electric chain hoists v4 - carlstahlcraftsman
TRANSCRIPT
Electric Chain Hoist www.carlstahlcraftsman.com1 Electric Chain Hoist www.carlstahlcraftsman.com
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1
lift & connect safely
Electric Chain Hoist
www.carlstahlcraftsman.com
ectric Chain Hoist
www.carlstahlcraftsman.com
2www.carlstahlcraftsman.com
Carl Stahl Craftsman Enterprises Private Limited is a joint venture company of Carl Stahl of Germany and Craftsman Automation Private Limited of India, commenced its operations in July 2007.
“With the objective of using rich experience of Carl Stahl in material handling industry and strong manufacturing expertise of Craftsman Automation, the joint venture was formed to provide the end user a “Reliable, Effective, Efficient & Economic Lifting" solution.
We design, develop and manufacture, the complete product from start to its completion. Through constant research and development, we now offer one of the world’s largest range of hoists for industrial application. We also offer quality service for the hoist we supply.”
We provide complete lifting solutions to our customers at best competitive pricing.
CE CERTIFIEDOPTIMAL SPACE UTILIZATIONHIGH SAFETY IN OPERATIONGENTLE WORKLOW INSTALLATION AND MAINTENANCE COST EFFICIENT & ECONOMICAL OPERATION
Introduction
FACTS
www.carlstahlcraftsman.com
customers at best competitive pricing.
CE CERTIFIEDOPTIMAL SPHIGH SAFETY IN OPERAGENTLE WORKLOW INSTEFFICIENT & ECONOMICAL OPERA
FACT
Electric Chain Hoist www.carlstahlcraftsman.com3
MODELS CarlStahl Craftsman hoists aredesigned in various models to suitevery customer's needs. We designand manufacture electric chain hoistswith fixed suspension and withtrolley.
The following models are available. We deliver efficient and economical lifting solutions with highest quality.
125-250 CAC-5025 ü ü ü
250-500 CAC-1050 ü ü ü
500-2000 CAC-2010 ü ü ü
800-3200 CAC-3216 ü ü ü
Safe working load (kG)
model stationary push pull trolley powered trolley
electric chain hoist
fixed suspension with trolley
eye suspension hook suspension push pull trolley powered trolley
Electric Chain Hoist www.carlstahlcraftsman.com
ü
ü
ü
ü
d trolley
Electric Chain Hoist www.carlstahlcraftsman.com5
Craftsman Automation Private Limited is a Coimbatore based company which was established in the year 1986, registered a sales turnover in 2014-2015 of over ̀ 750 Crores.
“Craftsman's world class Product Design and Development center caters to the needs of design, development, manufacturing and testing of cutting edge products. Craftsman remains committed to provide the highest quality products and services to its customers at a reasonable cost, with just in time delivery at the customer’s location.”
FACTS
FACTS
Carl Stahl started out in 1880 as a small rope maker specializing in agricultural products serving only local customers.
Today it has become a global enterprise with 1490 employees operating from 60 subsidiaries in Europe, North and South America, Asia and Middle East.
Professional know-how and the motivation of our employees are our major strengths: Customer satisfaction as our main objective is not just a statement, it is our commitment. All activities are focused on providing customers with real benefits through the products and services we supply.
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ENGINEERING ADVANTAGE
Years of operation: Since 1986 Employees: 2000
Location: 11 UnitsTurnover 2014-2015: over `750 Crores
Certification by: DIN EN ISO TS 16949, DIN EN ISO 14001
Years of operation: Since 1880 Employees: 1490
Location: 60 UnitsTurnover 2013: 297 Million € / over 2000 Crores`
Certification by: DIN EN ISO 9001, DIN EN ISO 14001
6www.carlstahlcraftsman.com
Design for tough working conditionsSingle and dual speed models available Option: with temperature control systemOption: with insulation for the tropicsSpecial voltages available3-phase models as a standardEngineered motor fin, fan blade and fan cover design cools the motor and brakeA standard thermal protector is installed in the motor
Disk type Electro-Magnetic brake system for steady operation
and long life
Maximum safety
New advanced brake design
Asbestos-free brake linings with a long service life
Unique availability
Maintenance free
Tested for Hoist's life time
Provide an increased level of safety
working conditionsspeed models available available
control
The Hoist
Helical-toothed gear steps for quiet running
Precision machined for long life
Oil bath lubrication results in a quiet, smooth, cool operation
Simple and precise adjustmentMaintenance free and highly resistant to wearEase of servicing, thanks to comfortable accessReliable protection against overloading
EXTREME DUTY MOTOR
BRAKE
TRANSMISSION
SLIPPING CLUTCH
1
2
3
4
5
6
7
11 12
8
9
10
1
2
4
3
Cast aluminium housing with maximum solidity(no plastic material)For extreme working conditions: casted cooling gillsEasy transformation from 1-fall to 2-falls operationno need of dismantling
HOUSING
Reliable protection against overloading
Cast aluminium housing with maximum solidity
5
The removable, hinged suspension bracket is designed for easy suspension and removal of the hoist
SUSPENSION BRACKET6
Electric Chain Hoist www.carlstahlcraftsman.com7
Provides quiet and smooth guiding of chain Easily replaced without hoist disassemblyHeavy cast iron construction with improved wear resistance
UNIQUE CHAIN GUIDE
Under excessive loads will open gradually and not fracture Ball bearing produces smooth rotation Bottom hook will swivel 360 degree Heavy-duty hook latches are standard
Simple technology (no electronics susceptible to interference) Mechanically interlocked, heavy-duty contactors Reliable technique Emergency stop as a standard 48V control system allowing highest safety of operation
Interrupt motor power to prevent hook over travel and hazardous condition such as chain kink
Easy to use, one-handed operationRated Ip65 Strain relief wire is molded to pendant cord for added support and dependability Available in 2, 4 or 6-buttons version48 V low vo l tage command and removable plug Provided with emergency stop
Saves valuable time on set up and maintenance“Quick disconnect” replaces typical competitive hard-wired designs
Micron push-button transmitter with belt clip. As an option for signal feedback from crane. Spectrum joystick transmitter with harnessAutomatic battery chargers with replacement batteries
FORGED CARBON STEEL HOOKS
CONTACTOR CONTROL SYSTEM
LIMIT SWITCHES
DURABLE PUSH BUTTON PENDANT PLUGIN CONNECTIONS RADIO REMOTE CONTROL UNIT
Made of hardened steel Deep-groove pockets fully support the load chain during operationReduces vibration and chain wearProvides true vertical lift
CHAIN WHEEL
High Strength, Corrosion and Wear Resistant Load ChainGrade DAT, super strength, ZINC-plated load chainCertified to BS-EN 818-7 standardUses unique technology to greatly increase resistance to fatigue and wear
CHAIN
OPTIONS
7
8
9
10
11
12
1 2 3
e
Electric Chain Hoist www.carlstahlcraftsman.com9
BASIC TECHNICAL SPECIFICATIONS
PRODUCT CODE
Category Available Specs
BrakeElectromagnetic Brake with Double SideBrake Lining
Capacity Range 125 Kg to 3200 Kg
Chain BS EN 818-7
Chain Containers Fabric, plastic or steel
Chain Falls Single chain fall & Double chain fall
ClassificationFEM Class1Am, 2m, 3m, 4m
Conformance CE
Control PendantsSingle speed: 2-button Dual speed: 2-button (With two steps), With emergency On/Off
Control Voltage 48 V, 50 Hz, AC Supply
Duty CycleSingle Speed – 60% EDDual Speed – 40/20 % ED
Hoist Motor Control Pole Changing
Category Available Specs
Lifting Speed 4, 4/1, 8, 8/2, m/min
Mounting Hook, lug or trolley
Operating Conditions 10˚ to +50˚ C
Overload Protection Slipping Clutch
Power Supply 3 Phase, 380 – 415 V, 50Hz
RatingsHoist – IP55Pendant – IP65
Standard Lift 3 meters (longer lifts available)
Standard Pendant Drop
1m less than lift (longer drops available)
Temperature controlof motors
Thermistor
Travel Speed 20, 20/5 m/min
Upper/Lower Limit Switch
Electric Limit Switch (Up&Down Position)
CAC 5025 250 1 8/2 4 M
Trolley TypeM - Push Pulley E - Power Drive Trolley
Lift height (3m, 4m, 5m, 6m)
Lifting Speed (8, 8/2, 4, 4/1)
Number of Falls(1,2)
Capacity offered
Model 5025, 1050, 2010, 3216
CAC - CRAFTSMAN CHAIN HOIST
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HOIST CLASSIFICATION &SELECTION
lOAD SPECTRUM DEFINITIONS
1(Light)
L1Mechanisms or parts of thereof, usually subject to very small loads and in exceptional cases only to maximum loads
2(Medium)
L2Mechanisms or parts of thereof, usually subject to small loads but rather often to maximum loads
3(Heavy)
L3Mechanisms or parts of thereof, usually subject to medium loads but frequently to maximum loads
4(Very Heavy)
L4Mechanisms or parts of thereof, usually subject to maximum or almost maximum loads
Average Operating time per day =
2 x average hook path x no. of cycles per hr x working time per day
60 x hoist speed
% Of Operating Time
HEAVY
% O
f Max
imum
Loa
d
50
50
100
100
0
EXAMPLE:
Load capacity 500 kgLoad spectrum from table 'Heavy'Hoist speed 8 m/minReeving 1/1Average hook path 5 mNo. of cycles/hour 30Working time/day 12 hours
The average operating time per working day is estimated or calculated as follows:
= 2 x 5 x 30 x 12 / 60 x 8= 7.5 hours
For the heavy load spectrum and an average daily operating time of 7.5 hours, the table shows group 4m.
For a load capacity of 500 kg, the diagram shows size CAC-2010-500.
% Of Operating Time
MEDIUM
% O
f M
axim
um L
oad
50
33.3
0
16.7
0
20
46.7
73.3
100
100
0
% Of Operating Time
LIGHT
% O
f M
axim
um L
oad
5010
10
40
100
100
0
% Of Operating Time
VERY HEAVY%
Of M
axim
um L
oad
90
80
100
100
0
Load Spectrum Average operating time per working day in hours
L1 Light 2-4 4-8 8-16 over 16
L2 Medium 1-2 2-4 4-8 8-16
L3 Heavy 0.5-1 1-2 2-4 4-8
L4 Very Heavy 0.25-0.5 0.5-1 1-2 2-4
Group of mechanisms to FEM 9511 1Am 2m 3m 4m
Safe Working Load (kg)Hoist Speed
m/minProduct Range
1/1 2/1
125 8, 8/2 CAC-5025
160 8, 8/2 CAC-5025
200 8, 8/2 CAC-5025
250 8,8/2 CAC-5025 CAC-1050
315 8, 8/2 CAC-1050
400 8, 8/2 CAC-1050
500 8, 8/2 CAC-1050 CAC-2010
630 8, 8/2 CAC-1050 CAC-2010
800 8, 8/2 CAC-2010 CAC-3216
1000 8, 8/2 CAC-2010 CAC-3216
1000 4, 4/1 CAC-2010
1250 8, 8/2 CAC-2010 CAC-3216
1250 4, 4/1 CAC-2010
1600 8, 8/2 CAC-3216
1600 4, 4/1 CAC-2010 CAC-3216
2000 8, 8/2 CAC-3216
2000 4, 4/1 CAC-2010 CAC-3216
2500 4, 4/1 CAC-2010 CAC-3216
3200 4, 4/1 CAC-3216
Electric Chain Hoist www.carlstahlcraftsman.com11
product range
Safe Working Load (kg)
Model
Hoist Motor Power
(kw)
Hoist Lifting Speed
(m/min)
FallChain
Dimension (mm)
FEM/ISOPush Pull
Trolley
Powered Trolley
Lift Height
(m)
Hoist Weight (kg)
125CAC-5025-125-1-8-3 0.4 8 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22
CAC-5025-125-1-8/2-3 0.4/0.1 8/2 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22
160CAC-5025-160-1-8-3 0.4 8 1 4 x 12 4m / M7 MT-01 PT-01, PT-02- 3 22
CAC-5025-160-1-8/2-3 0.4/0.1 8/2 1 4 x 12 4m / M7 MT-01 PT-01, PT-02 3 22
200CAC-5025-200-1-8-3 0.4 8 1 4 x 12 3m / M6 MT-01 PT-01, PT-02 3 22
CAC-5025-200-1-8/2-3 0.4/0.1 8/2 1 4 x 12 3m / M6 MT-01 PT-01, PT-02 3 22
250
CAC-5025-250-1-8-3 0.4 8 1 4 x 12 2m / M5 MT-01 PT-01, PT-02 3 22
CAC-5025-250-1-8/2-3 0.4/0.1 8/2 1 4 x 12 2m / M5 MT-01 PT-01, PT-02 3 22
CAC-1050-250-1-8-3 0.85 8 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22
CAC-1050-250-1-8/2-3 0.85/0.21 8/2 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22
315CAC-1050-315-1-8-3 0.85 8 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22
CAC-1050-315-1-8/2-3 0.85 / 0.21 8/2 1 5 x 16 4m / M7 MT-01 PT-01, PT-02 3 22
400CAC-1050-400-1-8-3 0.85 8 1 5 x 16 3m / M6 MT-01 PT-01, PT-02 3 31
CAC-1050-400-1-8/2- 0.85/0.21 8/2 1 5 x 16 3m / M6 MT-01 PT-01, PT-02 3 31
500
CAC-1050-500-1-8-3 0.85 8 1 5 x 16 2m / M5 MT-01 PT-01, PT-02 3 31
CAC-1050-500-1-8/2-3 0.85/0.21 8/2 1 5 x 16 2m / M5 MT-01 PT-01, PT-02 3 31
CAC-2010-500-1-8-3 1.5 8 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79
CAC-2010-500-1-8/2-3 1.5/0.37 8/2 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79
630
CAC-2010-630-1-8-3 0.85 8 1 5 x 16 1Am / M4 MT-01 PT-01, PT-02 3 31
CAC-2010-630-1-8/2-3 0.85 / 0.21 8/2 1 5 x 16 1Am / M4 MT-01 PT-01, PT-02 3 31
CAC-2010-630-1-8-3 1.5 8 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79
CAC-2010-630-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 79
800
CAC-2010-800-1-8-3 1.5 8 1 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 79
CAC-2010-800-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 79
CAC-3216-800-1-8-3 2.4 8 1 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 110
CAC-3216-800-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 110
1000
CAC-2010-1000-1-8-3 1.5 8 1 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 79
CAC-2010-1000-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 79
CAC-2010-1000-2-4-3 1.5 4 2 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 87
CAC-2010-1000-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 4m / M7 MT-02 PT-03, PT-04 3 87
CAC-3216-1000-1-8-3 2.4 8 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110
CAC-3216-1000-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110
1250
CAC-2010-1250-1-8-3 1.5 8 1 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87
CAC-2010-1250-1-8/2-3 1.5 / 0.37 8/2 1 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87
CAC-2010-1250-2-4-3 1.5 4 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87
CAC-2010-1250-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87
CAC-3216-1250-1-8-3 2.4 8 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110
CAC-3216-1250-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 110
1600
CAC-2010-1600-2-4-3 1.5 4 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87
CAC-2010-1600-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 3m / M6 MT-02 PT-03, PT-04 3 87
CAC-3216-1600-1-8-3 2.4 8 1 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 110
CAC-3216-1600-1-8/2-3 2.4 / 0.6 8/2 1 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 110
CAC-3216-1600-2-4-3 2.4 4 2 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 119
CAC-3216-1600-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 4m / M7 MT-02 PT-03, PT-04 3 119
2000
CAC-3216-2000-2-4-3 2.4 8 1 9 x 27 1Am / M4 MT-02 PT-03, PT-04 3 119
CAC-3216-2000-2-4/1-3 2.4 / 0.6 8/2 1 9 x 27 1Am / M4 MT-02 PT-03, PT-04 3 119
CAC-2010-2000-2-4-3 1.5 4 2 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 87
CAC-2010-2000-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 2m / M5 MT-02 PT-03, PT-04 3 87
CAC-3216-2000-2-4-3 2.4 4 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119
CAC-3216-2000-2-4-3 2.4 / 0.6 4/1 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119
2500
CAC-2010-2500-2-4-3 1.5 4 2 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87
CAC-2010-2500-2-4/1-3 1.5 / 0.37 4/1 2 7 x 21 1Am / M4 MT-02 PT-03, PT-04 3 87
CAC-3216-2500-2-4-3 2.4 4 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119
CAC-3216-2500-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 3m / M6 MT-02 PT-03, PT-04 3 119
3200CAC-3216-3200-2-4-3 2.4 4 2 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 119
CAC-3216-3200-2-4/1-3 2.4 / 0.6 4/1 2 9 x 27 2m / M5 MT-02 PT-03, PT-04 3 119
*Longer lifts available on request.
12www.carlstahlcraftsman.com
TRAVEL DRIVES
HOIST SPECIFICATIONS
Safe Working Load (Kg)
ModelHoist Motor Power (KW)
Travel Speed (m/min)
Wheel Diameter (mm)
Flange Width (mm)
Trolley Weight (Kg)
125-500 MT-01 - - 50 75-150 7
500-3200 MT-02 - - 82 100-320 19
125-500PT-01 0.4 20
63 75-15025
PT-02 0.4 / 0.1 20/5 27
500-3200PT-03 0.4 20
82 100-32030
PT-04 0.4 / 0.1 20/5 32
Push
Pul
l Tr
olle
yPo
wer
ed T
roll
ey
Model CAC-5025 CAC-1050 CAC-2010 CAC-3216
Reev
ing
1/1 C (mm)
361 406 487 598
- - 542 6522/1
414 492 572 6801/1 C1(mm) - - 627 7341/1
160 115 188 197
Dim
ensi
ons (
mm
)
B1
82 112 119 152B2
129 165 236 265B3
341 448 551 653H1
63 71 88 109H2
125 140 171 206H3
30 30 39 39H4
42 42 39 39H5
96 185 180 207L1
194 208 319 323L2
22 22 25 25L3
330 330 338 338L4
307 307 313 313L5
10 15 27 35T
30 31 40 40D1
50 50 82 82D2
76 76 122 122D3
63 63 82 82D4
90 90 122 122D5
1~2 1~2 1~2 1~2G
75-150 75-150 100-320 100-320BW
*Note: All the specification in this catalogue are subject to change without notice.
Electric Chain Hoist www.carlstahlcraftsman.com13
L1 L2
T
H3
BW
C
H2
G
H4
H1
D2
D3
L3
B2
B1 B3
FIX
ED S
US
PEN
SIO
N
WIT
H P
USH
PU
LL T
RO
LLEY
(M
T01)
WIT
H P
USH
PU
LL T
ROLL
EY
(MT0
2)W
ITH
PO
WER
ED T
ROLL
EY
(PT0
1-PT
04)
HO
OK
SU
SPE
NS
ION
14www.carlstahlcraftsman.com
SERVICE
fOR sERVICE & spares CARLSTAHL CRAFTSMAN ENTERPRISES PRIVATE LIMITED.
Registered Office:No. 15, LML Colony, Ammankulam Road,Coimbatore - 641 037Tamilnadu, [email protected]
Business Timing: Monday to Friday 8 am – 6 pm
Please send us an SMS to 09751102000
Electric Chain Hoist www.carlstahlcraftsman.com15
SalesFor queries
Please send your inquiries through SMS to 09751106000
Email: [email protected]
16www.carlstahlcraftsman.com www.carlstahlcraftsman.com
CARLSTAHL CRAFTSMAN ENTERPRISES PRIVATE LIMITED.Registered Office:No. 15, LML Colony, Ammankulam Road,Coimbatore - 641 037Tamilnadu, IndiaMobile: +91 97511 [email protected]
Best Material handling solution at
reasonable pricing.
CE Certified