pin for controls

57.0 B Pin for motor

58.0 B Protective earth

S S Seal kit

22. Name plates

Name plate on the actuator (example)

- Actuator type – flange size- Commission number- Works number actuator- Enclosure protection/ output speed- Torque range in CLOSED- Torque range in OPEN- Lubricant- Temperature range

Name plate on the controls (example)

- Control type/ output- Commission number controls- Works number- Terminal plan actuator- Wiring diagram- Mains voltage/ frequency/enclosure protection

- Control voltage

Name plate on the motor (example)

- Motor type- Article number- Works number motor- Mains voltage/ mains frequency- Nominal power PN in hp- Internal motor circuit/ nominal current- Power factor- Type of duty- Enclosure protection/ output speed- Motor protection- Insulation class

Approval plate for explosion-proof actuators (example)

- Approved mark and explosion protection

- Explosion protection conditions:- Temperature class/max. surface temperature

- Max. ambient temperature

40


VD00 63-4/45Art No: Z006.4133 ~ 400V 60Hz0.12 hpY 0.60Acos 0.49S2 - 15 minNEMA 6 1680 rpmThermal protection:ThInsul. Class: F

SAExC 07.1-F10

Comm No:1309533

No: 3302MD 19302

NEMA 6 11 rpm

T Close: 7.4-22.1 f.lbs

T Open: 7.4-22.1 f.lbs

Lubr: F1

Temp -25°C/+40°C

ACExC 01.1 P:1.5kWComm No: 1307495No: 0902MA97286KMS:TP280/001ACP:E3FC-2M0CA-0043 ~ 400V 50Hz IP67Controls: 24V DC

aum

a

APPROVED

DIVISION 1CLASS I,GROUPS C,DCLASS II,GROUPS E,F,GCLASS III

OUTDOOR HAZARD. LOCATIONMAX. TEMP: T4 135°CAMB. TEMP: 40°C

23. Technical data

Features and functionsExplosion protection FMRC approved

Class I Division 1 Groups C, DClass II Division 1 Groups E, F, GClass III

Type of duty 1) Standard: SAExC Short time duty S2 - 15 minSARExC Intermittent duty S4 - 25 %

Option: SAExC Short time duty S2 - 30 minSARExC Intermittent duty S5 - 25 %

Torque range Refer to actuator name plateOutput speed Refer to actuator name plateMotors 3-ph AC asynchronous motor, type IM B9 according to IEC 34Insulation class Standard: F, tropicalized

Option: H, tropicalizedMotor protection Standard: Thermoswitches (NC)Self-locking yes, for output speeds 4 to 90Limit switching Counter gear mechanism for end positions CLOSED and OPEN

for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)Standard: Single switch (1 NC and 1 NO) for each end positionOptions: Tandem switches (2 NC and 2 NO) for each end position,

switches galvanically isolatedTriple switches (3 NC and 3 NO) for each end position,switches galvanically isolatedIntermediate position switch (DUO limit switching),available for any intermediate position

Torque switching Adjustable torque switching for direction OPEN and CLOSEStandard: Single switch (1 NC and 1 NO) for each directionOptions: Tandem switch (2 NC and 2 NO) for each direction,

switches galvanically isolatedNon-intrusive settings (option) Magnetic limit and torque transmitter MWG

(only possible in combination with actuator controls AUMATIC)for 1 to 500 turns per stroke or for 10 to 5,000 turns per stroke

Position feedback signal,analogue (options)

Potentiometer or 0/4 – 20 mA (RWG)For further details see separate data sheet

Torque feedback signal,analogue (option)

Only in combination with magnetic limit and torque transmitter MWG and controlsAUMATIC

Mechanical position indicator(option)

Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED

Running indication Blinker transmitterHeater in switch compartment Resistance type heater with 5 W, 24 V DCMotor heater (option) SAExC/SARExC 07.1 – 10.1: 12.5 W

SAExC/SARExC 14.1 – 16.1: 25 WManual operation Manual drive for setting and emergency operation, handwheel does not rotate during

electrical operation.Option: Handwheel lockable

Connection to controls AUMA plug/ socket connector with screw type connectionOutput drive types A, B1, B2, B3, B4 according to EN ISO 5210

A, B, D, E according to DIN 3210C according to DIN 3338Special output drives: AF, AK, AG, IB1, IB3

Power supply, mains frequencyand current consumption

For mains voltage and mains frequency, refer to name plates at the controls and the motor(for a description of the name plates, refer to page 40)Permissible variation of the nominal voltage: ± 10 %Permissible variation of the mains frequency: ± 5 %Motor current consumption: Refer to motor nameplateCurrent consumption of the controls depending on the mains voltage:100 to 120 V AC = max. 650 mA208 to 240 V AC = max. 325 mA380 to 500 V AC = max. 190 mA

External supply of the electronics(option)

24 V DC + 20 % / – 15 %,Observe current consumption of the controls

1) Based on 20 °C ambient temperature and at an average load with running torque or modulating torque according to Technical data SAExC or SARExC.

41


Rated power The controls is designed for the rated power of the actuatorRefer to motor name plate

Switchgear Standard: Reversing contactors2) (mechanically and electrically interlocked)for motor power up to 1.5 kW

Options: Reversing contactors2) (mechanically and electrically interlocked)for motor power up to 7.5 kW

Control and output signals Via Profibus DP interfaceProfibus DP interface withadditional inputs(options)

Profibus DP interface with 4 free 24 V DC inputs and 2 free 0/4 – 20 mA inputs. Signaltransmission via fieldbus interface.Profibus DP interface with 24 V DC control inputs OPEN - CLOSE - EMERGENCY.Selection of control mode via 24 V DC input BUS/ REMOTE.Profibus DP interface with 24 V DC control inputs OPEN - CLOSE and 0/4 – 20 mA inputfor nominal position value3) (positioner).Selection of control mode via 24 V DC inputs BUS/ REMOTE and MODEProfibus DP interface with 24 V DC (optional 115 V AC) control inputs OPEN - STOP -CLOSE - EMERGENCY and 0/4 – 20 mA input for nominal position value3) (positioner).Selection of control mode via 24 V DC (optional 115 V AC) inputs BUS/REMOTEand MODE.Output signals via 6 programmable signal relays, position feedback 0/4 – 20 mA.

Voltage output Standard: Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs,galvanically isolated from internal voltage supply

Profibus DP V1(option)

Access to parameters, the electronic name plate and the operating data with acyclicwrite/read services

Component redundancy (option) AUMATIC is equipped with an additional redundant Profibus DP interfaceLocal controls Standard: Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)

Push buttons OPEN - STOP - CLOSE - RESET5 indication lights:End position and running indication CLOSED (yellow),torque fault CLOSED (red), motor protection tripped (red),torque fault OPEN (red),end position and running indication OPEN (green)LC display, illuminatedProgramming interface

Options: Release of the local controls:RELEASE input for external release of the operation vialocal controlsSpecial colours for the 5 indication lights:end position CLOSED (green), torque fault CLOSED (blue),torque fault OPEN (yellow), motor protection tripped (white),end position OPEN (red)Protection cover, lockableProtection cover with indicator glass, lockable

2) The lifetime guaranteed by the manufacturer amounts to min. 2 million cycles3) Only partly possible in connection with process controller PID, please contact AUMA

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Functions Standard: Seating programmablelimit or torque seating for end position OPEN and end position CLOSEDTorque monitoring over the whole travelTorque by-pass, adjustable to up to 5 seconds(no torque monitoring during this time)Phase failure monitoring with automatic phase correctionProgrammable behaviour in case of loss of bus communicationRunning indication via indication lightsPositioner4):

Nominal position value via Profibus DP interfaceProgrammable behaviour on loss of signalAutomatic adaptation of the dead band (adaptive behaviour selectable)Change over between OPEN - CLOSE duty and modulating dutyvia Profibus DP

Options: Process controller, PID4):Nominal process value via Profibus DP interfaceActual process value via 0/4 – 20 mA additional inputProgrammable behaviour on loss of signalLimitation of the control rangeChange over between OPEN - CLOSE duty and modulating dutyvia Profibus DP

Multiport valve function4)

Approaching of up to 8 intermediate positions viaProfibus DP and the local controls

Monitoring functions Programmable monitoring of the max. number of cycles generates warning signalReaction monitoring for operation command (programmable from 1 to 15 seconds),generates fault signal - results in switching offOperating time monitoring (programmable from 4 to 1,800 seconds), generates warningsignal

Electronic name plate Order data: Commission number AUMATIC, commission number actuator,KKS number (definition system for power plants), valve number,plant number

Product data: Product name, works number actuator, works number AUMATIC,software version logic, hardware version logic, date of final test,wiring diagram, terminal plan

Project data: Project name, 2 freely definable customer fields with a max. of 19 digits eachService data: Service telephone, Internet address, service text 1, service text 2

Logging of operating data A resettable counter and a lifetime counter for:Motor running time, number of starts, torque switch trippings in end position CLOSED, limitswitch trippings in end position CLOSED, torque switch trippings in end position OPEN,limit switch trippings in end position OPEN, torque faults CLOSED, torque faults OPEN,motor protection trippings

Motor protection evaluation Standard: Monitoring of the motor temperature in combination with thermoswitchesin the actuator motor

Options: Additional thermal overload relay in the controlsElectrical connection Standard: Ex-plug-in terminal connection KES designed as flameproof enclosure EEx d

NPT-threads: 4 x 1" NPTOptions: Ex terminal connection KE designed as flameproof enclosure EEx d

NPT-threads: 4 x 1" NPTAUMA plug/ socket connector SE with screw type connectiondesigned as flameproof enclosure EEx dNPT-threads: 2 x 1" NPT / 1 x ¼" NPTParking frame for wall mounting of the disconnected plugProtection cover for plug compartment (when plug is removed)

Wiring diagram (basic version) ACP E3FC-2P0—S000 KMS TP200/001

4) Requires position transmitter in actuator

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Further options for Non-intrusive version with MWG in the actuatorSetting of limit and torque switching via local controlsElectronic timer Start and end of stepping mode as well as ON and OFF time (1 up to 300 seconds) can be

programmed individually for the directions OPEN and CLOSE.Intermediate positions Any 8 intermediate positions between 0 and 100 %

Reaction and signal behaviour programmableSettings/ programming of the Profibus DP interfaceSetting of the baud rate Automatic baud rate recognitionSetting of the Profibus DPinterface

The setting of the Profibus DP address is made via the display of the AUMATIC

Configurable processrepresentation via GSD file

For an optimal adaptation to the process control system, 4 different process representations areavailable.Additionally, the contents of four signal bytes are freely programmable.

Commands and signals of the Profibus DP interfaceProcess representation output(command signals)

OPEN, STOP, CLOSE, nominal position value 4), RESET

Process representation input(feedback)

End position OPEN, CLOSEDActual position value 4)

Actual torque value 5)

Selector switch in position LOCAL/ REMOTERunning indication 4) (directional)Torque switch OPEN, CLOSEDLimit switch OPEN, CLOSEDManual operation by handwheel 4) or local controlsAnalogue (2) and digital (4) customer inputsCommunication channel A or B (redundant channel) active

Process representation input(fault signals)

Motor protection trippedTorque switch tripped in mid-travelOne phase missingLoss of the analogue customer inputs

Behaviour on loss ofcommunication

The behaviour of the actuator is programmable:- stop in current position- move to end position OPEN or CLOSED- move to any intermediate position4)

General data Profibus DPCommunication protocol Profibus DP according to EN 50 170-2 or DIN 19 245Network topology Linear (bus) structure. When using repeaters, tree structures can also be realised. Coupling

and uncoupling of devices during operation without affecting other devices is possible.Transmission medium Twisted, screened copper cable according to EN 50 170Profibus DP interface EIA-485 (RS485)Transmission speed/cable length

Device types DP master class 1, e.g. central controllers such as PLC, PC, ...DP master class 2, e.g. programming/ configuration toolsDP slave, e.g. devices with digital and/ or analogue inputs/ outputs such as actuators,sensors

Number of devices 32 devices without repeater, with repeater expandable to 126Bus access Token-passing between the masters and polling for slaves.

Mono-master or multi-master systems are possible.Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode

4) Requires position transmitter in actuator5) Requires magnetic limit and torque transmitter (MWG) in actuator

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Baud rate (kbit/s) Max. cable length(segment length without

repeater)

Possible cable length withrepeater (total network

cable length)

9.619.245.4593.75187.5500

1,500

1,200 m1,200 m1,200 m1,200 m1,000 m

400 m200 m

approx. 10 kmapprox. 10 kmapprox. 10 kmapprox. 10 kmapprox. 10 kmapprox. 4 kmapprox. 2 km

Service conditionsApplication Approved for outdoor installationEnclosure protection accordingto EN 60 529 6)

Standard: IP 67/ NEMA 4Option: IP 68/ NEMA 6The Ex-plug-in terminal connection KES is additionally sealed against the interior – doublesealed

Corrosion protection Standard: KN Suitable for installation in industrial units, in water or power plantswith a low pollutant concentration

Options: KS Suitable for installation in occasionally or permanently aggressiveatmosphere with a moderate pollutant concentration(e.g. in wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmospherewith high humidity and high pollutant concentration

Installation altitude Standard: 2,000 m above sea levelOption: > 2,000 m above sea level, please contact AUMA

Humidity Max. relative humidity 80%/ 31 °CDegree of pollution 2 inside and outside the controls/ the actuatorFinish coating Standard: Two-component iron-mica combination

Option: Special primer/ special finish coat (customer’s choice)Colour Standard: Grey (DB 702, similar to RAL 9007)

Other colours than standard colour are possible on requestAmbient temperature Standard: – 20 °C to + 60 °C

Option: – 40 °C to + 60 °CVibration resistance7)

according to IEC 60 068-2-61 g, from 10 Hz to 200 HzResistant to vibrations during start-up or for failures of the plant. However, a fatiguestrength may not be derived from this.Only for actuators with controls, not valid in combination with gearboxes.

Overvoltage category Category IIILifetime8) SAExC 07.1 – 10.1: 20,000 operations (OPEN -CLOSE - OPEN)

with 30 turns per strokeSAExC 14.1 – 16.1: 15,000 operations (OPEN -CLOSE - OPEN)

with 30 turns per strokeSARExC 07.1 – 10.1: 5 million starts7)

SARExC 14.1 – 16.1: 3.5 million starts7)

Weight of controls approx. 12 kg (including AUMA Ex-plug/ socket connector with terminal board)AccessoriesWall bracket9) AUMATIC mounted separately from the actuator, including plug/ socket connector.

Connecting cables on request.Recommended for high ambient temperatures, difficult access, or in case of heavyvibrations during service.

Programming software COM-AC incl. interface cableOther informationReference documents Product description “Electric multi-turn actuators SA”

Product description “Actuator controls AUMATIC AC”Dimension sheets SA / SARDimension sheets Multi-turn actuators/ part-turn actuators“with integral controls AUMATIC ACExC”Technical data SAExC/ SARExCTechnical data ACExC 01.1Electrical data SAExC/ SARExC

6) For version in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended7) For modulating actuators, the lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To

reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process8) Cable length between actuator and AUMATIC max. 100 m. Not suitable for version with potentiometer in the actuator. Instead of the potentiometer, an RWG has

to be used. Cable length for version Non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. If actuator andAUMATIC are separated at a later date, the max. cable length is 10 m

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Notes

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IndexCCable capacity 14Characteristic impedance 14Core cross section (bus cable) 14Core diameter (bus cable) 14Corrosion protection 6Cross sections 12Current consumption 10,41

DDirection of rotation 24Disconnect switch 10Disposal and recycling 35

EElectrical connection 10Enclosure protection IP 68 33Explosion protection 41

FFinish machining of the stem nut 8Fuses 31

HHandwheel 15Heater 10

IIndicator disc 28,29Internet 5

LLoop resistance 14Lubrication 35

MMains frequency 41Maintenance 4Manual operation 15Mechanical position indicator 28Motor protection 32Mounting positions local controls 9Mounting to valve/ gearbox 7

NName plate 40

OOutput drive types 7

PPackaging 6Position indicator 28Position transmitter RWG 10Power supply 41Protection tube 8Protective earth 12Push buttons 16

RRated power 42

SSafety instructions 4Screening (bus cable) 14Selector switch 27Service 35Short-circuit protection 10Spare parts list 36

Multi-turn actuator 36Storage 6

TTechnical data 41Test run 24Thermoswitches 32Transport 6Type of duty 41Type of seating 25

APPROVED

Y004.072/003/en/1.06

North American Sales and Service:

US Headquarters and Factory:AUMA Actuators, Inc.100 Southpointe Blvd.Canonsburg PA 15317Tel: 724-743-AUMA (2862)Fax: 724-743-4711email: [email protected]

Regional Offices:Northeast (Maryland and New York)Southeast (South Carolina)Midwest (Illinois)Midwest (Kansas)Houston (Texas)West Coast (Northern and Southern California)

Representatives and DistributorsAnchorageAtlantaBaltimoreBaton RougeBirminghamBostonCharlotteChicagoCincinattiCorpus ChristiDallasDenverDetroitHawaiiHoustonIndianapolisKansas CityLos AngelesMexicali (Mexico)Mexico CityMilwaukeeMinneapolisMontanaMonterrey (Mexico)New YorkOmahaOrlandoPhiladelphiaPhoenixPittsburghRochesterSalt Lake CitySan DiegoSan FranciscoSan JuanSeattleSt. LouisTorontoTulsa

International Headquarters:AUMA Riester GmbH & Co. KGMüllheim/ Germanywww.auma.com

International Sales and Service:South America:ArgentinaBrazilChileColombiaPeruVenezuela

Europe:AustriaBeneluxCzech RepublicDenmarkFinlandFranceGreeceHungaryItalyNorwayPolandPortugalRussiaSpainSwedenSwitzerlandTurkeyUkraineUnited Kingdom

AfricaEgyptSouth Africa

Asia, AustraliaAustraliaChinaHong KongIndiaJapanKoreaKuwaitOmanQatarSingaporeTaiwanThailandUAE

For the name and phone number of the officenearest you, call us at 412-787-1340 or visit ourwebsite at www.auma-usa.com/saleserv.htm2005-06-27

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