elastomeric component foams technical...

ELASTOMERIC COMPONENT FOAMS

Technical GuideArmacell’s interactive guide for Monarch and EnsoLite product descriptions, specifications and important technical information. Use this reference to choose the correct material for your automotive spec.

Revision May 2018

www.armacell.us

ARM ACELL LLC 1004 Keisler Rd. Conover, NC 28613 TEL. 828-464-5880 E-M AIL i n fo . us@armacel l . com WEBSITE: www.a rmacel l .us ISO 9001:2008 Cert i f ied

Armacell LLC Date: 5/20/2018 Page 1 of 1

Please contact Isabel Wright (Cell: 440-668-0253) (E-mail: [email protected]) at Armacell LLC if you have any questions or need additional information concerning Armacell Elastomeric Component Foam products.

© 2018 Armacell LLC

IDW 17MAY18

Specification List

Click on a specification to view a list of recommended products

ASTM BEHR Bombardier Caterpillar Chrysler Delphi Federal Fiat Ford

ASTM D 925 ASTM D 1056 ASTM D 1149 ASTM D 1171 ASTM D 6576 ASTM E162 ASTM E662 ASTM G 21

BEHR 30.42.08 Bombardier SMP 205 1E0707 1E0720 1E1576

Chrysler MS JP9-4 Chrysler MSAY 430 Chrysler MSAY 500 Chrysler MSAY 516 Chrysler MSAY 522 Chrysler MSAY 528 Chrysler MSAY 550 Delphi SD2-207 Delphi DX200500 FAR 25.853 FAR 25.856(a) FMVSS-302 Fiat 9.55256 Ford ES-8G13-19A672-AA Ford WSB-M3G-102-A Ford WSB-M3G-102-B2 Ford WSB-M3G-212-A Ford WSK-M2D-419-A

GM Gulfstream Hyundai ISO Mercedes Benz Military Mitsubishi Raytheon SAE Toyota UL

GM 6090-M GM 9128 GMW 3235 GMW 17408 GAP105K Rev C

Hyundai MS260-13 ISO 6916 Mercedes Benz DBL 5574.10 MIL-P-15280J MIL STD 810 C / 508 ES-X 60154 ES-X 60410 Raytheon SMA 800578 SAE J 369 SAE J 1351 TSK 6505G TSM 0500G TSM 1501G UL 94 5VA UL 94 5VB UL 94 HBF UL 94 HF-1 UL 94 V-0 UL 94 V-1 UL 50 / UL 48 / UL 508

mailto:[email protected]





IDW 17MAY18

Product List

Click on a product to link to the product’s information sheet

EnsoLite®

Monarch®

ECF-400 EF0 IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002






IDW 17MAY18

Information Sheets Click on a title to view that information sheet

ASTM Specifications: ASTM D 1056 Condensed Information Sheet ASTM D 1056 Suffixes ASTM D 6576 Information Sheet ASTM D E162 E662 Information Sheet Automotive Specifications: FCA Chrysler MSAY 430 Information Sheet FCA Chrysler MSAY 516 Information Sheet FCA Chrysler MSAY 550 Information Sheet Delphi SD2-207 Information Sheet GMW 17408 Information Sheet Aerospace Specifications: Bombardier SMP 800 C / Boeing BSS 7239 Information Sheet Northrop Grumman GP105K Information Sheet UL Specifications: UL 50E / 508 / 48 Listings for Armacell (Monarch®) 2001 and 2002 UL 50E / 508 / 48 Listings for Armacell (Monarch®) 2055, 2955 and 5055 UL 50E / 508 / 48 Listings for Armacell (Monarch®) 5000 series UL 50E / 508 / 48 Listings for Armacell (Monarch®) 8002 UL 50E / 508 / 48 Listings for Armacell (EnsoLite®) Products UL 94 Listings for Armacell (EnsoLite®) ECF-400 and ICF-400 UL 94 Listings for Armacell (EnsoLite®) EF0 UL 94 Listings for Armacell (EnsoLite®) IG1, IG2, IG3 and IGB UL 94 Listings for Armacell (EnsoLite®) IR41 and IR42 UL 94 Listings for Armacell (EnsoLite®) IUO UL 94 Listings for Armacell (EnsoLite®) IV1, IV2, IV3 and IVC UL 94 Listings for Armacell (EnsoLite®) MC UL 94 Listings for Armacell (EnsoLite®) MLC-Black UL 94 Listings for Armacell (Monarch®) 5011 and 5012 UL 94 Listings for Armacell (Monarch®) 5013, 5031 and 5032 UL 94 / V-0 / 5VA / 5VB Listings for Armacell (EnsoLite®) Products UL 94 Flame Overview Information Sheet UL Flotation Information Sheet How to Test UL 94 HF-1 HBF Information Sheet Certificates A2LA Certificate Restricted and Reportable Chemicals: REACH, RoHS and CAL Prop 65 Information Sheet






IDW 17MAY18

Information Sheets - Continued Click on a title to view that information sheet

Additional General Information: General Shelf Life Information for Armacell (Ensolite®) Products General Shelf Life Information for Armacell (Monarch®) Products Armacell (Monarch®) Epichlorohydrin (ECH) Information Sheet Long Term Weathering / UV / Ozone Information Sheet Heat Aging Information Sheet Impact, Shock Absorption and Resilience Information Sheet Low Phthalate Foams Information Sheet How to Test FMVSS-302 Information Sheet Durometer Scale Chart Conversion Density 25% Conversions Chart Conversion Factors Metric to Inches Conversion Chart






IDW 19MAY18

Products tested to: ASTM D 925

(Migration Staining)


EnsoLite® Monarch® EF0 IG1 IUO

5021 5031 5032 8001 8002

*Note: All tested products pass using Method B.

Description: This is a staining test method (3 methods)

ASTM D 925 Title: Standard Test Methods for Rubber Property—Staining of Surfaces (Contact, Migration, and Diffusion) Significance and Use: Rubber in contact with light colored organic finishes may stain the surfaces in contact with the rubber (contact staining) and surfaces adjacent to or beyond the rubber (migration staining), especially under conditions of heat, pressure, or sunlight. When a light colored rubber veneer or organic coating covers a staining rubber compound, the staining ingredients can diffuse through the veneer or coating and stain the surface (diffusion staining). This staining of light colored surfaces is objectionable to the consumer. These test methods provide a means of evaluating staining characteristics of rubber compounds but may not necessarily duplicate the effects of natural exposure conditions. Results obtained should not be treated as being equivalent to any natural exposure, unless the degree of quantitative correlation has been empirically established for the material in question. These test methods may be used for producer-consumer acceptance, referee purposes, and research and development work. The two types of exposures (Fluorescent UV and Xenon Arc) are not equivalent and may produce different test results. Scope: These test methods cover techniques to evaluate three types of staining that rubber may cause when in contact with, or in proximity to, another surface that may be light colored. The test methods also describe how to qualitatively evaluate the degree of staining produced under the conditions of exposure to heat alone or heat and light.






IDW 19MAY18


(See separate info sheet)


EnsoLite®

Grade Monarch®

Grade


MLC-Black SF0

1A0 1A0

2A1 / 2C1 / 2B1 2A2 / 2C2 / 2B2 2A3 / 2C3 / 2B3 2A1 / 2C1 / 2B1 2A2 / 2C2 / 2B2 2A1 / 2C1 / 2B1

2A1 / 2C1 2A2 / 2C2 / 2B2 2A3 / 2C3 / 2B3

2A1 / 2C1 1A0 / 1C0 / 1B0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

2A1 / 2C1 2A2 / 2C2

2A5 2A1 2A1 2A3 2A1 2A2 2A1 2A2 2A5 2A1 2A2

Description: Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber ASTM D 1056 Title: Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber Revision date: 2014 Scope: This specification covers flexible cellular rubber products known as sponge rubber and expanded rubber, but does not apply to latex foam rubber or ebonite cellular rubber. The base material for an open/closed cellular product may be made of synthetic, natural, reclaimed rubber, or a mixture, and may contain other polymers or chemicals, or both, which may be modified by organic or inorganic additives. These elastomeric materials have properties similar to those of vulcanized rubber, namely (1) the ability to be converted from a thermoplastic to a thermosetting state by crosslinking (vulcanization) or (2) substantial recovery of their original shapes when strained or elongated, or both. Classification:

Type Class Grade Type 1 Open Cell Rubber Type 2 Closed Cell rubber

Class A Resistance to petroleum base oils is not required (Formerly RE)

Class B Specific requirements for oil resistance with low mass change (Excellent resistance) (Formerly SBE)

Class C Specific requirements for oil resistance with medium mass change (medium resistance) (Formerly SCE)

Class D Extreme temperature resistance (no oil resistance required)

Grades: Firmness as measured by compression deflection (25% compression, measure load - psi)

Grade 0 0 - 2.0 psi (0 - 13.8 kPa) Grade 1 2 - 5 psi (13.8 - 34.5 kPa) Grade 2 5 - 9 psi (34.5 - 62 kPa) Grade 3 9 - 13 psi (62 - 89.6 kPa) Grade 4 13 - 17 psi (89.6 - 117.2 kPa) Grade 5 17 - 25 psi (117.2 - 172.3 kPa)






IDW 19MAY18


(Ozone resistance test method)


EnsoLite®

Monarch®

ECF-400 EF0 IG1

3091 5013 5031 5032 8002

Description: Standard Test Method for Rubber Deterioration - Surface Ozone Cracking in a Chamber (Flat Specimen) Scope: This method covers the estimation of the resistance of vulcanized rubber to cracking when exposed to an atmosphere containing ozone. The rubber specimens are kept under a surface tensile strain and the ozone content or partial pressure in the test chamber is maintained at a fixed value. Specimens (per ASTM D 518, Method A) exposed 72 h at 50 pphm at 38°C, 20% elongation. Observations made at 7X magnification. Reference Information: ASTM D 1149 Ozone Ratings: 0 --- No cracks under 7X magnification 1 --- Cracks visible only under 7X magnification 2 --- Cracks barely visible to the unaided eye 3 Failure Cracks readily visible to the unaided eye






IDW 19MAY18

Products tested to: ASTM D 1171 (Ozone resistance)


EnsoLite® Monarch®

ECF-400

EF0 IUO IV1 IV3

MLC-Black

3071 3091 5013 5031 5032 8002

Description: Standard Test Method for Rubber Deterioration – Surface Ozone Cracking Outdoors or Chamber (Triangular Specimens) Scope: This test method permits the estimation of the relative ability of rubber compounds used for applications requiring resistance to outdoor weathering or ozone chamber testing. This test method is not applicable to materials ordinarily classed as hard rubber, but is adaptable to molded or extruded soft rubber materials and sponge rubber for use in window weather stripping as well as in similar automotive applications.

Reference Information:

Exposure Rating: When the specified exposure period is completed, examine the specimens before removal from the mandrel, and evaluate the degree of cracking by comparison with the reference standards shown in Figure 3, using a 2-power headgear binocular or equivalent. If the size of the cracks under 2X magnification is less than those shown on one photograph, but greater than those shown on the next lower rating picture, give the lower rating.

Figure 3

Rating 0 Rating 2 Rating 1 Rating 3

Quality Retention Rating: If it is desired to apply a quality retention rating value based on three observations of crack rating taken at three successive time intervals of exposure, use the following procedure: Make the crack rating (as described in the exposure rating) at three equal intervals. This will give three ratings. The three crack growth ratings shall be put together to give a three digit number and Table 1 (see below) is then used to find the percent quality retention. The three digit crack growth number in the crack growth column corresponds to the quality retention in the right hand column.

Table 1 ASTM D 1171 Quality Retention Rating Crack

Growth Quality

Retention (percent)

Crack Growth

Quality Retention (percent)

000 100 003 45 001 95 013 40 011 90 113 35 111 85 023 30 002 80 123 25 012 75 223 20 112 70 033 15 022 65 133 10 122 60 233 5 222 55 333 0






IDW 19MAY18


(Formerly Mil R 6130-C) (See separate info sheet)


EnsoLite®

Type Grade & Condition Monarch®

Type Grade & Condition

IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black

II A & B Soft II A & B Soft-Medium

II A & B Medium II A & B Soft

II A & B Soft-Medium II A & B Soft II A & B Soft

II A & B Soft-Medium II A & B Medium

II A & B Soft

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

II A & B Soft II A Soft-Medium

II A Firm II B & C Soft

II C Soft II A & B Medium

II B Soft II B & C Soft-Medium

II A, B & C Soft II A, B & C Soft-Medium

II A, B & C Firm II B & C Soft

II B & C Soft-Medium Description: Standard Specification for Flexible Cellular Rubber Chemically Blown Scope: This specification establishes requirements for chemically blown cellular rubber

Types Type I - Open cell (sponge rubber) Type II - Closed cell (expanded rubber) Grades - Both types are divided into three grades designated by the letters A, B, & C added to the Roman numeral prefix Grade A - Oil- and flame-resistant Grade B - No requirements for oil, flame resistance, or low temperature Grade C - Low-temperature resistant (oil and flame resistance not required) Conditions - Each type and grade has been divided into six different conditions. Each condition is based on a specific range of firmness as expressed by compression deflection as follows: Super soft Compression deflection range of >0 to 14 kPa (>0 to 2 psi) Soft Compression deflection range of >14 to 35 kPa (>2 to 5 psi) Soft-medium Compression deflection range of >35 to 63 kPa (>5 to 9 psi) Medium Compression deflection range of >63 to 91 kPa (>9 to 13 psi) Medium-firm Compression deflection range of >91 to 119 kPa (>13 to 17 psi) Firm Compression deflection range of >119 to 175 kPa (>17 to 25 psi)






IDW 19MAY18

Products tested to:

ASTM E 162 (Flame Resistance - Radiant Heat)


EnsoLite®

IG2 IR41 IR42

Description: Standard Test Method for Surface Flammability of Materials Using a Radiant Heat Energy Source Scope: This fire-test-response standard describes the measurement of surface flammability of materials. It is not intended for use as a basis of ratings for building code purposes. This standard measures and describes the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials, products, or assemblies under actual fire conditions.






IDW 19MAY18

Products tested to:

ASTM E 662 (Flame Test Method: Optical Density of Smoke)


EnsoLite®

IG2 IR41 IR42

Title: Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials

Scope: This fire-test-response standard covers determination of the specific optical density of smoke generated by solid materials and assemblies mounted in the vertical position in thicknesses up to and including 1 in. (25.4 mm). Measurement is made of the attenuation of a light beam by smoke (suspended solid or liquid particles) accumulating within a closed chamber due to nonflaming pyrolytic decomposition and flaming combustion. Results are expressed in terms of specific optical density which is derived from a geometrical factor and the measured optical density, a measurement characteristic of the concentration of smoke.

Significance and Use: This test method provides a means for determining the specific optical density of the smoke generated by specimens of materials and assemblies under the specified exposure conditions. Values determined by this test are specific to the specimen or assembly in the form and thickness tested and are not to be considered inherent fundamental properties of the material tested. Thus, it is likely that closely repeatable or reproducible experimental results are not to be expected from tests of a given material when specimen thickness, density, or other variables are involved.






IDW 19MAY18

Products tested to:

ASTM G 21 (Fungus resistance)


Description: Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi

ASTM G 21 rating System

Rating Description 0 Specimen remained free of fungal growth 1 Traces of growth on specimen (less than 10%) 2 Light fungal growth on specimen (10 to 30%) 3 Medium fungal growth on specimen (30 to 60%) 4 Heavy fungal growth on specimen (60% to complete coverage)

EnsoLite®

Monarch®

IG1 IR41 IV1

MLC-Black

2001 2002 3071 3091 5013 5031 5032 5055 8001 8002






IDW 19MAY18

Products tested to: BEHR 30.42.08

(Neoprene / EPDM / SBR Blend – Foam Rubber)


Monarch®

5021 5022 5031

Description: Climate Systems Material Specification Neoprene / EPDM / SBR Blend – Foam Rubber Scope: This specification supplies property data for material qualification of Neoprene / EPDM / SBR blend foam rubber. Revision Date: 2/9/99 (Revision C)

Grade Compression Deflection, 25% (psi) SCE41B 2 - 5 psi SCE42B 5 - 9 psi SCE43B 9 - 13 psi SCE45B 17 - 24 psi






IDW 20MAY18

Products tested to:

Bombardier SMP 205 (Expanded Rubber Closed Cell)


EnsoLite®

1800 GIC

Description: Expanded Rubber Closed Cell Scope: This specification applies to extruded parts and to sheeting based on neoprene rubbers of class RE41-E1 as specification ASTM D 1056. Flame resistance requirements:

Physical Property Bombardier SMP 205 Requirements ASTM E162 Flame propagation index less than 35 ASTM E 662 The Optical Density (Ds) shall not exceed 100 within 90 seconds after the start

of the test, and not exceed 200 within 4 minutes after the start of the test. NFPA STD. No. 258-76 The Optical Density (Ds) shall not exceed 100 within 90 seconds after the start

of the test, and not exceed 200 within 4 minutes after the start of the test. Toxic gas emissions per SMP 800 Concentration limits not defined for toxicity

Note: For products without a link, please contact Armacell Technical Service (Isabel Wright).






IDW 20MAY18

Products tested to:

Caterpillar 1E0707


EnsoLite®

MLC-Black

Description: This specification covers several grades of flexible closed cell sponge in the form of sheets made from polyvinyl chloride and copolymers thereof. Materials that meet this specification are intended primarily for thermal insulation. Can be used for cushioning and gaskets and seals. This material has excellent resistance to greases, oils, ozone, chemicals, and solvents (except ketones and aromatic solvents). Its exposure to direct sunlight should be kept to a bare minimum because the surface dries out unless protected.






IDW 20MAY18

Products tested to:

Caterpillar 1E0720


EnsoLite®

Monarch®

IV1 IV2

Grade 1 (1E0720D) Grades 2 & 3 (1E0720E)

2001 2002 2055 5031 5032 5055

Grade 1 (1E0720D) Grades 2 & 3 (1E0720E) Grades 4 & 5 (1E0720F) Grade 1 (1E0720D) Grades 2 & 3 (1E0720E) Grades 4 & 5 (1E0720F)

Description: Expanded Rubber - CR Revision date reviewed: 4APR2008 Scope: This specification covers cellular polychloroprene (CR) alone or blended with other synthetic rubber products known as expanded closed cell rubbers. These products are available in the form of sheet, strip and molded shapes typically classified as ASTM D 1056 Class B materials. This specification does not apply to latex foam rubber. This is a multiple variable specification (different properties) (see article 4.0). Application: Intended for pads and static seals requiring oil resistance (medium swell) and excellent weather resistance at temperatures of –29°C to +82°C (-20°F to +179°F).

Grade Grade 1 Grades 2 & 3 Grades 4 & 5 Grade 0 - - - Designation 1E0720D 1E0720E 1E0720F 1E0720G 1E0720Z 25% CD (kPa) 15 - 35 kPa 35 - 90 kPa 90 - 170 kPa Less than 15

kPa To be defined on

drawing 25% CD (psi) 2 - 5 psi 5 - 13 psi 13 - 24 psi Less than 2 psi To be defined on

drawing






IDW 20MAY18

Products tested to:

Caterpillar 1E1576


Monarch®

2055 5031 5032

Firm (1E1576F) Soft (1E1576D) Medium (1E1576E)

Description: Expanded Rubber Scope: This specification covers cellular EPDM, EPT alone or blended with other natural or synthetic rubber products known as expanded (closed cell) rubbers. These products are available in the form of sheet, strip and molded shapes, in soft, medium and firm grades. This specification does not apply to latex foam rubber. This is a multiple variation specification (different properties). Application: Intended for pads, weather and static seals requiring superior weather resistance and mild oil resistance at temperatures of -40°C to +70°C. Revision date reviewed: 10JAN86, Change No. 01

Grade Soft Medium Firm Designation 1E1576D 1E1576E 1E1576F 25% CD (kPa) 14 - 35 kPa 35 - 91 kPa 91 - 168 kPa 25% CD (psi) (2 - 5 psi) (5 - 13 psi) (13 - 24 psi)






IDW 20MAY18

Products tested to: FCA [Chrysler] MS JP9-4


FCA [Chrysler] Material Standard MS JP9-4 Title: Flammability Testing and Handling of Fire Retardant – Treated Interior Materials Revision date: 2003-09-04; Change J Purpose: The purpose of this standard is to outline testing guidelines and establish marking and handling guidelines for trim materials which are chemically treated with fire retardants. Coverage: This standard covers materials used in the fabrication of soft interior trim components, such as fabric, carpeting and roll foams, and components manufactured from said roll goods. Testing of Materials: All raw materials for which this standard is specified shall exhibit a burn rate of less than 4.0” / minute (102 mm / minute), tested as specified in ISO 3795 or SAE J369. Testing of Components: All parts for which this standard is specified shall conform to the latest issue of Federal Motor Vehicle Safety Standard No. 302, Flammability of Interior Materials.

EnsoLite®

Monarch®


MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002






IDW 20MAY18

Products tested to:

FCA [Chrysler] MSAY 430 (See separate info sheet)



EF0 Type 1 3091 5021 8002

Type 2 Type 2 Type 4

Note: All the products listed above are on the approved source list for the type noted. FCA [Chrysler] Material Standard MSAY 430 Description: Die-Cut Ethylene Propylene Diene Monomer (EPDM) Closed Cell Rubber Revision date reviewed: December 2012 Change P Scope: This standard specifies the physical properties of 100% Ethylene Diene Monomer (EPDM) Closed Cell Rubber materials suitable for sealing applications. In addition, this standard includes the quality control requirements and approved sources for production parts. This material is recommended for use in sealing applications requiring good heat and weather resistance. The EPDM materials listed in this standard are available in three forms as follows:

MSAY 430 A Cellular EPDM without Pressure Sensitive Adhesive (PSA) MSAY 430 B Cellular EPDM with Pressure Sensitive Adhesive (PSA) MSAY 430 C Cellular EPDM with Pressure Sensitive Adhesive (PSA) and polyester film

This standard specifies three different forms and five different types of closed cell EPDM material. The forms will be denoted as forms A, B or C and the types will be denoted as types 1, 2, 3, 4 or 5.

Property Type 1 Type 2 Type 3 Type 4 Type 5

Compression / Deflection, kPa (psi), at 25% Deflection

14 Max (2 Max)

14-42 (2 - 6)

28 Max (4 Max)

42-77 (6 - 11)

77-126 (11 - 18)

Tensile Strength, kPa, Min 70 200 300 600 700 Elongation, % Min 150 150 150 150 150 Compression Set, % Max 22hrs @ 23 Deg C 25 45 25 25 25






IDW 20MAY18

Products tested to:

FCA [Chrysler] MSAY 500


EnsoLite®

SF0

Type 1

FCA [Chrysler] Material Standard MSAY 500 Description: Cellular Polyvinyl Chloride (PVC) Revision Date: Change Level A, 2005-11-21 Scope: This standard covers the requirements for semi-closed cell (Types 1 & 2) and closed cell (Types 3 - 6) polyvinyl chloride materials. These materials are intended for applications where high compressibility and low load bearing resistance are required.

MSAY 500 A MSAY 500 B MSAY 500 C Cellular Vinyl without Pressure Sensitive

Adhesive (PSA) Cellular Vinyl with PSA Cellular Vinyl with PSA and Polyester

Liner

Property Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Load Deflection, kPa (psi) (50%)

1 - 20 kPa (0.14 - 2.9 psi)

5 - 28 kPa (0.72 - 4.06 psi)

20 - 69 kPa (2.9 - 10 psi)

90 - 160 (13 - 23.2 psi)

175 - 300 (25.3 - 43.5 psi)

300 - 600 (43.5 - 87 psi)

Density (kg/m3) (lb./ft3)

57 - 115 kg/m3 (3.5 - 7.0 lb./ft3)

77 - 145 kg/m3 (4.8 - 9.0 lb./ft3)

85 - 150 kg/m3 (5.3 - 9.36 lb./ft3)

150 - 200 kg/m3 (9.4 - 12.5 lb./ft3)

205 - 312 kg/m3 (12.8-19.5 lb./ft3 )

350 - 450 kg/m3 (21.8 - 28 lb./ft3 )

Tensile Strength kPa (psi) min.

50 kPa (7.14 psi)

138 kPa (19.7 psi)

170 kPa (24.3 psi)

275 kPa (39.3 psi)

700 kPa (100 psi)

900 kPa (128 psi)

Elongation (%) Min.

80% 90% 120% 100% 90% 100%

MSAY 505 A superseded by MSAY 500 A3 MSAY 510 C superseded by MSAY 500 C2 MSAY 505 B superseded by MSAY 500 A1 MSAY 511 A superseded by MSAY 500 A3 MSAY 510 A superseded by MSAY 500 A2 MSAY 511 B superseded by MSAY 500 B3 MSAY 510 B superseded by MSAY 500 B2 MSAY 511 C superseded by MSAY 500 C3






IDW 20MAY18

Products tested to: FCA [Chrysler] MSAY 516

(See separate info sheet)


EnsoLite®

IR41 IR42 IUO IV1 IV2 IV3

MLC-Black

Type 1 Type 2 Type 1 Type 1 (Approved Source) Type 2 (Approved Source) Type 3 (Approved Source) Type 1 (Approved Source)

FCA [Chrysler] Material Standard MSAY 516 Title: Poly Vinyl Nitrile (PVN) Blend – Closed Cell Material Revision date: Change P Purpose of the Standard: This standard specifies the physical properties for three (3) PVN closed cell materials. In addition, this standard includes the quality control requirements and approved sources for production parts. This material is recommended for use as water and dust seals, anti-noise barrier, and similar applications. This material is available without pressure sensitive adhesive (PSA), with PSA or with PSA and mylar (polyester) backing. MSAY 516A Cellular PVN without PSA MSAY 516B Cellular PVN with PSA MSAY 516C Cellular PVN with PSA & Polyester Backing

Chrysler MSAY 516 Compression Deflection 25% (psi) per ASTM D 1056-07 Type 1 10 - 28 kPa (1.5 - 4.0 psi) Type 2 28 - 63 kPa (4 - 9 psi) Type 3 63 - 90 kPa (9 - 13 psi)






IDW 20MAY18

Products tested to:



EnsoLite®

SF0

Type 1

FCA [Chrysler] Material Standard MSAY 522 Description: Polyvinyl / Nitrile (PVN) Blend - Semi-Open Cellular Material Revision Date: Change M 2006-07-05 Purpose: This standard specifies the physical properties for two (2) PVN, semi-open, cellular materials. In addition, this standard includes the quality control requirements and approved sources for production parts. This material is recommended for use as dust seals, anti-noise barriers, gaskets and similar applications. This material is available without Pressure Sensitive Adhesive (PSA), with PSA or with PSA and polyester film backing.

Physical Property TYPE 1 TYPE 2

Tensile Strength, kPa, Min 100 100

Elongation, Min % 100 100

Tear Strength, N/mm, Min 0.5 0.5

Compression Set, Max % 90 90 Compression Deflection at 25% Deflection, kPa, Max 3 6






IDW 20MAY18

Products tested to:



EnsoLite®

ECF-400 EF0

FCA [Chrysler] Material Standard MSAY 528 Description: Cellular EPDM Low Load Deflection - Air Flow & Dust Seals Revision Date Reviewed: 07/02/03; Active Purpose of the Standard: This standard presents the requirements for a semi-open cell, EPDM cellular rubber with low resistance to compressive loads. Purpose of the Material: This material is recommended for use as air flow seals, dust barriers, anti-noise barriers, etc. It is originally being released as an air deflector seal to control air flow within the engine compartment. This material is suitable for applications where long term exposure to high operating temperatures and / or exterior weathering is likely. This material is available in three forms as shown below:

MSAY 528 A Cellular rubber without adhesive MSAY 528 A Cellular rubber with pressure sensitive adhesive (PSA) MSAY 528 A Cellular rubber with a polyester film and a pressure sensitive adhesive (PSA)






IDW 20MAY18

Products tested to:

FCA [Chrysler] MSAY 550 (See separate info sheet)


EnsoLite®

ECF-400 EF0

On approved source list

FCA [Chrysler] Material Standard MSAY 550 Description: Semi-Closed Cell - EPDM Rubber - Low Load Compression - Water and Dust Seals Change Level: F Date Published: 2006-07-26 Purpose: This standard specifies the requirements for a low compression, semi-closed cell, EPDM elastomeric material. This material is to be used in sealing applications involving water, air and/or dust. This material is available in five forms: without Pressure Sensitive Adhesive (PSA), with Acrylic PSA on one side, with Acrylic PSA on both sides, with Butyl PSA on one side and with Acrylic PSA on one side and a minimum density of 0.10 g/cc.

MS-AY 550 A Cellular EPDM Without PSA MS-AY 550 B Cellular EPDM With Acrylic PSA On One Side MS-AY 550 C Cellular EPDM With Acrylic PSA On Both Sides MS-AY 550 D Cellular EPDM With Butyl PSA On One Side MS-AY 550 E Cellular EPDM With Acrylic PSA On One Side (Special Density) MS-AY 550 F Cellular EPDM With Butyl PSA On Both Sides






IDW 5JUN18

Products tested to: Delphi SD2-207


EnsoLite®

Monarch®

EF0 Approved source for Par 6.13

2001 3091 5021 5022 5031 5032 8002

Approved source for Par 6.7 Approved source for Par 6.10 Approved source for Par 6.1 Approved source for Par 6.2 Approved source for Par 6.1 Approved source for Par 6.2 Approved source for Par 6.7

Description: Flexible Cellular Materials: Sponge or Expanded Rubber Scope: Material supplied to this specification shall be suitable for use in automotive heating and air conditioning components. This specification outlines several sponge or expanded rubber materials that are called out according to ASTM D 1056. Revision Date: 12JUN13 (Revision 11)

Specification Paragraph Armacell Products on the approved source list Delphi SD2-207 Paragraph 6.1 Armacell (Monarch®) 5031, 5931, 5021 & 5921 Delphi SD2-207 Paragraph 6.2 Armacell (Monarch®) 5032, 5932, 5022 & 5922 Delphi SD2-207 Paragraph 6.10 Armacell (Monarch®) 3091, 3991, 3092 & 3992 Delphi SD2-207 Paragraph 6.13 Armacell (Ensolite®) EF0






IDW 20MAY18

Products tested to: Delphi DX200500


EnsoLite®

IUO

Type II

Description: Flexible Expanded Rubber Materials Revision Date: June 2004 Scope: This specification describes the requirements for expanded cellular materials to be used as a seal against air, dust and / or water. The material may also be used for certain applications as a silencer or as a flexible material for covering gaps, openings and other non-sealing type applications. Note: Open cell materials should be specified using the appropriate ASTM, SAE or ISO methods. They are not covered under this specification.

Compression Deflection (50% Deflection) Type IA (Super Soft) 5.00-21.00 kPa 0.73 - 3.04 psi Type IB (Soft) 21.01-48.00 kPa 3.04 - 6.96 psi Type II (Medium) 48.01-97.00 kPa 6.96 - 14.07 psi Type IIIA (Hard) 97.01-172.00 kPa 14.07 - 24.95 psi Type IIIB (Extra Hard) 172.01-276.00 kPa 24.95 - 40.03 psi NOTE: Request additional information from the technical manager regarding other Armacell (Monarch®) & Armacell (Ensolite®) products.






IDW 20MAY18

Products tested to: Federal FAR 25.853 12 Second Vertical Burn


EnsoLite®

IG1 IG2 IG3 IV1 IV2 IV3

Description: FAR 25.853 (a) Appendix F Part 1 (a) (1) (i) Requirements: Must be self-extinguishing when tested vertically in accordance with the applicable portions of part I of this appendix. The average burn length may not exceed 6 inches and the average flame time after removal of the flame source may not exceed 15 seconds. Drippings from the test specimen may not continue to flame for more than an average of 3 seconds after falling.

Note: Contact Armacell Technical Service (Isabel Wright) for additional products.






IDW 20MAY18

Products tested to:

Federal FAR 25.856(a)


EnsoLite®

IR41

TITLE 14--AERONAUTICS AND SPACE CHAPTER I--FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION PART 25 AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Special Federal Aviation Regulation No. 13 Sec. 25.856 Thermal/Acoustic insulation materials (a) Thermal/acoustic insulation material installed in the fuselage must meet the flame propagation test requirements of part VI of Appendix F to this part, or other approved equivalent test requirements. This requirement does not apply to ``small parts,'' as defined in part I of Appendix F of this part. (b) For airplanes with a passenger capacity of 20 or greater, thermal/acoustic insulation materials (including the means of fastening the materials to the fuselage) installed in the lower half of the airplane fuselage must meet the flame penetration resistance test requirements of part VII of Appendix F to this part, or other approved equivalent test requirements. This requirement does not apply to thermal/acoustic insulation installations that the FAA finds would not contribute to fire penetration resistance.






IDW 20MAY18

Products tested to:

Federal FMVSS-302 (See separate info sheet)


EnsoLite®

Monarch®


MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Flammability of Interior Materials - Passenger Cars, Multipurpose Passenger Vehicles, Trucks and Buses Revision Date: 9/1/1972 Scope: This standard specifies burn resistance requirements for materials used in the occupant compartments of motor vehicles. Purpose: The purpose of this standard is to reduce the deaths and injuries to motor vehicle occupants caused by vehicle fires, especially those originating in the interior of the vehicle from sources such as matches or cigarettes. Application: This standard applies to passenger cars, multipurpose passenger vehicles, trucks and buses.






IDW 20MAY18

Products tested to:

Fiat 9.55256


Monarch®

5022 8001

Fiat 9.55256/01 Title: Expanded Elastomers for Use on Vehicles Revision Date: 4/10/2002 Purpose: Specifying the characteristics required for the details in expanded elastomers, obtained by shearing, pressing or extrusion, used on vehicles, defining the procedure and equipment to test these characteristics.






IDW 20MAY18

Products tested to: Ford ES-8G13-19A672-AA (Revision B)


Monarch® 3071

Description: Performance requirements for biocide

Acceptance Criteria: The biocide additive and concentration must consistently demonstrate a rating of 1 (one) max on the material sample. Observed Growth Rating Pass / Fail No Growth 0 Pass Up to 5% 1 Pass 6 -10% 2 Fail 11 - 15% 3 Fail 16 - 20% 4 Fail 21 - 30% 5 Fail 31 - 40% 6 Fail 41 - 50% 7 Fail 51 - 60% 8 Fail 61 - 80% 9 Fail 81 - 100% 10 Fail






IDW 20MAY18

Products tested to: Ford M3G 102 A


EnsoLite®

SF0

Description: Low Density Polyvinyl Chloride Foam, Pressure Sensitive, Supersoft Revision date reviewed: 05/01/93 Scope: The material defined by WSB-M3G102-B is a soft, closed cell polyvinyl chloride (PVC) foam tape with one side adhesive coated and the other protected by a coated release paper. Note: This product is manufactured so that as the tape is unrolled, the adhesive surface is exposed. While rolled, the top surface of the release paper serves as a liner to protect the adhesive and prevent sticking. The release paper remains on the adhesive free surface of the foam tape and is not removed until after installation.






IDW 20MAY18

Products tested to: Ford WSB M3G 102 B & B2


EnsoLite®

ECF-400 EF0 SF0

Description: Low Density Polyvinyl Chloride/Nitrile Foam, Pressure Sensitive, Ultra Soft Scope: The material defined by WSB-M3G102-B2 is a soft, closed cell polyvinyl chloride / nitrile (NBR/ PVC) foam tape with one side adhesive coated and protected by a coated release paper. Revision Date: May 1993 Note: This material can be supplied extruded into very complex cross sections, die cut or in roll form. Application: These specifications were released originally for materials used as a filler between exterior moldings and painted metal to seal against air leaks, water leaks, and wind noise. They are used in areas where low force to compress is required.






IDW 20MAY18

Products tested to:

Ford WSB M3G 212 A


EnsoLite®

ECF-400 EF0

Description: Tape, Low Density EPDM Foam, Pressure Sensitive, Super-soft Revision date: 2006-FEB-08 Status: Active/Current Scope: The material defined by this specification is a super-soft, cellular, 100% EPDM component foam tape with one side adhesive coated and protected by a coated release paper. Application: This specification was released originally for material used as a filler between exterior moldings and painted metal to seal against air leaks, water leaks, and wind noise. It is used in areas where low force to compress is required and may also be used to seal areas where the design requires complex extrusions. Note: This material can be supplied extruded into very complex cross sections, die cut or in roll form.






IDW 20MAY18

Products tested to: Ford WSK M2D 419 A


EnsoLite®

Type Monarch®

Type


MLC-Black

Type 2 Type 3 Type 4 Type 2 Type 3 Type 2 Type 2 Type 3 Type 4 Type 2

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Type 2 Type 3 Type 6 Type 2 Type 2 Type 4 Type 2 Type 3 Type 2 Type 3 Type 6 Type 2 Type 3

Description: Cellular Elastomer, Gasket

Revision date reviewed: 10/13/2004 Scope: This specification defines performance requirements for cellular elastomeric gasket based on natural or synthetic rubbers. Application: This specification was released originally for material used as gaskets for front and rear signal lamps.

WSK-M2D419-A Type Compression Deflection kPa

Compression Deflection psi

Type 1 3.5 - 14.0 kPa 0.5 - 2 psi Type 2 14.0 - 35.0 kPa 2 - 5 psi Type 3 35.0 - 63.0 kPa 5 - 9 psi Type 4 63.0 - 91.0 kPa 9 - 13 psi Type 5 91.0 - 119.0 kPa 13 - 17 psi Type 6 119.0 -168.0 kPa 17 - 24 psi






IDW 20MAY18

Products tested to: GM 6090 M

Flammability of Materials


EnsoLite®

Monarch®


MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Flammability of Materials Revision date: June 1987 Scope: This standard provides a system for specifying flammability requirements for certain materials used in passenger cars, multipurpose passenger vehicles, trucks and buses. It is based on the testing of materials according to GM 9070-P (Title: GM Standard Test for Flammability of Materials). Suffix B4 = Maximum burn rate of 4 inches per minute Suffix A = As Received Note: This horizontal burn test method can be performed in-house for all Armacell Elastomeric Component Foam products.






IDW 20MAY18

Products tested to: GM 9128 P Mildew Growth


EnsoLite®

IUO

Description: Mildew Growth Revision Date: 1988-SEP-01 Status: Active/Current Scope: This procedure is used to determine the mildew growth and related odor characteristics of an automotive material.






IDW 20MAY18

Products tested to:

GMW 3235 Fogging


Ensolite® Monarch®

EF0

2001 ECF-400 2055

EG0 3061 EG1 3091 IUO 5013 IVC 5022 IV2 5031 IV3 5032

MLC-Black 5055 SF0 5091

8001







IDW 15MAY18

Products tested to: GMW 17408


Ensolite® Monarch®

EF0

2001

ECF-400 2055 EG0 3061 EG1 3091 IUO 5013 IVC 5022 IV2 5031 IV3 5032

MLC-Black 5055 SF0 5091

8001 Description: Flexible Expanded Rubber Materials for Air, Dust, Noise and Water Sealing Revision Date: 2017 Scope: This specification describes the requirements for expanded materials to be used as air and dust seals or water seals and gaskets. These materials may also be used as noise isolators, covers for gaps and other suitable applications. Types: Six (6) types are classified and defined in this specification. Firmness (compression deflection tested @ 50% compression) is the differentiating factor.

Type I <5.00 kPa (Class I only) <0.725 psi (Class I only) Type II 5.00 to 21.00 kPa 0.725 to 3.04 psi Type III 21.01 to 48.00 kPa 3.04 to 6.96 psi Type IV 48.01 to 97.00 kPa 6.96 to 14.06 psi Type V 97.01 to 172.00 kPa 14.06 to 24.94 psi Type VI 172.01 to 276.00 kPa 24.94 to 40.02 psi

Note: All products listed on this page are on the GM approved source list (MATSPC) for GMW 17408






IDW 20MAY18

Products tested to: Gulfstream GAP105K Rev C


EnsoLite®

IV1 IV3

Description: Plastic, Thermoplastic, Modified Vinyl Sponge, Closed Cell, Ensolite Sheet Revision: C (17MAY04)






IDW 20MAY18

Products tested to:

Hyundai MS 260 13


EnsoLite®

Monarch®

EF0

3071 3091 8001 8002

Description: Sponge Rubber Revision Date: 7JAN94






IDW 20MAY18

Products tested to: ISO 6916




MLC-Black

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Flexible Cellular Polymeric Materials - Sponge and Expanded Cellular Rubber Products Scope: This part of ISO 6916 classifies flexible cellular rubber products known as sponge and expanded rubber. Base material used in their manufacture may be natural rubber, reclaimed rubber or synthetic rubber, either alone or in combination. The only products included in this part of ISO 6916 are in the form of sheeting. This part of ISO 6916 does not apply to latex foam rubbers, shoe soling or other similar microcellular products, ebonite cellular rubbers, virgin or reconstituted flexible, semi-rigid urethane foams, virgin or reconstituted poly(vinyl chloride) or poly(vinyl chloride) blended with other polymers. Class A Resistance to petroleum base oils is not required Type 1 = Open cell rubber (normally

known as sponge rubber) Type 2 = Closed cell rubber (normally known as expanded rubber)

Class B Specific requirements for oil resistance with low swell (Excellent resistance)

Class C Specific requirements for oil resistance with medium swell (medium resistance)

Class D High temperature resistance (no oil resistance required)

Grade psi kPa Comments Grade 0 0.36 - 2.0 2.5 - 15 For type 1 only Grade 1 2 - 5 15 - 35 For types 1 & 2 Grade 2 5 - 9 35 - 65 For types 1 & 2 Grade 3 9 - 13.7 65 - 95 For types 1 & 2 Grade 4 13.7 - 17 90 - 125 For types 1 & 2 Grade 5 18 - 29 125 - 200 For types 1 & 2 Grade 6 29 - 43.5 200 - 300 For types 1 & 2






IDW 20MAY18

Products tested to: Mercedes Benz DBL 5574.10


Monarch®

3091

Description: Moldings and Hoses Manufactured from Cellular Rubber (Pored Elastomers with Closed Cells) Revision Date: March 2008 (supersedes 09/1991, 06/1977 & 04/2002) Application: Only for parts with restricted sealing effect and / or insulating properties (up to 85°C), for the interior and exterior body area. Product Version

Surfaces Foamed (Cell Structure)

Application Recommended Elastomer Base (Polymer)

10 Open or Closed Cell Fixed substrate EPDM / CR / NBR / SBR 11 Closed Protective hose EPDM / CR / NBR / SBR 20 Open or Closed Cell Lifting substrate / Exterior body

area EPDM

Referenced Document: DBL 5555 Example Callout: DBL 5574.10 – Open or Closed Cell Foamed Rubber (EPDM / CR / NBR / SBR)






IDW 20MAY18

Products tested to: MIL P 15280 J


EnsoLite®

IR41 GIC

Description: Plastic Material, Unicellular (Sheets and Tubes) Revision J review date: 12/19/88 Scope: This specification establishes the requirements for chemically expanded unicellular elastomeric plastic foam material for thermal insulation. Note: Dated 22APR98 “MIL-P-1582J, dated 19 December 1988, is inactive for new design and is no longer used, except for replacement purposes.” Classifications: Form T = Tubular Form S = Sheet







IDW 20MAY18

Products tested to:

Military STD 810 C / Method 508


EnsoLite®

Monarch®

IR41

2001 2002

3071 (Biocide) 5031 5055

Description: Plastic Material, Unicellular (Sheets and Tubes) Revision J review date: 12/19/88 Scope: This specification establishes the requirements for chemically expanded unicellular elastomeric plastic foam material for thermal insulation. Note: Dated 22APR98 “MIL-P-1582J, dated 19 December 1988, is inactive for new design and is no longer used, except for replacement purposes.” Classifications: Form T = Tubular Form S = Sheet






IDW 20MAY18

Products tested to: Mitsubishi ESX 60154


Monarch®

5021 5031 5032

Description: Sponge Rubber Revision Date: 3/19/1991 Scope: This specification applies to the quality of sponge rubber used in packings, pads and so on (hereinafter called “sponge rubber”) for waterproof, dust-proof, buffer, sound deadening and so forth. Type and Symbols: O Continuous

Foam R Sponge rubber of inferior

oil resistance Fundamental (Basic)

Requirements: Hardness Oven Aging

E Isolated Foam

SB Sponge rubber of excellent oil resistance

Water Absorption Compression Set

SC Sponge rubber of moderate oil resistance

Additional (Optional) Requirements:

Suffix B, C0, C1, C2, F1, P, Z1, Z2 etc…

This specification is very similar to ASTM D1056 and SAE-J18. It identifies types of cellular rubber (Open Cell/ Closed Cell), grades (ER, ESC, ESB), polymers, and also additional requirements (Suffixes). The major physical property that is not identified is hardness (compression deflection). Hardness should be indicated on the print (See Table 4 on page 4 of 10 of ES-X 60154).






IDW 20MAY18

Products tested to:

Mitsubishi ESX 60410 (Flame resistance)


Monarch®

5031 5032

Description: Flammability of Interior Materials Revision Date: 23NOV2001 Scope: This specification describes the quality requirements of and test methods for the flammability of motor vehicle interior trim materials under MVSS-302 and Paragraph 4, section 20 of Ordinance of Transportation Ministry. More details shall be referred to Material Engineering Department, Passenger Car Research & Development Center.






IDW 20MAY18

Products tested to: Raytheon SMA 800578 Revision F

Click on a product to link to the Product Information Sheet

Description: Rubber, Chloroprene, Cellular, Sheet and Strip Revision Date: AUG 2006, Revision F1 Scope: This specification establishes the requirements for one type of moderately soft, closed cell neoprene rubber, sheet and strip, for sealing against moisture, air, dust and other media at temperatures from -67°F to + 180°F.

Dash Number Thickness (Inch) Thickness Tolerance (Inch) SM-A-800578-1 0.060 ±0.04 - 0.015 SM-A-800578-2 0.125 ±0.04 SM-A-800578-3 0.500 ±0.06 SM-A-800578-4 0.750 ±0.09 SM-A-800578-5 0.190

±0.04 SM-A-800578-6 0.250 SM-A-800578-7 0.310 SM-A-800578-8 0.375 ±0.05 SM-A-800578-9 0.625 ±0.075 SM-A-800578-10 0.875

±0.09 SM-A-800578-11 1.000 SM-A-800578-12 0.090 ±0.04 - 0.015

Monarch®

2002






IDW 20MAY18

Products tested to: SAE J 369

Horizontal Flame Test Method


EnsoLite®

Monarch®

ECF-400

EF0 IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Flammability of Polymeric Interior Materials--Horizontal Test Method Date Published: November 2007 Scope: This SAE standard pertains to automotive vehicles and off-road, self-propelled work machines used in construction, general purpose industrial, agriculture, forestry, and specialized mining machinery. This standard does not address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this document to establish safety and health practices and determine the applicability of regulatory limitations prior to use. Purpose: This test method is intended for burning rate measurement of polymeric materials used in the operator and passenger compartments as specified by the applicable standard. Note: SAE J369 is technically equivalent to ISO 3795, ASTM D 5132 and FMVSS 302.






IDW 20MAY18

Products tested to: SAE J 1351


EnsoLite®

Monarch®

ECF-400

EF0 IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Hot Odor Test for Insulation Materials Revision Date: June 1993 Scope: This test applies to various materials used for insulation and other applications. The purpose of this test is to evaluate and compare the odor characteristics of various trim and insulation materials and composites. Odor is a difficult property to quantify. Therefore, the data from this test is probably most useful when compared to data obtained from samples with known odor characteristics.

Odor Scale (per SAE J 1351)

Description

1 No noticeable odor 2 Slight, but noticeable odor 3 Definite odor, but not strong enough to be offensive 4 Strong offensive odor 5 Very strong offensive odor






IDW 20MAY18

Products tested to: Toyota TSK 6505 G


EnsoLite® Monarch® ECF-400

EF0 SF0

3091

Description: Caulking Sponge Sealants

Revision Date: February 2011 (Revision 5)

Scope: This standard specifies caulking sponge sealants used in the welded portions of automobiles, such as between roof side weather strip retainers, roof drip molds, etc. and the vehicle body, for protection against water and dust. The parts of materials provided by this standard shall conform to prohibitions and restrictions for substances of environmental concern in TSZ0001G. Exempt uses specified by EU ELV Directive shall conform to the latest version of the directive.

Appearance: The foamed layer shall be uniform, free from large cavities and foreign matter, and evenly impregnated with binder.

Workability: Sealants shall be free from abnormalities that may impede workability, such as flow, excessive adhesion to operator’s fingers, etc.

Toxicity: Sealants shall not generate odor or toxic gas, and shall not cause irritation or rashes to operator’s skin upon touch during normal working process.

Classification Material code

Chemical Composition of Foamed Layer

Composition of Tape layer

Application Material Number Comments

Class 2A1 Semi-closed cell type synthetic rubber

(Soft type)

Acrylic Base

Roof drip moldings etc.

TSK 6505G-2A1 Used at 80% or higher

deflection Class 2A2 Semi-closed cell type

synthetic rubber (Soft type)

Butyl rubber base Roof drip moldings etc.

TSK 6505G-2A2 Used at 80% or higher

deflection Class 2B1 Closed cell type

synthetic rubber (Hard type)

Acrylic Base

Rear combination Lamp, Quarter

Window

TSK 6505G-2B1 Used at 30% or higher

deflection Class 2B2 Closed cell type


Butyl rubber base


Window

TSK 6505G-2B2 Used at 10% or higher

deflection Class 2B2W Closed cell type


Butyl rubber base


Window

TSK 6505G-2B2W Used at 0% or higher

deflection






IDW 20MAY18

Products tested to:

Toyota TSM 0500 G (Flammability test method)


EnsoLite®

Monarch®


MLC-Black SF0

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

Description: Flammability Test Method for Interior Non-Metallic Materials Revision Date: November 2002 Scope: This standard covers the test method for flammability of non-metallic materials used for automotive interior. Test Conditions: Original state and after heat aging 336 hours (14 days) at 70°C (158°F)






IDW 20MAY18

Products tested to: Toyota TSM 1501 G

Cellular Rubber Materials


EnsoLite® Monarch® IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black

2A1/2C1/2B1 2A2/2C2/2B2 2A3/2C3/2B3 2A1/2C1/2B1 2A2/2C2/2B2 2A1/2C1/2B1 2A1/2C1/2B1 2A1/2C1/2B1 2A3/2C3/2B3 2A1/2C1/2B1

2001 2002 2055 3071 3091 5013 5021 5022 5031 5032 5055 8001 8002

2A1/2C1 2A2/2C2

2A5 2A1 2A1 2A3 2A1 2A2 2A1 2A2 2A5 2A1 2A2

Description: Cellular Rubber Materials Revision date reviewed: April 2004 Scope: This standard covers the method of classifying cellular rubber materials to be used for automotive parts, according to the material properties. It does not apply to Ebonite cellular rubbers and latex foam rubbers. As to the functions, performances, and design qualities of the products as automotive parts or as themselves, conform to the requirements specified in separate drawings and other documents. Classification: Cellular rubbers are classified into six classes as shown in Table 1, according to the type that represents the cell structure and the class that represents oil resistance. They are further divided according to the hardness (25% compression load), as shown in attached Tables 1 & 2.

Special Notes:

Compression set is a basic requirement for

this specification, unlike ASTM D 1056-

14, where it is an optional requirement.

See additional information in the individual product

information sheets.

TSM 1501G 2A1 2B1 2C1 25% Load Deflection 13.1 to 35 kPa (2 - 5 psi) TSM 1501G 2A2 2B2 2C2 25% Load Deflection 35.1 to 65 kPa (5 - 9 psi) TSM 1501G 2A3 2B3 2C3 25% Load Deflection 65.1 to 95 kPa (9 - 14 psi) TSM 1501G 2A4 2B4 2C4 25% Load Deflection 95.1 to 125 kPa (14 - 18 psi) TSM 1501G 2A5 2B5 2C5 25% Load Deflection 125.1 to 200 kPa (18 - 29 psi) TSM 1501G 2A6 2B6 2C6 25% Load Deflection 200.1 to 300 kPa (29 - 44 psi)

Type 1 = Open Cell Sponge Type 2 = Closed Cell Sponge

Class A = No oil resistance required Class B = Low swelling [property Class C = Medium swelling property






IDW 20MAY18

Products tested to:

UL 94 5VA Vertical Flame Resistance See separate info sheet


EnsoLite®

EF0 IG1 IG2 IG3 IV1 IV3

Description: UL intends this standard to serve as a preliminary indication of a plastic’s acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. 5VA Surface Burn Description: Burning stops within 60 seconds after five applications of five seconds each of a flame (larger than that used in Vertical Burn testing) to a test bar. Test specimens may not have a burn-through (no hole). This is the highest (most flame retardant) UL94 rating. Typical Use: The 94-5V test is for enclosures for products that are not easily moved or are attached to a conduit system.






IDW 20MAY18

Products tested to:

UL 94 5VB Vertical Flame Resistance See separate info sheet


EnsoLite® EF0 IG1 IG2 IG3 IV1 IV3

Description: UL intends this standard to serve as a preliminary indication of a plastic’s acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. 5VB Surface Burn Description: Burning stops within 60 seconds after five applications of five seconds each of a flame (larger than that used in Vertical Burn testing) to a test bar. Test specimens may have a burn-through (a hole). Typical Use: The 94-5V test is for enclosures for products that are not easily moved or are attached to a conduit system.






IDW 20MAY18

Products tested to: UL 94 HBF

Horizontal Burn Test


EnsoLite® Monarch® ECF-400

EF0 IG1 IG2 IG3 IR41 IR42 IV1 IV2 IV3

MLC-Black

2055 5013 5031 5032 5055

Description: UL intends this standard to serve as a preliminary indication of a plastic’s acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. HBF Horizontal Burn Description: No specimens with a burning rate exceeding 1.5 in./minute over a 4 in. span. Each specimen must cease to burn before flame reaches 5 in. mark. This standard is less stringent than HF-1 and HF-2. Retesting: If only one specimen from a set of five specimens does not comply with the requirements above, another set of five specimens, subjected to the same conditioning, shall be tested. All specimens from this second set of specimens shall comply with the requirements above for the material in that thickness and density to be classed 94HBF. Typical Use: The 94HBF and HF tests are used for nonstructural foam materials, i.e. acoustical foam.






IDW 20MAY18

Products tested to: UL 94 HF-1

Horizontal Burn Flame Test


EnsoLite® Monarch® EF0 IG1 IG2 IG3 IR41 IR42 IUO IV1 IV2 IV3

MLC-Black SF0

2055 5031 5032 5055

Description: UL intends this standard to serve as a preliminary indication of a plastic’s acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. HF-1 Horizontal Burn Description: Shall not have more than 1 specimen out of 5 continue to flame for more than 2 seconds after flame is removed. This one specimen may also not flame more than 10 seconds. It may not be affected more that 2.25 inches from exposed end. It may not drip particles that ignite dry surgical cotton 12” below specimen. It may not have glowing combustion for more that 30 seconds after removal of flame. This standard is more stringent than HF-2 and HBF. Retesting: See Sec. A1.11 of UL94 to see if the first specimen testing qualifies for retesting. Typical Use: The 94HBF and HF tests are used for nonstructural foam materials, i.e. acoustical foam.






IDW 20MAY18

Products tested to: UL 94 V-0

Vertical Flame Resistance See separate info sheet


EnsoLite®

EF0 IG1 IG2 IG3 IV1 IV3

Description: UL intends this standard to serve as a preliminary indication of a plastics acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. V-0 Vertical Burn Description: Burning stops within 10 seconds after two applications of ten seconds each of a flame to a test bar. No flaming drips are allowed. This standard is more stringent than V-1 and V-2. Typical Use: The 94 V-0 test is typically acceptable for portable, unattended, intermittent-duty, household-use appliances (i.e. coffee makers).






IDW 20MAY18

Products tested to:

UL 94 V-1 Vertical Flame Resistance


EnsoLite®

EF0 IG1 IG2 IG3 IV1

Description: UL intends this standard to serve as a preliminary indication of a plastic’s acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions. UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. V-1 Vertical Burn Description: Burning stops within 60 seconds after two applications of ten seconds each of a flame to a test bar. No flaming drips are allowed. This standard is less stringent than V-0. Typical Use: The 94-V0 test is typically acceptable for portable, unattended, intermittent-duty, household-use appliances (i.e. coffee makers).






IDW 20MAY18

Products tested to:

UL 50 & UL 50E (Upgrade) / UL 48 / UL 508 Gaskets & Seals

See separate info sheet (Ensolite®) See separate info sheet (Monarch®)


EnsoLite®

Monarch®

ECF-400 IR41 IR42 IUO IV1 IV2

MLC-Black

UL 50 UL 50E Upgraded & UL 508 UL 50E Upgraded & UL 508

UL 50E Upgraded UL 50E Upgraded UL 50E Upgraded

2001 2002 5013 5031 5032 5055 8002 3061 8062

UL 50E Upgraded & UL 48 / UL 508 UL 50E Upgraded & UL 48 / UL 508 UL 50E Upgraded & UL 48 / UL 508 UL 50E Upgraded & UL 48 / UL 508

UL “Gaskets & Seals” Requirement for UL48, UL50, UL157 & UL508

UL 48 Tensile strength or Elongation characteristics after 70 hours at 100°C for a 60°C maximum service temperature

60% of original (For both Tensile & Elongation)

UL 48 (OR) Heat aging 70 hours in an air oven at a temperature of 100 ± 2°C

No visible evidence of deterioration such as cracking after flexing, softening, or hardening after exposure

UL 50E Tensile Strength and Elongation after Heat aging 168 h (7 d) @ 1580F (700C)

75% of original for Tensile Strength 60% of original for Elongation

UL 50E Oil Immersion / Oil Aging, % volume change after 70 h @ room temperature

Shall not swell more that 25% or shrink more than 1% of original volume

UL 157 Tensile Strength and Elongation after Heat aging 70 h @ 2120F (1000C)


UL 508 Tensile Strength and Elongation after Heat aging 70 h @ 2120F (1000C)




Armacell Ensolite® ECF-400: Armacell LLC (Conover, NC Plant) manufactures a black, very soft, semi-open cell, “crushed” EPDM, 4 - 8 lb./ft3 (64 - 128 kg/m3) density product ECF-400, that has typical 25% compression deflection values of 1.0 psi (6.9 kPa) max. ECF-400 can be graded as an ASTM D 1056-07 1A0 & SAE J-18 APR2002 1A0 cellular product with one exception to the basic requirements (Compression set at elevated temperature). ECF-400 meets the flame resistance requirements of FMVSS-302 at most thicknesses. ECF-400 is UL listed to UL 94 HBF at 1/8” (3.3 mm) and higher (UL File #: QMFZ2.E55798). ECF-400 is listed with UL to UL 50 (Gasket Materials) [UL File#: JMST2.MH30013]. ECF-400 is listed on the approved source list of Chrysler MSAY 550. Standard roll width: 54”.

Ensolite® ECF-400

General Information

AUTOMOTIVE

• Super soft EPDM crushed (semi-closed cell) foam

• UL 94 HBF listed for flame

• Excellent resistance to ozone, weathering and heat

• Manufactured in continuous rolls

Automotive and Industrial Specifications

The following is a list of automotive & industrial specifications that Armacell Ensolite® ECF-400 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification ECF-400 Comments

ASTM ASTM D1056-07 1A0 Additional (optional) suffixes can be added. Exception to elevated temp compression set

ASTM ASTM D 1149 Pass Ozone resistance


Chrysler Chrysler MSZ-75 J18 1A0 Additional (optional) suffixes can be added. Exception to elevated temp compression set

Chrysler Chrysler MS JP9-4 Meets at most thicknesses Flame resistance (horizontal burn rate)

Chrysler Chrysler MSAY 528 Type A Deviation to closed cell requirement: ECF-400 is a semi-open-cell soft foam

Chrysler Chrysler MSAY 550 Forms A, B & C Approved source list for MSAY 550

Federal FMVSS-302 Meets at most thicknesses Flame resistance (horizontal burn rate). See note 1

Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm)

Roll Size W (in)

Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.330 8.38 0.330 - 0.480 8.38 - 12.19 54 100 1.37 30.48

skin 2 sides

0.500 1/2 12.70 0.500 - 0.650 12.70 - 16.52 54 100 1.37 30.48

0.500 1/2 12.70 0.440 - 0.560 11.18 - 14.22 54 100 1.37 30.48

0.591 15.00 0.530 - 0.650 13.46 - 16.51 54 100 1.37 30.48

0.625 5/8 15.88 0.625 - 0.825 15.88 - 20.96 54 75 1.37 22.86

0.625 5/8 15.88 0.562 - 0.825 14.27 - 20.96 54 100 1.37 30.48

0.750 3/4 19.05 0.750 - 0.950 19.05 - 24.14 54 75 1.37 22.86

0.787 20.00 0.708 - 0.865 17.98 - 21.97 54 75 1.37 22.86

1.000 1 25.40 1.000 - 1.200 25.40 - 30.49 54 50 1.37 15.24

1.000 1 25.40 0.875 - 1.125 22.23 - 28.58 54 50 1.37 15.24

1.181 30.00 1.181 - 1.381 30.00 - 35.08 48 40 1.22 12.19

1.181 30.00 1.181 - 1.381 30.00 - 35.09 54 40 1.37 12.19

Roll Size Information

Automotive and Industrial Specifications (continued)

Source Specification ECF-400 Comments

FORD FORD WSB-M3G212A Pass Request additional information about multiple exceptions

FORD FORD WSB-M3G102-B2 Pass Multiple exceptions related to test method. Request additional

information

GM GM 6086-M Type IAException: ECF-400 is a semi-open cell soft foam and will typically test below 0.7 psi CD at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement

GM GM 6090-M (B4A) Meets at most thicknesses Flame resistance tested per GM 9070-P (horizontal burn rate)

GM GMN11106 Type IAA CD tested at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement

GM GMN11101 Ultra Soft CD tested at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement

GM GMW15473 Class I Type ICD tested at 50% deflection. See note 2. Exception: fogging. Request more information for additional exceptions. Water absorption tested with added skin as per ASTM D1056 open cell requirement

SAE SAE J 18 APR2002 1A0 Additional (optional) suffixes can be added. Exception to elevated temp compression set

SAE SAE J 369 Meets at most thicknesses Flame resistance (horizontal burn rate)

SAE SAE J 1351 Pass, rating 2 Odor specification

Toyota TSM 0500G Meets at most thicknesses Flame resistance (horizontal burn rate)

Toyota TSK 6505G 2A1 / 2A2 EPDM

UL UL 94 HBF HBF UL listed at 3.3mm Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 50Suitable as gasket material for UL 50 (continuous compression) enclosures

Request additional information about UL enclosure types. (UL file# JMST2.MH10189)

Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.Note 2: For all GM 6086-M, GMN11101, GMN11106 and GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.

DATA SHEET (effective 7/1/14)

Polymer Base: EPDM

Physical Properties Unit Test Method Typical Results

Density kg/m3 ASTM D 1056 64 - 128

lb/ft3 ASTM D 1056 4.0 - 8.0

Hardness, Durometer Shore 00 ASTM D 2240 5 - 10

Compression Deflection (25%) kPa ASTM D 1056 7.0 maximum

psi ASTM D 1056 1.0 maximum

50% Compression Set (Room temp) % ASTM D 1056 < 35%

Tensile Strength kPa ASTM D 412 (Die A) 103

psi ASTM D 412 (Die A) 15 minimum

Tear Strength kN/m ASTM D 624 (Die C) 0.4

lb/in ASTM D 624 (Die C) 2

Elongation % ASTM D 412 (Die A) 200 minimum

Service Temperature (1)

Low ˚F (˚C) ASTM D 746 -70˚F (-56.7˚C)

High Continuous ˚F (˚C) ASTM D 746 ---

High Intermittent (2) ˚F (˚C) ASTM D 746 250˚F (121.1˚C)

Water Absorption

Maximum Weight Change % ASTM D 1056 Not Applicable

Fluid Immersion (7 days at 23˚C [73.4˚F])

ASTM Ref. Fuel B, Weight Change (%) % ASTM D 1056 Not Applicable

Accelerated Aging (7 days at 70˚C [158˚F])

Flexibility (180˚ bend without cracking) ASTM D 1056 Pass

Appearance change ASTM D 1056 None

Change in Compression Deflection % ASTM D 1056 + 30%

Combustion Characteristics (3) Thicknesses Comments

FMVSS-302 Pass at most thicknesses

UL 94

HBF 0.130” (3.3 mm) & higher Listed, UL file# QMFZ2.E55798

ECF-400 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 1A0 (Exception to elevated temp compression set)SAE J 18 APR2002 designation: 1A0 (Exception to elevated temp compression set)Additionally UL Listed to UL 50 (UL file# JMST2.MH10189)Standard Roll Widths: 54” (1.37 m)Maximum Gauge: 1.181” (30 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.EPDM - ethylene-propylene-diene-methylene

1. www.ul.com 2. Click on “Certifications”3. Click on “Company Name” in the general search area4. Type in “Armacell” & click “Search”5. 8 (Eight) Armacell file numbers come up (2 belong to Armacell Germany) •ForArmacellEnsolite®&Monarch®products[Flame/UL94].

Click on QMFZ2.E55798 •ForArmacellMonarch®productslistedtoJMLU2[Gaskets&Seals].

Click on JMLU2.MH25062 •ForArmacellEnsolite®productslistedtoJMST2[GasketMaterials].

Click on JMST2.MH10189 or JMST2.MH30018

To obtain verification online:

UL File Number: QMFZ2.E55798Plastics – Component [UL94]

H D

Min. H H R T I V 4 C

Thk Flame W A Elec Mech T 9 T

Material Dsg Color mm Class I I Imp Str R 5 I

Ethylene Propylene Diene Terpolymer (EPDM), “Ensolite”, furnished as profiles, tubes or sheets.

ECF 400 (ba) BK 3.3 HBF – – 50 – 50 – – –

5.8 HBF – – 50 – 50 – – –

(ba) - Density range 0.065 - 0.077 g/cc

UL File Number for Armacell Ensolite® ECF-400

UL Yellow Card Listing Verification Online

© 2014 Armacell LLC Printed in United States of America

ARMACELL LLC TEL: 1 800 866-5638 FAX: 919 304-3847 [email protected] www.armacell.us 7600 Oakwood Street Extension • Mebane, NC 27302

Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s) to provide accurate information. Information provided as a result of Armacell’s own technical analysis and testing is accurate to the extent of our knowledge and ability, as of date of printing, using effective standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee that the user will obtain the same results as published in this document. The data and information are provided as a technical service and are subject to change without notice.

07 14 NA NA

File Number: JMST2.MH10189

ECF 400ICF 400

Open cellular Polyvinyl Chloride/ Nitrile-Butadiene Rubber/ Neoprene/ Ethylene-Propylene-Dienemethylene blend sheets

Types “ECF 400” and “ICF 400”. Suitable as a gasket material for UL 50 enclosures Types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P [UL50 (Continuous Compression)]

UL Spec Test Method Requirements

UL 50 Tensile strength and elongation after heat aging 168 h (7 d) @ 158 ˚ F (70 ˚ C)

75% of original for tensile strength 60% of original for elongation

UL 50 Oil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature

Shall not swell more than 25% or shrink more than 1% of original volume

Armacell Ensolite® EF0: Armacell LLC (Mebane, NC Plant) manufactures a black, very soft, semi-open / fine cell, “crushed” EPDM, 4 - 8 lb./ft3 (64 - 128 kg/m3) density product EF0, that has typical 25% compression deflection values of 1.0 psi (6.9 kPa) max. EF0 can be graded as an ASTM D 1056-07 1A0 and SAE J-18 APR2002 1A0 cellular product with one exception to the basic requirements (compression set at elevated temperature). EF0 meets the flame resistance requirements of FMVSS-302 at 1/8” (0.125”) (3.17 mm) and higher. EF0 is UL listed to UL 94 V-0, 5VA and HF-1 at specific thicknesses (request additional information). EF0 meets all the requirements of Toyota TSK 6505G-05 Class 2A.

Ensolite® EF0• Super soft EPDM crushed

(semi-closed cell) foam

• UL 94 5VA, V-0 and HF-1 listed for flame

• Meets Toyota TSK 6505G-05 Class 2A


• Excellent resistance to ozone, weathering and heat

General Information

AUTOMOTIVE

Source Specification Armacell Ensolite® EF0 Comments


ASTM ASTM D 925 Pass, No migration staining Method B




Chrysler Chrysler MS JP9-4Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher

Flame resistance (horizontal burn rate). Request additional information about thinner thicknesses

Chrysler Chrysler MSAY 430 Type 1 On the approved source list

Chrysler Chrysler MSAY 528 Type A Deviation to closed cell requirement: EF0 is a semi-open-cell soft foam

Chrysler Chrysler MSAY 550 Grade A Exception: elongation


The following is a list of automotive and industrial specifications that Armacell Ensolite® EFO has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Gauge (in)

Gauge (fraction of an

inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm)

Roll SizeComments

W (in) L (ft) W (m) L (m)

0.250 1/4 6.35 0.218 - 0.283 5.54 - 7.19 54 200 1.37 60.96 S1S NS

0.315 8.00 0.274 - 0.376 6.96 - 9.04 54 175 1.37 53.34 S2S NS

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 54 100 1.37 30.48 S2S NS

0.591 15.00 0.532 - 0.650 13.51 - 16.51 54 75 1.37 22.86 S2S NS

0.600 3/5 15.24 0.540 - 0.660 13.72 - 16.76 54 85 1.37 25.91 S1S NS

0.630 16.00 0.567 - 0.693 14.40 - 17.60 54 75 1.37 22.86 S2S NS

0.750 3/4 19.05 0.675 - 0.825 17.15 - 20.96 54 75 1.37 22.86 S2S NS

0.750 3/4 19.05 0.750 - 0.950 19.05 - 24.13 54 75 1.37 22.86 S2S NS

1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 40 50 1.00 15.24 S2S NS

1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 54 50 1.37 15.24 S2S NS

1.180 30.00 1.180 - 1.380 29.97 - 35.05 54 40 1.37 12.19 S1S NS

S1S = skin 1 sideS2S = skin 2 sidesNS = no splice


Source Specification Armacell Ensolite® EF0 Comments

Federal FMVSS-302Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher

Flame resistance (horizontal burn rate). Request additional information about thinner thicknesses. See note 2

FORD FORD WSB-M3G212A Pass Request additional information about multiple exceptions

FORD FORD WSB-M3G102-B2 Pass Multiple exceptions related to test method. Request additional

information

GM GM 6086-M Type IAException: EF0 is a semi-open cell soft foam and will typically test below 0.7 psi CD at 50% deflection. See note 1. Tested with added skin as per ASTM D1056 open cell requirement

GM GM 6090-M(B4A) Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher

Flame resistance tested per GM 9070-P (horizontal burn rate)

GM GMN11101 Ultra Soft CD tested at 50% deflection. See note 1. Tested with added skin per ASTM D1056 open cell requirement

GM GMN11106 Type IAA CD tested at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement


Hyundai Hyundai MS260-13 Pass Additional (optional) suffixes can be added

SAE SAE J 18 APR2002 1A0 Additional (optional) suffixes can be added. Exception to elevated temp compression set

SAE SAE J 369Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher



Toyota TSM 0500GMeets at thicknesses of 0.125” (1/8”) (3.1mm) and higher


Toyota TSK 6505G 2A1 / 2A2 (Class 2A) No exceptions

UL UL 94 5VA 5VA UL listed at 4.29mm-4.64mm Flame resistance specification. (UL file # QMFZ2.E55798)

UL UL 94 V-0 V-0 UL listed at 3.14mm-3.41mm Flame resistance specification. (UL file # QMFZ2.E55798)

UL UL 94 HF-1 HF-1 UL listed at 3.37mm-3.65mm Flame resistance specification. (UL file # QMFZ2.E55798)

Note 1: For all GM 6086-M, GMN11101, GMN11106 and GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 2: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.


DATA SHEET (Effective 3/15/11)

Polymer Base: EPDM



lb/ft3 ASTM D 1056 4.0 - 8.0

Hardness, Durometer Shore 00 ASTM D 2240 5 ± 5

Compression Deflection (25%) (3/8” or 9.53 mm & higher)

kPa ASTM D 1056 6.9 maximum


50% Compression Set (Room temp) % ASTM D 1056 ≤ 25%

Tensile Strength kPa ASTM D 412 (Die A) 105 minimum


Tear Strength kN/m ASTM D 624 (Die C) 0.7 Typical

lb/in ASTM D 624 (Die C) 4.0 Typical



Low ˚F (˚C) ASTM D 746 -70˚F (-56˚C)

High Continuous ˚F (˚C) ASTM D 746 —

High Intermittent (2) ˚F (˚C) ASTM D 746 250˚F (121˚C)

Water Absorption







Change in Compression Deflection % ASTM D 1056 ± 30%


FMVSS-302 0.125” (3.1 mm) & higher Pass

UL 94

5VA 0.169” - 0.183” (4.29 mm - 4.64 mm) Listed, UL file # QMFZ2.E55798

V-0 0.124” - 0.134” (3.14 mm - 3.41 mm) Listed, UL file # QMFZ2.E55798

HF-1 0.133” - 0.144” (3.37 mm - 3.65 mm) Listed, UL file # QMFZ2.E55798

EF0 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 1A0 (Exception to elevated temp compression set)SAE J 18 APR2002 designation: 1A0 (Exception to elevated temp compression set)Standard Roll Width: 54” (1.37 m) Maximum Gauge: 2.0” (50.80 mm)Other gauges and widths may be available.EF0 meets: MSAY 528, MSAY 550, Toyota TSK 6505 2A1 / 2A2 Ford WSB-M3G212A with deviations GM6086M Type IA with deviations GMN11106 Type IAA with deviationsEPDM = (ethylene-propylene-diene-methylene)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.

UL File Number: QMFZ2.E55798Plastics – Component (UL 94)

H D




Ethylene Propylene Diene Terpolymer (EPDM), “Ensolite”

EF0 BK 3.14- 3.41 V-0 – – 50 – 50 – – –

3.37-3.65 HF-1 – – 50 – 50 – – –

4.29-4.64 5VA – – 50 – 50 – – –

UL File Number for Armacell Ensolite® EF0







© 2011 Armacell LLC Printed in United States of America06 11 NA NA

ARMACELL LLC TEL: 1 800 866-5638 FAX: 919 304-3847 [email protected] www.armacell.us 7600 Oakwood Street Extension • Mebane, NC 27302 Armacell provides this information as a technical service. To the extent the information is derived from sources other than Armacell, Armacell is substantially, if not wholly, relying upon the other source(s) to provide accurate information. Information provided as a result of Armacell’s own technical analysis and testing is accurate to the extent of our knowledge and ability, as of date of printing, using effective standardized methods and procedures. Each user of these products, or information, should perform their own tests to determine the safety, fitness and suitability of the products, or combination of products, for any foreseeable purposes, applications and uses by the user and by any third party to which the user may convey the products. Since Armacell cannot control the end use of this product, Armacell does not guarantee that the user will obtain the same results as published in this document. The data and information are provided as a technical service and are subject to change without notice.

Armacell Ensolite® IG1: Armacell LLC (Conover, NC Plant) manufactures a black, continuous (rolls / sheets), closed cell, low density (4 - 6 lb./ft3) (64 - 96 kg/m3) PVC/NBR/CR rubber product IG1, that meets all the physical property requirements of ASTM D 1056-07 2A1 / 2C1 / 2B1 and SAE J-18 APR2002 2A1 / 2C1 / 2B1. IG1 has excellent resistance to oil and fuel. IG1 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL94 HF-1 at 1.5 mm (0.059”) and higher and UL94 V-0/5VA at 6.2 mm (0.244”) and higher (UL File#: QMFZ2.E55798).

Ensolite® IG1

General Information

AUTOMOTIVE

• UL 94 5VA, 5VB, V-0, V-1, HF-1 and HBF listed for flame

• ASTM D 1056-07 2A1 / 2C1 / 2B1 grade product

• PVC / NBR / CR closed cell rubber material manufactured in continuous rolls

• ASTM D 6576-07 Type II, Grades A & B, Condition Soft material

Automotive and Industrial SpecificationsThe following is a list of automotive and industrial specifications that Armacell Ensolite® IG1 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification IG1 Comments

ASTM ASTM D1056-07 2A1 / 2C1 / 2B1 Additional (optional) suffixes can be added

ASTM ASTM G21-09 Pass, Rating 0 Fungus resistance test method

ASTM ASTM D 925 Method B Pass, No migration staining Method A

ASTM ASTM D 1149 Pass Ozone resistance test method

ASTM ASTM D 6576-07 Type II, Grades A & B Condition Soft Formerly MILR6130-C

CAL CAL 117 Pass Flame resistance

Chrysler Chrysler MSZ-75 J18 2A1 / 2C1 / 2B1 Additional (optional) suffixes can be added



Federal FAR 25.853 Pass at 1/8” and 1/4” 12 Second vertical burn test. (Test report available upon request)

FORD FORD WSK M2D 419-A Type 2 See note 2


GM GM 6086-M Type II CD tested at 50% deflection. See note 3


GM GMN11106 Type II CD tested at 50% deflection. See note 3

GM GMW15473 Class I Type IV CD tested at 50% deflection. See note 3

ISO ISO 6916 2A1 / 2C1 / 2B1 No exceptions

Military ASTM D 6576-07 Type II, Grades A & B Condition Soft Formerly MILR6130-C

SAE SAE J18 APR2002 2A1 / 2C1 / 2B1 Additional (optional) suffixes can be added

SAE SAE J369 Meets at most thicknesses Flame resistance (horizontal burn rate)


Toyota TSM 1501G 2A1 / 2C1 / 2B1 No exceptions


UL UL94 5VA 5VA UL Listed at 6.2 mm (.244") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

UL UL94 5VB 5VB UL Listed at 6.2 mm (.244") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

UL UL94 V-0 V-0 UL Listed at 6.2 mm (.244") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4


UL UL94 HF-1 HF-1 UL Listed at 1.5 mm (.059") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

UL UL94 HBF HBF UL Listed at 1.5 mm (.059") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements. Note 3: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell (Ensolite®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 4: In reference to UL listing: May be used with Armaflex “520” adhesive.


Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm) Roll Size W (in)

Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 100 1.37 30.48 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 50 1.37 15.24 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 60 50 1.52 15.24 U, S2S U = untrimmed S2S = skin 2 sides



Polymer Base: PVC/NBR/CR



lb/ft3 ASTM D 1056 4.0 - 6.0

Hardness, Durometer Shore 00 ASTM D 2240 35 + 10

Compression Deflection (25%) kPa ASTM D 1056 13 - 34

psi ASTM D 1056 2.0 - 5.0








Low ˚F (˚C) ASTM D 746 -20˚F (-28.9˚C)


High Intermittent (2) ˚F (˚C) ASTM D 746 200 ˚F (93.3˚C)

Water Absorption

Maximum Weight Change % ASTM D 1056 < 10%


ASTM Ref. Fuel B, Weight Change (%) % ASTM D 1056 < 100%







FAR 25.853 1/8” (3.18 mm) & 1/4” (6.35 mm) Pass

UL94

5VA / V-0 0.244” (6.2 mm) & higher Listed, UL file# QMFZ2.E55798

HF-1 0.059” (1.5 mm) & higher Listed, UL file# QMFZ2.E55798

IG1 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A1 / 2C1 / 2B1SAE J 18 APR2002 designation: 2A1 / 2C1 / 2B1ASTM D 6576: Type II, Grades A & B, Condition Soft In reference to UL listing: May be used with Armaflex “520” adhesiveStandard Roll Widths: 54“ (1.37 m)Maximum Gauge: 1.25” (31.75 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl ChlorideCR – Chloroprene (Neoprene)


H D




Nitrile Rubber/Polyvinylchloride/Neoprene(NBR/PVC/CR), closed-cell foam with skin, “Ensolite”, furnished as tubes or sheets.

IG1(ad)(al) BK 1.5 HF-1 – – 50 – 50 – – –

6.2 V-0, 5VA – – 50 – 50

(ad) - May be used with Armaflex “520” adhesive(al) - Density range 0.05 - 0.08 g/cc

UL File Number for Armacell Ensolite® IG1

1. www.ul.com 2. Click on “Certifications”3. Click on “Company Name” in the general search area4. Type in “Armacell” & click “Search”5. 8 (Eight) Armacell file numbers come up (2 belong to Armacell Germany) •ForArmacellEnsolite®&Monarch®products(Flame/UL94)

Click on QMFZ2.E55798 •ForArmacellEnsolite®productslistedtoJMST2(Gaskets&Seals)

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacellMonarch®productslistedtoJMLU2(Gaskets&Seals)







Vertical Flame / 12 Second Burn per FAR 25.853Appendix F — Part I Test Criteria and Procedures for Showing

Compliance with Sec. 25.853 or Sec. 25.855

Armacell Ensolite® Product #

Min. Thickness

Pass / Fail Independent Test Lab Report

Test Report

ID #

Polymer ASTM D 1056 Grade

Density lb./ft3

25% CD (psi)

IG1 1/4" Pass 2/18/10 0129 PVC/NBR/CR 2B1 3.5 - 5 2 - 5

IG1 1/8" Pass 2/18/10 0128 PVC/NBR/CR 2B1 3.5 - 5 2 - 5

Armacell Ensolite® IG2: Armacell LLC (Conover, NC Plant) manufactures a black, continuous (rolls / sheets), closed cell, medium density (5.5 - 7.5 lb./ft3) (88 - 120 kg/m3) PVC/NBR/CR rubber product IG2, that meets all the physical property requirements of ASTM D 1056-07 2A2 / 2C2 / 2B2 and SAE J-18 APR2002 2A2 / 2C2 / 2B2. IG2 has excellent resistance to oil and fuel. IG2 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL94 HF-1 at 1.7 - 3.8 mm (0.067” - 0.149”), UL94HBF at 3.9 mm (0.153”) and higher and UL945VA at 6.2 mm (0.244”) and higher (UL File# QMFZ2.E55798).

Ensolite® IG2

General Information

AUTOMOTIVE




• ASTM D 6576-07 Type II, Grades A & B, Condition Soft-Medium material


The following is a list of automotive and industrial specifications that Armacell Ensolite® IG2 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.



ASTM ASTM D 6576-07 Type II, Grades A & B, Condition Soft-Medium Formerly MILR6130-C





Federal FAR 25.853 Pass at 1/8” and 1/4” 12 Second Vertical Burn Test. (Test report available upon request)







ISO 6916 2A2 / 2C2 / 2B2 No exceptions

Military ASTM D 6576-07 Type II, Grades A & B, Condition Soft-Medium Formerly MILR6130-C










UL UL94 HF-1 HF-1 UL Listed at 1.7 mm-3.8mm (.067" - .149") Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

UL UL94 HBF HBF UL Listed at 3.9 mm (.153") and higher Flame resistance specification. (UL file# QMFZ2.E55798). See note 4



Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm)

Roll Size

W (in)

Roll Size L

(ft)

Roll Size

W (m)

Roll Size L

(m)

Comments

0.75 3/4 19.05 0.750 - 0.950 19.10 - 24.10 60 200 1.52 60.96 SKO

0.875 7/8 22.23 0.850 - 0.940 21.59 - 23.88 58 100 1.47 30.48 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 100 1.37 30.48 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 50 1.37 15.24 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 60 50 1.52 15.24 U, S2S

1.375 1-3/8 34.93 1.375 - 1.465 34.93 - 37.21 54 50 1.37 15.24 T, NS, S2S

SKO = Skin optional U = untrimmed T = trimmed NS = no splice S2S = skin 2 sides






lb/ft3 ASTM D 1056 5.5 - 7.5



psi ASTM D 1056 5.0 - 9.0








Low ˚F (˚C) ASTM D 746 -20˚F (-28.9˚C)



Water Absorption










FAR 25.853 1/8” (3.18 mm) & 1/4” (6.35 mm) Pass

UL94

5VA / V-0 0.244” (6.2 mm) & higher Listed, UL file# QMFZ2.E55798

HF-1 0.067" - 0.149” (1.7 mm - 3.8 mm) Listed, UL file# QMFZ2.E55798



ASTM D 1056 designation: 2A2 / 2C2 / 2B2SAE J 18 APR2002 designation: 2A2 / 2C2 / 2B2 ASTM D 6576: Type II, Grades A & B, Condition Soft-Medium In reference to UL listing: May be used with Armaflex “520” adhesiveStandard Roll Widths: 54“ (1.37 mm)Maximum Gauge: 1.375” (34.93 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical perfor-mance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl ChlorideCR – Chloroprene (Neoprene)


Click on QMFZ2.E55798 •ForArmacellEnsolite®productslistedtoJMST2[Gaskets&Seals].

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacellMonarch®productslistedtoJMLU2[GasketMaterials].

Click on JMLU2.MH25062



H D





IG2(ad)(am) BK 1.7 - 3.8 HF-1 - - 50 - 50 - - -

3.9 HBF - - 50 - 50

6.2 V-0, 5VA - - 50 - 50

(ad) - May be used with Armaflex “520” adhesive(am) - Density range 0.09 - 0.11 g/cc









Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IG2 1/4" Pass 2/18/10 0131 PVC/NBR/CR 2B2 5.5 - 7.5 5 - 9

IG2 1/8" Pass 2/18/10 0130 PVC/NBR/CR 2B2 5.5 - 7.5 5 - 9

Armacell Ensolite® IG3: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, closed cell, medium density (7 - 9 lb./ft3) (112 - 144 kg/m3) PVC/NBR/CR rubber product IG3, that meets all the physical property requirements of ASTM D 1056-07 2A3 / 2C3 / 2B3 and SAE J-18 APR2002 2A3 / 2C3 / 2B3. IG3 has excellent resistance to oil and fuel. IG3 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL94 HF-1 at 1.7 - 3.8 mm (0.067” - 0.149”), UL94HBF at 10 mm (0.393”), UL94 V-1 and 5VA at 3.3 mm (0.130”) and UL94V-0 at 6.2 mm (0.244”) (UL File# QMFZ2.E55798).

Ensolite® IG3

General Information

AUTOMOTIVE


• PVC / NBR / CR closed cell material manufactured in continuous rolls


• ASTM D 6576-07 Type II, Grades A & B, Condition Medium material

Automotive and Industrial SpecificationsThe following is a list of automotive and industrial specifications that Armacell Ensolite® IG3 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.



ASTM ASTM D 6576-07 Type II, Grades A & B, Condition Medium Formerly MILR6130-C








GM GM 6086-M Type IIIA CD tested at 50% deflection. See note 3


GM GMN11106 Type IIIA CD tested at 50% deflection. See note 3

GM GMW15473 Class I Type V CD tested at 50% deflection. See note 3


Military ASTM D 6576-07 Type II, Grades A & B, Condition Medium Formerly MILR6130-C










UL UL94 HF-1 HF-1 UL Listed at 1.7 mm - 3.8mm (.067" - .149") Flame resistance specification. (UL file# QMFZ2.E55798). See note 4

UL UL94 HBF HBF UL Listed at 10.0 mm (.393") Flame resistance specification. (UL file# QMFZ2.E55798). See note 4



Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.50 1/2 12.70 0.500 - 0.575 12.70 - 14.61 42 72 1.07 21.95 S1S

1.00 1 25.40 1.000 - 1.200 25.40 - 30.48 42 72 1.07 21.95 S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 100 1.37 30.48 U, S2S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 50 1.37 15.24 U, S2S

S1S = skin 1 side S2S = skin 2 sides U = untrimmed






lb/ft3 ASTM D 1056 7.0 - 9.0



psi ASTM D 1056 9.0 - 13.0








Low ˚F (˚C) ASTM D 746 -20˚F (-28.9˚C)



Water Absorption










FAR 25.853 1/8” (3.18 mm) & 1/4” (6.35 mm) Pass

UL94

5VA / 0.130” (3.3 mm) & higher Listed, UL file# QMFZ2.E55798

V-0 0.244” (6.2 mm) & higher Listed, UL file# QMFZ2.E55798

HF-1 0.067" - 0.149" (1.7 mm - 3.8 mm) Listed, UL file# QMFZ2.E55798

HBF 0.393" (10.0 mm) & higher Listed, UL file# QMFZ2.E55798


ASTM D 1056 designation: 2A3 / 2C3 / 2B3SAE J 18 APR2002 designation: 2A3 / 2C3 / 2B3ASTM D 6576: Type II, Grades A & B, Condition MediumIn reference to UL listing: May be used with Armaflex “520” adhesiveStandard Roll Widths: 54“ (1.37 m)Maximum Gauge: 1.25” (31.75 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical perfor-mance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl ChlorideCR – Chloroprene (Neoprene)


H D





IG3(ad)(ao) BK 1-7 - 3.8 HF-1 - - 50 - 50 - - -

10.0 HBF - - 50 - 50

3.3 V-1, 5VA - - 50 - 50

6.2 V-0 - - 50 - 50

(ad) - May be used with Armaflex “520” adhesive(ao) - Density range 0.11 - 0.15 g/cc



Click on QMFZ2.E55798 •ForArmacellEnsolite®productslistedtoJMST2[Gaskets&Seals].

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacellMonarch®productslistedtoJMLU2[GasketMaterials].










Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IG3 1/4" Pass 2/18/10 0133 PVC/NBR/CR 2B3 7 - 9.5 9 - 13

IG3 1/8" Pass 2/18/10 0132 PVC/NBR/CR 2B3 7 - 9.5 9 - 13

Armacell Ensolite® IR41: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, (rolls / sheets) closed cell, 4.0 - 7.0 lb./ft3 (64 - 112 kg/m3) density, PVC/NBR/CR rubber product IR41, that meets all the physical property requirements of ASTM D 1056-07 2A1, 2C1 & 2B1 and SAE J-18 APR2002 2A1, 2C1 & 2B1. IR41 has excellent resistance to oil and fuel. IR41 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL 94 HF-1 at 3.0 - 3.3 mm (0.118” - 0.130”) (UL file # QMFZ2.E55798). IR41 is listed with UL to UL 50E (periodic and continuous compression) (UL file # JMST2.HM30018). Standard roll width(s): 48”, 54” and 60”.

Ensolite® IR41• UL 94 HF-1 listed for flame

• UL 50E (periodic and continuous compression) listed for gaskets and seals (recent upgrade)

• Manufactured in a variety of thicknesses

• Widely used skin 2 sides closed cell material


General Information

AUTOMOTIVE


The following is a list of automotive and industrial specifications that Armacell Ensolite® IR41 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification Armacell Ensolite® IR41 Comments

ASTM ASTM D 1056-07 2A1 / 2C1 / 2B1 Additional (optional) suffixes can be added

ASTM ASTM G 21-09 Pass, Rating 0 Fungus resistance test method

ASTM ASTM E 84 Meets Class A; Rating 10/250 Twenty-five foot tunnel furnace test method

ASTM ASTM D 6576-07 Type II, Grades A & B, Condition Soft Formerly MILR6130-C

ASTM ASTM E 662 Test report available Smoke density


Chrysler Chrysler MS JP9-4Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher


Chrysler Chrysler MSAY 516 Type 1 Exception to 25% compression deflection

Federal FMVSS-302Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher


Federal FAR 25.853 Pass at 1/8” and 1/4” 12 second vertical burn test. (Test report available upon request)

Federal FAR 25.856(a) Pass at 3/16” Test report available upon request


Source Specification Armacell Ensolite® IR41 Comments





ISO ISO 6916 2A1 / 2B1 / 2C1 No exceptions

Military ASTM D 6576-07 Type II, Grades A & B, Condition Soft Formerly MILR6130-C

Military MIL-P-15280J Pass No exceptions


SAE SAE J369Meets at thicknesses of 0.125” (1/8”) (3.1mm) and higher



Toyota TSM 1501G 2A1 / 2B1 / 2C1 No exceptions

Toyota TSM 0500GMeets at thicknesses of 0.125” (1/8”) (3.1mm) and higher


UL UL 94 HF-1 HF-1 listed at 3.0mm-3.3mm (0.118” - 0.130”) Flame Resistance specification. (UL file # QMFZ2.E55798)

UL UL 94 HBF HBF listed at 3.0mm-3.3mm (0.118” - 0.130”) Flame Resistance specification. (UL file # QMFZ2.E55798)

UL UL 50E

Suitable as gasket material for UL 50E (periodic and continuous compression) enclosures

Request additional information about UL enclosure types. (UL file # JMST2.HM30018)

Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements. Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.


Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm) Roll Size

W (in)

Roll Size L

(ft)

Roll Size

W (m)

Roll Size L (m)

Comments

0.125 1/8 3.18 0.105 - 0.145 2.67 - 3.68 54 250 1.37 76.20 S2S, NS

0.125 1/8 3.18 0.105 - 0.145 2.67 - 3.68 60 250 1.52 76.20 S2S

0.188 3/16 4.76 0.163 - 0.213 4.14 - 5.41 54 165 1.37 50.29 S2S, NS

0.188 3/16 4.76 0.169 - 0.207 4.30 - 5.30 60 200 1.52 60.96 S2S, NS

0.236 6.00 0.196 - 0.276 5.00 - 7.00 39.37 118.11 1 36 S2S

0.250 1/4 6.35 0.220 - 0.280 5.59 - 7.11 54 125 1.37 38.10 S2S, NS

0.250 1/4 6.35 0.220 - 0.280 5.59 - 7.11 60 150 1.52 45.72 S2S, NS

0.313 5/16 7.94 0.227 - 0.347 5.77 - 8.81 60 100 1.52 30.48 S2S, NS

0.374 9.50 0.295 - 0.375 7.50 - 9.50 39.37 118.11 1 36 S2S

0.375 3/8 9.53 0.335 - 0.415 8.51 - 10.54 54 85 1.37 25.91 S2S, NS

0.375 3/8 9.53 0.335 - 0.415 8.51 - 10.54 60 150 1.52 45.72 S2S, NS, L

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 48 60 1.22 18.29 S2S, NS

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 54 60 1.37 18.29 S2S, NS

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 60 100 1.52 30.48 S2S, NS

0.750 3/4 19.05 0.675 - 0.825 17.15 - 20.96 54 40 1.37 12.19 S2S, NS

1.000 1 25.40 0.900 - 1.100 22.86 - 27.94 54 30 1.37 9.14 S2S, NS

S2S = skin 2 sidesNS = no spliceL = additional lengths available



Polymer Base: CR / NBR/ PVC


Density (3/8” or 9.53 mm & higher) kg/m3 ASTM D 1056 64 - 112

lb/ft3 ASTM D 1056 4.0 - 7.0

Density (1/4” or 6.35 mm & lower) kg/m3 ASTM D 1056 64 - 160

lb/ft3 ASTM D 1056 4.0 - 10.0



kPa ASTM D 1056 13.8 - 80.1

psi ASTM D 1056 2.0 - 5.0

Compression Deflection (25%) (1/4” or 6.35 mm & lower)

kPa ASTM D 1056 13.8 - 48.3

psi ASTM D 1056 2.0 - 7.0

50% Compression Set (Room temp) % ASTM D 1056 ≤ 25%



Tear Strength kN/m ASTM D 624 (Die C) 2.1 typical

lb/in ASTM D 624 (Die C) 12 typical



Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)


High Intermittent (2) ˚F (˚C) ASTM D 746 200˚F (93.3˚C)

Water Absorption









FMVSS-302 0.125” (3.18mm) & higher Pass

FAR 25.853 1/8” (3.18 mm ) & 1/4” (6.35 mm) Pass

FAR 25.856(a) 3/16” (4.76 mm) Pass

UL 94


IR41 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A1/2C1/2B1SAE J 18 APR2002 designation: 2A1/2C1/2B1Additionally UL Listed to UL 50E (UL file # JMST2.HM30018)Standard Roll Widths: 48“, 54” and 60” (1.22 m, 1.37 m and 1.52 m)Maximum Gauge: 1.0” (25.4 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. (3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.For continuous use temperature please contact technical service.NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl ChlorideCR – Chloroprene (Neoprene)

UL File Number: QMFZ2.E55798Plastics – Component (UL94)

H D





IR 41(bc) BK 3.0 - 3.3 HF-1 – – 50 50 50 – – –

(bc) - Density range 0.149 - 0.164 g/cc

UL File Number for Armacell Ensolite® IR41

UL File Number for JMST2.MH30018

Listed to UL 50E (Gasket materials - component)

Armacell Ensolite®

Product Number

Description Enclosure Types

IR41 & IR42 PVC / Nitrile/ CRClosed cellular foam PVC/Nitrile/CR. Compound Ensolite IR41 and Ensolite IR42. Suitable as a gasket material for UL 50 and UL 50E (continuous and periodic compression) enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P enclosures.


UL 50ETensile strength and elongation after heat aging 168 h (7 d) @ 158°F (70°C)


UL 50EOil immersion / oil aging (IRM # 903) % volume change after 70 h @ room temperature


UL 157Tensile strength and elongation after heat aging 70 h @ 212°F (100°C)

60% of original (For both tensile and elongation)

UL File Number: JMST2.MH30018










06 11 NA NA

Armacell Ensolite® Products / FAR 25.853 (12 Second Burn)Vertical Flame / 12 Second Burn per FAR 25.853


Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IR41 1/4" Pass 2/18/10 0137PVC/NBR/

CR2B1 4 - 7 2 - 5

IR41 1/8" Pass 2/18/10 0136PVC/NBR/

CR2B1 4 - 7 2 - 5

Armacell Ensolite® IR42: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, (rolls / sheets) closed cell, 6.0 - 10 lb./ft3 (96 - 160 kg/m3) density, PVC / NBR / CR rubber product IR42, that meets all the physical property requirements of ASTM D 1056-07 2A2, 2C2 & 2B2 and SAE J-18 APR2002 2A2, 2C2 & 2B2. IR42 has excellent resistance to oil and fuel. IR42 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL 94 HF-1 at 3.4 - 3.7 mm (0.134” - 0.145”) (UL File# QMFZ2.E55798). IR42 is UL listed to UL 50E (periodic and continuous compression) (UL File # JMST2.MH30018). Standard roll widths: 48” and 54”.

Ensolite® IR42• UL 94 HF-1 listed for flame


• Manufactured in a variety of thicknesses

• Widely used skin 2 sides closed cell material


General Information

AUTOMOTIVE


The following is a list of automotive and industrial specifications that Armacell Ensolite® IR42 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification IR42 Comments

ASTM ASTM D 1056-07 2A2/2C2/2B2 Additional (optional) suffixes can be added





Chrysler Chrysler MSAY 516 Type 2 Exception to 25% compression deflection

Federal FMVSS-302Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher


Federal FAR 25.853 (FAA 25.853) Pass at 1/8” and 1/4” 12 second vertical burn test. (Test report available upon request)







Source Specification IR42 Comments





SAE SAE J369Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher



Toyota TSM 0500GMeets at thicknesses of 0.125" (1/8") (3.1mm) and higher


Toyota TSM 1501G 2A2 / 2C2 / 2B2

UL UL 94 HF-1 HF-1 listed at 3.4mm-3.7mm (0.134" - 0.145") Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 94 HBF HBF listed at 3.4mm-3.7mm (0.134" - 0.145") Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 50E / UL 508

Suitable as gasket material for UL 50E (periodic and continuous compression) enclosures


Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non tested staining requirements. Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.

Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.118 3.00 0.078 - 0.158 2.00 - 4.00 39.37 246.06 1 75

0.125 1/8 3.18 0.105 - 0.145 2.67 - 3.68 48 250 1.22 76.20

skin 2 sides, no splice

0.125 1/8 3.18 0.105 - 0.145 2.67 - 3.68 54 250 1.37 76.20

0.188 3/16 4.76 0.163 - 0.213 4.14 - 5.41 54 165 1.37 50.29

0.236 6.00 0.196 - 0.276 5.00 - 7.00 39.37 118.11 1 36

0.250 1/4 6.35 0.220 - 0.280 5.59 - 7.11 54 125 1.37 38.10

0.335 8.50 0.295 - 0.375 7.50 - 9.50 39.37 75.46 1 23

0.375 3/8 9.53 0.335 - 0.415 8.51 - 10.54 54 85 1.37 25.91

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 54 60 1.37 18.29

0.625 5/8 15.88 0.563 - 0.687 14.30 - 17.45 48 50 1.22 15.24

0.625 5/8 15.88 0.563 - 0.687 14.30 - 17.45 54 50 1.37 15.24

0.750 3/4 19.05 0.675 - 0.825 17.15 - 20.96 54 40 1.37 12.19

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 54 60 1.37 18.29

0.750 3/4 19.05 0.675 - 0.825 17.15 - 20.96 54 40 1.37 12.19

1.000 1 25.40 0.900 - 1.100 22.86 - 27.94 54 30 1.37 9.14



Polymer Base: CR/NBR/PVC


Density (3/8” or 9.53 mm & higher) kg/m3 ASTM D 1056 96 - 160

lb/ft3 ASTM D 1056 6 - 10

Density (1/4” or 6.35 mm & lower) kg/m3 ASTM D 1056 96 - 192

lb/ft3 ASTM D 1056 6 - 12



kPa ASTM D 1056 35 - 63

psi ASTM D 1056 5 - 9

Compression Deflection (25%) (1/4”or 6.35 mm & lower)

kPa ASTM D 1056 35 - 76

psi ASTM D 1056 5 - 11




Tear Strength kN/m ASTM D 624 (Die C) 2.3 typical

lb/in ASTM D 624 (Die C) 13 typical

Elongation % ASTM D 412 (Die A) 100% minimum


Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption









FMVSS-302 0.125" (3.1mm) & higher Pass

UL 94

HF-1 0.134" - 0.145" (3.4 mm-3.7 mm) Listed, file # QMFZ2.E55798

HBF 0.134" - 0.145" (3.4 mm-3.7 mm) Listed, file # QMFZ2.E55798

IR42 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A2/2C2/2B2SAE J 18 APR2002 designation: 2A2/2C2/2B2ASTM D 6576: Type II, Grades A & B, Condition Soft-MediumAdditionally UL Listed to UL 50E (UL file# JMLU2.MH25062)Standard Roll Widths: 48“ and 54” (1219mm - 1371mm)Maximum Gauge: 1” (25.4mm)



H D





IR 41(bd) BK 3.4 - 3.7 HF-1 – – 50 50 50 – – –

(bd) - Density range 0.152 - 0.168 g/cc

UL File Number for Armacell Ensolite® IR42

Armacell Ensolite®

Product Number


IR41 & IR42 PVC / Nitrile/ CRClosed Cellular foam PVC/Nitrile/EPDM. Compound Ensolite IR 41 and Ensolite IR 42. Suitable as a gasket material for UL 50 and UL 50E (continuous and periodic compression) enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P enclosures.


UL 50ETensile strength and elongation after heat aging 168 h (7 d) @ 158˚F (70˚C)


UL 50EOil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature


UL 157Tensile strength and elongation after heat aging 70 h @ 212˚F (100˚C)


UL File Number: JMST2.MH30018



Click on JMLU2.MH25062 •ForArmacellEnsolite®productslistedtoJMST2[Gaskets&Seals].





Armacell Ensolite® Products / FAR 25.853 (12 Second Burn)Vertical Flame / 12 Second Burn per FAR 25.853


Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IR42 1/4" Pass 3/4/11 0176PVC/NBR/

CR2B2 6.0 - 10 5 - 9

IR42 1/2" Pass 3/4/11 0177PVC/NBR/

CR2B2 6.0 -10 5 - 9


Armacell Ensolite® IUO: Armacell LLC (Conover, NC Plant) manufactures a black, continuous (rolls / sheets), closed cell, low density (2.5 - 5 lb/ft3) (40 - 80 kg/m3) PVC/NBR rubber product IUO. Armacell Ensolite® IUO meets the physical property requirements of ASTM D 1056-07 2A1 / 2C1 / 2B1 and SAE J-18 APR2002 2A1 / 2C1 / 2B1. IUO has excellent resistance to oil and fuel. IUO meets the burn rate requirements of FMVSS-302 at most thicknesses. IUO is formally listed with UL and meets the flame resistance requirements of UL94 HBF and HF-1 at 3.0 mm (0.118”) and higher (UL File#: JMLU2.MH25062). Standard roll widths: 56” and 60”.

General Information

AUTOMOTIVE

• UL 94 HF-1 listed for flame



• PVC / NBR closed cell material manufactured in continuous rolls


The following is a list of automotive and industrial specifications that Armacell Ensolite® IUO has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification IUO Comments


ASTM ASTM D 925 Method B Pass, no migration staining This is a test method. Staining

ASTM ASTM D 1171 Method B Ozone resistance test method



Chrysler Chrysler MS JP9-4 Meets at most thicknesses Flame resistance (horizontal burn rate).

Chrysler Chrysler MSAY 516 Type 1 No exceptions

Delphi Delphi DX200500 Type II No exceptions. Ozone tested to ASTM D 1171 and ASTM D 1149



Ensolite® IUO

Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)

Tolerance (mm)

Roll Size W (in)

Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.125 1/8 3.18 0.094 - 0.156 2.39 - 3.96 56 200 1.42 60.96 SKO

0.250 1/4 6.35 0.219 - 0.281 5.56 - 7.14 56 200 1.42 60.96 SKO

0.275 6.99 0.247 - 0.303 6.27 - 7.70 54 201 1.37 61.26 S1S

0.375 3/8 9.53 0.328 - 0.422 8.33 - 10.72 56 100 1.42 30.48 SKO

0.375 3/8 9.53 0.328 - 0.422 8.30 - 10.70 60 100 1.52 30.48 S1S

0.375 3/8 9.53 0.328 - 0.422 8.33 - 10.72 56 150 1.42 45.72 S1S

0.433 11.00 0.433 - 0.583 11.00 - 14.30 54 75 1.37 22.86 S2S

0.500 1/2 12.70 0.437 - 0.563 11.10 - 14.30 56 100 1.42 30.48 S1S

0.500 1/2 12.70 0.437 - 0.563 11.10 - 14.30 56 100 1.42 30.48 S2S

0.750 3/4 19.05 0.750 - 0.950 19.05 - 24.13 60 100 1.52 30.48 S2S, L

0.875 7/8 22.23 0.875 - 1.025 22.20 - 26.00 56 88 1.42 26.82 S2S

1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 48 100 1.22 30.48 S2S

1.000 1 25.40 1.050 - 1.200 26.67 - 30.48 56 75 1.42 22.86 S2S

1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 60 100 1.52 30.48 S2S

1.180 29.97 1.180 - 1.380 29.97 - 35.05 56 75 1.42 22.86 S2S

1.500 1 1/2 38.10 1.500 - 1.700 38.10 - 43.18 56 75 1.42 22.86 S2S

1.500 1 1/2 38.10 1.500 - 1.700 38.10 - 43.18 60 50 1.52 15.24 S2S, L

2.000 2 50.80 2.000 - 2.200 50.80 - 55.88 56 75 1.42 22.86 S2S

SKO = Skin optional S1S = Skin 1 side S2S = Skin 2 sides L = Additional lengths available


Source Specification IUO Comments



GM GM4486P Pass, no cracking Ozone Resistance


GM GMW15473 Class I Type IV CD tested at 50% deflection. See note 3 Exception to fogging

GM GM 9128 Pass Mildew specification

ISO ISO 6916 2A1 / 2C1 / 2B1Meets without exceptions if original manufactured material is ≤ 1”. Exception to compression set if original manufactured material is > 1”.




SAE SAE J 1351 Pass, Rating 2 Odor specification

Toyota TSM 1501G 2A1 / 2C1 / 2B1Meets without exceptions if original manufactured material is ≤ 1”. Exception to compression set if original manufactured material is > 1”.


UL UL94 HF-1 HF-1 UL Listed at 3.0mm (0.118") and higher Flame resistance specification. (UL file# QMFZ2.E55798)

Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements.Note 3: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.



Polymer Base: PVC/NBR



lb/ft3 ASTM D 1056 2.5 - 5.0


Compression Deflection (25%) (1) kPa ASTM D 1056 14 - 34

psi ASTM D 1056 2.0 - 5.0

50% Compression Set (Room temp) % ASTM D 1056 ≤ 25% for gauges ≤ 1.0”≤ 35% for gauges > 1.0”







Low ˚F (˚C) ASTM D 746 -40 (-40)


High Intermittent (2) ˚F (˚C) ASTM D 746 200 (93.3)

Water Absorption










FAR 25.853 1/8” (3.18 mm) & 1/4” (6.35 mm) Pass

UL94

HF-1 0.118” (3.0 mm) & higher Listed, UL file # QMFZ2.E55798

IUO Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A1 / 2C1 / 2B1SAE J 18 APR2002 designation: 2A1 / 2C1 / 2B1ASTM D 6576: Type II, Grades A & B, Condition SoftStandard Roll Widths: 56“ or 60” (1.42 m or 1.52 m)Maximum Gauge: 2” (50.80 mm)








H D




Nitrile Rubber/Polyvinylchloride (NBR/PVC), “Ensolite”, furnished as sheets.

IUO(ca) BK 3.0 HF-1 – – 50 – 50 – – –

4.75 HF-1 – – 50 – 50 – – –

(ca) - Density range 0.0504-0.0616 g/cc

UL File Number for Armacell Ensolite® IUO





01 13 NA NA




Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IUO 1/8" Pass 2/18/10 0140 PVC/NBR 2B1 2.5 - 5 2 - 5

IUO 1/4" Pass 2/18/10 0141 PVC/NBR 2B1 2.5 - 5 2 - 5

Armacell LLC (Conover, NC Plant) manufactures a black, continuous, (rolls / sheets) closed cell, 3.0 - 5.0 lb/ft3 (48 - 80 kg/m3) density, PVC / NBR / CR rubber product Ensolite®

IV1, that meets all the physical property requirements of ASTM D 1056-14 2A1 / 2C1.

• Has good resistance to oil and fuel.

• Manufactured with nonstaining oils and anti-oxidants.

• Meets the horizontal burn / flame requirements of FMVSS-302 at most thicknesses.

• Listed to UL94 HF-1 at 0.051" (1.3 mm) and UL94 V-0 at 0.460" (11.7 mm) and higher (UL File# QMFZ2.E55798).

• Listed with UL to UL50E [periodic and continuous compression] (UL File# JMST2.MH10189).

• Listed on the approved source list for Chrysler MSAY 516 Type 1.

• UL 94 V-0, V-1 and HF-1 listed for flame

• UL 50E (periodic and continuous compression) listed for gaskets and seals

• ASTM D 1056-14 2A1 / 2C1 grade product

• ASTM D 6576-13 Type II, Grades A and B, Condition Soft material


Engineered For Success.

IV1

PVC/NBR/CR, CLOSED CELL FOAM, IN ROLL FORM

Roll Size Information:

Gauge (in)

Gauge (fraction of an inch)

Gauge (mm) Tolerance (in) Tolerance (mm)

Roll Size Options Roll Size OptionsComments

W (in) L (ft) W (m) L (m)

0.375 3/8 9.53 0.328 - 0.422 8.33 - 10.72 72 90 1.83 27.43 S1S0.500 1/2 12.70 0.500 - 0.700 12.70 - 17.78 54 150 1.37 45.72 S1S0.750 3/4 19.05 0.750 - 0.950 19.05 - 24.13 60 200 1.52 60.96 S2S0.750 3/4 19.05 0.670 - 0.830 17.02 - 21.09 72 90 1.83 27.43 S2S1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 48 8 1.22 2.44 S2S - Sheet1.000 1 25.40 1.000 - 1.200 25.40 - 30.48 54 75 1.37 22.86 S2S1.250 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 50 1.37 15.24 S2S1.250 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 50 1.37 15.24 S2S1.250 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 54 100 1.37 30.48 S2S1.500 1-1/2 38.10 1.500 - 1.700 38.10 - 43.18 54 50 1.37 15.24 S2S1.500 1-1/2 38.10 1.500 - 1.700 38.10 - 43.18 54 100 1.37 30.48 S2S

S1S = Skin 1 side S2S = Skin 2 sides NS = No splice L = Additional lengths available

Automotive and Industrial Specifications:The following is a list of automotive and industrial specifications that Armacell Ensolite® IV1 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.Source Specification Armacell Ensolite® IV1 CommentsASTM ASTM D1056-14 2A1 / 2C1 Additional (optional) suffixes can be added

ASTM ASTM G21 Data available Fungus resistance test method. Note: IV1 does not incorporate an added biocide.

ASTM ASTM D 1149 Rating 0 Ozone resistance test method

ASTM ASTM D 6576-13 Type II, Grades A and B, Condition Soft Formerly MIL-R-6130C

Caterpillar 1E0720 1E0720D Grade 1 Request information regarding exceptions

Chrysler Chrysler MSZ-75 J18 2A1 / 2C1 Additional (optional) suffixes can be added

Chrysler Chrysler MS JP9-4 Meets at most thicknesses Flame resistance (horizontal burn rate)Chrysler Chrysler MSAY 516 Type 1 Approved source listFederal FMVSS-302 Meets at most thicknesses Flame resistance (horizontal burn rate). See note 1

Federal FAR 25.853 Contact Armacell Technical Service Department

12 Second Vertical Burn Test. (Test report available upon request)

Ford WSK M2D 419-A Type 2 See note 2


GM GMW15473 Class I Type IV CD tested at 50% deflection. See note 3Gulfstream GAP105K Rev C Part Numbers GAP105K14-18 Approved source listISO ISO 6916 2A1 / 2C1 Exception to compression set

Military ASTM D 6576-13 Type II, Grades A and B, Condition Soft Formerly MIL-R-6130C

SAE SAE J18 APR2002 2A1 / 2C1 Additional (optional) suffixes can be addedSAE SAE J369 Meets at most thicknesses Flame resistance (horizontal burn rate)SAE SAE J 1351 Rating 2 Odor test methodToyota TSM 1501G 2A1 / 2C1 Exception to compression setToyota TSM 0500G Meets at most thicknesses Flame resistance (horizontal burn rate)

UL UL94 V-0 V-0 UL Listed at 11.7 mm and higher

Vertical flame resistance specification. (UL file# QMFZ2.E55798)

UL UL94 HF-1 HF-1 UL Listed at 1.3 mm and higher

Horizontal flame resistance specification. (UL file# QMFZ2.E55798)

UL UL50

Suitable as gasket material for UL 50 and UL 50E (continuous and periodic compression) enclosures


Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo etc.). Request additional information.Note 2: For all Ford WSK M2D419A callouts, request full information for each product due to some possible exceptions (example: non-standard

staining requirements)Note 3: For all GMW 15473 callouts, Armacell certifies to the “basic” requirements only. Request additional information for each product. Providing

application (interior, exterior or under-hood) and part thickness is helpful.

Data Sheet:Physical Properties Unit Test Method Typical ResultDensity lb/ft3 ASTM D 1056 3.0 - 5.0

kg/m3 ASTM D 1056 48 - 80Hardness, Durometer Shore 00 ASTM D 2240 30 - 50Compression Deflection (25%) psi ASTM D 1056 2.0 - 5.0

kPa ASTM D 1056 13.8 - 34.550% Compression Set (Room temp) % ASTM D 1056 40 maxTensile Strength psi ASTM D 412 (Die A) 50 min

kPa ASTM D 412 (Die A) 345 minTear Strength lb/in ASTM D 624 (Die C) 9

kN/m ASTM D 624 (Die C) 1.6Elongation % ASTM D 412 (Die A) 100 minService Temperature (1)

Low ˚F (˚C) ASTM D 1056 -40 (-40)High Continuous ˚F (˚C) ---High Intermittent (2) ˚F (˚C) 200 (93.3)

Water AbsorptionMaximum Weight Change % ASTM D 1056 10


ASTM Ref. Fuel B, Weight Change (%) % ASTM D 1056 250 max

Accelerated Aging (7 days at 70˚C [158˚F])Flexibility (180˚ bend without cracking) Pass

Appearance change NoneChange in Compression Deflection % ASTM D 1056 ± 30

Combustion Characteristics (3) Thicknesses CommentsFMVSS-302 Pass at most thicknesses

FAR 25.853 Contact Armacell technical service department

UL94 V-0 0.461" (11.7 mm) and higher Listed, UL file# QMFZ2.E55798 HF-1 0.051" (1.3 mm) and higher Listed, UL file# QMFZ2.E55798

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to

imply this material’s behavior in other fire conditions. NBR – Acrylonitrile Butadiene Rubber PVC – Polyvinyl Chloride CR – Chloroprene (Neoprene)

ASTM D 1056 designation: 2A1 / 2C1SAE J 18 APR2002 designation: 2A1 / 2C1ASTM D 6576: Type II, Grades A and B, Condition Soft UL Listed to UL 50E (UL file# JMST2.MH10189)IV1 is on the approved source list for Chrysler MSAY 516 (Type 1)

UL File Number for Armacell Ensolite® IV1UL File Number: QMFZ2.E55798Plastics – Component (UL 94)

Min. H H R T I V 4 CThk Flame W A Elec Mech T 9 T

Material Dsg Color mm Class I I Imp Str R 5 INitrile Rubber / Polyvinylchloride / Neoprene (NBR / PVC / CR), closed-cell foam, “Ensolite”, furnished as profiles, tubes or sheets.

IV1(n) BK 1.3 HF-1 - - 50 - 50 - - -11.7 V-0 - - 50 - 5012.5 V-0 - - 50 - 5012.5 HF-1 - - 50 - 50

(n) - Density range 0.063 - 0.074 g/cc w/o skin and 0.077 - 0.156 g/cc w/skin

UL File Number for Armacell Ensolite® IV1UL File Number: JMST2. MH10189

IV1, IV2, IVC Closed cellular PVC/NBR/CR gasket material

Types “IV1”, “IV2”, “IVC”. Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P, 12, 12K and 13. [UL50E (Continuous and Periodic Compression)]

UL 50E Tensile strength and elongation after heat aging 168 h (7 d) at 158°F (70°C)


UL 50EOil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature


UL 157 Tensile strength and elongation after heat aging 70 h at 212°F (100°C)


UL Yellow Card Listing Verification On-lineTo obtain verification on-line:

1. www.ul.com - THEN 2. Click on “On-Line Certifications Directory” in gray area at bottom of web page - THEN3. Click on “Company Name” in the general search area - THEN4. Type in “Armacell” - & click “SEARCH”5. 14 (fourteen) Armacell file numbers come up (2 for Armacell Germany, 1 for Armacell

Middle East, 1 for Armacell Thailand, 1 for Armacell Korea & 1 for Wall & Partition Facings)

6. Click on QMFZ2.E55798 for Armacell (Ensolite®), (ArmaSport®) & (Monarch®) products [Flame/UL94]

7. Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals]

8. Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (Ensolite®) and or Armacell (Monarch®) products listed to JMST2 [Gasket Materials]

9. Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment, Marine - Component

© 2018 Armacell LLC Printed in United States of America Ensolite IV1 Data Sheet Eng/USA 2/2018


[email protected] www.armacell.us 55 Vilcom Center Drive Suite 200 Chapel Hill, NC 27514

ARMACELL LLC TEL: 800.973.0490 FAX: 800.973.0489

Armacell Ensolite® IV2: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, closed cell, medium density (5.5 - 7.5 lb./ft3) (88 - 120 kg/m3 ) PVC/NBR/CR rubber product IV2, that meets all the physical property requirements of ASTM D 1056-07 2A2 / 2C2 / 2B2 and SAE J-18 APR2002 2A2 / 2C2 / 2B2. IV2 has excellent resistance to oil and fuel. IV2 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL 94 HF-1 at 1.1 mm (0.043”) and higher and UL 94V-0 at 11.7 mm (0.461”) and higher (UL File# QMFZ2.E55798). IV2 meets the flame resistance requirements of CAL 117 (tested at 0.500”) and FAR 25.853 a(2003) 12 second vertical burn at 1/8” & 1/4”. IV2 is listed with UL to UL 50E (periodic and continuous compression) (UL File# JMST2.MH10189). IV2 is listed on the approved source list of Chrysler MSAY 516 Type 2. Standard roll widths: 54” or 60”.

Ensolite® IV2

General Information

AUTOMOTIVE

• UL 94 HF-1 and HBF listed for flame



• ASTM D 6576-07 Type II, Grades A & B, Condition Soft-Medium material


Automotive and Industrial SpecificationsThe following is a list of automotive and industrial specifications that Armacell Ensolite® IV2 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification IV2 Comments




Caterpillar 1E0720 1E0720E (Medium) Grades 2 and 3 No exceptions



Chrysler Chrysler MSAY 516 Type 2 Approved source list

Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


W (in)

Roll Size L

(ft)

Roll Size

W (m)

Roll Size L (m)

Comments

1.25 1-1/4 31.75 1.25 - 1.45 31.75 - 36.83 54 50 1.37 15.24 S2S, NS

1.25 1-1/4 31.75 1.25 - 1.45 31.75 - 36.83 54 50 1.37 15.24 S2S, L

1.25 1-1/4 31.75 1.25 - 1.45 31.75 - 36.83 60 50 1.52 15.24 S2S

1.25 1-1/4 31.75 1.25 - 1.45 31.75 - 36.83 62 100 1.57 30.48 S2S

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 54 100 1.37 30.48 S2S

1.57 40.00 1.57 - 1.77 39.90 - 45.00 40 50 1.02 15.24 S2S

S2S = skin 2 sides L = additional lengths available NS = no splice







GM GM 6090-M(B4A) Meets at thicknesses of 2.5mm (.098”) and higher




ISO ISO 6916 2A1 / 2C1 / 2B1. Pass, no migration staining Exception to compression set. Tested to Suffix P





Toyota TSM 1501G 2A1 / 2C1 / 2B1. Pass, no migration staining Exception to compression set. Tested to Suffix P


UL UL94 HF-1 HF-1 UL Listed at 1.1 mm (.043") and higher Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL94 HBF HBF UL Listed at 1.1 mm (.043”) Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 50E



Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements. Note 3: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell (Ensolite®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.






lb/ft3 ASTM D 1056 5.5 - 7.5



psi ASTM D 1056 5.0 - 9.0








Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption










FAR 25.853 1/8” (3.18 mm) & 1/4” (6.35 mm) Pass

UL94

HF-1 0.043” (1.1 mm) & higher Listed, UL file# QMFZ2.E55798


IV2 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A2 / 2C2 / 2B2SAE J 18 APR2002 designation: 2A2 / 2C2 / 2B2ASTM D 6576: Type II, Grades A & B, Condition Soft-Medium Additionally UL Listed to UL 50E (UL file# JMST2.MH10189)IV2 is on the approved source list for Chrysler MSAY 516 (Type 2)Standard Roll Width: 54“ (1.37 m)Maximum Gauge: 1.50” (38.10 mm)



H D




Nitrile Rubber/Polyvinylchloride/Neoprene(NBR/PVC/CR), closed-cell foam, “Ensolite”, furnished as profiles, tubes or sheets.

IV2 (o) BK 1.1 HF-1 – – 50 – 50 – – –

12.4 HF-1 – – 50 – 50

(o) - Density range 0.092 - 0.105 g/cc w/o skin and 0.107 - 0.204 g/cc w/ skin

UL File Number for Armacell Ensolite® IV2


UL Spec UL Spec UL Spec

IV1, IV2, IVC Closed cellular PVC/NBR/CR gasket material

Types “IV1”, “IV2”, “IVC”. Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P, 12, 12K and 13. [UL50E (Continuous and Periodic Compression)]


UL 50E Tensile strength and elongation after heat aging 168 h (7 d) at 158˚F (70˚C)

75% of original for tensile strength60% of original for elongation

UL 50E Oil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature


UL 157 Tensile strength and elongation after heat aging 70 h @ 212˚F (100˚C)





Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IV2 1/4" Pass 2/18/10 0148 PVC/NBR/CR 2B2 5.5 - 7.5 5 - 9

IV2 1/8" Pass 2/18/10 0147 PVC/NBR/CR 2B2 5.5 - 7.5 5 - 9



06 11 NA NA







Armacell Ensolite® IV3: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, closed cell, medium density (7 - 9.5 lb./ft3) (112 - 152 kg/m3 ) PVC/NBR/CR rubber product IV3, that meets all the physical property requirements of ASTM D 1056-07 2A3/2C3/2B3 and SAE J-18 APR2002 2A3/2C3/2B3. IV3 has excellent resistance to oil and fuel. IV3 meets the requirements of FMVSS-302 at most thicknesses and is listed to UL 94 HF-1 at 1.58 mm (0.0625”) and higher and UL 94 V-0/5VA at 6.35 mm (0.250”) and higher (UL File# QMFZ2.E55798). IV3 meets FAR 25.853 12 second vertical burn at 1/8”. IV3 is listed on the approved source list of Chrysler MSAY 516 Type 3. Standard roll width: 54”.

Ensolite® IV3

General Information

AUTOMOTIVE



• ASTM D 6576-07 Type II, Grades A & B, Condition Medium material

• PVC / NBR / CR closed cell material manufactured in continuous rolls


The following is a list of automotive and industrial specifications that Armacell Ensolite® IV2 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.




ASTM ASTM D 6576-07 Type II, Grades A & B, Condition Medium Formerly MILR6130-C


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 2.5mm (.098") and higher


Chrysler Chrysler MSAY 516 Type 3 Approved source list

Federal FMVSS-302 Meets at thicknesses of 2.5mm (.098") and higher


Federal FAR 25.853 Pass at 1/8" 12 Second Vertical Burn Test. (Test report available upon request.) See note 1

Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


W (in)

Roll Size L

(ft)

Roll Size

W (m)

Roll Size L (m)

Comments

0.75 3/4 19.05 0.75 - 0.95 19.10 - 24.10 60 100 1.52 30.48 S2S

1.00 1 25.40 1.00 - 1.20 25.40 - 30.48 54 100 1.37 30.48 S2S

1.25 1-1/4 31.75 1.25 - 1.45 31.75 - 36.83 54 50 1.37 15.24 S2S, L

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 54 50 1.37 15.24 S2S S2S = skin 2 sides L = additional lengths available




GM GM 6090-M (B4A) Meets at thicknesses of 2.5mm (.098”) and higher


GM GMN11106 Type IIIA CD tested at 50% deflection. See note 3


Gulfstream GAP105K Rev C Part Numbers GAP105K9-13 Approved source list

ISO ISO 6916 2A3 / 2C3 / 2B3 Exception to Compression Set

Military ASTM D 6576-07 Type II, Grades A & B, Condition Medium Formerly MILR6130-C


SAE SAE J369 Meets at thicknesses of 2.5mm (.098") and higher



Toyota TSM 1501G 2A3 / 2C3 / 2B3 Exception to compression set

Toyota TSM 0500G Meets at thicknesses of 2.5mm (.098") and higher


UL UL94 5VA5VA UL listed at 11.6 mm and higher with skin on one side. UL Listed at 6.2 mm and higher without skin

Flame Resistance specification. (UL file# QMFZ2.E55798)

UL UL94 5VB 5VB UL listed at 6.12 mm and higher with skin on one side. Flame Resistance specification. (UL file# QMFZ2.E55798)

UL UL94 V-0V-0 UL listed at 6.12 mm and higher with skin on one side. UL listed at 6.2 mm and higher without skin


UL UL94 HF-1HF-1 UL listed at 1.5 - 7.0 mm with skin on one side. UL listed at 1.3 mm and higher without skin


UL UL94 HBF HBF UL listed at 7.1 mm and higher with skin on one side. Flame Resistance specification. (UL file# QMFZ2.E55798)

Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements. Note 3: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell (Ensolite®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.





Density kg/m3 ASTM D 1056 112 + 152

lb/ft3 ASTM D 1056 7.0 - 9.5


Compression Deflection (25%) kPa ASTM D 1056 76 + 14

psi ASTM D 1056 11 + 2








Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption










FAR 25.853 1/8” (12.70 mm) Pass

UL 94

V-0 w/o skin 0.244” (6.2 mm) & higher Listed, UL file# QMFZ2.E55798

w/ skin on one side 0.241” (6.12 mm) & higher Listed, UL file# QMFZ2.E55798

HF-1 w/o skin 0.051” (1.3 mm) & higher Listed, UL file# QMFZ2.E55798

w/ skin on one side 0.059” - 0.276” (1.5 - 7.0 mm) Listed, UL file# QMFZ2.E55798

5VA w/o skin 0.244” (6.2 mm) & higher Listed, UL file# QMFZ2.E55798

w/ skin on one side 0.457” (11.6 mm) & higher Listed, UL file# QMFZ2.E55798

HBF w/ skin on one side 0.280” (7.1 mm) & higher Listed, UL file# QMFZ2.E55798

5VB w/ skin on one side 0.241” (6.12 mm) & higher Listed, UL file# QMFZ2.E55798

IV3 Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A3 / 2C3 / 2B3SAE J 18 APR2002 designation: 2A3 / 2C3 / 2B3ASTM D 6576: Type II, Grades A & B, Condition MediumIV3 is on the approved source list for Chrysler MSAY 516 (Type 3)Standard Roll Widths: 54 “ (1.37 m)Maximum Gauge: 1.5” (38.1 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions. NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl ChlorideCR – Chloroprene (Neoprene)









06 11 NA NA




Min. Thickness


Test Report

ID #


Density lb./ft3

25% CD (psi)

IV3 1/8" Pass 2/18/10 0149 PVC/NBR/CR 2B3 7 - 9.5 9 - 13


H D




Nitrile Rubber/Polyvinylchloride/Neoprene(NBR/PVC/CR), closed-cell foam, “Ensolite”, furnished as profiles, tubes or sheets.

IV3 (p)(q) BK 1.3 HF-1 - - 50 - 50 - - -

6.2 V-0, 5VA - - 50 - 50

13.7 HF-1 - - 50 - 50

IV3 (p)(r) BK 1.5-7.0 HF-1 - - 50 - 50 - - -

7.1 HBF - - 50 - 50

6.12 V-0, 5VB - - 50 - 50

11.6 V-0, 5VA - - 50 - 50

13.1 HBF - - 50 - 50

(p) - Density range 0.122 - 0.141 g/cc w/o skin and 0.134 - 0.225 g/cc w/ skin(q) - without skin(r) - with skin on one side

UL File Number for Armacell Ensolite® IV3

Armacell Ensolite® MLC-Black: Armacell LLC (Conover, NC Plant) manufactures a black, continuous (sheets / rolls), closed cell, 3.5 - 5.5 lb./ft3 (56 - 88 kg/m3) density, Vinyl Nitrile (PVC/NBR) blended rubber product MLC-Black, that meets all the physical property requirements of ASTM D 1056-07 2A1 / 2C1 and SAE J-18 APR2002 2A1 / 2C1. MLC-Black meets the burn rate requirements of FMVSS-302 at approx 1.75 mm (0.069”) and higher. MLC- Black is formally listed with UL and meets the flame resistance requirements of UL 94 HBF at 6.6 mm (0.260”) and higher and UL 94HF-1 at 2.9 - 6.6 mm (0.114 - 0.260”) (UL File#: QMFZ2.E55798). MLC-Black is listed with UL to UL 50E (periodic and continuous compression) (UL File # JMST2.MH10189). MLC-Black is listed on the following approved source lists: GMW15473 Class II Type IV (MATSPC), Chrysler MSAY 516 Type 1, and Caterpillar 1E0707E. Standard roll width(s): 56” or 60”.

Ensolite® MLC-Black

General Information

AUTOMOTIVE


• UL 94 HF-1 and HBF listed for flame

• ASTM D 1056-07 2A1 / 2C1 grade product


• Vinyl Nitrile (PVC / NBR) blended, closed cell rubber material manufactured in continuous rolls


The following is a list of automotive and industrial specifications that Armacell Ensolite® MLC-Black has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification MLC-Black Comments

ASTM ASTM D1056-07 2A1 / 2C1 Additional (optional) suffixes can be added

ASTM ASTM G21-09 Pass, rating 0 Fungus resistance test method




Caterpillar 1E0707 1E0707E MLC-Black is on the approved source list for 1E0707


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 1.75mm (0.069") and higher


Chrysler Chrysler MSAY 516 Type 1 On approved source list

Federal FMVSS-302 Meets at thicknesses of 1.75mm (0.069") and higher




Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.25 1/4 6.35 0.240 - 0.285 6.10 - 7.24 50 240 1.27 73.15 S1S

0.375 3/8 9.53 0.338 - 0.413 8.59 - 10.50 60 240 1.52 73.15 S1S

0.50 1/2 12.70 0.440 - 0.560 11.18 -14.22 60 150 1.52 45.72 S1S

0.75 3/4 19.05 0.690 - 0.810 17.53 - 20.57 56 75 1.42 22.86 S1S, L

0.98 25.00 0.886 - 1.082 22.50 - 27.48 56 75 1.42 22.86 S2S

1.00 1 25.40 1.000 - 1.200 25.40 - 30.50 60 100 1.52 30.48 S2S

1.00 1 25.40 1.000 - 1.200 25.40 - 30.48 60 150 1.52 45.72 S1S

1.25 1-1/4 31.75 1.250 - 1.450 31.75 - 36.83 56 150 1.42 45.72 S1S

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 54 75 1.37 22.86 S2S

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 56 75 1.42 22.86 S2S

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 56 100 1.42 30.48 S2S

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 60 50 1.52 15.24 S2S, L

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 60 100 1.52 30.48 S2S, NS

1.50 1-1/2 38.10 1.50 - 1.70 38.10 - 43.18 64 75 1.63 22.86 S2S S1S = skin 1 side S2S = skin 2 sides L = additional lengths available NS = no splice


Source Specification MLC-Black Comments

GM GM 6090-M(B4A) Meets at thicknesses of 1.75mm (0.069”) and higher



GM GMW15473 Class II Type IV CD tested at 50% deflection. See note 3. On approved source list.



SAE SAE J18 APR2002 2A1 /2C1 Additional (optional) suffixes can be added

SAE SAE J369Meets at thicknesses of 1.75mm (0.069") and higher




Toyota TSM 0500GMeets at thicknesses of 1.75mm (0.069") and higher


UL UL 94 HF-1 HF-1 UL listed at 2.9 mm-6.6 mm (0.114" - 0.260") Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 94 HBF HBF UL listed at 6.6 mm (0.260") and higher Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 50E



Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements. Note 3: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Ensolite® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.






lb/ft3 ASTM D 1056 3.5 - 5.5



psi ASTM D 1056 2.0 - 3.5








Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption










UL 94

HF-1 0.114” - 0.260” (2.9 - 6.6 mm) Listed, UL file# QMFZ2.E55798


MLC-Black Continuous Rolls/Sheets (Black)

ASTM D 1056 designation: 2A1 / 2C1SAE J 18 APR2002 designation: 2A1 / 2C1ASTM D 6576: Type II, Grades A & B, Condition Soft Additionally UL Listed to UL 50E (UL file# JMST2.MH10189)Standard Roll Widths: 56“ or 60” (1.42 m or 1.52 m)Maximum Gauge: 1.5” (38.1 mm)

(1) This recommendation is based on polymer type only. For specific application requirements please contact technical service.(2) This temperature is the maximum allowable for intermittent exposure only. For continuous use temperature please contact technical service.(3) Flammability – This item and any corresponding data refer to typical performance in the specific test indicated and should not be construed to imply this material’s behavior in other fire conditions.NBR – Acrylonitrile Butadiene RubberPVC – Polyvinyl Chloride







H D




Nitrile Rubber/Polyvinylchloride (NBR/PVC), flexible foam, “Ensolite”, furnished as profiles, tubes or sheets.

MLC (a) BK 2.9 - 6.6 HF-1 – – 50 – 50 – – –

6.6 HBF – – 50 – 50

(a) - Density range 0.046 - 0.056 g/cc w/o skin and 0.057 - 0.061 g/cc w/ skin

UL File Number for Armacell Ensolite® MLC-Black




UL Spec UL Spec UL Spec

MLC Black Closed cellular PVC/NBR gasket material

Type “MLC Black”. Suitable as a gasket material for UL 50 enclosure Types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P [UL 50E (Continuous and Periodic Compression)]


UL 50E Tensile strength and elongation after heat aging 168 h (7 d) at 158˚F (70˚C) 75% of original for tensile strength

UL 50E 60% of original for elongation Shall not swell more than 25% or shrink more than 1% of original volume

UL 157 Oil immersion / oil aging (IRM # 903), % volume change after 70 h at room temperature



Armacell Ensolite® SF0: Armacell LLC (Mebane, NC Plant) manufactures a black, very soft, semi-open cell, PVC/NBR, 3.5 - 5.5 lb./ft3 (56 - 88 kg/m3 ) density, crushed foam product SF0, that has typical 25% compression deflection values of 1 psi (6.89 kPa) max. SF0 can be graded as an ASTM D 1056-07 1A0 & SAE J-18 APR2002 1A0 cellular product with one exception to the basic requirements (Compression set at elevated temperature). SF0 is listed as an approved source for Chrysler MSAY 522 Type 1. SF0 meets the flame resistance requirements of FMVSS-302 at most thicknesses. SF0 is UL listed to UL94 HF-1 @ 3.68 mm - 3.99 mm (UL File #: QMFZ2.E55798).

Ensolite® SF0

General Information

AUTOMOTIVE

• Super soft PVC / NBR crushed (semi-closed cell) foam

• UL listed to UL 94 (flame)


• On approved source list for Chrysler MSAY 522 Type 1


The following is a list of automotive and industrial specifications that Armacell Ensolite® SF0 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Source Specification Armacell Ensolite® SF0 Comments




Chrysler Chrysler MSAY 500 Type 1 / Type 2 No exceptions

Chrysler Chrysler MSAY 522 Type 1 SF0 is on the approved source list for Chrysler MSAY 522 Type 1 (2010)


FORD FORD ESB M3G102A Meets most requirements Request additional information

FORD FORD WSB-M3G102-B2 Meets with exceptions Exception: Armacell's published density specification for SF0 is 3.5 - 5.5 pcf

GM GM 6086-M Type IB / Type IA / Type IAAException: SF0 is a semi-open cell soft foam and will typically test below 0.7 psi CD at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement

Source Specification Armacell Ensolite® SF0 Comments


GM GMN11101 Ultra Soft CD tested at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement

GM GMN11106 Type IA CD tested at 50% deflection. See note 2. Tested with added skin as per ASTM D1056 open cell requirement


SAE SAE J18 APR2002 1A0 Additional (optional) suffixes can be added. Exception to elevated temp compression set




Toyota TSK 6505G 2A1 / 2A2 Polymer = PVC/NBR Request additional information regarding exceptions

UL UL 94 HF-1 HF-1 UL Listed at 3.68mm-3.99mm Flame resistance specification (UL file# QMFZ2.E55798)

Note 1: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information. Note 2: : For all GM 6086-M, GMN11101, GMN11106 and GMW15473 callouts, Armacell (Ensolite®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.


Gauge (in)

Gauge (fraction

of an inch)

Gauge (mm)

Tolerance (inches)


Roll Size L (ft)

Roll Size W (m)

Roll Size L (m)

Comments

0.125 1/8 3.18 0.112 - 0.137 2.84 - 3.48 54 250 1.37 76.20 S1S

0.188 4.76 0.165 - 0.212 4.19 - 5.38 54 185 1.37 56.39 S1S, L

0.197 5.00 0.171 - 0.223 4.34 - 5.66 54 185 1.37 56.39 S1S

0.250 1/4 6.35 0.218 - 0.282 5.53 - 7.16 54 125 1.37 38.10 S2S, L

0.315 8.00 0.274 - 0.356 6.96 - 9.04 54 175 1.37 53.34 S1S, L

0.375 3/8 9.53 0.326 - 0.424 8.28 - 10.77 54 104 1.37 31.70 S2S, L

0.394 10.00 0.343 - 0.445 8.71 - 11.30 54 135 1.37 41.15 S2S

0.472 12.00 0.411 - 0.533 10.44 - 13.54 54 110 1.37 33.53 S2S, L

0.500 1/2 12.70 0.450 - 0.550 11.43 - 13.97 54 100 1.37 30.48 S2S, L

0.551 14.00 0.496 - 0.606 12.60 - 15.39 54 60 1.37 18.29 S2S, L

0.591 15.00 0.531 - 0.649 13.49 - 16.48 54 90 1.37 27.43 S2S

0.626 15.90 0.563 - 0.689 14.30 - 17.50 54 85 1.37 25.91 S2S

0.709 18.00 0.637 - 0.779 16.18 - 19.79 54 75 1.37 22.86 S2S

0.750 3/4 19.05 0.675 - 0.825 17.15 - 20.96 54 75 1.37 22.86 S2S, L

0.787 20.00 0.708 - 0.866 17.98 - 22.00 54 70 1.37 21.34 S2S

0.875 7/8 22.23 0.788 - 0.963 20.01 - 24.46 54 50 1.37 15.24 S2S

0.900 9/10 22.86 0.810 - 0.990 20.57 - 25.14 54 50 1.37 15.24 S2S

1.000 1 25.40 0.675 - 0.825 17.15 - 20.96 54 50 1.37 15.24 S2S

1.000 1 25.40 0.900 - 1.100 22.86 - 27.94 54 30 1.37 9.14 S2S

1.188 1-3/16 30.16 1.180 - 1.380 29.97 - 35.05 54 40 1.37 12.19 S2S

1.250 1-1/4 31.75 1.125 - 1.375 28.58 - 34.93 54 45 1.37 13.72 S2S

1.378 35.00 1.237 - 1.513 31.42 - 38.43 54 30 1.37 9.14 S2S

1.445 36.70 1.305 - 1.583 33.15 - 40.21 54 30 1.37 9.14 S1S, S2S

S1S = skin 1 side S2S = skin 2 sides L = additional lengths available




SF0 Continuous Rolls/Sheets (Black) Semi-Closed Cell / Crushed Foam



lb/ft3 ASTM D 1056 3.5 - 5.5



kPa ASTM D 1056 6.9 maximum




Tear Strength kN/m ASTM D 624 (Die C) 0.7 Typical

lb/in ASTM D 624 (Die C) 4.0 Typical



Low ˚F (˚C) ASTM D 746 -70˚F (-56˚C)


High Intermittent (2) ˚F (˚C) ASTM D 746 200˚F (93˚C)

Water Absorption







Change in Compression Deflection % ASTM D 1056 ± 30



UL 94


ASTM D 1056 designation: 1A0 (Exception to elevated temp compression set)SAE J 18 APR2002 designation: 1A0 (Exception to elevated temp compression set)SF0 meets: Chrysler MSAY 500 Type 1 / Type 2 Chrysler MSAY 522 Type 1 Approved Source List Ford WSB-M3G212A with deviations GM6086M Type IB / Type IA / Type IAA with deviations GMN11106 Type IA with deviationsToyota TSK 6505G 2A1/2A2 with deviations NBR – Acrylonitrile Butadiene Rubber PVC – Polyvinyl Chloride


1. www.ul.com – THEN 2. Click on “On-Line Certifications Directory” in gray area at bottom of web page – THEN3. Click on “Company Name” in the general search area – THEN4. Type in “Armacell” – & click “SEARCH”5. 9 (Nine) Armacell file numbers come up (2 for Armacell Germany, 1 for Armacell Middle East)6. Click on QMFZ2.E55798 for Armacell (Ensolite®) & (Monarch®) products [Flame / UL94]7. Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals]8. Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (Ensolite®) and or (Monarch®) products

listed to JMST2 [Gasket Materials]9. Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment,

Marine – Component



H D




Nitrile Rubber/Polyvinylchloride (NBR/PVC), furnished as sheets

SF0 BK 3.68 - 3.99 HF-1 – – 50 – 50 – – –

UL File Number for Armacell Ensolite® SF0





Armacell Monarch® #2001: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density Neoprene based rubber product #2001, that meets all the physical property requirements of ASTM D 1056-07 2A1 / 2C1 and SAE J-18 APR2002 2A1 / 2C1. #2001 is manufactured with non-staining oils and anti-oxidants. #2001 meets the flame resistance requirements of FMVSS-302 at most thicknesses.

Monarch® #2001• ASTM D 1056-07 2C1 grade closed cell

material

• Fine cell – manufactured in blocks (buns)

• ASTM D 6576-07 Type II, Grades A and B, Condition Soft

• Approved source for Delphi SD2-207, paragraph 6.7

General Information

AUTOMOTIVE

ProductBun Size (Inches) Bun Size (mm)

ColorW L T W L T

2001 42 54 2 1067 1372 50.8 Black

2001 42 72 2 1067 1829 50.8 Black

Bun Size Information

Source Specification Armacell Monarch® #2001 Comments

ASTM ASTM D1056-07 2A1 / 2C1 Additional (optional) suffixes can be added


ASTM ASTM G 21-09 Pass, rating 1 Fungus resistance test method

Bombardier Bombardier SMP 205 Pass with multiple exceptions Expanded rubber closed cell

Caterpillar 1E0720 1E0720D (soft) Exception to compression set



Delphi SD2-207 Paragraph 6.7 See note 4. On approved source list




GM GM 6090-M (B4A) Meets at most hicknesses Flame resistance tested per GM 9070-P (horizontal burn rate)



ISO ISO 6916 2A1 / 2C1 No exceptions


SAE SAE J 18 APR2002 2A1 / 2C1 Additional (optional) suffixes can be added

SAE SAE J 369 Meets at most thicknesses Flame resistance (horizontal burn rate)

SAE SAE J 1351 Rating 2 Odor specification

Toyota TSM 1501G 2A1 / 2C1 No exceptions


Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Monarch® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.

Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements.Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.Note 4: See QMPL-3621 Revision 12. Effective date August 24, 2009.

Automotive and Industrial SpecificationsThe following is a list of automotive and industrial specifications that Armacell Monarch® #2001 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.


Polymer Base: Neoprene (CR Based)



lb/ft3 ASTM D 1056 9 + 2



psi ASTM D 1056 3.5 + 1.5

Compression Set (Room temp) % ASTM D 1056 < 25%


psi ASTM D 412 (Die A) 80



Elongation % ASTM D 412 (Die A) 150%

Resilience % ASTM D 2632 15%

Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)

High Continuous ˚F (˚C) ASTM D 746 150˚F (65.5˚C)

High Intermittent ˚F (˚C) ASTM D 746 200 ˚F (93.3˚C)

Water Absorption








Combustion Characteristics Comments


ASTM D 1056 designation: 2A1 / 2C1SAE J 18 APR2002 designation: 2A1 / 2C1ASTM D 6576: Type II, Grades A & B, Condition SoftNeoprene = polychloroprene (CR = chloroprene rubber)

F-02001 (Black)




04 11 NA NA

Armacell Monarch® #2002: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density Neoprene based rubber product #2002, that meets all the physical property requirements of ASTM D 1056-07 2A2 / 2C2 and SAE J-18 APR2002 2A2 / 2C2. #2002 is manufactured with non-staining oils and anti-oxidants. #2002 meets the flame resistance requirements of FMVSS-302 at 2.5mm (.098”) and higher.

Monarch® #2002• ASTM D 1056-07 2A2 / 2C2 grade closed

cell material


• ASTM D 6576-07 Type II, Grades A & B, Condition Soft-Medium

General Information

AUTOMOTIVE


ColorW L T W L T

2002 42 56 2 1067 1422 50.8 Black

2002 42 72 2 1067 1829 50.8 Black

2002 45 60 2 1143 1524 50.8 Black



ASTM ASTM D 1056-07 2A2 / 2C2 Additional (optional) suffixes can be added



Caterpillar 1E0720 1E0720E (medium) Exception to fluid immersion (#2002 is classified as a 2C2 grade material)


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 2.5mm (.098") and higher Flame resistance (horizontal burn rate)

Federal FMVSS-302 Meets at thicknesses of 2.5mm (.098") and higher Flame resistance (horizontal burn rate). See note 3


ISO ISO 6916 2A2 / 2C2 No exceptions


GM GM 6090-M (B4A) Meets at thicknesses of 2.5mm (.098”) and higher Flame resistance tested per GM 9070-P (horizontal burn rate)




Raytheon Raytheon SMA 800578 Revision F Meets with exceptions

Exceptions: a) Low temperature resistance (fails at -40°C) b) Corrosion on steel, copper, and aluminum (not tested / no data)

SAE SAE J 18 APR2002 2A2 / 2C2 Additional (optional) suffixes can be added

SAE SAE J 369 Meets at thicknesses of 2.5mm (.098") and higher Flame resistance (horizontal burn rate)


Toyota TSM 1501G 2A2 / 2C2 No exceptions

Toyota TSM 0500G Meets at thicknesses of 2.5mm (.098") and higher Flame resistance (horizontal burn rate)


Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements.Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.



Polymer Base: Neoprene (CR Based)



lb/ft3 ASTM D 1056 9 + 2



psi ASTM D 1056 7 + 2








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)

High Continuous ˚F (˚C) ASTM D 746 150 ˚F (65.5˚C)

High Intermittent ˚F (˚C) ASTM D 746 200˚F (93.3˚C)

Water Absorption








Combustion Characteristics Thicknesses Comments


ASTM D 1056 designation: 2A2 / 2C2SAE J 18 APR2002 designation: 2A2 / 2C2ASTM D 6576: Type II, Grades A & B, condition soft-mediumReplaces Armacell Monarch® #2092Neoprene = polychloroprene (CR = chloroprene rubber)

F-02002 (Black)




04 11 NA NA

Armacell Monarch® #2055: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 12 ± 2 lb./ft3 (192 ± 32 kg/m3) density Neoprene based rubber product #2055 that meets all the requirements of ASTM D1056-07 2A5 and SAE J-18 APR2002 2A5. #2055 is manufactured with non-staining oils and anti-oxidants. #2055 contains flame retardants and meets the requirements of UL 94 HF-1 at 1.8 - 2.1 mm and HBF (2.1 mm and higher) (UL File #: QMFZ2.E55798) and FMVSS-302 at 1.75 mm (0.068”) and higher. #2055 is also available in gray (#2955 - Not UL94 listed).

Monarch® #2055• UL94 HF-1 & HBF listed for flame

• Widely used, firm Neoprene based material

• ASTM D 1056-07 2A5 grade material

• 12 lb./ft3 (192 kg/m3) density closed cell material


Monarch


ColorW L T W L T

2055 38 48 1.5 965 1219 38.1 Black

AUTOMOTIVE


General Info


ASTM ASTM D 1056-07 2A5 Additional (optional) suffixes can be added

ASTM ASTM D 6576-07 Type II, grade A, condition firm Formerly MILR6130-C

Caterpillar 1E0720 1E0720F (firm) No exceptions


Chrysler Chrysler MSZ-75 J18 2A5 Additional (optional) suffixes can be added




GM GM 6086-M Type IIIB CD tested at 50% deflection. See note 1



GM GMN11106 Type IIIB CD tested at 50% deflection. See note 1

GM GMW15473 Class I Type VI CD tested at 50% deflection. See note 1

ISO ISO 6916 2A5 No exceptions

Military ASTM D 6576-07 Type II, grade A, condition firm Formerly MILR6130-C

SAE SAE J 18 APR2002 2A5 Additional (optional) suffixes can be added



Toyota TSM 1501G 2A5 No exceptions


UL UL94 HF-1 HF-1 UL listed at 1.8mm-2.1mm Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL94 HBF HBF UL listed at 2.1mm and higher Flame resistance specification. (UL file# QMFZ2.E55798)

Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell (Monarch®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.

Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non tested staining requirements.

Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.

The following is a list of automotive and industrial specifications that Armacell Monarch® #2055 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.



MonarchPolymer Base: Neoprene (CR Based)


Density kg/m3 ASTM D 1056 192 ± 32

lb/ft3 ASTM D 1056 12 ± 2


Compression Deflection (25%) kPa ASTM D 1056 145 ± 28

psi ASTM D 1056 21 ± 4

Compression Set (Room temp) % ASTM D 1056 ≤ 25%







Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)


High Intermittent ˚F (˚C) ASTM D 746 200 ˚F (93.3˚C)

Water Absorption









FMVSS-302 .068” (1.75 mm ) & higher Pass

UL94

HF-1 .071” - 0.083” (1.8 mm -2.1 mm ) Listed, UL file # QMFZ2.E55798

HBF .083” (2.1 mm ) & higher Listed, UL file # QMFZ2.E55798

ASTM D 1056 designation: 2A5SAE J 18 APR2002 designation: 2A5ASTM D 6576: Type II, Grade A, Condition FirmNeoprene = polychloroprene (CR = chloroprene rubber)

F-02055 (Black)

1. www.ul.com 2. Click on “Certifications”3. Click on “Company Name” in the general search area4. Type in “Armacell” & click “Search”5. 8 (Eight) Armacell file numbers come up (2 belong to Armacell Germany) •ForArmacell(Ensolite®)&(Monarch®)products(Flame/UL94)

Click on QMFZ2.E55798 •ForArmacell(Ensolite®)productslistedtoJMST2(Gaskets&Seals).

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacell(Monarch®)productslistedtoJMLU2(Gaskets&Seals)







Neoprene, sheets, buns, furnished as foamed.

F-002055 BK 1.8 - 2.1 HF-1 – – 50 – 50 – – –

2.1 HBF – – 50 – 50 – – –

13.0 HBF – – 50 – 50 – – –

UL File Number for Armacell Monarch® #2055





04 11 NA NA


ColorW L T W L T

3071 48 80 2 1219 2032 50.8 Black

3071 54 70 2 1372 1778 50.8 Black


Armacell Monarch® #3071: Armacell LLC (Spencer, WV Plant) manufactures a black, pure EPDM, 4 ± 1 lb./ft3 (64 ± 16 kg/m3 ) density, closed cell sponge rubber product #3071, that meets all the requirements of ASTM D 1056-07 2A1 and SAE J18 APR2002 2A1. #3071 is manufactured with non-staining oils and anti-oxidants. #3071 does not incorporate a flame retardant but meets FMVSS-302 at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher. #3071 has excellent resistance to ozone and elevated temperatures. #3071 incorporates a biostatic agent and meets the requirements of FORD / Visteon biocide specifications VEF 4 VH-80A100-AA & ES8-G13-19A672-AA. #3071 has also been tested to ASTM Method G21-96 (2002).

Monarch® #3071• ASTM D 1056-07 2A1 grade material

• Pure EPDM product

• Incorporates a biocide (fungus resistant)


• ASTM D 6576-07 Type II, Grades B & C, Condition Soft

General Information

AUTOMOTIVE




ASTM ASTM D 1171 Pass, no cracking, rating 0 Ozone resistance test method

ASTM ASTM D 6576-07 Type II, Grades B & C, Condition Soft Formerly MILR6130-C


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)


FORD FORD WSF-4VH-19A672-AA Pass Biocide performance specification

FORD FORD ES-8G13-19A672-AA Pass Biocide performance specification

Federal FMVSS-302 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate). See note 3


GM GM 6090-M (B4A) Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher Flame resistance tested per GM 9070-P (horizontal burn rate)



Hyundai Hyundai MS260-13 Classification ER Additional (optional) suffixes can be added

ISO ISO 6916 2A1 Exception to compression set

Military ASTM D 6576-07 Type II, Grades B & C, Condition Soft Formerly MILR6130-C


SAE SAE J 369 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)


Toyota TSM 1501G 2A1 Exception to compression set

Toyota TSM 0500G Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)

Visteon VEF 4VH-80A100-AA Pass Biocide performance specification





Polymer Base: Pure EPDM



lb/ft3 ASTM D 1056 4 + 1



psi ASTM D 1056 3.5 + 1.5

Compression Set (Room temp) % ASTM D 1056 < 50




lb/in ASTM D 624 (Die C) 6.8

Elongation % ASTM D 412 (Die A) 175

Resilience % ASTM D 2632 55

Service Temperature

Low ˚F (˚C) ASTM D 746 -70˚F (-56.7˚C)



Water Absorption

Maximum Weight Change % ASTM D 1056 < 10






Change in Compression Deflection % ASTM D 1056 + 30



ASTM D 1056 designation: 2A1SAE J 18 APR2002 designation: 2A1ASTM D 6576: Type II, Grades B & C, Condition SoftEPDM = (ethylene-propylene-diene-methylene)

F-03071 (Black) (Biocide Additive) Closed Cell Expanded Rubber




09 13 NA NA

Armacell Monarch® #3091: Armacell LLC (Spencer, WV Plant) manufactures a black, pure EPDM, 4 ± 1 lb./ft3 (64 ± 16 kg/m3 ) density, closed cell sponge rubber product #3091, that meets all the requirements of ASTM D 1056-07 2A1 and SAE J18 APR2002 2A1. #3091 is manufactured with non-staining oils and anti-oxidants. #3091 does not incorporate a flame retardant but meets FMVSS-302 at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher. #3091 is listed as an approved source for Chrysler MSAY 430 Type II and Delphi SD2-207 paragraph 6.10. #3091 has excellent resistance to ozone and elevated temperatures. #3091 is also available in gray (#3991).




• Widely used, low density pure EPDM material


General Information

AUTOMOTIVE

Product Bun Size (Inches) Bun Size (mm) ColorW L T W L T

3091 48 80 2 1219 2032 50.8 Black

3091 42 54 2 1067 1372 50.8 Black

3091 54 70 2 1372 1778 50.8 Black

3091 52 74 2.25 1321 1880 57.2 Black

3091 48 74 2.5 1219 1880 63.5 Black



ASTM ASTM D1056-07 2A1 Additional (optional) suffixes can be added



ASTM ASTM D 6576-07 Type II, Grades B & C, Condition Soft Formerly MILR6130-C



Chrysler Chrysler MS JP9-4 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)



Federal FMVSS-302 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate). See note 3






GM GME 60-251 2A2U: pass, grade 0 Ozone test



Mercedes Benz

Mercedes Benz DBL 5574.10 Meets with exceptions Request additional information regarding multiple exceptions

Military ASTM D 6576-07 Type II, Grades B & C, Condition Soft Formerly MILR6130-C


SAE SAE J 369 Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)



Toyota TSM 0500G Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) & higher Flame resistance (horizontal burn rate)









lb/ft3 ASTM D 1056 4 + 1



psi ASTM D 1056 3.5 + 1.5








Service Temperature

Low ˚F (˚C) ASTM D 746 -70˚F (-56.7˚C)



Water Absorption










ASTM D 1056 designation: 2A1SAE J 18 APR2002 designation: 2A1ASTM D 6576: Type II, Grades B & C, condition softEPDM = (ethylene-propylene-diene-methylene)

F-03091 (Black)




04 11 NA NA

Armacell Monarch® #5013: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density, EPDM / Neoprene / SBR blended rubber product #5013, that meets the requirements of SAE J-18 APR2002 2A3 and ASTM D 1056-07 2A3. #5013 is manufactured with non-staining oils and anti-oxidants. #5013 is self extinguishing and meets FMVSS-302 at 2.5 mm (0.098”) and higher. #5013 is listed with UL to UL 94 HBF and HF-1 (UL 94 HF-1 for thicknesses between 1.4 - 1.8 mm and UL 94 HBF for thicknesses above 1.80 mm) (UL file# QMFZ2.E55798). #5013 is also listed with UL to UL 50E (periodic and continuous compression), and UL48 & UL508 (UL file# JMLU2.MH25062). This product is also available in gray (#5913 - UL 50E / 48 / 508 listed but not UL 94 listed).

Monarch® #5013• UL94 HF-1 and HBF listed for flame

• UL50E (periodic and continuous compression), UL508 and UL48 listed for gaskets and seals (recent upgrade)

• Widely used general purpose blend

• ASTM D 1056-07 2A3 grade closed cell material


Monarch



ColorW L T W L T

5013 40 54 2 1016 1372 50.8 Black

5013 42 72 2 1067 1829 50.8 Black

AUTOMOTIVE

General Info



ASTM ASTM D 1149 Pass, no cracking, rating 0 Ozone resistance


ASTM ASTM D 6576-07 Type II, grades A & B condition medium Formerly MILR6130-C







GM GM 6090-M (B4A) Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher




ISO ISO 6916 2A3 Some lot numbers of 5013 meet the compression set requirement. Typical values are 20% - 30%

Military ASTM D 6576-07 Type II, grades A & B condition medium Formerly MILR6130-C

SAE SAE J18 APR2002 2A3 Additional (optional) suffixes can be added

SAE SAE J369 Meets at thicknesses of 2.5mm (.098") and higher Flame resistance (horizontal burn rate)


Toyota TSM 1501G 2A3 Some lot numbers of 5013 meet the compression set requirement. Typical values are 20% - 30%


UL UL 94 HF-1 HF-1 listed at 1.4mm-1.8mm (0.055” - 0.071”) Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL 94 HBF HBF listed at 1.8mm (0.071”) and higher Flame resistance specification. (UL file# QMFZ2.E55798)

UL UL48 / UL 50E / UL 508Suitable for UL48, UL 50E (periodic and continuous compression), UL 508 in all colors

Gasket and seals / UL listed. (UL file# JMLU2.MH25062)


Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell (Monarch®) certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful.

Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements.

Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.


Automotive and Industrial Specifications - Information Sheet


MonarchPolymer Base: Neoprene, EPDM, SBR Blend



lb/ft3 ASTM D 1056 9 ± 2



psi ASTM D 1056 11 ± 2








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption









FMVSS-302 .098” (2.5 mm) and higher Pass

UL94

HF-1 .055” - .071” (1.4 mm - 1.8 mm) Listed, UL file # QMFZ2.E55798

HBF .071” (1.8 mm) and higher Listed, UL file # QMFZ2.E55798

ASTM D 1056 designation: 2A3SAE J 18 APR2002 designation: 2A3ASTM D 6576: Type 2, Grade A & B, Condition MediumAdditionally UL Listed to: UL48, UL50E, and UL508 (UL file # JMLU2.MH25062)EPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

F-05013 (Black)





Neoprene/Ethylene Propylene/Styrene Butadiene (CBR/EPR/SB), foamed, furnished as blocks, buns.

F-005013 (g) BK 1.4-1.8 HF-1 – – 50 – 50 – – –

1.8 HBF – – 50 – 50 – – –

12.0 HBF – – 50 – 50 – – –

(g) – Density range 0.112 – 0.176 g/cc

UL File number for Armacell Monarch® #5031, #5032, #5013, #5055 & #5955

UL File Number: JMLU2.MH25062 Gaskets and Seals - Component

Mtl Dsg

MaxServTemp

MinServTemp

Densitypcf

TnslStr

Elong MaxCompSet

Nom ThknsRangeIn.

Use(1)

F-005X13 60°C -40°C 11.4 155 140 25.4 — (2, 3)

F-005X31 60°C -40°C 6.8 95 135 35.5 — (2, 3)

F-005X32 60°C -40°C 6.7 85 105 34.2 — (2, 3)

F-005055 60°C -40°C 9.54 160 116 18.6 — (2)

F-005955 60°C -40°C 9.54 160 116 18.6 — (2)

(1) See explanation of end-use environments in guide for this category.

(2) Also suitable for use in UL48, UL50E (continuous and periodic compression), UL508.

(3) X - Represents numbers 0 thru 9 for colors.


UL48Tensile strength or elongation characteristics after 70 hours at 100°C for a 60°C maximum service temperature


UL48(OR) Heat aging 70 hours in an air oven at a temperature of 100 ± 2°C


UL50ETensile strength and elongation after heat aging 168 h (7 d) @ 158°F (70°C)


UL50EOil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature


UL157Tensile strength and elongation after heat aging 70 h @ 212°F (100°C)





Closed cell EPDM/Neoprene/SBR blend

1. www.ul.com 2. Click on “Certifications”3. Click on “Company Name” in the general search area4. Type in “Armacell” & click “Search”5. 8 (Eight) Armacell file numbers come up (2 belong to Armacell Germany) •ForArmacell(Ensolite®)&(Monarch®)products(Flame/UL94)

Click on QMFZ2.E55798 •ForArmacell(Ensolite®)productslistedtoJMST2(Gaskets&Seals).

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacell(Monarch®)productslistedtoJMLU2(Gaskets&Seals).






03 11 NA NA


Armacell Monarch® #5021: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene / SBR blended rubber product #5021, that meets all the physical property requirements of ASTM D 1056-07 2A1 and SAE J18 APR2002 2A1. #5021 is manufactured with non-staining oils and anti-oxidants. #5021 does not incorporate a flame retardant but meets FMVSS-302 at thicknesses of 3/16” (4.76 mm) (0.187”) and higher. #5021 is also available in gray (#5921).




• Widely used, general purpose EPDM / CR / SBR blend

• ASTM D 6576-07 Type II, Grades B & C, condition Soft

General Information

AUTOMOTIVE


ColorW L T W L T

5021 40 80 2.5 1016 2032 63.5 Black

5021 42 72 2 1067 1829 50.8 Black

5021 42 72 2.5 1067 1829 63.5 Black

5021 54 80 2 1372 2032 50.8 Black




ASTM ASTM D 925 Method B Pass; no migration staining This is a test method.

ASTM ASTM D 6576-07 Type II, Grades B & C condition soft Formerly MILR6130-C

BEHR BEHR 30.42.08 Meets with exceptions Exception (Color: 5021 is black)


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher Flame resistance (horizontal burn rate).

Chrysler Chrysler MSAY 430 Type 2 Exceptions in elongation and polymer blend


Federal FMVSS-302Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher Flame resistance (horizontal burn rate)


GM GM 6086-M Type IICD tested at 50% deflection. See note 1. Exception in cycle testing (not tested, no data). 5021 is NOT on the approved source list for this specification.





Military ASTM D 6576-07 Type II, Grades B & C condition soft Formerly MILR6130-C

Mitsubishi ES-X 60154 ER C1, F1 (EPDM/ CR/ SBR Blend Compression deflection (hardness) is stated on the drawing


SAE SAE J 369Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher Flame resistance (horizontal burn rate)



Toyota TSM 0500G Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher Flame resistance (horizontal burn rate)





Polymer Base: Neoprene, EPDM, SBR Blend



lb/ft3 ASTM D 1056 6 + 2



psi ASTM D 1056 3.5 + 1.5








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption










ASTM D 1056 designation: 2A1SAE J 18 APR2002 designation: 2A1ASTM D 6576: Type II, Grades B & C, Condition SoftEPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

F-05021 (Black)




04 11 NA NA

Armacell Monarch® #5022: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene / SBR blended rubber product #5022, that meets all the physical property requirements of SAE J-18 APR2002 2A2 and ASTM D 1056-07 2A2. #5022 does not contain a flame retardant but meets FMVSS-302 at thicknesses of 3/16” (0.187”) (4.76 mm) and higher. #5022 is manufactured with non-staining oils and anti-oxidants. #5022 is also available in gray (#5922) and white (#5522).




• Widely used, general purpose EPDM / CR / SBR blend

• ASTM D 6576-07 Type II, Grades B & C, condition soft-medium

General Information

AUTOMOTIVE


ColorW L T W L T

5022 42 72 2 1067 1829 50.8 Black

5022 54 80 2 1372 2032 50.8 Black

5022 40 80 2.5 1016 2032 63.5 Black

5022 42 72 2.5 1067 1829 63.5 Black




ASTM ASTM D 6576-07 Type II, Grades B & C condition soft-medium Formerly MILR6130-C

BEHR BEHR 30.42.08 Meets with exceptions Exceptions in fluid Immersion and elongation


Chrysler Chrysler MS JP9-4Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher

Flame resistance (horizontal burn rate).


Federal FMVSS-302Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher

Flame resistance (horizontal burn rate) See note 3

Fiat Fiat 9.55256 Meets with exceptions Exceptions to residual deformation and elongation


GM GM 6086-M Type II CD tested at 50% deflection. See note 1. Exception in cycle testing (not tested, no data).

GM GM 6090-M(B4A) Meets at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher



GM GMW15473 Class 1 Type IV CD tested at 50% deflection. See note 1


Military ASTM D 6576-07 Type II, Grades B & C condition soft-medium Formerly MILR6130-C


SAE SAE J369Meets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher

Flame resistance (horizontal burn rate)



Toyota TSM 0500GMeets at thicknesses of 4.76 mm (0.187”) (3/16”) and higher






Polymer Base: Neoprene, EPDM, SBR Blend



lb/ft3 ASTM D 1056 6 + 2



psi ASTM D 1056 7 + 2








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption










ASTM D 1056 designation: 2A2SAE J 18 APR2002 designation: 2A2ASTM D 6576: Type II, Grades B & C, Condition Soft-mediumEPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

F-05022 (Black)




04 11 NA NA

Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb/ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene / SBR blended rubber product 5031, that meets all the physical property requirements of ASTM D 1056-14 2A1.

∙ Manufactured with non-staining oils and anti-oxidants.

∙ Incorporates flame retardants, meets the requirements of FMVSS-302 at 2.5 mm (0.098") and higher and is listed with UL to UL 94 HF-1 (UL file# QMFZ2.E55798).

∙ Listed with UL to UL 50E (periodic and continuous compression), UL 48 and UL 508 (UL file# JMLU2.MH25062).

∙ Also available in gray (5931 - UL 50E / 48 / 508 listed but not UL 94 listed).

• UL94 HF-1 listed for flame


• Widely used general purpose EPDM / CR / SBR blend, an industry standard


• Manufactured in blocks (buns)

• Listed on the approved source list of GMW 17408 Class I Type IV (MATSPC).

Engineered For Success.

5031

CLOSED CELL EPDM / CR / SBR BLEND FOAM IN BUN FORM

Bun Size Information:Product Bun Size Options (in) Bun Size Options (mm) ColorW L T W L T5031 42 72 2.0 1067 1829 51 Black5031 54 80 2.0 1372 2032 51 Black5031 40 80 2.5 1016 2032 64 Black5031 42 72 2.5 1067 1829 64 Black

The following is a list of automotive and industrial specifications that Armacell Monarch® 5031 has been tested to or can meet. Additional specifications are listed that have a few exceptions. Feel free to suggest other automotive, military or industrial specifications, and a full review will be made.

Automotive and Industrial Specifications:Source Specification Armacell Monarch® 5031 CommentsASTM ASTM D 1056-14 2A1 Additional (optional) suffixes can be addedASTM ASTM G 21-09 Data available Fungus resistance test methodASTM ASTM D 925 Pass, no migration staining Method BASTM ASTM D 518 Method A Pass (no cracks) This is a test method. Outdoor ozone / 2000 hoursASTM ASTM D 1149 Pass, no cracking, rating 0 Ozone resistance ASTM ASTM D 1171 Pass, no cracking, rating 0 Ozone resistance ASTM ASTM D 6576-13 Type II grade A, B & C condition soft Formerly MIL-R-6130-CBEHR BEHR 30.42.08 Meets with exceptions Exceptions: fluid immersion and elongationBombardier Bombardier SMP 205 Multiple exceptions Expanded rubber closed cellCAL CAL 117-2013 Pass (Section 3) Flame resistanceCaterpillar 1E0720 1E0720D (soft) Exception to compression set and fluid immersionCaterpillar 1E1576 D (soft) No exceptionsChrysler Chrysler MSZ-75 J18 2A1 Additional (optional) suffixes can be added

Chrysler Chrysler MS JP9-4 Meets at thicknesses of 2.5mm (0.098”) and higher Flame resistance (horizontal burn rate)


Federal FMVSS-302 Meets at thicknesses of 2.5mm (0.098”) and higher Flame resistance (horizontal burn rate). See note 2

Ford ESB M9 P1-A Pass Ozone specificationFord WSK M2D 419-A Type 2 See note 1

GM GM 6090-M (B4A) Meets at thicknesses of 2.5mm (0.098”) and higher

Flame resistance tested per GM 9070-P. (horizontal burn rate)

GM GME 60-251 2A2U; pass, grade 0 Ozone resistanceGM GM 9308P Pass Stress resistance of plasticsGM GM 9305P Request test report Fogging

GM GMW17408 Class I Type IV Interior and exterior applications. On GM approved source list (MATSPC)

ISO ISO 6916 2A1 Exception to compression setMilitary MIL STD 810C / 508 Data available Fungus resistance Military ASTM D 6576-13 Type II grade A, B & C condition soft Formerly MIL-R-6130-CMitsubishi ES-X 60410 Meets at 0.100” (2.54 mm) and above Flame specification

Mitsubishi ES-X 60154 ER C1, F1 (EPDM / CR / SBR blend) Compression deflection (hardness) is stated on the drawing

SAE SAE J18 APR2002 2A1 Additional (optional) suffixes can be addedSAE SAE J 1960 Request data Xenon weathering (2481 kJ/m2 exposure)

SAE SAE J369 Meets at thicknesses of 2.5mm (0.098”) and higher Flame resistance (horizontal burn rate)

Automotive and Industrial Specifications Cont.:Source Specification Armacell Monarch® 5031 CommentsSAE SAE J 1351 Rating 2 Odor test methodToyota TSM 1501G 2A1 Exception to compression set

Toyota TSM 0500G Meets at thicknesses of 2.5mm (0.098") and higher Flame resistance (horizontal burn rate)

UL UL 94 HF-1 HF-1 listed at 1.5mm (0.059") and higher

Horizontal flame resistance specification. (UL file # QMFZ2.E55798)

UL UL 48 / UL 50E / UL 508

Suitable for UL 48, UL 50E (periodic and continuous compression), UL 508 in all colors

Gasket and seals / UL listed. (UL file # JMLU2.MH25062)


Volvo Volvo STD 5031.1 Meets at thicknesses of 0.125" (1/8") (3.18mm) and higher

Meets the horizontal burn requirements listed on Volvo STD 5031.1 This test has slightly different requirements than those of FMVSS-302

Note 1: For all Ford WSK M2D 419-A callouts, request full information for each product due to some exceptions. Example: staining requirements.Note 2: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.Note 3: See QMPL-3621 revision 10. Effective date June 5, 2007.

Data Sheet:Physical Properties Unit Test Method Typical ResultDensity lb/ft3 ASTM D 1056 4 - 8

kg/m3 ASTM D 1056 64 - 128Hardness, Durometer Shore 00 ASTM D 2240 40 - 60Compression Deflection (25%) psi ASTM D 1056 2 - 5

kPa ASTM D 1056 13.8 - 34.5Compression Set (Room temp) % ASTM D 1056 40 maxTensile Strength psi ASTM D 412 (Die A) 75

kPa ASTM D 412 (Die A) 517Tear Strength lb/in ASTM D 624 (Die C) 9.6

kN/m ASTM D 624 (Die C) 1.7Elongation % ASTM D 412 (Die A) 125Resilience % ASTM D 2632 35Service Temperature

Low °F (°C) ASTM D 1056 -40 (-40)High Continuous °F (°C) 200 (93.3)High Intermittent °F (°C) 250 (121.1)

Water AbsorptionMaximum weight change % ASTM D 1056 10

Fluid Immersion (7 days @ 23°C [73.4 °F]) ASTM Ref. Fuel B, Weight Change % ASTM D 1056 Not Applicable

Accelerated Aging (7 days at 70 °C [158 °F]) Flexibility (180° bend without cracking) PassAppearance Change NoneChange in Compression Deflection % ASTM D 1056 + 30Combustion Characteristics Thicknesses CommentsFMVSS-302 0.098" (2.5 mm) and higher Pass UL 94

HF-1 0.059" (1.5 mm) and higher Listed, UL file # QMFZ2.E55798ASTM D 1056 designation: 2A1 SAE J 18 APR2002 designation: 2A1ASTM D 6576: Type II, Grades A, B & C, Condition SoftAdditionally UL Listed to: UL 48, UL 50E, and UL 508 (UL file# JMLU2.MH25062)EPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

© 2018 Armacell LLC Printed in United States of America Monarch 5031 Data Sheet Eng/USA 1/2018


UL File Number for Armacell Monarch® 5031UL File Number: QMFZ2.E55798Plastics – Component (UL 94)

Min. H H R T I V 4 CThk Flame W A Elec Mech T 9 T

Material Dsg Color mm Class I I Imp Str R 5 INeoprene / Ethylene Propylene / Styrene Butadiene (CBR/EPR/SB), foamed, furnished as blocks, buns.

F-05031 (h) BK 1.5 HF-1 - - 50 - 50 - - -(h) – Density range 0.080 – 0.144 g/cc

Closed cell EPDM / Neoprene / SBR blendUL File number for Armacell Monarch® 5031, 5032, 5013, 5055 & 5955 UL File Number: JMLU2.MH25062 Gaskets and Seals – Component

Mtl Dsg

MaxServ Temp

MinServ Temp

Densitypcf

TnslStr

Elong MaxComp Set

Nom ThknsRange In.

Use(1)

F-05X13 60°C -40°C 11.4 155 140 25.4 — (2,3)F-05X31 60°C -40°C 6.8 95 135 35.5 — (2,3)F-05X32 60°C -40°C 6.7 85 105 34.2 — (2,3)F-05055 60°C -40°C 9.54 160 116 18.6 — (2)F-05955 60°C -40°C 9.54 160 116 18.6 — (2)

(1) See explanation of end-use environments in guide for this category. (2) Also suitable for use in UL48, UL50E (continuous and periodic compression), UL508. (3) X - Represents numbers 0 thru 9 for colors.




UL48 (OR) Heat aging 70 hours in an air oven at a temperature of 100 ± 2°C


UL50E Tensile strength and elongation after heat aging 168 h (7 d) @ 158°F (70°C)


UL50E Oil immersion / oil aging (IRM # 903), % volume change after 70 h @ room temperature


UL157 Tensile strength and elongation after heat aging 70 h @ 212°F (100°C)


UL508 Tensile strength and elongation after heat aging 70 h @ 212°F (100°C)


UL Yellow Card Listing Verification On-lineTo obtain verification on-line:

1. www.ul.com - THEN 2. Click on “On-Line Certifications Directory” in gray area at bottom of web page - THEN3. Click on “Company Name” in the general search area - THEN4. Type in “Armacell” - & click “SEARCH”5. 14 (fourteen) Armacell file numbers come up (2 for Armacell Germany, 1 for Armacell

Middle East, 1 for Armacell Thailand, 1 for Armacell Korea & 1 for Wall & Partition Facings)

6. Click on QMFZ2.E55798 for Armacell (Ensolite®), (ArmaSport®) & (Monarch®) products [Flame/UL94]

7. Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals]

8. Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (Ensolite®) and or Armacell (Monarch®) products listed to JMST2 [Gasket Materials]

9. Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment, Marine - Component

[email protected] www.armacell.us 55 Vilcom Center Drive Suite 200 Chapel Hill, NC 27514

ARMACELL LLC TEL: 800.973.0490 FAX: 800.973.0489

Armacell Monarch® #5032: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene / SBR blended rubber product #5032 that meets all the physical property requirements of SAE J-18 APR2002 2A2 and ASTM D 1056-07 2A2. #5032 incorporates flame retardants and is listed with UL to UL 94 HF-1 (UL file # QMFZ2.E55798). #5032 meets the requirements of FMVSS-302, 4 inches per minute burn rate max, at 2.5 mm (0.098”) and higher. #5032 is manufactured with non-staining oils and anti-oxidants. #5032 is also listed with UL to UL50E (periodic and continuous compression), UL48 and UL508 (UL file # JMLU2.MH25062 - all colors). This product is also available in gray (#5932 - UL50E / 48 / 508 listed but not UL 94 listed) and dark black (#5052 - UL 94 listed).

Monarch® #5032• UL94 HF-1 listed for flame


• Widely used general purpose EPDM / CR / SBR blend



Monarch



ColorW L T W L T

5032 40 54 2.0 1016 1372 50.8 Black

5032 42 72 2.0 1067 1829 50.8 Black

5032 54 80 2.0 1372 2032 50.8 Black

5032 40 80 2.5 1016 2032 63.5 Black

5032 42 72 2.5 1067 1829 63.5 Black

AUTOMOTIVE

General Info




ASTM ASTM D 925 Pass, no migration staining Test method B

ASTM ASTM D 518 Method A Pass (no cracks) This is a test method. Outdoor ozone / 2000 hours



ASTM ASTM D 6576-07 Type II grades A, B & C condition soft-med Formerly MILR6130-C

Caterpillar 1E0720 1E0720E (medium) Exception to compression set

Caterpillar 1E1576 E (medium) No exceptions


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 2.5mm (.098”) and higher Flame resistance (horizontal burn rate)


Federal FMVSS-302 Meets at thicknesses of 2.5mm (.098”) and higher Flame resistance (horizontal burn rate). See note 3

FORD FORD ESB M9 P1-A Pass Ozone resistance





GM GME 60-251 2A2U; pass, grade 0 Ozone resistance

GM GM 9308P Pass Stress resistance of plastics

GM GM 9305P Request test report Fogging (crystalline fog)




Military MIL STD 810°C / 508 Data available Fungus resistance specification

Military ASTM D 6576-07 Type II grades A, B & C condition soft-med Formerly MILR6130-C

Mitsubishi ES-X 60410 Meets at 0.100” (2.54 mm) & above Flame resistance

Mitsubishi ES-X 60154 ER C1, F1 (EPDM/CR/SBR Blend) Compression deflection (hardness) is stated on the drawing


SAE SAE J369 Meets at thicknesses of 2.5mm (.098”) and higher Flame resistance (horizontal burn rate)



Toyota TSM 0500G Meets at thicknesses of 2.5mm (.098”) and higher Flame resistance (horizontal burn rate)

UL UL 94 HF-1 HF-1 listed at 1.5mm (.059”) and higher Flame Resistance specification. UL (UL file # QMFZ2.E55798)

UL UL 48 / UL 50E / UL 508Suitable for UL 48, UL 50E (periodic and continuous compression), UL 508 in all colors



Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Monarch® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non-tested staining requirements.Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.Note 4: See QMPL-3621 revision 10. Effective date June 5, 2007.







lb/ft3 ASTM D 1056 6 ± 2



psi ASTM D 1056 7 ± 2








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption









FMVSS-302 .098” (2.5 mm) & higher Pass

UL 94

HF-1 .059” (1.5 mm) & higher Listed, UL file # QMFZ2.E55798

ASTM D 1056 designation: 2A2 SAE J 18 APR2002 designation: 2A2ASTM D 6576: Type II, Grades A, B & C, Condition Soft-MediumAdditionally UL Listed to: UL48, UL50E, and UL508 (UL file# JMLU2.MH25062)EPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

F-05032 (Black)






F-005032 (h) BK 1.5 HF-1 – – 50 – 50 – – –

(h) – Density range 0.080 – 0.144 g/cc


UL File Number: JMLU2.MH25062 Gaskets and Seals – Component

Mtl Dsg

MaxServTemp

MinServTemp

Densitypcf

TnslStr

Elong MaxCompSet

Nom ThknsRangeIn.

Use(1)

F-005X13 60°C -40°C 11.4 155 140 25.4 — (2,3)

F-005X31 60°C -40°C 6.8 95 135 35.5 — (2,3)

F-005X32 60°C -40°C 6.7 85 105 34.2 — (2,3)

F-005055 60°C -40°C 9.54 160 116 18.6 — (2)

F-005955 60°C -40°C 9.54 160 116 18.6 — (2)




















Click on QMFZ2.E55798 •ForArmacellEnsolite®productslistedtoJMST2(Gaskets&Seals).

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacellMonarch®productslistedtoJMLU2(Gaskets&Seals).






03 11 NA NA


Armacell Monarch® #5055: Armacell LLC (Spencer, WV Plant) manufactures a black, general purpose, 12 ± 2 lb./ft3 (192 ± 32 kg/m3) density, closed cell, EPDM / Neoprene / SBR blended rubber product #5055 that meets all the physical property requirements of ASTM D 1056-07 2A5 and SAE J18 APR2002 2A5. #5055 is manufactured with non-staining oils and anti-oxidants. #5055 meets the requirements of UL 94 HF-1 and HBF (request specific thickness information) (UL file# QMFZ2.E55798) and FMVSS-302 at 1.75 mm (0.068”) and higher. #5055 is also listed with UL to UL50E (periodic and continuous compression), UL48 and UL508 (UL file# JMLU2.MH25062). #5055 is also available in gray (#5955 - not UL 94 listed).

Monarch® #5055• UL94 HF-1 and HBF listed for flame


• Widely used, firm general purpose EPDM / CR / SBR blend

• ASTM D 1056-07 2A5 grade material

• 12 lb./ft3 (192 kg/m3) density closed cell material


Monarch



ColorW L T W L T

5055 38 48 1.5 965 1219 38.1 Black

5055 40 60 1.5 1016 1524 38.1 Black

AUTOMOTIVE

General Info



ASTM ASTM D 6576-07 Type II, grade A, B, & C condition firm Formerly MILR6130-C







GM GM 6086-M Type IIIB CD tested at 50% deflection. See note 1

GM GM 6090-M (B4A) Meets at thicknesses of 1.75mm (0.068”) and higher


GM GMN11106 Type IIIB CD tested at 50% deflection. See note 1

GM GMW15473 Class I Type VI CD tested at 50% deflection. See note 1


Military ASTM D 6576-07 Type II, grade A, B, & C condition firm Formerly MILR6130-C






UL UL 94 HF-1 HF-1 listed at 1.5mm-1.8mm (.059” - .07”) Flame resistance specification. (UL file # QMFZ2.E55798)

UL UL 94 HBF HBF listed at 1.8mm (.07”) and higher Flame resistance specification. (UL file # QMFZ2.E55798)

UL UL 48 / UL 50 / UL 508Suitable for UL 50, UL 50E (periodic and continuous compression), UL 508 in all colors


Note 1: For all GM 6086-M, GMN11106 & GMW15473 callouts, Armacell Monarch® certifies to the “basic” requirements only. Request additional information for each product. Providing application (interior, exterior or under-hood) and part thickness is helpful. Note 2: For all FORD WSK M2D 419-A callouts, request full information for each product due to some exceptions with non tested staining requirements.Note 3: A number of horizontal burn tests can also be listed (GM 6090, BMW, Volvo, etc.). Request additional information.







lb/ft3 ASTM D 1056 12 ± 2



psi ASTM D 1056 21 ± 4








Service Temperature

Low ˚F (˚C) ASTM D 746 -40˚F (-40˚C)



Water Absorption









FMVSS-302 .068” (1.75 mm) & higher Pass

UL 94

HF-1 .059” - .07” (1.5 mm -1.8 mm) Listed, UL file # QMFZ2.E55798

HBF .071” (1.8 mm ) & higher Listed, UL file # QMFZ2.E55798

ASTM D 1056 designation: 2A5 SAE J 18 APR2002 designation: 2A5ASTM D 6576: Type II, Grade A, Condition FirmAdditionally UL Listed to: UL48, UL50E, and UL508 (UL file # JMLU2.MH25062)EPDM = (ethylene-propylene-diene-methylene)SBR = styrene-butadiene rubber Neoprene = polychloroprene (CR = chloroprene rubber)

F-05055 (Black)





Neoprene/Ethylene Propylene/Styrene (CBR/EPR/SB), blocks, buns, furnished as foamed.

F-005055 BK

1.5 – 1.8 HF-1 - - 50 - 50 - - -

1.8 HBF - - 50 - 50

12.0 HBF - - 50 - 50

(h) – Density range 0.080 – 0.144 g/cc


UL File Number: JMLU2.MH25062 Gaskets and Seals – Component

Mtl Dsg

MaxServTemp

MinServTemp

Densitypcf

TnslStr

Elong MaxCompSet

Nom ThknsRangeIn.

Use(1)

F-005X13 60°C -40°C 11.4 155 140 25.4 — (2,3)

F-005X31 60°C -40°C 6.8 95 135 35.5 — (2,3)

F-005X32 60°C -40°C 6.7 85 105 34.2 — (2,3)

F-005055 60°C -40°C 9.54 160 116 18.6 — (2)

F-005955 60°C -40°C 9.54 160 116 18.6 — (2)




















Click on QMFZ2.E55798 •ForArmacellEnsolite®productslistedtoJMST2(Gaskets&Seals).

Click on JMST2.MH30018 and JMST2.MH10189 •ForArmacellMonarch®productslistedtoJMLU2(Gaskets&Seals).






03 11 NA NA


Armacell Monarch® #8001: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density pure EPDM rubber product #8001, that meets the requirements of SAE J-18 APR2002 2A1 and ASTM D 1056-07 2A1. #8001 has excellent resistance to ozone and elevated temperatures. #8001 is manufactured with non-staining oils and anti-oxidants. #8001 does not incorporate a flame retardant but meets the requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. This product is also available in gray (#8901).

Monarch® #8001• ASTM D 1056-07 2A1 grade closed cell

material


• Medium density, pure EPDM material

• Excellent resistance to ozone, UV, weathering and elevated temperatures


General Information

AUTOMOTIVE


ColorW L T W L T

8001 40 62 1.75 1016 1575 44.5 Black

8001 40 54 2 1016 1372 50.8 Black





ASTM ASTM D 925 Pass, no migration staining Method B

ASTM ASTM D 6576-07 Type II, Grades B and C, Condition Soft Formerly MILR6130-C




Federal FMVSS-302Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher




GM GM 6090-M(B4A) Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher




GM GME 60-251 2A2U, pass, grade 0 Ozone test



Military ASTM D 6576-07 Type II, Grades B and C, Condition Soft Formerly MILR6130-C


SAE SAE J369Meets at thicknesses of 0.125" (1/8") (3.1mm) and higher




Toyota TSM 0500GMeets at thicknesses of 0.125" (1/8") (3.1mm) and higher









lb/ft3 ASTM D 1056 9 + 2



psi ASTM D 1056 3.5 + 1.5








Service Temperature

Low ˚F (˚C) ASTM D 746 -70˚F (-56.7˚C)


High Intermittent ˚F (˚C) ASTM D 746 275˚F (135˚C)

Water Absorption










ASTM D 1056 designation: 2A1SAE J 18 APR2002 designation: 2A1ASTM D 6576: Type II, Grades B & C, Condition SoftEPDM = (ethylene-propylene-diene-methylene)

F-08001 (Black)




04 11 NA NA

Armacell Monarch® #8002: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density pure EPDM rubber product #8002, that meets all the requirements of ASTM D 1056-07 2A2 and SAE J18 APR2002 2A2. #8002 has excellent resistance to ozone. #8002 is manufactured with non-staining oils and anti-oxidants. #8002 does not incorporate a flame retardant but meets the requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher.

Monarch® #8002• ASTM D 1056-07 2A2 grade closed cell

material


• Medium density, pure EPDM material

• Excellent resistance to ozone, UV, weathering and elevated temperatures


• ASTM D 6576-07 Type II, Grades B & C, condition soft-medium

General Information

AUTOMOTIVE


ColorW L T W L T

8002 40 54 2 1016 1372 50.8 Black





ASTM ASTM D 925 Pass, no migration staining Method B



ASTM ASTM D 6576-07 Type II, Grades B & C, condition soft-medium Formerly MILR6130-C


Chrysler Chrysler MS JP9-4 Meets at thicknesses of 0.125" (1/8") (3.1mm) & higher Flame resistance (horizontal burn rate)



Federal FMVSS-302 Meets at thicknesses of 0.125" (1/8") (3.1mm) & higher Flame resistance (horizontal burn rate). See note 3


GM GME 60-251 2A2U, pass, grade 0 Ozone Test








Military ASTM D 6576-07 Type II, Grades B & C, condition soft-medium Formerly MILR6130-C


SAE SAE J369 Meets at thicknesses of 0.125" (1/8") (3.1mm) & higher Flame resistance (horizontal burn rate)



Toyota TSM 0500G Meets at thicknesses of 0.125" (1/8") (3.1mm) & higher Flame resistance (horizontal burn rate)








lb/ft3 ASTM D 1056 9 + 2



psi ASTM D 1056 7 + 2








Service Temperature

Low ˚F (˚C) ASTM D 746 -70˚F (-56.7˚C)



Water Absorption










ASTM D 1056 designation: 2A2SAE J 18 APR2002 designation: 2A2ASTM D 6576: Type II, Grades B & C, Condition Soft-mediumEPDM = (ethylene-propylene-diene-methylene)

F-08002 (Black)




04 11 NA NA



ASTM D 1056 Info Sheet Title: Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber Terminology: Expanded rubber - cellular rubber, having closed cells from a solid rubber compound Classification:

Type 1 Open Cell Rubber Type 2 Closed Cell rubber Class A Resistance to petroleum base oils is not required (Formerly RE)

Class B Specific requirements for oil resistance with low mass change (Excellent resistance) (Formerly SBE)

Class C Specific requirements for oil resistance with medium mass change (Medium resistance) (Formerly SCE)

Class D Extreme temperature resistance (No oil resistance required)

Grades: Firmness as measured by compression deflection (25% compression, measure load – psi [kPa]) Grade 25% CD (psi) 25% CD (kPa) Grade 0 0 - 2 psi 0 - 13.8 kPa Grade 1 2 - 5 psi 13.8 - 34.5 kPa Grade 2 5 - 9 psi 34.5 - 62.1 kPa Grade 3 9 - 13 psi 62.1 - 89.6 kPa Grade 4 13 - 17 psi 89.6 - 117.2 kPa Grade 5 17 - 25 psi 117.2 -172.4 kPa Typical classification example:

Closed Cell Examples:

ASTM D 1056 2A1 Description: Closed cell, 2 - 5 psi (13.8 - 34.5 kPa) compression deflection, no oil resistance requirements, basic physical property requirements include water absorption and change in compression deflection after oven aging, formerly classified RE-41 Note: The addition of suffix letters with corresponding requirements further classifies a closed cell material.

ASTM D 1056 2C3 B2, C1, M, P Description: Closed Cell, 9 - 13 psi (62.1 – 89.6 kPa) compression deflection, Suffix B2: compression set 25% max., tested at room temp., Suffix C1: ozone resistance rating 0 no cracking per ASTM D 1171, Suffix M: Flame resistance per ASTM D 5132 (requirements listed in table 3 under suffix M1), Suffix P: Staining resistance (test method and requirements to be arranged between manufacturer and purchaser).

NOTICE Re: SAE J-18 APR2002:

SAE J-18 Scope - The SAE Committee on Automotive Rubber Specifications has

concluded, that in light of the fact that SAE J18 is a mirror image of ASTM D 1056 (Vol.

8.01), SAE J18 was eliminated in 2005.




IDW 19MAY18

ASTM D 1056 2B3 Description: Closed cell, 9 - 13 psi (62.1 – 89.6 kPa) compression deflection, excellent resistance to fuel and oil. Typically a vinyl nitrile blended material (but can be any polymer that meets requirements)

Open Cell Example:

ASTM D 1056 1A0 Description: Open cell, 0 - 2.0 psi (0 - 13.8 kPa) compression deflection, Resistance to petroleum base oils is not required. Basic physical property requirements include change in compression deflection after oven aging and compression set at elevated temperatures.

Suffix Letter Designations

A Heat Resistance K Adhesion Capability *

B Compression set L Water Absorption *

C Ozone or Weather Resistance # M Combustion Characteristics

D Load Deflection * N Impact Resistance *

E Fluid Resistance + P Staining Resistance *

F Low Temperature Resistance R Resilience *

G Tear Resistance * W Density *

J Abrasion Resistance * Z Special Requirements. *

* Test method and values to be arranged between the manufacturer and the purchaser. # Ratings to be arranged between the purchaser and the supplier + See table 2 for materials having densities of 160 kg/m3 (10 lb/ft3) or less Note: ASTM D 1056 can be found in ASTM Volume 8.01 – Plastics

2007 Revisions 1) Compression set (various changes) 2) Table 3: Added test method for Suffix G 3) Table 3: Added K1 requirement 4) Table 3: Clarified rating methods for Suffix C1, C2 & C3

5) Fluid immersion: Added reference to ASTM D 471 for ASTM Reference Fuel B 6) Compression Deflection: Clarified that height of specimen shall not be re-measured when test method is repeated with same specimen until change is less than 5%.

2014 Revisions

1) Added two documents to section 2 2) Corrected compression deflection metric conversions in sections 4.3 and tables 1 and 2.

3) Added clarity to water absorption test method regarding vacuum 4) Corrected multiple instances of metric conversions and made English units the lead throughout the standard.




ASTM D 1056 Suffix Details - Info Sheet Physical Property Suffix

Letter Details Requirements

Heat aging A1 Heat resistance 22 h @ 100°C (212°F) Change in compression deflection ± 30% Heat aging A2 Heat resistance 22 h @ 125°C (257°F) Change in compression deflection ± 30% Heat aging A3 Heat resistance 22 h @ 150°C (302°F) Change in compression deflection ± 30% Heat aging A4 Heat resistance 22 h @ 175°C (350°F) Change in compression deflection ± 25% Compression set

B1 Suffix B1 (50% compression, 22 hrs. @ 158°F, 30 min. recovery) should only be used to describe compression set test methods for open cell materials. Suffix B2 or B3 should be used for closed cell materials. Older closed cell callouts with suffix B1 listings should be revised to B2 on the original part drawing.

Varies with grade

Compression set B2 Compression set, 50% compression, 22 h @ room temperature, 24 h recovery, % of original deflection per ASTM D 1056

25% max

Compression set B3 Compression set, 50% compression, 22 h @ room temperature, 24 h recovery, % of original deflection per ASTM D 1056

35% max

Ozone resistance C1 Ozone resistance per ASTM D 1171 method A - - - Ozone resistance C2 Ozone resistance (Outdoor) The type, time and temperature, and other essential

conditions of exposure shall be agreed upon by the purchaser and the seller. (Typical testing is 2000 hours {83 days} outdoor exposure)

- - -

Ozone resistance C3 Ozone resistance per ASTM D 1171 Method B (ozone chamber or outdoor) Quality retention rating.

- - -

Compression deflection

D Test method and requirements to be agreed upon between the purchaser and supplier - - -

Fluid Immersion E1 Redundant requirement. See Fluid immersion below - - - Fluid Immersion E2 Redundant requirement. See Fluid immersion below - - - Low temperature F1 Low Temperature resistance 5 h @ -40°C (-40°F) Flex, 180° bend around mandrel 4 X

diameter of sample thickness No cracking

Low temperature F2 Low temperature resistance 5 h @ -55°C (-67°F) Flex, 180° bend around mandrel 4 X diameter of sample thickness

No cracking

Low temperature F3 Low temperature resistance 5 h @ -75°C (-103°F) Flex, 180° bend around mandrel 4 X diameter of sample thickness

No cracking

Tear resistance G Tear Strength per ASTM D 624 Die C, lb/in - - - Abrasion resistance J Test method and requirements to be agreed upon between the purchaser and supplier - - - Adhesion K Rubber compound must be suitable for, and able to accept adhesive bonding - - - Water absorption L Water Absorption by wt. % per ASTM D 1056 10% max. for densities 10 lb/ft3 & under

5% max. for densities over 10 lb/ft3 Water absorption L Test method and requirements to be agreed upon between the purchaser and supplier - - - Flame resistance M Flame resistance per ASTM D 5132 Horizontal Burn, burn rate (inches/minute).

Note: This test method is very similar to FMVSS-302 4 inches per minute burn

Impact resistance N Staining resistance P Test method and requirements to be agreed upon between the purchaser and supplier - - - Resilience R Test method ASTM D 2632 (Shore rebound) - - - Tensile / Elongation T Test method ASTM D 412 except specimen thickness (see note 2).

Note 2: Test Methods D412 was intended for testing dense rubber samples. It requires a sample thickness of between 0.060 and 0.120 in. (1.5 and 3 mm). This thickness is difficult to achieve on some foam products. In addition, foam samples, particularly low-compression deflection products can be difficult to measure gage. There is also no mention of allowance for skin or no skin samples. For these reasons, tensile samples tested in accordance with Specification D1056 are allowed to be up to .250 in. (6.35 mm.) thick and should be tested with or without skin as used in the application.

- - -

Density W Density per ASTM D 1056, lb/ft3 - - - Miscellaneous Z1 Test method and requirements to be agreed upon between the purchaser and supplier - - - Miscellaneous Z2 Test method and requirements to be agreed upon between the purchaser and supplier - - - Miscellaneous Z3 Test method and requirements to be agreed upon between the purchaser and supplier - - - Additional Information Fluid Immersion Class

A Fluid Immersion 7 days @ room temperature, ASTM Reference fuel B, % weight change, per ASTM D 1056 No requirements for Class A

Fluid Immersion Class C

Fluid Immersion 7 days @ room temperature, ASTM Reference fuel B, % weight change, per ASTM D 1056

250% max. for densities 10 lb/ft3 & under 150% max. for densities over 10 lb/ft3

Fluid Immersion Class B

Fluid Immersion 7 days @ room temperature, ASTM Reference fuel B, % weight change, per ASTM D 1056

100% max. for densities 10 lb/ft3 & under 50% max. for densities over 10 lb/ft3



IDW 19MAY18






IDW 19MAY18

ASTM D 6576 Information Sheet

Specification Number Title Status MIL R 6130-C Rubber, Cellular, Chemically Blown Canceled SAE AMS R 6130 Rubber, Cellular, Chemically Blown Canceled ASTM D 6576 Standard Specification for Flexible Cellular Rubber Chemically Blown Active

Adoption Notice: “ASTM D 6576 Standard Specification for Flexible Cellular Rubber Chemically Blown – was adopted on 15 March 2001, for use by the Department of Defense (DoD). ASTM D6576 should be used instead of MIL R 6130 and SAE AMS R 6130, which were canceled and withdrawn, respectively on 19 March 2001”

ASTM D 6576 Title: Standard Specification for Flexible Cellular Rubber Chemically Blown Scope: This specification establishes requirements for chemically blown cellular rubber Revision Date: 2013

Type I - Open cell (sponge rubber) Type II - Closed cell (expanded rubber)

Grades - Both types are divided into three grades designated by the letters A, B, & C added to the roman numeral prefix Grade A - Oil- and flame-resistant Grade B - No requirements for oil, flame resistance, or low temperature Grade C - Low-temperature resistant (oil and flame resistance not required)

Conditions - Each type and class has been divided into three different conditions. Each condition is based on a specific range of firmness as expressed by compression deflection as follows: Super soft Compression deflection range of >0 to 13.8 kPa (>0 to 2 psi) Soft Compression deflection range of >13.8 to 34.5 kPa (>2 to 5 psi) Soft-medium Compression deflection range of >34.5 to 62.1 kPa (>5 to 9 psi) Medium Compression deflection range of >62.1 to 89.6 kPa (>9 to 13 psi) Medium-firm Compression deflection range of >89.6 to 117.2 kPa (>13 to 17 psi) Firm Compression deflection range of >117.2 to 172.4 kPa (>17 to 25 psi)

Example Requirements Physical Property

(Table I) ASTM D 6576

Type II Grade A Condition Soft Requirements

ASTM D 6576 Type II Grade B Condition Soft Requirements

ASTM D 6576 Type II Grade C Condition Soft Requirements

Compression deflection, 25% (psi) per ASTM D 1056-14 (soft) >13.8 to ≤34.5 kPa (2 to 5 psi)

>13.8 to ≤34.5 kPa (2 to 5 psi)

>13.8 to ≤34.5 kPa (2 to 5 psi)

Low temperature flex resistance per ASTM D 1056-14 / tested at -40°C (-40°F) 180° flex (Grade A & B) No cracking No cracking - - -

Low temperature flex resistance per ASTM D 1056-14 / tested at -55°C (-67°F) 180° flex (Grade C Only) - - - - - - No Cracking

Accelerated aging % retention of original 25% deflection after 7 days @ 158°F ±30% ±30% ±30%

Recovery, % min. , after 50% deflection, 46 h @ room temperature / 5 minute recovery 60% min. 60% min. 60% min.

Shrinkage % max. 7 days @ 158°F (70°C) 12” X 3” specimen 10% max. 10% max. 10% max. Water absorption by wt. % per ASTM D 1056-14 10% max. for densities 10

lb./ft3 and under 5% max. for densities over

10 lb./ft3

10% max. for densities 10 lb./ft3 and under

5% max. for densities over 10 lb./ft3

10% max. for densities 10 lb./ft3 and under

5% max. for densities over 10 lb./ft3

Color As Manufactured As Manufactured As Manufactured Flame Resistance, seconds max. Grade A only 30 Seconds Not required for

Grade B Not required for

Grade C Oil aging, after 70 h @ 70°C (158°F) in IRM oil 902, % change in volume Grade A only -15 to +30% Not required for

Grade B Not required for

Grade C






IDW 19MAY18

ASTM E 162, ASTM E 662, Bombardier SMP 800C, Boeing BSS 7239,

ASTM C 1166, ASTM D 3675 & ASTM E 1354 Info Sheet ----------------------------------------------------------------------------------------------------------------------------------

Armacell Elastomeric Component Foams

Product

Tested to ASTM E 162?

Tested to ASTM E 662?

Tested to Bombardier SMP 800C?

Tested to Boeing

BSS 7239?

Tested to ASTM

C 1166?

Tested to ASTM

D 3675?

Tested to ASTM

E 1354?

Armacell (Ensolite®) 1800 Yes Yes Yes Yes Yes Yes Yes Armacell (Ensolite®) GIC Yes Yes Yes Yes Yes Yes Yes Armacell (Ensolite®) IR41 Yes Yes Yes Yes Yes No No Armacell (Ensolite®) EF0 Yes Yes Yes Yes Yes No No Armacell AP Armaflex Yes Yes Yes Yes No No Yes Armacell (Ensolite®) OER Yes Yes Yes Yes Yes No No Armacell (Ensolite®) APH Yes Yes Yes Yes Yes No No Armacell (Ensolite®) IG2 Yes Yes No Yes Yes No No Armacell (Ensolite®) IR42 Yes Yes No Yes Yes No No Note 1: ASTM E 662, ASTM E 162 and Boeing BSS 7239 are test methods only. Requirements are provided by the end user. Note 2: Bombardier SMP 800C lists requirements

Product Overview:

Armacell Brand

Product # ASTM D 1056-14 Designation

Polymer Density (Lb./ft3)

25% CD (psi)

Color Cell Structure

Armacell (EnsoLite®) 1800 2A1 / 2C1 PVC/NBR 4.5 to 8.5 2 to 5 Black Closed Cell Armacell (EnsoLite®) GIC 2A1 / 2C1 PVC/NBR 3 to 6 2 to 5 Black Closed Cell Armacell (EnsoLite®) IR41 2A1 / 2C1 / 2B1 PVC/NBR/CR 4 to 7 / 4 to 10 2 to 5 Black Closed Cell Armacell (EnsoLite®) EF0 1A0* EPDM 4 to 8 1.0 max Black Semi-Closed Armacell AP Armaflex 2B1 PVC/NBR 3 to 6 2 to 5 Black Closed Cell Armacell (EnsoLite®) OER 2C1 PVC/NBR 3 to 6 2 to 5 Black Closed Cell Armacell (EnsoLite®) APH 2A1 / 2C1 / 2B1 PVC/NBR 3 to 7 2 to 5 Black Closed Cell Armacell (EnsoLite®) IG2 2A2 / 2C2 / 2B2 PVC/NBR/CR 5.5 to 7.5 5 to 9 Black Closed Cell Armacell (EnsoLite®) IR42 2A2 / 2C2 / 2B2 PVC/NBR/CR 6 to 10 / 6 to 12 5 to 9 Black Closed Cell * Exception to elevated temperature compression set

Additional Information:

Category Specification Title

ASTM E162 Standard Test Method for Surface Flammability of Materials Using a Radiant Heat Energy Source ASTM E662 Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials Boeing BSS 7239 Test Method For Toxic Gas Generation By Materials On Combustion Bombardier SMP 800C Toxic Gas Generation ASTM C1166 Standard Test Method for Flame Propagation of Dense and Cellular Elastomeric Gaskets and

Accessories ASTM E1354 Standard Test Method for Heat and Visible Smoke Release Rates for Materials and Products Using an

Oxygen Consumption Calorimeter ASTM D3675 Standard Test Method for Surface Flammability of Flexible Cellular Materials Using a Radiant Heat

Energy Source






IDW 19MAY18

FCA / Chrysler MSAY 430 / Approved Source List

FCA / Chrysler MSAY 430 Title: Die Cut EPDM Closed Cell Rubber Revision date: DEC 2012 Change P Scope: This standard specifies the physical properties of 100% Ethylene Diene Monomer (EPDM) Closed Cell Rubber materials suitable for sealing applications. In addition, this standard includes the quality control requirements and approved sources for production parts. This material is recommended for use in sealing applications requiring good heat and weather resistance.

Approved Source List: Armacell (EnsoLite®) EF0 = Type 1 Armacell (Monarch®) 3091 = Type 2 Armacell (Monarch®) 8002 = Type 4 Armacell (Monarch®) 3943 = Type 5

Physical Property Type 1 Type 2 Type 3 Type 4 Type 5

Compression deflection, kPa (PSI), at 25% deflection 14 Max (2 Max)

14 - 42 (2 - 6)

28 Max (4 Max)

42 - 77 (6 - 11)

77 - 126 (11 - 18)

Tensile strength, kPa, Min 70 200 300 600 700

Elongation per ASTM D 412 Die A, %, min 150 150 150 150 150

Compression set, % Max 22 hrs @ 23 Deg C 25 45 25 25 25






IDW 19MAY18

Engineering Approved Source List Information Page Chrysler Material Standard MSAY 516 Title: Poly Vinyl Nitrile (PVN) Blend – Closed Cell Material Revision date: Change P Purpose of the Standard: This standard specifies the physical properties for three (3) PVN closed cell materials. In addition, this standard includes the quality control requirements and approved sources for production parts. This material is recommended for use as water and dust seals, anti-noise barrier, and similar applications. This material is available without pressure sensitive adhesive (PSA), with PSA or with PSA and mylar (polyester) backing. MS-AY 516A Cellular PVN without PSA MS-AY 516B Cellular PVN with PSA MS-AY 516C Cellular PVN with PSA & Polyester backing

Chrysler

MSAY 516 Type Compression Deflection

25% (psi) per ASTM D 1056

Approved Material Source (MSAY 516)

Armacell (EnsoLite®) Products Type 1 10 - 28 kPa

(1.5 - 4.0 psi) MLC, MLC-Z, FBC, IUT*, IV1 (*Note: IUT is a discontinued product)

Type 2 28 - 63 kPa (4 - 9 psi)

SSC, IV2, AG2

Type 3 63 - 90 kPa (9 - 13 psi)

SCC, IV3

This standard specifies three different forms and three different types of closed cell PVN material. The

forms will be denoted as forms A, B, or C (see above). The types will be denoted as types 1, 2 or 3 (see table 1).

Product description sheets for each of the Armacell (EnsoLite®) materials listed above are available upon

request.

Chrysler MSAY 516






IDW 19MAY18

Engineering Approved Source List Information Page Armacell (EnsoLite®) ECF-400: Armacell LLC (Conover, NC Plant) manufactures a black, very soft, semi-open cell, “crushed” EPDM, 4 - 8 lb./ft3 (64 - 128 kg/m3 ) density product ECF-400, that has typical 25% compression deflection values of 1.0 psi (6.9 kPa) max. ECF-400 can be graded as an ASTM D 1056-14 1A0 cellular product with one exception to the basic requirements (compression set at elevated temperature). ECF-400 meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.18 mm) & higher. ECF-400 is UL listed to UL94 HBF at 1/8” (3.3 mm) and higher (UL File #: QMFZ2.E55798). ECF-400 is listed with UL to UL50 (Gasket Materials) [UL File#: JMST2.MH30013]. ECF-400 is listed on the approved source list of Chrysler MSAY 550 and GMW 17408 Class I Type I. Armacell (EnsoLite®) ECF-400 is listed as an approved source for Chrysler MSAY 550 Chrysler MSAY 550 Title: Semi-Closed Cell - EPDM Rubber - Low Load Compression - Water and Dust Seals Change Level: F Date Published: 2006-07-26 Purpose: This standard specifies the requirements for a low compression, semi-closed cell, EPDM elastomeric material. This material is to be used in sealing applications involving water, air and/or dust. This material is available in five forms: without Pressure Sensitive Adhesive (PSA), with Acrylic PSA on one side, with Acrylic PSA on both sides, with Butyl PSA on one side and with Acrylic PSA On One Side and a minimum density of 0.10 g/cc. MS-AY 550 A Cellular EPDM Without PSA MS-AY 550 B Cellular EPDM With Acrylic PSA On One Side MS-AY 550 C Cellular EPDM With Acrylic PSA On Both Sides MS-AY 550 D Cellular EPDM With Butyl PSA On One Side MS-AY 550 E Cellular EPDM With Acrylic PSA On One Side – See Special Density in Table 1 MS-AY 550 F Cellular EPDM With Butyl PSA On Both Sides

TABLE 3: ENGINEERING APPROVED SOURCE LIST

Material Source Date Approved Compound Number

ARMACELL LLC 7600 Oakwood Street Extension P.O. Box 1038 Mebane, NC 27302

July 13, 2006 ECF-400 Forms A, B, & C

An expanded data sheet for Armacell (EnsoLite®) ECF-400 is available upon request.

Chrysler MSAY 550


Revised: 20-May-18Armacell GMW 17408 Approved Source List Products

# Armacell Brand

Armacell Product MATSPC Application GMW 17408

Grade1 Ensolite EF0 Yes Interior, Exterior Class I Type I2 Ensolite ECF-400 Yes Interior, Exterior,

Underhood Class I Type I

3 Ensolite EG0 Yes Interior, Exterior, Underhood Class I Type III

4 Ensolite EG1 Yes Interior, Exterior Class I Type III

5 Ensolite IUO Yes Interior, Exterior

Class I Type IVClass IIIA Type IVClass IIIB Type IVClass IIIC Type IVClass IIID Type IVClass IIIE Type IV

6 Ensolite IVC Yes Interior, Exterior


7 Ensolite IV2 Yes Interior, Exterior Class I Type IV8 Ensolite IV3 Yes Interior, Exterior Class I Type V

9 Ensolite MLC-Black Yes Interior, Exterior


10 Ensolite SF0 Yes Interior, Exterior Class I Type I11 Monarch 2001 Yes Interior, Exterior Class I Type IV12 Monarch 2055 Yes Interior, Exterior Class I Type V13 Monarch 3061 Yes Interior, Exterior Class I Type IV14 Monarch 3091 Yes Interior, Exterior Class I Type IV15 Monarch 5013 Yes Interior, Exterior Class I Type V16 Monarch 5022 Yes Interior, Exterior Class I Type IV17 Monarch 5031 Yes Interior, Exterior Class I Type IV18 Monarch 5032 Yes Interior, Exterior Class I Type IV19 Monarch 5055 Yes Interior, Exterior Class I Type V20 Monarch 5091 Yes Interior, Exterior Class I Type IV21 Monarch 8001 Yes Interior, Exterior Class I Type IV

Compiled by:Isabel Wright Technical ManagerARMACELL LLCCell: 440-668-0253E-mail: [email protected]





IDW 19MAY18

Delphi SD2-207 Par 6.13 Approved Source List

Armacell (EnsoLite®) EF0

Elastomeric Component Foam product recently added to the approved source list (QMPL) for Delphi SD2-207 Par 6.13

Armacell (EnsoLite®) EF0

Product Description: Armacell (EnsoLite®) EF0: Armacell LLC (Mebane, NC Plant) manufactures a black, very soft, semi-open / fine cell, “crushed” EPDM, 4 - 8 lb./ft3 (64 - 128 kg/m3 ) density product EF0, that has typical 25% compression deflection values of 1.0 psi (6.9 kPa) max. EF0 can be graded as an ASTM D 1056-14 1A0 cellular product with one exception to the basic requirements (compression set at elevated temperature). EF0 meets the horizontal burn / flame requirements of FMVSS-302 at 1/8” (0.125”) (3.17 mm) and higher. EF0 is UL listed to UL94 V-0, 5VA, and HF-1 at specific thicknesses (request additional information). EF0 has been tested for flame spread & smoke developed per ASTM E84 (Results: Pass 25/50 rating). EF0 is on the approved source list for GMW 17408 Class I Type I, Chrysler MSAY 430 Type 1, FCA (Chrysler) MSAY 550 Type 2 and Delphi SD2-207 (12JUN13) Par 6.13. EF0 meets all the requirements of Toyota TSK 6505G Class 2A.




Bombardier SMP 800 C & Boeing BSS 7239 Info Sheet Toxic Gas Generation

Armacell Elastomeric Component Foams

Bombardier SMP 800-C test results for

Armacell (Ensolite®) IR41, EF0, APH, 1800, GIC, & OER

Tested Chemical

Bombardier SMP 800-C

Specified Maxima

Armacell (Ensolite®)

IR41


IR42


EF0


IG2


APH


1800


GIC


OER Carbon Monoxide

3500 Pass Not tested / No data

Pass Not tested / No data

Pass Pass Pass Pass

Carbon Dioxide



Pass Pass Pass Pass

Nitrogen Oxides



Pass Pass Pass Pass

Sulfur Dioxide



Pass Pass Pass Pass

Hydrogen Chloride



Pass Pass Pass Pass

Hydrogen Fluoride



Pass Pass Pass Pass

Hydrogen Bromide



Pass Pass Pass Pass

Hydrogen Cyanide



Pass Pass Pass Pass

Note 1: Boeing BSS 7239 is solely a test procedure and as such, has no specific pass/fail criteria on its own. The reference criteria cited are typical for the transportation industry and are listed for reference purposes only. This may or may not apply to the specific product Note 2: Test reports available upon request **: Armacell (Ensolite®) IR42 in flaming mode does not pass under the typical specified maxima

Boeing BSS 7239 test results for Armacell (Ensolite®) IR41, IR42, EF0, IG2, APH, 1800, GIC & OER for flaming & non-flaming modes

Tested Chemical

Typical Transportation

Industry Maxima


IR41


IR42


EF0


IG2


APH


1800


GIC


OER Carbon Monoxide

3500 Meets Meets Meets Meets Meets Meets Meets Meets

Nitrogen Oxides


Sulfur Dioxide


Hydrogen Chloride

500 Meets Does not meet (see

note 4 below)

Meets Meets Meets Meets Meets Meets

Hydrogen Fluoride


Hydrogen Cyanide


Note 3: Boeing BSS 7239 is solely a test procedure and as such, has no specific pass/fail criteria on its own. The reference criteria cited are typical for the transportation industry and are listed for reference purposes only. This may or may not apply to the specific product. It is up to the end user to supply or confirm specific toxic gas generation requirements. Note 4: Above typical specified maxima in flaming mode. Test report available upon request.

Armacell LLC Date: 5/19/2018 Page 2 of 2 Additional Information: Category Spec. # Title Scope Boeing BSS 7239 Test Method

For Toxic Gas Generation By Materials On Combustion

This standard covers the test methods for determining the toxic gas generating characteristics of aircraft materials, using the National Bureau of Standards (NBS) Smoke Density Chamber for sample combustion. Gases specifically covered are carbon monoxide (CO), hydrogen cyanide (HCN), nitrogen oxides (NOx = NO + NO2), and sulfur dioxide (SO2). These procedures may be used for other toxic gases if so specified. This test may be conducted simultaneously with the NBS Smoke generation test described in Smoke Generation by Materials on Combustion (BSS7238). 1.1 PURPOSE – The purpose of this specification is to determine the levels of several toxic gases (in ppm) released by a sample during combustion under specified thermal exposure conditions.

Bombardier SMP 800-C Toxic Gas Generation

This standard establishes test methods for determining the toxic gas generating characteristics of burning rail car materials using the Smoke Density Chamber (“Smoke Box”) described in NFPA 258-89 / ASTM E 662-93.

Product Overview: (sorted by increasing density)

Brand Product #

ASTM D 1056-14

Designation Polymer

Density (lb/ft3) Density (kg/m3)

25% CD (psi) 25% CD (kPa) Color Cell

Structure Notes Lower Limit

Upper Limit

Lower Limit

Upper Limit

Armacell (EnsoLite®) OER 2A1/2C1 PVC/NBR 3 6 48 to 96 2 5 14 to 34 Black Closed

Cell Armacell

(EnsoLite®) APH 2A1/2C1/2B1 PVC/NBR 3 7 48 to 112 2 5 14 to 34 Black Closed Cell

Armacell (EnsoLite®) GIC 2A1/2C1 PVC/NBR 3 6 48 to 96 2 5 14 to 34 Black Closed

Cell UL50 Listed (Gaskets & Seals)

Armacell (EnsoLite®) EF0 1A0* EPDM 4 8 64 to 128 1 max 6.9 max Black

Semi Closed

Cell

* Exception to elevated temp. compression set

Armacell (EnsoLite®) IR41 2A1/2C1/2B1 PVC/NBR/

CR 4 7 64 to 112 2 5 14 to 34 Black Closed Cell

Density (3/8" or 9.53 mm & higher) UL50E Listed (Gaskets & Seals)




Armacell (EnsoLite®) 1800 2A1/2C1 PVC/NBR 4.5 8.5 72 to 136 2 5 14 to 34 Black Closed

Cell Armacell

(EnsoLite®) IG2 2A2/2C2/2B2 PVC/NBR/CR 5.5 7.5 88 to 120 5 9 34 to 62 Black Closed

Cell









IDW 19MAY18






IDW 19MAY18

Engineering Approved Source List Information Page Armacell (ArmaSport®) ALC: Armacell LLC (Conover, NC Plant) manufactures a continuous roll closed cell, natural color, 6.0 to 8.5 lb./ft3 (96 - 136 kg/m3) density, PVC/NBR blended rubber product ALC. ALC has 25% compression deflection values of 4.0 - 6.0 psi. ALC is classified as an ASTM D 1056-14 2C1/2C2 product and has good resistance to oil and fuel. ALC is UL listed to: UL94HF-1 @ 1/8” and UL 94V-0 @ ½” (UL File # QMFZ2.E55798). ALC meets the horizontal burn / flame requirements of FMVSS-302 at most thicknesses. ALC is listed as an approved source for Northrop Grumman GP105K Title: Plastic, Thermoplastic, Modified Vinyl Sponge, Closed Cell Sheet. ALC is listed as an approved source for Lockheed Martin P 5019 -1-4A. Armacell (ArmaSport®) ALC is listed as an approved source for Northrop Grumman GP 105 K

Northrop Grumman GP 105K Title: Plastic, Thermoplastic, Modified Vinyl Sponge, Closed Cell Sheet Revision Date: Revision L 11/2/07 Scope: Closed cell modified vinyl sponge consisting of a blend of nitrile rubber and polyvinyl chloride.

Physical Property Northrop Grumman GP 105K

Revision L (11/2/2007) Requirements

Armacell (ArmaSport®) ALC

(Typical Properties)

Cell structure Closed Cell Closed Cell Polymer NBR/PVC NBR/PVC Color Light Beige Light Beige / Natural Density per ASTM D 1056-14, lb./ft3 (kg/m3) 6 - 8.5 lb./ft3

(96 - 136 kg/m3) 7.9 lb./ft3

(126.6 kg/m3) Compression deflection, 25%. psi (kPa) per ASTM D 1056-14 4 - 6 psi

(27.6 - 41.4 kPa) 4.2 psi

(28.9 kPa) Compression set, 50% compression, 22 h @ room temperature, 24 h recovery, % of original deflection per ASTM D 1056-14

25% max. loss of height 7.8%

Linear shrinkage ASTM C 534 24 hours @ 70°C (158°F) / Mil P 12420 3% max 2.0%

Flammability per FMVSS-302 4 in./min. max 0.0 (SE) / Pass Flammability ¼” X ½” strip 5 seconds max 0.0 (SE) / Pass Tensile strength per ASTM D 412 Die A, psi (kPa) 90 psi min

(620 kPa) 120.8 psi (834 kPa)

Elongation per ASTM D 412 Die A, % 100% min 189% Water absorption ASTM D1667 0.1 lb./sq. ft max 0.03 lb./sq. ft Thermal conductivity ASTM C518 (BTU/in./hr/sq ft/°F) ASTM C 177 0.30 max 0.251

A product description sheet for Armacell (ArmaSport®) ALC is available upon request.

Northrop Grumman GP 105 K Armacell (ArmaSport®) ALC






IDW 19MAY18

Armacell (Monarch®) 2001 & 2002

UL File Gaskets and Seals - Component File #: JMLU2. MH2506 / JMST2.MH10189

File #: JMST2. MH10189

Closed cellular Neoprene based Synthetic Rubber blend sheets, Monarch Type "F02001". Suitable as a gasket material for UL 50, UL 50E and UL508 (continuous compression and periodic recompression), and enclosures Types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P.

Closed cellular Neoprene based Synthetic Rubber blend sheets, Monarch Type "F02002". Suitable as a gasket material for UL 50, UL 50E and UL508 (continuous compression and periodic recompression), and enclosures Types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P 12, 12K and 13.

File #: JMLU2. MH25062

Mtl Dsg

Max Serv Temp

Min Serv Temp

Density pcf

Tnsl Str Elong

Max Comp

Set

Nom Thkns

Range In. Use (1)

F02001 60 C -20 C — 111 127 88.3 - - - (2) F02002 60 C -20 C — 157 117 79.8 - - - (2) (2) Also suitable for use in UL 48, UL 50, UL 50E (continuous and periodic compression), and UL 508 end use applications.

Product Descriptions:

Armacell (Monarch®) 2001: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3 ) density Neoprene based rubber product 2001, that meets all the physical property requirements of ASTM D 1056-14 2A1 / 2C1. 2001 is manufactured with non-staining oils and anti-oxidants. 2001 meets the horizontal burn / flame requirements of FMVSS-302 at 2.5 mm (0.098”) and higher. 2001 is listed with UL to UL 50E [periodic & continuous compression], UL48 & UL 508 (UL File#: JMLU2.MH25062 / JMST2.MH10189). 2001 is listed as an approved source for GMW 17408 Class I Type IV. Armacell (Monarch®) 2002: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3 ) density Neoprene based rubber product 2002, that meets all the physical property requirements of ASTM D 1056-14 2A2 / 2C2. 2002 is manufactured with non-staining oils and anti-oxidants. 2002 meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. 2002 is listed with UL to UL 50E [periodic & continuous compression] UL48 & UL 508 (UL File#: JMLU2.MH25062 / JMST2.MH10189). UL Yellow Card Listing Verification On-line To obtain verification on-line:

1) www.ul.com - THEN 2) Click on “On-Line Certifications Directory” in gray area at bottom of web page THEN 3) Click on “Company Name” in the general search area - THEN 4) Type in “Armacell” - & click “SEARCH” 5) 17 (seventeen) Armacell file numbers come up 6) Click on QMFZ2.E55798 for Armacell (EnsoLite®), (ArmaSport®) & (Monarch®) products [Flame / UL94] 7) Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals] 8) Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (EnsoLite®) and or (Monarch®) products listed to JMST2 [Gasket Materials] 9) Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment, Marine - Component






IDW 19MAY18

UL File Number for Armacell (Monarch®) 2055, 2955 & 5055

File Number: QMFZ2.E55798 Plastics - Component [UL94]




Neoprene, sheets, buns, furnished as foamed.

F-02055 BK 1.8 - 2.1 HF-1 - - 50 - 50 - - -

2.1 HBF - - 50 - 50

13.0 HBF - - 50 - 50

F-02955 GY 2.0 HBF - - 50 - 50 - - -

13.0 HBF - - 50 - 50

Neoprene/Ethylene Propylene/Styrene (CBR/EPR/SB), blocks, buns, furnished as foamed.

F-05055 BK 1.5 – 1.8 HF-1 - - 50 - 50 - - -

1.8 HBF - - 50 - 50

12.0 HBF - - 50 - 50

Note: Product # Color 2055 Black 5055 Black 2955 Gray

UL Yellow Card Listing Verification On-line To obtain verification on-line:







IDW 19MAY18

UL File number for Armacell (Monarch®) 5031, 5032, 5013, 5055 & 5955

Gaskets and Seals - Component

UL File #: JMLU2.MH25062

Compound

Dsg.

Max Svc Temp (°C)

Min Svc Temp (°C)

Density

(pcf)

Tensile Str

(psi)

Elong

(%)

Max Comp Set (%)

End Use


F05055 60 -40 9.54 160 116 18.6 3, 4, 5

F05955 60 -40 9.54 160 116 18.6 3, 4, 5

F05X13 60 -40 11.4 155 140 25.4 1, 3, 4, 5

F05X31 60 -40 6.8 95 135 35.5 1, 3, 4, 5

F05X32 60 -40 6.7 85 105 34.2 1, 3, 4, 5

The final acceptance of a gasket material in a specific end-use application is dependent on its installation and use, and may require additional evaluation with respect to ingress or leakage of solids (such as dusts), liquids or gases, or other features dependent on the design and construction of the equipment in which it is used. 1 - X - Represents a single number 0 thru 9 for colors.

2 - Investigated to UL 50 and UL 50E, Continuous Compression, enclosure types: 2, 3, 3R, 3S, 3X, 3RX, 3SX, 4, 4X, 5, 6, and 6P.

3 - Investigated to UL 50 and UL 50E, Continuous and Periodic Recompression, enclosure types: 2, 3, 3R, 3RX, 3S, 3SX, 4, 4X, 5, 6, 6P, 12, 12K, and 13 , including oil immersion.

4 - Investigated to UL 508.





ARM ACELL LLC 100 Locus t Ave. Spencer , W V 25276 TEL 307-927-1380 E-M AIL: i n fo .us@armacel l . com WEBSITE: www.armacel l .us ISO 9001:2008 Cert i f ied




IDW 20MAY18

Armacell (Monarch®) 8002

UL File Gaskets and Seals - Component File #: JMLU2.MH25062

Compound

Dsg.

Max Svc Temp (°C)

Min Svc Temp (°C)

Density

(pcf)

Tensile Str

(psi)

Elong

(%)

Max Comp Set (%)

End Use

Closed cell EPDM

F-08002 60 -30 6.49 61 198 12.4 3, 4, 5 The final acceptance of a gasket material in a specific end-use application is dependent on its installation and use, and may require additional evaluation with respect to ingress or leakage of solids (such as dusts), liquids or gases, or other features dependent on the design and construction of the equipment in which it is used.

1 - X - Represents a single number 0 thru 9 for colors.

2 - Investigated to UL 50 and UL 50E, Continuous Compression, enclosure types: 2, 3, 3R, 3S, 3X, 3RX, 3SX, 4, 4X, 5, 6, and 6P.

3 - Investigated to UL 50 and UL 50E, Continuous and Periodic Recompression, enclosure types: 2, 3, 3R, 3RX, 3S, 3SX, 4, 4X, 5, 6, 6P, 12, 12K, and 13 , including oil immersion.


5 - Investigated to UL 48. Product Description: Armacell (Monarch®) 8002: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density 100% EPDM rubber product 8002, that meets all the requirements of ASTM D 1056-14 2A2. 8002 has excellent resistance to ozone. 8002 is manufactured with non-staining oils and anti-oxidants. 8002 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. 8002 is UL listed to UL 50E [periodic & continuous compression] UL48 & UL 508 (UL File#: JMLU2.MH25062). 8002 is listed on the approved source list for Chrysler MSAY 430 Type 4 and Delphi SD2-207 Par 6.7. UL Yellow Card Listing Verification On-line To obtain verification on-line:

1) www.ul.com - THEN 2) Click on “On-Line Certifications Directory” in gray area at bottom of web page THEN 3) Click on “Company Name” in the general search area - THEN 4) Type in “Armacell” - & click “SEARCH” 5) 17 (seventeen) Armacell file numbers come up 6) Click on QMFZ2.E55798 for Armacell (Ensolite®), (ArmaSport®) & (Monarch®) products [Flame / UL94] 7) Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals] 8) Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (Ensolite®) and or (Monarch®) products listed to JMST2 [Gasket Materials] 9) Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment, Marine - Component






IDW 19MAY18

UL File Numbers for Armacell (EnsoLite®) Products Listed to UL 50 or UL50E [Gasket Materials – Component] JMST2 & JMLU2

Armacell

(Ensolite®) Product Number

UL File Number


1400 JMST2. MH10189

Gasket material (Neoprene, closed cell)

Type "R1400". Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P, 12, 12K & 13. [UL50E (Continuous Compression)]

CB1, CB2 Discontinued

JMST2. MH10189

Closed cellular PVC / Nitrile / EPDM / Neoprene blend sheets

Types "CB1" and "CB2". Suitable as a gasket material for UL 50 enclosures Types 2, 3, 3R, 4, 4X, 5, 6, 6P. [UL50E (Continuous Compression)]

ECF-400 ICF-400

JMST2. MH10189

Open cellular Polyvinyl Chloride/ Nitrile-Butadiene Rubber/ Neoprene/ Ethylene-Propylene-Dienemethylene blend sheets

Types "ECF 400" and "ICF 400". Suitable as a gasket material for UL 50 enclosures Types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P [UL50E (Continuous Compression)]

GIC JMST2. MH10189

Closed cellular PVC/NBR gasket material

Type "GIC". Suitable as a gasket material for all UL 50 enclosure types. UL50E (Continuous Compression)

IBC-2 Discontinued

JMST2. MH10189

Closed cellular NBR/PVC "Ensolite" Black expanded rubber gasket material

Type "IBC-2". Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P, 12, 12K and 13. UL50E (Continuous Compression)

IV1 IV2 IVC

JMST2. MH10189

Closed cellular PVC/NBR/CR gasket material

Types "IV1", "IV2", "IVC". Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6, 6P, 12, 12K and 13. UL50E (Continuous & periodic compression)

MLC-Black JMST2. MH10189

Closed cellular PVC/NBR gasket material

Type "MLC Black". Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P. UL50E (Continuous & periodic compression)

TC2, TC3 Discontinued

JMST2. MH10189

Closed cellular NBR/PVC "Ensolite" Black expanded rubber gasket material

Types "TC-2", "TC-3". Suitable as a gasket material for UL 50 enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P. UL50E (Continuous Compression)]

IUO JMST2. MH10189

Closed cellular NBR/PVC "Ensolite" Black closed cellular rubber gasket material

Suitable as a gasket material for UL 50 and UL 50E (continuous compression and periodic recompression) enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P.

FC0 JMST2. MH30018

PVC / Nitrile Rubber Semi-Closed Cellular foam PVC/Nitrile Rubber/ Compound No. Ensolite FC0. Suitable as a gasket material for UL 50 and UL 50E (continuous compression) enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P enclosures.

IR41 IR42

JMST2. MH30018

PVC / Nitrile / CR Closed Cellular foam PVC/Nitrile/EPDM. Compound Ensolite IR 41 and Ensolite IR 42. Suitable as a gasket material for UL 50 and UL 50E (Continuous & periodic compression) enclosure types 2, 3, 3R, 3S, 4, 4X, 5, 6 and 6P enclosures.

EG0 JMLU2. MH25062

EPDM Investigated to UL 50 and UL 50E, (Continuous Compression) enclosure types: 2, 3, 3R, 3S, 3X, 3RX, 3SX, 4, 4X, 5, 6, and 6P. Investigated to UL 508.








IDW 19MAY18

UL File Number for Armacell (EnsoLite®)

ECF-400 & ICF-400

UL File Number: QMFZ2.E55798 Plastics – Component [UL94]

H D




Ethylene Propylene Diene Terpolymer (EPDM), "EnsoLite", furnished as profiles, tubes or sheets.

ECF 400 (ba) BK 3.3 HBF - - 50 - 50 - - -

5.8 HBF - - 50 - 50

Nitrile Rubber/Polyvinylchloride (NBR/PVC), flexible foam, "EnsoLite", furnished as profiles, tubes or sheets.

ICF 400 (bb) BK 3.6 HF-1 - - 50 - 50 - - -

6.4 HF-1 - - 50 - 50

Footnotes: (ba) - Density range 0.065 - 0.077 g/cc (bb) - Density range 0.066 - 0.077 g/cc








IDW 19MAY18

Armacell (EnsoLite®) EF0 UL File Number: QMFZ2.E55798

Plastics – Component [UL94]

H D




Ethylene Propylene Diene Terpolymer (EPDM), "EnsoLite"

EF0 BK 3.14 - 3.41 V-0 - - 50 - 50 - - -

3.37 - 3.65 HF-1 - - 50 - 50

4.29 - 4.64 5VA - - 50 - 50

Product Description:

Armacell (EnsoLite®) EF0: Armacell LLC (Mebane, NC Plant) manufactures a black, very soft, semi-open / fine cell, “crushed” EPDM, 4 - 8 lb./ft3 (64 - 128 kg/m3 ) density product EF0, that has typical 25% compression deflection values of 1.0 psi (6.9 kPa) max. EF0 can be graded as an ASTM D 1056-14 1A0 cellular product with one exception to the basic requirements (compression set at elevated temperature). EF0 meets the horizontal burn / flame requirements of FMVSS-302 at 1/8” (0.125”) (3.17 mm) and higher. EF0 is UL listed to UL94 V-0, 5VA, and HF-1 at specific thicknesses (request additional information). EF0 has been tested for flame spread & smoke developed per ASTM E84 (Results: Pass 25/50 rating). EF0 is on the approved source list for GMW 17408 Class I Type I, Chrysler MSAY 430 Type 1, FCA (Chrysler) MSAY 550 Type 2 and Delphi SD2-207 (12JUN13) Par 6.13. EF0 meets all the requirements of Toyota TSK 6505G Class 2A.


1) www.ul.com - THEN 2) Click on “On-Line Certifications Directory” in gray area at bottom of web page THEN 3) Click on “Company Name” in the general search area - THEN 4) Type in “Armacell” - & click “SEARCH” 5) 11 (eleven) Armacell file numbers come up (2 for Armacell Germany, 1 for Armacell Middle East, 1 for Armacell Thailand, 1 for Armacell Korea) 6) Click on QMFZ2.E55798 for Armacell (EnsoLite®), (ArmaSport®) & (Monarch®) products [Flame / UL94] 7) Click on JMLU2.MH25062 for Armacell (Monarch®) products listed to JMLU2 [Gaskets & Seals] 8) Click on JMST2.MH10189 or JMST2.MH30018 for Armacell (EnsoLite®) and or (Monarch®) products listed to JMST2 [Gasket Materials] 9) Click on OPET2.MQ1977 for Armacell (ArmaSport®) products listed to Lifesaving Equipment, Marine - Component


http://data.ul.com/link/plas.aspx?ULID=100037856





IDW 19MAY18

Armacell (EnsoLite®) IG1, IG2, IG3 & IGB UL File Number: QMFZ2.E55798

Plastics - Component [UL94]




Nitrile Rubber/Polyvinylchloride/Neoprene(NBR/PVC/CR), closed-cell foam with skin, "EnsoLite", furnished as tubes or sheets.

IG1(ad)(al) BK 1.5 HF-1 - - 50 - 50 - - -

6.2 V-0, 5VA - - 50 - 50

IG2(ad)(am) BK 1.7 - 3.8 HF-1 - - 50 - 50 - - -

3.9 HBF - - 50 - 50

6.2 V-0, 5VA - - 50 - 50

IG3(ad)(ao) BK 1-7 - 3.8 HF-1 - - 50 - 50 - - -

10.0 HBF - - 50 - 50

3.3 V-1, 5VA - - 50 - 50

6.2 V-0 - - 50 - 50

IGB(ad)(an) BK 1.7 - 3.8 HF-1 - - 50 - 50 - - -

3.9 HBF - - 50 - 50

6.2 V-0, 5VA - - 50 - 50








IDW 19MAY18

Armacell (EnsoLite®) IR41 & IR42 UL File Number: QMFZ2.E55798

Plastics - Component [UL94]

H D




Nitrile Rubber/Polyvinylchloride/Neoprene(NBR/PVC/CR), closed-cell foam with skin, "EnsoLite", furnished as tubes or sheets.

IR 41(bc) BK 3.0 - 3.3 HF-1 - - 50 50 50

IR 42(bd) BK 3.4 - 3.7 HF-1 - - 50 50 50 Footnotes: (bc) - Density range 0.149 - 0.164 g/cc (bd) - Density range 0.152 - 0.168 g/cc








IDW 19MAY18

Armacell (EnsoLite®) IUO

UL File Number: QMFZ2.E55798 Plastics – Component [UL94]

H D




Nitrile Rubber/Polyvinylchloride (NBR/PVC), "EnsoLite", furnished as sheets.

IUO(ca) BK 3.0 HF-1 - - 50 - 50 - - -

4.75 HF-1 - - 50 - 50 - - -

Footnotes: (ca) - Density range 0.0504-0.0616 g/cc



Product Description: Armacell (Ensolite®) IUO: Armacell LLC (Conover, NC Plant) manufactures a black, continuous (rolls / sheets), closed cell, low density (2.5 - 5.0 lb./ft3) (40 - 80 kg/m3 ) PVC/NBR rubber product IUO. Armacell (Ensolite®) IUO meets the physical property requirements of ASTM D 1056-14 2A1 / 2C1 / 2B1. IUO has excellent resistance to oil and fuel. IUO meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.18 mm) & higher. IUO is listed to UL94 HF-1 @ 3.0 mm (0.118”) and higher (UL File# QMFZ2.E55798). IUO is listed with UL to UL50E [periodic & continuous compression] (UL File # JMST2.MH10189). IUO is listed as an approved source for GMW 17408 Class IIIA Type IV.


http://data.ul.com/link/plastics.aspx?PR=JVVPEXAOAQLWWRTQLDNOTVIPMSEYZEQY



UL File Number for Armacell (EnsoLite®)

IV1, IV2, IV3 & IVC

UL File #: QMFZ2.E55798 Plastics – Component [UL94]




Nitrile Rubber/Polyvinylchloride/Neoprene (NBR/PVC/CR), closed-cell foam, "EnsoLite", furnished as profiles, tubes or sheets.

IV1 (n) BK 1.3 HF-1 - - 50 - 50 - - -

11.7 V-0 - - 50 - 50

12.5 V-0 - - 50 - 50

12.5 HF-1 - - 50 - 50

IV2 (o) BK 1.1 HF-1 - - 50 50 50 - - -

11.7 V-0 - - 50 50 50

12.4 HF-1 - - 50 50 50

IV3 (p)(q) BK 1.3 HF-1 - - 50 - 50 - - -

6.2 V-0, 5VA - - 50 - 50

13.7 HF-1 - - 50 - 50

IV3(p)(r) BK 1.5-7.0 HF-1 - - 50 - 50 - - -

7.1 HBF - - 50 - 50

6.12 V-0, 5VB - - 50 - 50

11.6 V-0, 5VA - - 50 - 50

13.1 HBF - - 50 - 50

IVC (m) BK 2.8 HF-1 - - 50 - 50 - - -

11.8 V-0 - - 50 - 50

13.0 V-0 - - 50 - 50

13.0 HF-1 - - 50 - 50 Footnotes: (m) - Density range 0.073 - 0.162 g/cc (n) - Density range 0.063 - 0.074 g/cc w/o skin and 0.077 - 0.156 g/cc w/ skin (o) - Density range 0.092 - 0.105 g/cc w/o skin and 0.107 - 0.204 g/cc w/ skin (p) - Density range 0.122 - 0.141 g/cc w/o skin and 0.134 - 0.225 g/cc w/ skin (q) - without skin (r) - with skin on one side




IDW 19MAY18

Product descriptions: Armacell (Ensolite®) IV1: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, (rolls / sheets) closed cell, 3.0 - 5.0 lb./ft3 (48 - 80 kg/m3) density, PVC/NBR/CR rubber product IV1, that meets all the physical property requirements of ASTM D 1056-14 2A1 / 2C1. IV1 has good resistance to oil and fuel. IV1 is manufactured with non-staining oils and anti-oxidants. IV1 meets the horizontal burn / flame requirements of FMVSS-302 at most thicknesses, is listed to UL94 HF-1 at 1.3 mm (0.051”) and UL94 V-0 at 11.7 mm (0.460”) and higher (UL File# QMFZ2.E55798). IV1 is listed with UL to UL50E [periodic & continuous compression] (UL File# JMST2.MH10189). IV1 is listed on the approved source list for Chrysler MSAY 516 Type 1. Armacell (EnsoLite®) IV2: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, closed cell, medium density (5.5 - 7.5 lb./ft3) (88 - 120 kg/m3 ) PVC/NBR/CR rubber product IV2, that meets all the physical property requirements of ASTM D 1056-14 2A2 / 2C2 / 2B2. IV2 has excellent resistance to oil and fuel. IV2 meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.18 mm) & higher. IV2 is listed to UL94 HF-1 at 1.1 mm (0.043”) and higher and UL94 V-0 at 11.7 mm (0.461”) and higher (UL File# QMFZ2.E55798). IV2 is listed with UL to UL50E [periodic & continuous compression] (UL File# JMST2.MH10189). IV2 is listed on the approved source list for Chrysler MSAY 516 Type 2 and GMW 17408 Class I Type IV. Armacell (Ensolite®) IV3: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, closed cell, medium density (7 - 9.5 lb./ft3) (112 - 152 kg/m3 ) PVC/NBR/CR rubber product IV3, that meets all the physical property requirements of ASTM D 1056-14 2A3 / 2C3 / 2B3. IV3 has excellent resistance to oil and fuel. IV3 meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.18 mm) & higher. IV3 is listed to UL94 HBF / HF-1 / V-0 / 5VA / 5VB at various thicknesses [request additional information] (UL File# QMFZ2.E55798). IV3 is listed on the approved source list of Chrysler MSAY 516 Type 3, Gulfstream Aerospace GAP 105 K and GMW 17408 Class I Type V. Armacell (Ensolite®) IVC: Armacell LLC (Conover, NC Plant) manufactures a black, continuous, (rolls / sheets) closed cell, 4.5 - 5.0 lb./ft3 (72 - 80 kg/m3) density, PVC/NBR/CR rubber product IVC, that meets all the physical property requirements of ASTM D 1056-14 2A1/2A2 & 2C1/2C2. IVC has good resistance to oil & fuel. IVC meets the requirements of FMVSS-302 at most thicknesses & is listed to UL94 HF-1 at 2.8 mm (0.110” ) & higher & UL94 V-0 @ 11.8 mm (0.464”) & higher (UL File# QMFZ2.E55798). IVC is listed with UL to UL50E [periodic & continuous compression] (UL File# JMST2.MH10189). IVC is listed as an approved source for GMW 17408 Class IIIA Type IV. UL Yellow Card Listing Verification On-line To obtain verification on-line:







IDW 19MAY18

Armacell (ArmaSport®) MC

UL File number: QMFZ2.E55798 Plastics - Component





MC (s)(q) NC, BG 1.4-6.7

HF-1 - - 50 - 50 - - -

(Natural / Beige)

5.9 V-0, 5VB - - 50 - 50

6.7 HBF - - 50 - 50

12.5 HBF, V-0, 5VB - - 50 - 50

MC (s)(r) NC, BG 1.1 HF-1 - - 50 - 50 - - -

(Natural / Beige)

11.7 V-0, 5VB - - 50 - 50

12.3 HF-1, V-0, 5VB - - 50 - 50 Footnotes:

(q) - without skin (r) - with skin on one side (s) - Density range 0.064 - 0.075 g/cc w/o skin and 0.073 - 0.115 g/cc w/ skin








IDW 19MAY18

UL File Number: QMFZ2.E55798

Plastics – Component [UL94] Armacell (EnsoLite®) MLC-Black

Armacell (ArmaSport®) MLC-2

H D





MLC (a) BK 2.9-6.6 HF-1 - - 50 50 50

6.6 HBF - - 50 50 50

MLC-2 (b) BK 3.9-4.2 HF-1 - - 50 50 50

4.2 HBF - - 50 50 50

12.6 V-1 - - 50 50 50

Footnotes: (a) - Density range 0.046 - 0.056 g/cc w/o skin and 0.057 - 0.061 g/cc w/ skin (b) - Density range 0.056 - 0.062 g/cc








IDW 19MAY18

UL File Number for Armacell (Monarch®) 2911, 2912, 5011, 5911, 5012, 5912

File Number: QMFZ2.E55798 Plastics – Component [UL94]

Product # Color 5011 & 5012 Black 2911 & 2912 Gray 5911 & 5912 Gray

H D Min. H H R T I V 4 C Thk Flame W A Elec Mech T 9 T

Material Dsg Color mm Class I I Imp Str R 5 I Neoprene/Ethylene Propylene/Styrene (CBR/EPR/SB), blocks, buns, furnished as foamed F-05011, F-05012 BK 1.6 HF-1 - - 50 - 50 - - - 3.0 HF-1 - - 50 - 50 GY 1.6 HF-1 - - 50 - 50 3.0 HF-1 - - 50 - 50 F-05911, F-05912 BK 1.5 HF-1 - - 50 - 50 - - - Neoprene/Styrene Butadiene (CBR/SB), blocks, buns, furnished as foamed F02911, F-02912 GY 1.6 HF-1 - - 50 - 50 - - - 3.0 HF-1 - - 50 - 50








IDW 19MAY18

Armacell (Monarch®) 5031, 5032 & 5013

UL File #: QMFZ2.E55798 Plastics - Component [UL94]





F-05013 (g) BK 1.4 - 1.8 HF-1 - - 50 - 50

1.8 HBF - - 50 - 50

12.0 HBF - - 50 - 50

F-05031 (h) BK 1.5 HF-1 - - 50 - 50

F-05032 (h) BK 1.5 HF-1 - - 50 - 50

(g) – Density range 0.112 – 0.176 g/cc (h) – Density range 0.080 – 0.144 g/cc








IDW 19MAY18

UL File Number: QMFZ2.E55798

Plastics - Component [UL94 V-0, 5VA & 5VB] Armacell Product Name / Number

Minimum Thickness

(mm)

Minimum Thickness

(inch)

Flame Class (UL94)


FC0 2.7 - 3.0 0.106 - 0.118 V-0 1) www.ul.com - THEN 2) Click on “Online Certifications Directory” in gray area at bottom of web page THEN 3) Click on “Company Name” in the general search area - THEN 4) Type in “Armacell” - & click “SEARCH” 5) 17 (seventeen) Armacell file numbers come up in the search results. Go to page 2. 6) Click on QMFZ2.E55798 for Armacell (Ensolite®), (ArmaSport®) & (Monarch®) products [Flame / UL94]

FC0 2.9 - 3.2 0.114 - 0.126 5VB GIC (without skin) 3.0 0.118 V-0, 5VA GIC (w/ skin 1 side) 3.0 0.118 V-0, 5VA EF0 3.14 - 3.41 0.124 - 0.134 V-0 IG3 3.3 0.130 V-1, 5VA EF0 3.37 - 3.65 0.133 - 0.144 5VA HT Armaflex 3.4 0.134 V-0, 5VB TIC 3.6 0.142 V-0, 5VA FC0 3.8 - 4.1 0.150 - 0.161 5VA 1800 4.0 0.157 V-0, 5VA IUT [Discontinued] 4.1 0.161 V-0, 5VA EF0 4.29 - 4.64 0.169 - 0.183 5VB NH/Armaflex 5.9 0.232 V-0 MC (without skin) 5.9 0.232 V-0, 5VB AP Armaflex 6.0 0.236 V-0, 5VA AC Accoflex 6.0 0.236 V-0, 5VA CX 6.0 0.236 V-0, 5VA OE Armaflex 6.0 0.236 V-0, 5VA ALC (w/ skin 1 side) 6.0 0.236 V-0 APH 6.0 0.236 V-0, 5VA

IV3 (w/ skin 1 side) 6.12 0.241 V-0, 5VB IG1 6.2 0.244 V-0, 5VA IG2 6.2 0.244 V-0, 5VA IG3 6.2 0.244 V-0

Note 1: Chart is sorted by minimum thickness

IGB 6.2 0.244 V-0, 5VA IV3 (without skin) 6.2 0.244 V-0, 5VA NP77 6.8 0.268 V-0, 5VA OE Armaflex-RH 7.4 0.291 V-0, 5VA IV3 (w/ skin 1 side) 11.6 0.457 V-0, 5VA Note 2: See online UL listing for any

specific footnote information. IV1 11.7 0.461 V-0 IV2 11.7 0.461 V-0 MC (w/ skin 1 side) 11.7 0.461 V-0, 5VB IVC 11.8 0.465 V-0 AHC (without skin) 12.1 0.476 V-0 ALC (without skin) 12.1 0.476 V-0 AHC (w/ skin 1 side) 12.4 0.488 V-0 APC 12.4 0.488 V-0 MLC-2 12.6 0.496 V-1 HT Armaflex 13.0 0.512 V-0, 5VA




UL 94 Overview

Test for Flammability of Plastic Materials for Parts in Devices and Appliances (Source: www.ul.com)

Summary of UL 94 Ratings Introduction: UL intends this standard to serve as a preliminary indication of a plastics acceptability for use as part of a device or appliance with respect to its flammability. It is not intended to reflect the hazards of a material under actual fire conditions.

UL 94 flammability testing is the first step toward obtaining a plastic recognition and subsequent listing in the "Plastics Recognized Component Directory" (former known as "Yellow Cards"). UL 94 contains the following tests: 94 HB, 94V, 94 VTM, 94-5V, 94HBF, 94HF and Radiant Panel. The 94 HB test describes the Horizontal Burn method. Methods 94V and 94 VTM are used for Vertical Burn, a more stringent test than 94 HB. The 94-5V test is for enclosures for products that are not easily moved or are attached to a conduit system. The 94HBF and HF are used for nonstructural foam materials i.e., acoustical foam. Radiant panel test is an ASTM (E162) test to determine the flame spread of a material that may be exposed to fire. 94 HB Horizontal Burning Test: This is generally considered the easiest test to pass and materials that pass any of the V or VTM tests will usually be accepted by UL for applications that require 94 HB. To be sure, check with the UL representative assigned to the device in which the film will be used. The 94 HB rating would typically be acceptable for portable, attended, intermittent-duty, household-use appliance enclosures (i.e., hair dryers) or for decorative parts. A material that is less than 0.118" in thickness will be classified 94HB if it has a burning rate of less than 3" per minute or stops burning before the 5" mark. If one specimen from the set of three fails to comply, then a second set of three are tested. All three of this second set must comply.

94V Vertical Burning Test: This test includes three classifications – 94V-0, 94V-1 and 94V-2 – and would typically be acceptable for portable, unattended, intermittent-duty, household-use appliances (i.e., coffee makers). Which classification applies to a particular application depends on many factors, including:

* Size and thickness of part. * Distance from un-insulated live parts. * Hot wire ignition. * High current arc ignition. * High voltage arc tracking rate.

94V Thin Material Vertical Burning Test: This test includes three classifications – 94V-0, 94V-1 and 94V-2 Materials that are thin gauge – typically ≤10 mil, or very flexible may distort, shrink or flex during the 94V test. These materials can be tested using 94 VTM – the thin material version of the vertical burning test. This differs in several ways from the 94V test: Although this test was designed for thinner gauge materials, any material can be tested using 94 VTM as long as can be formed around a 1⁄2" mandrel. The test is performed in the same manner as 94V with the above mentioned differences. The Material Classification criteria is also the same as 94V (see Table 1.) except that no specimens shall have flaming or glowing combustion up to a mark 5" from the bottom (free end) of the specimen. It is usually advantageous to test materials using 94 VTM instead of 94V because it is usually easier to pass or get a better rating as long as the material can be bent around the 1⁄2" mandrel. Note: UL will generally accept a 94 VTM rating of similar level where a 94V material is required (i.e., 94 VTM-0 = 94V-0, 94 VTM-1 = 94V-1, etc.). UL does, however, reserve the right to make a determination on which rating a material should have based on the application.




IDW 19MAY18

Those who would like more details should contact UL or obtain a copy of this and other UL Standards by visiting the UL's Standards Department web site, at http://ulstandardsinfonet.ul.com.

UL 94 Flammability Ratings Summary UL 94 Rating Description Typical Use 5VA Surface Burn

Burning stops within 60 seconds after five applications of five seconds each of a flame (larger than that used in Vertical Burn testing) to a test bar. Test specimens MAY NOT have a burn-through (no hole). This is the highest (most flame retardant) UL94 rating.

The 94-5V test is for enclosures for products that are not easily moved or are attached to a conduit system

5VB Surface Burn

Burning stops within 60 seconds after five applications of five seconds each of a flame (larger than that used in Vertical Burn testing) to a test bar. Test specimens MAY HAVE a burn-through (a hole).

The 94-5V test is for enclosures for products that are not easily moved or are attached to a conduit system

V-0 Vertical Burn

Burning stops within 10 seconds after two applications of ten seconds each of a flame to a test bar. NO flaming drips are allowed. More stringent than V-1 and V-2.

The 94-V0 test is typically acceptable for portable, unattended, intermittent-duty, household-use appliances (i.e., coffee makers)

V-1 Vertical Burn

Burning stops within 60 seconds after two applications of ten seconds each of a flame to a test bar. NO flaming drips are allowed. Less stringent than V-0.


V-2 Vertical Burn

Burning stops within 60 seconds after two applications of ten seconds each of a flame to a test bar. Flaming drips ARE allowed. Less stringent than V-0 and V-1.


HF-1 Horizontal Burn

Shall not have more than 1 specimen out of 5 continue to flame for more than 2 seconds after flame is removed. This one specimen may also not flame more than 10 seconds. May not be affected more that 2.25 inches from exposed end. May not drip particles that ignite dry surgical cotton 12” below specimen. May not have glowing combustion for more that 30 seconds after removal of flame. More stringent than HF-2 and HBF. RETESTNG: See Sec. A1.11 of UL94 to see if the first specimen testing qualifies for retesting.

The 94HBF and HF tests are used for nonstructural foam materials i.e., acoustical foam

HF-2 Horizontal Burn

Shall not have more than 1 specimen out of 5 continue to flame for more than 2 seconds after flame is removed. This one specimen may also not flame more than 10 seconds. May not be affected more that 2.25 inches from exposed end. May drip particles that ignite dry surgical cotton 12” below specimen. May not have glowing combustion for more that 30 seconds after removal of flame. Less stringent than 94 HF-1. RETESTNG: See Sec. A1.11 of UL94 to see if the first specimen testing qualifies for retesting.






IDW 19MAY18

UL 94 Rating Description Typical Use HBF Horizontal Burn

No specimens w/ burning rate exceeding 1.5 in./minute over a 4 in. span. Each specimen must cease to burn before flame reaches 5 in. mark. Less stringent than HF-1 & HF-2. RETESTNG: If only one specimen from a set of five specimens does not comply with the requirements above, another set of five specimens, subjected to the same conditioning, shall be tested. All specimens from this second set of specimens shall comply with the requirements above for the material in that thickness and density to be classed 94HBF.


HB Horizontal Burn

Slow horizontal burning on a 3mm thick specimen with a burning rate is less than 3"/min or stops burning before the 5" mark. H-B rated materials are considered "self-extinguishing". This is the lowest (least flame retardant) UL94 rating.

The 94 HB rating would typically be acceptable for portable, attended, intermittent-duty, household-use appliance enclosures (i.e., hair dryers) or for decorative parts.

Specifying Plastics for Electronics Design

Although not always an easy task, selecting the right plastics can help ensure the safety and reliability of today's electronics. Most electronic equipment uses some type of thermoplastic. It is important to understand the characteristics of plastics used in electronics equipment to determine which plastic is appropriate for a given application. These characteristics often affect the safety and reliability of the final product. This article examines many factors surrounding plastics selection that engineers should consider during a product's design stages. Underwriters Laboratories (UL) has one of the most comprehensive materials databases available, and UL 94 ratings are widely accepted flammability performance standards for plastic materials. The UL 94 standard explains various flammability categories and describes the test methods used for each rating. Classification: Each material tested can receive several ratings based on color and thickness. The amount and type of color additive can vary the flammability rating of a plastic. The UL plastic component directory normally specifies four colors: black, white, red, and natural. When specifying a material for an application, the UL rating should be applicable for the thickness used in the wall section of the plastic part. It is very important to remember that the thickness must always be reported with the UL rating to provide meaningful information about the material's characteristics. Ratings are categorized as follows:

94 HB --- 94V Subdivided into 94V-0, 94V-1, and 94V-2 94-5V Subdivided into 94-5VA and 94-5VB 94 VTM Subdivided into 94 VTM-0, 94 VTM-1, & 94

VTM-2 94HBF --- 94HF Subdivided into 94HF-1 and 94HF-2

Ratings are differentiated primarily by the testing method. The classification depends on the following factors:

Sample orientation (horizontal or vertical) Burn rate Time to extinguish Resistance to dripping Drip flammability

These parameters affect the end results, and hence the classification. With this in mind, each material tested could receive several ratings, depending on its color and thickness. Some ratings apply to specific product types. VTM, for example, refers to very thin material. HBF, HF-1, & HF-2 refer to foamed materials. These ratings, therefore, should not be compared to those in other categories. In other words, a vertically rated plastic material is better than a plastic that simply meets the HB requirements. In addition, a material accepted for a 5V rating must first comply with the vertical test requirements for V-0, V-1, or V-2. Depending on the end-product application, a designer could specify one or more ratings for a product.




Armacell UL Listed Flotation Grade Products

UL File #: OPET2.MQ1977 Lifesaving Equipment, Marine - Component

Armacell Product #

Product Type Polymer ASTM D 1056 Grade

Density lb./ft3

25% CD (psi)

Color

MLO Armacell (ArmaSport®) PVC/NBR 2C0/2C1 2.5 - 4.5 1.5 - 3.5 Natural MLC Armacell (EnsoLite®) PVC/NBR 2C1 4.0 - 5.5 2.0 - 3.5 Black MFC-2 Armacell (ArmaSport®) PVC/NBR 2C0/2C1 2.5 - 4.0 1.5 - 3.5 Natural MC Armacell (ArmaSport®) PVC/NBR 2C0/2C1 3.5 - 5.0 1.5 - 3.0 Natural MLC-2 Armacell (ArmaSport®) PVC/NBR 2C0/2C1 3.0 - 4.5 1.5 - 3.5 Natural MKC Armacell (ArmaSport®) PVC/NBR 2C0/2C1 3.0 - 4.5 1.5 - 3.5 Natural MLC-LP Armacell (ArmaSport®) PVC/NBR 2C1/2C2 3.5 - 5.5 1.5 - 3.5 Natural

Polyvinyl Chloride, PVC foam Type Nominal Thickness (Inches) Buoyancy No. / Retention Factor Use Code

MLO 1/4 54/85VNAC 2, 3, 5SB, 5R 1/2 59/95VNAC 1, 1F, 2, 2F, 3, 3F, 5SB, 5R, 5H, 5WV

3/4 60/97V94C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 1 61/96V94C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 1-1/4 57/96V94C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 1-1/2 57/96V94C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 1-3/4 57/96V94C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 2 57/99V99C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV

MLC 1/8 48/80VN/A 3 3/16 52/80VN/A 3 1/4 54/89VN/A 2, 3, 5R

5/16 55/89VN/A 2, 3, 5R 3/8 55/91VN/A 2, 3, 5R 1/2 55/92VN/A 2, 3, 5R 5/8 56/94VN/A 1, 2, 3, 5, 5H, 5WV

11/16 56/94VN/A 1, 2, 3, 5, 5H, 5WV 3/4 56/95VN/A 1, 2, 3, 5, 5H, 5WV

13/16 56/95VN/A 1, 2, 3, 5, 5H, 5WV 7/8 56/95VN/A 1, 2, 3, 5, 5H, 5WV

15/16 56/95VN/A 1, 2, 3, 5, 5H, 5WV 1 56/96VN/A 1, 2, 3, 5, 5H, 5WV

1-1/8 56/96VN/A 1, 2, 3, 5, 5H, 5WV 1-1/4 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-5/16 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-3/8 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-1/2 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-5/8 56/94V95C 1, 2, 3, 4, 5, 5H, 5WV

1-11/16 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-3/4 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV

1-13/16 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 1-7/8 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV

1-15/16 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 2 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV

2-1/4 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV 2-1/2 56/97V95C 1, 2, 3, 4, 5, 5H, 5WV

Type Nominal Thickness (Inches) Buoyancy No. / Retention Factor Use Code

MFC-2 1/8 49/84VNA 3 3/16 49/85VNA 2, 3, 5R, 5WV

1/4 53/98VNA 1, 2, 3, 5, 5H, 5WV 3/8 53/97VNA 1, 2, 3, 5, 5H, 5WV 1/2 56/97VNA 1, 2, 3, 5, 5H, 5WV 5/8 56/97VNA 1, 2, 3, 5, 5H, 5WV 3/4 56/98V95C 1, 2, 3, 4, 5, 5H, 5WV




IDW 19MAY18

7/8 56/98V95C 1, 2, 3, 4, 5, 5H, 5WV 1 56/98V97C 1, 2, 3, 4, 5, 5H, 5WV

1-1/8 56/98V97C 1, 2, 3, 4, 5, 5H, 5WV 1-1/4 56/99V97C 1, 2, 3, 4, 5, 5H, 5WV 1-3/8 56/99VN 1, 2, 3, 5, 5H, 5WV 1-1/2 57/99VNA 1, 2, 3, 5, 5H, 5WV 1-5/8 57/100VNA 1, 2, 3, 5, 5H, 5WV

MC 3/8 55/93VN/A 2, 3, 5R 1/2 56/93VN/A 2, 3, 5R

5/8 56/93VN/A 2, 3, 5R 3/4 56/98VN/A 1, 2, 3, 5, 5H, 5WV 7/8 56/98VN/A 1, 2, 3, 5, 5H, 5WV 1 56/98V96C 1, 2, 3, 4, 5, 5H, 5WV

1-1/8 56/99V97C 1, 2, 3, 4, 5, 5H, 5WV 1-1/4 57/100V98C 1, 2, 3, 4, 5, 5H, 5WV 1-3/8 56/99V98C 1, 2, 3, 4, 5, 5H, 5WV 1-1/2 56/99V98C 1, 2, 3, 4, 5, 5H, 5WV 1-5/8 56/99V98C 1, 2, 3, 4, 5, 5H, 5WV 1-3/4 56/99V98C 1, 2, 3, 4, 5, 5H, 5WV

MLC-2 3/8 56/85VNA 2, 3, 5R 1/2 55/90VNA 2, 3, 5R

5/8 55/90VNA 2, 3, 5R 3/4 56/95V92C 1, 2, 3, 4, 5, 5H, 5WV 7/8 56/95V92C 1, 2, 3, 4, 5, 5H, 5WV 1 56/96V95C 1, 2, 3, 4, 5, 5H, 5WV

1-1/8 56/96V94C 1, 2, 3, 4, 5, 5H, 5WV 1-1/4 57/96V94C 1, 2, 3, 4, 5, 5H, 5WV 1-3/8 57/96V95C 1, 2, 3, 4, 5, 5H, 5WV 1-1/2 57/97V96C 1, 2, 3, 4, 5, 5H, 5WV 1-5/8 57/97V97C 1, 2, 3, 4, 5, 5H, 5WV 1-3/4 57/98V98C 1, 2, 3, 4, 5, 5H, 5WV

MKC 1/8 49/84VNA 3 1/4 53/98VNA 1, 2, 3, 5, 5H, 5WV

3/8 53/97VNA 1, 2, 3, 5, 5H, 5WV 1/2 56/97VNA 1, 2, 3, 5, 5H, 5WV 5/8 56/97VNA 1, 2, 3, 5, 5H, 5WV 3/4 56/98V95C 1, 2, 3, 4, 5, 5H, 5WV 7/8 56/98V95C 1, 2, 3, 4, 5, 5H, 5WV 1 56/98V97C 1, 2, 3, 4, 5, 5H, 5WV

1-1/8 56/98V97C 1, 2, 3, 4, 5, 5H, 5WV 1-1/4 56/99V97C 1, 2, 3, 4, 5, 5H, 5WV 1-3/8 56/99VNA 1, 2, 3, 5, 5H, 5WV 1-1/2 57/99VNA 1, 2, 3, 5, 5H, 5WV 1-5/8 57/100VNA 1, 2, 3, 5, 5H, 5WV

MLC-LP

3/4 59/98V97C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 7/8 59/97V97C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV 1 59/97V97C 1, 1F, 2, 2F, 3, 3F, 4, 5SB, 5R, 5H, 5WV

Note: Armacell (OleTex®) CEJN200, Armacell (ArmaSport®) MVC, FCC and MRC are also listed in the Armacell LLC - Lifesaving Equipment, Marine file (OPET2.MQ1977), but are not currently available.








IDW 19MAY18

How to test UL 94 HBF & HF-1 (Flame Resistance) Condensed Test Method

Title: Horizontal Burning Test for Classifying Foamed Materials 94 HBF, 94 HF-1 or 94 HF-2 Source: UL94 (Full test method found in Appendix A) www.ul.com [compiled by Isabel Wright)

Specimen size

6 inches long by 2 inches wide in thickness range to be considered (1/2” or 1/4” probably) Set of 5 specimens needed, and another set of 5 in case first set fails.

Apparatus Place specimen on wire mesh (large mesh #4 = 4 openings per inch) held up horizontally by clamps. Wire mesh (8.5 X 3.0 inch dimensions) is to be bent @ 90° angle up at one end 1/5” high. Other materials needed: Stopwatch, surgical cotton, no draft, matches, Bunsen burner

Test Method: 1 Place wire mesh horizontally in clamps 12 inches above cotton thinned to 1/4 in. thickness. 2 Mark each specimen across its width with three lines 1.0 in., 2.25 in., and 5.0 in. from one end. 3 Place specimen flat on the wire mesh. The end closer to the 2.25 in mark is to be placed in contact with the upturned wire cloth. 4 Burner/Flame: blue flame 1.5 inches high. Apply flame for 60 seconds and then remove. 5 a) RECORD how long the specimen continues to flame after the removal of the test flame, if it extinguishes BEFORE the 1 inch mark.

b) RECORD duration of burning between the 1 in. and 5 in. mark or if it stops burning THEN record duration of burning after removal of test flame. c) RECORD if surgical cotton ignited.

6 Place flame with one edge at upturned wire mesh and other edge extends into the front end of the specimen.

Requirements: 94 HF-1 (Most Stringent) • Shall not have more than 1 specimen out of 5 continue to flame for more than 2 seconds after flame is removed. This one specimen may also not flame more than 10 seconds. • May not be affected more that 2.25 inches from exposed end • May not drip particles that ignite dry surgical cotton 12” below specimen. • May not have glowing combustion for more that 30 seconds after removal of flame.

Record: 1) Duration of flaming and glowing after removal of flame. 2) Distance affected by burning, melting, charring and the like 3) If cotton was ignited or not by flaming particles

94 HF-2 (Less stringent than 94 HF-1) • Shall not have more than 1 specimen out of 5 continue to flame for more than 2 seconds after flame is removed. This one specimen may also not flame more than 10 seconds. • May not be affected more that 2.25 inches from exposed end • May drip particles that ignite dry surgical cotton 12” below specimen. • May not have glowing combustion for more that 30 seconds after removal of flame.

Record: 1) Duration of flaming and glowing after removal of flame. 2) Distance affected by burning, melting, charring and the like 3) If cotton was ignited or not by flaming particles

94HBF (Least stringent) • No specimens w/ burning rate exceeding 1.5 in./minute over a 4 in. span • Each specimen must cease to burn before flame reaches 5 in. mark

Record: 1) Duration of burning between the 1 in. and 5 in. mark or if it stops burning, record duration of burning after removal of test flame. 2) Distance the specimen burned. 3) Calculated rate of burning between the 1 in. and 5 in. marks.


http://www.ul.com/

(A2LA Cert. No. 0463.01) 04/13/2018 Page 1 of 1

SCOPE OF ACCREDITATION TO ISO/IEC 17025:2005

ARMACELL 100 Locust Avenue

Spencer, WV 25276 Craig Webb Phone: 304 927 1380

MECHANICAL

Valid To: January 31, 2020 Certificate Number: 0463.01 In recognition of the successful completion of the A2LA evaluation process, accreditation is granted to this laboratory to perform the following tests on rubber, rubber products, and plastics:

Test Test Method(s)

Compression Deflection ASTM D1056 (Sec. 17-22);ASTM D3575 (Suffix D)

Compression Set

ASTM D395 (Method B);ASTM D1056 (Sec. 49-55); ASTM D1667 (Sec. 21-25); ASTM D3575 (Suffix B)

Density

ASTM D1667 (Sec. 40-43);ASTM D3574 (Test A); ASTM D3575 (Suffix W, Method A); ASTM D1056 (Suffix W, Sec. 61-67)

Durometer Hardness (Shore A) (Type OO) ASTM D2240

Flame Resistance ASTM D6576 (Sec. 15)

Flammability FMVSS 302; GMW 3232; SAE J369

Fluid Immersion ASTM D1056 (Sec. 26-33)

Recovery ASTM D6576 (Sec. 14)

Resiliency ASTM D2632

Tear Resistance ASTM D624 (Die C)

Tensile Properties ASTM D412

Water Absorption ASTM D1056 (Sec. 42-48); ASTM D6576 (Sec. 17)





IDW 19MAY18

REACH, RoHs, CAL Prop 65 & Other Reportable & Restricted Substances Standards Information for Armacell Products:

EnsoLite®

ArmaSport® OleTex®

Monarch® EnsoLine®

Please contact Armacell Technical Service: Isabel Wright / Armacell Technical Manager / Cell: 440-668-0253 / Email: [email protected] Ibrahim Ozkan / Armacell Technical Manager / Cell: 919-215-4345 / Email: [email protected] Also, visit our website: http://www.armacell.us/home/ (Knowledge Center / Document Downloads / Certificate Downloads ) http://www.armacell.us/knowledge-center/document-downloads/httpwwwarmacellusknowledge-centerdocument-downloadscertificates/


http://www.armacell.us/home/





IDW 19MAY18

Revised: May 19, 2018

TECHNICAL INFORMATION

Shelf Life / Storage Armacell (EnsoLite®) & (ArmaSport®) brand products retain their original properties up to a period of two (2) years after storing at temperatures between 86°F (30°C) and 32°F (0°C), away from direct exposure to sunlight and at a relative humidity of 50% or less. These materials have fair to good resistance to extended ozone and weathering exposure. Although no formal expiration date (indications of cracking and dryness) can be determined due to variations in application / storage exposure conditions (time & temperature), the material can be visually inspected on an annual basis for signs of aging and deterioration. As a general rule, if the material still feels soft, supple, pliable and has no evidence of dryness, flaking or cracking after an extended period of storage, it can be considered good as new. Please call or e-mail if you have any questions. Isabel Wright (440-668-0253) Technical Manager ARMACELL LLC






IDW 19MAY18

Revised: May 19, 2018

TECHNICAL INFORMATION Shelf Life / Storage Armacell (Monarch®) brand products retain their original properties up to a period of two (2) years after storing at temperatures between 86°F (30°C) and 32°F (0°C), away from direct exposure to sunlight and at a relative humidity of 50% or less. The Armacell (Monarch®) materials have good to excellent resistance to extended ozone and weathering exposure. Although no formal expiration date (indications of cracking and dryness) can be determined due to variations in application exposure conditions (time & temperature), the material can be visually inspected on an annual basis for signs of aging and deterioration. As a general rule, if the material still feels soft, supple, pliable and has no evidence of cracking after an extended period of ozone / weathering exposure, it can be considered good as new. Lot Number Identification: Example: 1704059 17 = Manufacture year (2017) 04 = Manufacture month (April) 059 = # of unique product mixes during that month. This number is reset to zero (0) at the beginning of each month. Actual cure date of material is located on the lot shipment certification. Please call or e-mail if you have any questions. Isabel Wright (440-668-0253) Technical Manager ARMACELL LLC






IDW 19MAY18

Armacell (Monarch®) ECH (Epichlorohydrin)

Closed Cell Rubber Information Sheet Description: Closed Cell ECH (Epichlorohydrin) [ECO] is often specified for under-the-hood automotive seals and gasket applications due to its ability to handle continuous temperatures of 300°F (148°C) and some light oil and fuel contact. ECH also has very good resistance to weather, ozone, sunlight and oxidation. The Armacell (Monarch®) expanded / closed cell products are high density materials that have good compression set properties when tested per ASTM D 1056-14 Suffix B2.

Applications: Suitable for sealing and gasket applications that come in contact with aromatic fuels and oils and elevated temperatures. Automotive Under-Hood “low sulfur” formulations can be used in electronic applications where the presence of free sulfur would be detrimental to the surrounding silver plated components (corrosion). Standard Formulations / Product Numbers LED / Electronics Grade Formulation /

Product Number

4051, 4052, 4053 4055

Note: This LED / Electronics grade formulation is cured without sulfur, although some trace amounts of sulfur may still be present in the product. 4055 cannot be considered sulfur free.

Service Temperature, °F (°C) Compression Set (%)

ASTM D 1056-14 Suffix B2 Bun Sizes

Product Bun Size (in) Bun Size (mm) Low -20°F (-28°C) 4051 15 - 30% 4051 38 x 48 x 1.5 965 X 1219 X 38

High Continuous 300°F (148°C) 4052 15 - 25% 4052 38 x 48 x 1.5 965 X 1219 X 38 High Intermittent 325°F (162°C) 4053 12 - 20% 4053 36 x 46 x 1.5 914 X 1168 X 38

4055 10 - 15% 4055 36 x 44 x 1 914 X 1117 X 25 Physical Property Armacell

(Monarch®) 4051

Armacell (Monarch®)

4052


4053


4055 ASTM D 1056-14 designation 2B1 2B2 2B3 2B5 Density per ASTM D 1056-14, lb./ft3 (kg/m3 )

12 - 18 lb./ft3 (192 - 288 kg/m3 )

12 - 18 lb./ft3 (192 - 288 kg/m3 )

15 - 21 lb./ft3 (240 - 337 kg/m3 )

17 - 29 lb./ft3 (272 - 465 kg/m3 )

Compression deflection, 25% psi (kPa) per ASTM D 1056-14

2 - 5 psi (14 - 35 kPa)

5 - 9 psi (35 - 63 kPa)

9 - 13 psi (63 - 91 kPa)

17 - 25 psi (119 - 175 kPa)

Chemical Resistance [ECH]: Good Resistance / Minor Effect ….. for the following chemicals

Animal fats Gasoline Kerosene Olive oil Soybean oil Transmission fluid Anti freeze (Glycol base)

Gelatin Lard Peanut oil Sulfur hexafluoride

Turbine oil

Corn oil Hydraulic oil (Petroleum)

Linseed oil Mineral Spirits (Naptha)

Sulfuric acid (H2SO4) 10%

Vegetable oil (Canola)

Diesel oil Hydrochloric acid 10 % Mineral oil Silicone oil Sulfur trioxide Water




Long Term Outdoor Exposure / 2 Year Florida Testing

UV, Ozone & Long Term Weathering Resistance Armacell (Monarch®) 3991, 3091, 3092, 3992

8901, 8001, 8002, 8022, 8062, 3942, 3943, 5031, 5013, 5032, 5022, 5932 Armacell (Monarch®) 3091: Armacell LLC (Spencer, WV Plant) manufactures a black, 100% EPDM, 4 ± 1 lb./ft3 (64 ± 16 kg/m3 ) density, closed cell sponge rubber product 3091, that meets all the requirements of ASTM D 1056-14 2A1. 3091 is manufactured with non-staining oils and anti-oxidants. 3091 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher. 3091 is listed as an approved source for GMW 17408 Class I Type IV, Chrysler MSAY 430 Type 2 and Delphi SD2-207 Par 6.10. 3091 has excellent resistance to ozone and elevated temperatures. 3091 is also available in gray (3991). Armacell (Monarch®) 8022: Armacell LLC (Spencer, WV Plant) manufactures a dark black, closed cell, 8.25 ± 2 lb./ft3 (132 ± 32 kg/m3) density 100% EPDM rubber product 8022, that meets the requirements of ASTM D 1056-14 2A2. 8022 has excellent resistance to ozone and elevated temperatures. 8022 is manufactured with non-staining oils and anti-oxidants. 8022 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at 0.187” (3/16”) (4.76 mm) and higher. Armacell (Monarch®) 8062: Armacell LLC (Spencer, WV Plant) manufactures a dark black, closed cell, 8 ± 2 lb./ft3 (128 ± 32 kg/m3) density 100% EPDM rubber product 8062, that meets the requirements of ASTM D 1056-14 2A2. 8062 has excellent resistance to ozone and elevated temperatures. 8062 is manufactured with non-staining oils and anti-oxidants. 8062 does not incorporate a flame retardant but meets the requirements of FMVSS-302 at 0.187” (3/16”) (4.76 mm) and higher. 8062 is UL listed to UL 50E [periodic & continuous compression] UL48 & UL 508 (UL File#: JMLU2.MH25062). Armacell (Monarch®) 8001: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density 100% EPDM rubber product 8001, that meets the requirements of ASTM D 1056-14 2A1. 8001 has excellent resistance to ozone and elevated temperatures. 8001 is manufactured with non-staining oils and anti-oxidants. 8001 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. This product is also available in gray (8901). 8001 is listed as an approved source for GMW 17408 Class I Type IV. Armacell (Monarch®) 8002: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density 100% EPDM rubber product 8002, that meets all the requirements of ASTM D 1056-14 2A2. 8002 has excellent resistance to ozone. 8002 is manufactured with non-staining oils and anti-oxidants. 8002 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. 8002 is UL listed to UL 50E [periodic & continuous compression] UL48 & UL 508 (UL File#: JMLU2.MH25062). 8002 is listed on the approved source list for Chrysler MSAY 430 Type 4 and Delphi SD2-207 Par 6.7. Armacell (Monarch®) 3092: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 5 ± 1 lb./ft3 (80 ± 16 kg/m3) density, 100% EPDM rubber product 3092, that meets the requirements of ASTM D 1056-14 2A1/2A2. 3092 is manufactured with non-staining oils and anti-oxidants. 3092 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at thicknesses of 4.76 mm (0.1875”) (3/16”) and higher. 3092 has excellent resistance to ozone and elevated temperatures. The product is also available in gray (3992). Armacell (Monarch®) 3992: Armacell LLC (Spencer, WV Plant) manufactures a gray, closed cell, 5 ± 1 lb./ft3 (80 ± 16 kg/m3) density, 100% EPDM rubber product 3992, that meets the requirements of ASTM D 1056-14 2A1/2A2. 3992 is manufactured with non-staining oils and anti-oxidants. 3992 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher. 3992 has excellent resistance to ozone and elevated temperatures. The product is also available in black (3092). Armacell (Monarch®) 5031: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM/Neoprene/SBR blended rubber product 5031, that meets all the physical property requirements of ASTM D 1056-14 2A1. 5031 incorporates flame retardants, meets the horizontal burn / flame requirements of FMVSS-302 at 2.5 mm (0.098”) and higher. 5031 is listed with UL to UL94HF-1 (UL File #: QMFZ2.E55798). 5031 is manufactured with non-staining oils and anti-oxidants. 5031 is listed with UL to UL 50E [periodic & continuous compression] UL48 & UL 508 (UL File#: JMLU2.MH25062). This product is also available in gray (5931 - UL50E / 48 / 508 listed but not UL 94 listed). 5031 is listed as an approved source for GMW 17408 Class I Type IV. Armacell (Monarch®) 5032: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3 ) density, general purpose, EPDM / Neoprene / SBR blended rubber product 5032, that meets all the physical property requirements of ASTM D 1056-14 2A2. 5032 incorporates flame retardants and is listed with UL to UL94HF-1 (UL File #: QMFZ2.E55798). 5032 meets the horizontal burn / flame requirements of FMVSS-302, 4 inches per minute burn rate max., at 2.5 mm (0.098”) and higher. 5032 is manufactured with non-staining oils and anti-oxidants. 5032 is also listed with UL to UL 50E [periodic & continuous compression], UL48 & UL 508 (UL File#: JMLU2.MH25062 - all colors). This product is also available in gray (5932 - not UL94 flame listed), brown (5832 - not UL94 flame listed) and dark black (5052 - UL94 flame listed). 5932, 5832 & 5052 are UL listed to gaskets & seals (UL50E / 48 / 508) = 5X32 any color. 5032 is listed as an approved source for GMW 17408 Class I Type IV.




IDW 19MAY18

Armacell (Monarch®) 5013: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density, EPDM / Neoprene / SBR blended rubber product 5013, that meets the requirements of ASTM D 1056-14 2A3. 5013 is manufactured with non-staining oils and anti-oxidants. 5013 meets the horizontal burn / flame requirements of FMVSS-302 at 2.5 mm (0.098”) and higher. 5013 is listed with UL to UL94HBF and HF-1 (UL 94 HF-1 for thicknesses between 1.4 - 1.8 mm and UL 94 HBF for thicknesses above 1.80 mm) (UL File #: QMFZ2.E55798). 5013 is also listed with UL to UL 50E [periodic & continuous compression], UL48 & UL508 (UL File#: JMLU2.MH25062). This product is also available in gray (5913 - UL50E / 48 / 508 listed but not UL94 listed). 5013 is listed as an approved source for GMW 17408 Class I Type V. Armacell (Monarch®) 5022: Armacell LLC (Spencer, WV Plant) manufactures a black, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene/SBR blended rubber product 5022, that meets all the physical property requirements of ASTM D 1056-14 2A2. 5022 does not contain a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at thicknesses of 3/16” (0.187”) (4.76 mm) and higher. 5022 is manufactured with non-staining oils and anti-oxidants. 5022 is also available in gray (5922) & white (5522). 5022 is listed as an approved source for GMW 17408 Class I Type IV. Armacell (Monarch®) 3991: Armacell LLC (Spencer, WV Plant) manufactures a gray, 100% EPDM, 4 ± 1 lb./ft3 (64 ± 16 kg/m3 ) density, closed cell sponge rubber product 3991, that meets all the requirements of ASTM D 1056-14 2A1. 3991 is manufactured with non-staining oils and anti-oxidants. 3991 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at thicknesses of 3/16” (0.1875”) (4.76 mm) and higher. 3091 has excellent resistance to ozone and elevated temperatures. 3991 is also available in black (3091). Armacell (Monarch®) 8901: Armacell LLC (Spencer, WV Plant) manufactures a gray, closed cell, 9 ± 2 lb./ft3 (144 ± 32 kg/m3) density 100% EPDM rubber product 8901, that meets the requirements of ASTM D 1056-14 2A1. 8901 has excellent resistance to ozone and elevated temperatures. 8901 is manufactured with non-staining oils and anti-oxidants. 8901 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher. This product is also available in black (8001). Armacell (Monarch®) 5932: Armacell LLC (Spencer, WV Plant) manufactures a gray, closed cell, 6 ± 2 lb./ft3 (96 ± 32 kg/m3) density, general purpose, EPDM / Neoprene/SBR blended rubber product 5932, that meets all the physical property requirements of and ASTM D 1056-14 2A2. 5932 incorporates flame retardants and meets the horizontal burn / flame requirements of FMVSS-302, 4 inches per minute burn rate max., at 2.5 mm (0.098”) and higher. 5932 is manufactured with non-staining oils and anti-oxidants. 5932 is also listed with UL to UL 50E [periodic & continuous compression], UL48 & UL 508 (UL File#: JMLU2.MH25062 - all colors). This product is also available in black (5032), brown (5832) and dark black (5052). Armacell (Monarch®) 3942: Armacell LLC (Spencer, WV Plant) manufactures a gray, closed cell, medium density 12 ± 2 lb./ft3 (192 ± 32 kg/m3 ) 100% EPDM rubber product 3942, that meets all the physical property requirements of ASTM D 1056-14 2A2. 3942 has excellent resistance to ozone and elevated temperatures. 3942 does not incorporate a flame retardant but meets the horizontal burn / flame requirements of FMVSS-302 at most thicknesses. 3942 is manufactured with non-staining oils and anti-oxidants.

UV RESISTANCE: Following are test results for various Armacell (Monarch®) products when tested to UV and Ozone exposure. All testing was performed at Armacell LLC Spencer laboratory facility. Armacell (Spencer, WV facility) lab results are not to be considered formal testing. These in-house tests are not as stringent as some comparative independent lab testing that has been done on Armacell (Monarch®) products in the past. Ultraviolet: The following products showed no cracking, discoloration or deterioration after 24 hour, 7 days, or 600 hours ( 25 days) exposure to Ultraviolet light.

Armacell (Monarch®) Product 24 Hours 7 Days 25 Days (600 Hours) Pass = No discoloration cracking or material deterioration

3991, 3091, 3092 & 3992 Pass Pass Pass 5031, 5032, 5022, 5013 & 5932 Pass Pass Pass 3942, 3943 & 3043 Pass Pass Pass 8901, 8002, 8022, 8062 Pass Pass Pass

Ozone Resistance: Armacell (Monarch®) 3091, 3991, 3092, 3992, 8901, 3942, 3943, 5031, 5013, 5032, 5022, 8022, 8062, 8001 & 5932 meet the following ozone requirements.

Specification Requirement Results ASTM D 1149 No Cracking No Cracking ASTM D 1171 Method A Rating 0 Rating 0 GM 4486 P No Cracking No Cracking Ford ESB M9 P1-A (FLTM BP 101-01) Rating 0 Rating 0 ASTM D 1171 (Outdoor exposure) ASTM D 1056-14 Suffix C2: Ozone resistance (Outdoor) The type, time and temperature, and other essential conditions of exposure shall be agreed upon by the purchaser and the seller. (Typical testing is 2000 hours {83 days} outdoor exposure)

No Cracking No Cracking





IDW 19MAY18

Long Term Weathering - Florida Exposure: A variety of Armacell (Monarch®) products recently completed a two year weathering / exposure program under sub-tropical conditions (southern Florida). A few 3000 & 5000 series products were part of that group. As with chemical resistance, the higher the density of the material, the more resistant it will be to the elements (chemical or physical). Results are available for 6, 12, 18 & 24 month intervals on the following properties: chalking, color, dryness, flexibility & checking / cracking. All values are the result of a visual determination.

Material Chalking Color Flexibility Dryness Checking /Cracking (Months) 6 12 18 24 6 12 18 24 6 12 18 24 6 12 18 24 6 12 18 24

3991 (3091) 2 2 2 2 5 5 5 5 10 10 10 10 9 7 6 5 10 10 9 5 3943 (3043) 8 6 4 2 9 7 7 5 10 10 10 10 10 9 7 5 10 10 10 10 5031 (5013) 2 2 2 2 9 8 8 8 10 10 10 10 7 5 2 1 6 5 4 2 5032 (5013) 3 3 3 3 7 7 7 7 10 10 10 10 6 4 3 2 8 6 4 3 3092 (3992) (See Note 2) NOT SPECIFICALLY TESTED 5022 & 5013 (See Note #1) NOT SPECIFICALLY TESTED

5932 (See Note 1) NOT SPECIFICALLY TESTED 8901 (See Note 2) NOT SPECIFICALLY TESTED 3942 (See Note 2) NOT SPECIFICALLY TESTED 8002, 8022, 8062, 8001 & 8901 (See Note 2) NOT SPECIFICALLY TESTED Note 1: 5932 (gray), 5013 & 5022 were not tested for long term exposure. Long term results should be similar to 5031 & 5032 (Black). Note 2: Armacell (Monarch®) 3092, 3992, 8901 (gray), 8002, 8001, 8022, 8062 & 3942 were not tested for long term exposure. Long term results should be similar to 3943 and 3091. Numerical Scales - Numerical scales are used to depict the degree effect being reported. The numerical scales are used for a wide variety of defects included in the report such as; general appearance, chalk, dirt, mildew, color, etc. Odd numbers are used when the degree is obviously intermediate.

Numerical Rating Scale Rating Number Quality Change

10 Excellent No Effect 8 Very Good Slight 6 Good Moderate 4 Fair Pronounced 2 Poor Severe 0 Very Poor Very Severe

100% EPDM / Low density

#3091 & #3991 Long Term Weathering

0

2

4

6

8

10

12

Chalking Color Flexibility Dryness Cracking

Category

Rat

ing

6 Months12 Months18 Months24 Months





IDW 19MAY18

100% EPDM / High density

EPDM/CR/SBR Blends

#3043 & #3943 Long Term Weathering

0

2

4

6

8

10

12


Category

Rat

ing

6 Months

12 Months

18 Months

24 Months

#5032, #5022 & #5932 Long Term Weathering

0

2

4

6

8

10

12


Category

Rat

ing






IDW 19MAY18

EPDM/CR/SBR Blend

Generally, any 100% EPDM product will have the best ozone and weathering resistance. UV affects the color properties of a cellular product. Color fading is very visible in some bright colored products with poor UV resistance, but fading is not so evident in black and darker colors. A technical bulletin listing additional information regarding UV resistance and colorfastness is available upon request. 100% EPDM Products: For long term ozone resistance characteristics, Armacell (Monarch®) can offer closed cell 100% EPDM materials. EPDM based products have excellent resistance to ozone, low and elevated temperatures and poor resistance to oil and fuel. Following is a list of Armacell (Monarch®) 100% EPDM closed cell products.

Armacell (Monarch®) Product

Density lb./ft3

Density (kg/m3)

Polymer Comments Shore 00 Hardness / Durometer

3091 (3991) (3061) 4 ± 1 64 ± 16 100% EPDM No flame retardant 35 ± 5 3092 (3992 - Gray) 5 ± 1 80 ± 16 100% EPDM No flame retardant 45 ± 5 8092 7 ± 2 112 ± 32 100% EPDM No flame retardant 40 ± 10 8022 (8062) 8.25 ± 2 132 ± 32 100% EPDM No flame retardant 50 ± 5 8001 (8901 - Gray) 9 ± 2 144 ± 32 100% EPDM No flame retardant 45 ± 5 8002 9 ± 2 144 ± 32 100% EPDM No flame retardant 53 ± 5 3942 (Gray) 12 ± 2 190 ± 32 100% EPDM No flame retardant 55 ± 5 3043 (3943 - Gray) 19 ± 3 304 ± 32 100% EPDM No flame retardant 65 ± 5 3944 (Gray) 19 ± 4 304 ± 64 100% EPDM No flame retardant 65 ± 5 3033 21.75 ± 3.25 348 ± 52 100% EPDM No flame retardant 70 ± 5

0

2

4

6

8

10

12


Cat

egor

y

Rating

#5031 Long Term Weathering


5013 will have the same results as 5031 & 5032 (see charts above & below)






IDW 19MAY18

LONG TERM Heat Resistance Lab Data Selected Armacell (Monarch®) Closed Cell Products

Pass / Fail 180° bend test Test Method:

After oven aging at required temperature and time, bend specimen 180° by hand (no mandrel used).

Pass = No cracking after 180° bend, sample soft & pliable Fail = Cracking after 180° bend

All testing was performed at a relative humidity of 50% ± 15%. Note: Data collection did not indicate if products failed soon after the 24 h, or closer to the 7 day period if the material failed after 7 days exposure.

Armacell (Monarch®) 4051, 4052, 4053 & 4055 (ECH / Epichlorohydrin) Duration 158 °F (70°C) 212°F (100°C) 230°F (110°C) 257 °F (125 °C) 302 °F (150°C)

4 hours Pass Pass Not tested Pass Pass 8 hours Pass Pass Not tested Pass Pass 24 hours Pass Pass Not tested Pass Pass 7 days Pass Pass Not tested Pass Pass 10 Days Pass Pass Not tested Pass Pass 15 Days Pass Pass Not tested Pass Pass

Armacell (Monarch®) 3043, 3943 & 3033 (Higher Density 100% EPDM) Duration 158 °F (70°C) 212°F (100°C) 230°F (110°C) 257 °F (125 °C) 302 °F (150°C)

4 hours Pass Pass Pass Pass Pass 8 hours Pass Pass Pass Pass Pass 24 hours Pass Pass Pass Pass Pass 7 days Pass Pass Pass Pass Pass 10 Days Pass Pass Pass Pass Pass 15 Days Pass Pass Pass Pass Pass 70 days Pass Pass Pass Not tested Not tested

Armacell (Monarch®) 3091, 8022, 8001 & 8002 (Low and Medium Density 100% EPDM) Duration 158 °F (70°C) 212°F (100°C) 230°F (110°C) 257 °F (125 °C) 302 °F (150°C)

4 hours Pass Pass Pass Pass Pass 8 hours Pass Pass Pass Pass Pass 24 hours Pass Pass Pass Pass Pass 7 days Pass Pass Pass Pass Fail (3091 = Pass) 10 Days Pass Pass Pass Pass Fail (3091 = Pass) 15 Days Pass Pass Pass Pass Fail (3091 = Pass) 70 days Pass Pass Pass Not tested Not tested

Armacell (Monarch®) 5031, 5032, 5013 (EPDM/CR/SBR Blend) Duration 158 °F (70°C) 212°F (100°C) 230°F (110°C) 257 °F (125 °C) 302 °F (150°C)

4 hours Pass Pass Pass Pass Pass 8 hours Pass Pass Pass Pass Fail 24 hours Pass Pass Pass Pass Fail 7 days Pass Pass Fail Fail Fail 10 days Not tested Not tested Fail Fail Fail 15 days Not tested Not tested Fail Fail Fail

Note 1: Multiple samples of the same product were heated so the same samples were not repeatedly bent and put back in the oven. Note 2: Separate 70 day exposure at 230°F (110°C) test report available upon request.




Impact, Resilience & Shock Resistance Information

Various Armacell (Monarch®) Products Armacell (Monarch®) 6000 Series

Enclosed is resilience information for a variety of Armacell (Monarch®) products including most of the 6000 Series products. Additional physical property information is provided for comparison purposes. Physical Property information:

Armacell (Monarch®) Product #

Resiliency (%) Typical

Density (lb./ft3)


(psi)

Compression set (Typical)

Tensile Strength

(psi)

Tear Strength (lb./in.)

2001 15 - 20 9 ± 2 2 - 5 22 - 30% 80 14 2055 15 - 20 12 ± 2 17 - 25 15 - 25% 150 35 3091 50 - 60 4 ± 1 2 - 5 30 - 40% 40 6.8 3043 40 - 50 19 ± 2 9 - 15 7 - 15% 150 20 5031 30 - 40 6 ± 2 2 - 5 35 - 45% 75 9.6 5013 20 - 25 9 ± 2 9 - 13 20 - 30% 100 18 5055 15 - 20 12 ± 2 17 - 25 15 - 25% 150 35 6031 9 - 15 6 ± 2 2 - 5 22 - 28% 80 17 6231 7 - 8 7 ± 2 4 - 8 20 - 30% 80 17 6232 7 - 8 7 ± 2 5 - 9 20 - 25% 80 18 6903 7 - 8 10 ± 2 13 - 19 8 - 14% 200 24 6905 7 - 8 12 ± 2 20 - 32 6 - 10% 225 30 Test Methods: 1) Resiliency per ASTM D 2632, % 2) Density per ASTM D 1056-14, lb./ft3 3) Compression deflection, 25% (psi) per ASTM D 1056-14 4) Compression set, 50% compression, 22 h @ room temperature, 24 h recovery, % of original deflection per ASTM D 1056-14 5) Tensile strength per ASTM D 412 Die A, psi 6) Tear strength per ASTM D 624 Die C, lb./in

Armacell (Monarch®) 6231: Armacell LLC (Spencer, WV Plant) manufactures a tan / natural / buff colored, 7 ± 2 lb./ft3 (112 ± 32 kg/m3) density, closed cell, Vinyl Nitrile (NBR/PVC) blended rubber product 6231, that has excellent shock absorbing properties. 6231 has Shore 00 values of 55 ± 5, and compression deflection values of 6 ± 2 psi. This product is also available in gray (6931). Armacell (Monarch®) 6232: Armacell LLC (Spencer, WV Plant) manufactures a tan / natural / buff colored, 7 ± 2 lb./ft3 (112 ± 32 kg/m3) density, closed cell Vinyl Nitrile (NBR/PVC) blended rubber product 6232, that has excellent shock absorbing properties. 6232 has Shore 00 values of 60 ± 5, and compression deflection values of 7 ± 2 psi. 6232 meets the horizontal burn / flame requirements of FMVSS-302 at 0.125” (1/8”) (3.1 mm) and higher Armacell (Monarch®) 6903: Armacell LLC (Spencer, WV Plant) manufactures a gray colored, closed cell, 10 ± 2 lb./ft3 (160 ± 32 kg/m3) density, vinyl nitrile (NBR / PVC) blended rubber product 6903, that has excellent shock absorbing properties. 6903 has Shore 00 values of 75 ± 4 and compression deflection values of 16 ± 3 psi.

Resilience Data Note 1: Information about the other closed cell rubber materials (higher resilience = poor shock absorption) listed on page 1 are available upon request. Note 2: A condensed test method for ASTM D 2632 is enclosed for your review.

Armacell (Monarch® ) Product # Resilience (%) 3091 55 3043 45 5031 35 6271 30 5013 23 2001 18 2055 18 5055 17 6031 12 6231 7 6232 7 6903 7 6905 7





IDW 19MAY18

Resilience by Vertical Rebound ASTM D 2632 Test Method Procedure

Specimen Size Standard specimen size shall have a thickness of 0.50 ± 0.02 in. and be a square of at least 2 square inches. Suggested size 2” X 2” die (50 mm X 50 mm)

Apparatus • Essential features of the apparatus include a means for suspending a plunger at a given height above the specimen, for releasing the plunger, and for measuring its rebound height. • Plunger dimensions are detailed in the full ASTM test method. Its mass shall be 28 ± 0.5 grams. • The height of the drop point and of the resilience scale above the base of the instrument should be adjustable so that the drop height is always 400 ± 1 mm (16 ± 0.04 in.) above the specimen surface. • The resilience scale should be marked in 100 equally spaced divisions.

Procedure 1) Test temperature: standard 23 ± 2°C (73.4 ± 3.6°F) 2) Level the instrument and raise the plunger to the top of its guide rod. 3) Position the resilience scale so that its full weight rests upon the specimen and lock in place. 4) Release the plunger, making sure that it slides freely on its guide. 5) Do not record the first three rebounds. Record the height of each of the next three rebounds. 6) How to read the result: The top of the plunger is at the 100 mark at start of testing. The reading is taken at the top of the plunger after it has rebounded. 7) Test three specimens

Calculations Since the height of the resilience scale is divided into 100 parts, the rebound height is equal to the resilience in percent. Report 1) Report the average resilience recorded from the 4th, 5th and 6th impacts.

2) Record the median of the three specimens 3) Record any variation from standard specimen construction or standard test temperature

Resilience (%) per ASTM D 2632Armacell (Monarch®) products

0

10

20

30

40

50

60

3091 3043 5031 6071 5013 2055 2001 5055 6031 6013 6933 6232 6231 6053 6903 6905

Product Number

% R

esili

ence






IDW 19MAY18

Armacell Low Phthalate Elastomeric Component Foams Phthalate Tested Products: Following is a list of Armacell Elastomeric Component Foam products that are considered to be low phthalate, have been tested to and meet the phthalate threshold requirements (<0.1%) of the CPSIA / CPSC Improvement Act of 2008 public law 110-114.

Armacell (EnsoLite®)

Armacell (ArmaSport®)


Armacell (EnsoLine®)

IE2 EF0 MLO TU2 5031 700 grip IG2 OER TNM TUC 3091 900 grip IR41 MLC-LP 8001

Additional Low Phthalate Options: Following is a list of Armacell Elastomeric Component Foam products that are considered to be low phthalate but have not been formally tested for phthalate levels / content. After a review of their formulations, these products “should” meet phthalate threshold requirements (<0.1%) of the CPSIA / CPSC Improvement Act of 2008 public law 110-114. Note: Testing would be required to confirm the exact phthalate level of each product.

Armacell (EnsoLite®)

Armacell (ArmaSport®)


Armacell (EnsoLine®)

1400 IUO TUA 2011 3092 5013 5522 8282 1200 grip APH MBO TUB 2012 3942 5021 5931 8901

ECF-400 NCC 2055 3943 5022 5932 IG1 3033 3991 5032 8002 IG3 3043 3992 5055 8022 IGB 3061 5011 5071 8062

3071 5012 5091






IDW 19MAY18

How to Test Flammability per FMVSS-302 FMVSS-302 Title: Flammability of Interior Materials - Passenger Cars, Multipurpose Passenger Vehicles, Trucks and Buses Revision Date: 9/1/1972 Scope: This standard specifies burn resistance requirements for materials used in the occupant compartments of motor vehicles. Purpose: The purpose of this standard is to reduce the deaths and injuries to motor vehicle occupants caused by vehicle fires, especially those originating in the interior of the vehicle from sources such as matches or cigarettes. Application: This standard applies to passenger cars, multipurpose passenger vehicles, trucks and buses. Requirements Shall not burn or transmit a flame front across its surface at a rate of more than 4 inches per minute. However,

if a material stops burning before it has burned for 60 seconds from the start of timing, and has not burned more than 2 in. from the point where timing was started, it shall be considered to meet this requirement.

Sample Conditioning

Condition sample 24 hours at 70°F, 50% relative humidity.

Sample Size Rectangle 4 inches X 14 inches long wherever possible. Thickness: 1/2 inch or less. * For thin samples the specimen must be supported underneath by wires as described in par. 5.1.3

Procedure 1) Insert sample in between two "U" Shape frames. Make sure end of sample is even with open end of the frame. 2) Place the mounted specimen in a horizontal position in the center of the cabinet 3) Use 3/8 inch diameter Bunsen burner. 4) Flame shall be 1.5 inches in height. 5) Position Bunsen burner 3/4" below the center of the bottom edge of the open end of the specimen 6) Expose the specimen to the flame for 15 seconds. 7) Begin timing when the flame from the burning specimen reaches a point 1.5 inches from the open end of the specimen. 8) Measure the time that it takes the flame to get to 1.5 inches from the clamped end of the sample. If the flame does not

reach the end point, time its progress to the point where the flame stops. Calculations: Calculate the burn rate: Formula: B= 60 X D T

Where: B= Burn Rate in inches per minute. D= Length the flame travels in inches T= Time in seconds for the flame to travel D inches

NOTICE: Use eye protection when performing

this test

NOTE: Technician may want to mark the sample at 1.5 inches away from the open edge of sample and 1.5 inches away from the clamped end for reference.






IDW 5JUN18




CONVERSION FACTORS

lbf Pounds force pli Pounds per inch g/cc Grams per cubic centimeter pcf Pounds per cubic foot psi Pounds per square inch kg/m3 Kilogram per cubic meter

lb/ft3 Pounds per cubic foot Kip/in2 Kilopounds per square inch N/ cm2 Newton per centimeter squared ppi Pounds per inch kg/cm2 Kilogram per square centimeter MPa Mega pascals lb./in. Pounds per inch g/cm2 Grams per square centimeter kPa Kilo pascals

To Convert:

1 Kip/ in2 into lbf/in2

lbf/in2 into Kip/ in2

_____ Kip/ in2 X 1000 = ____ lbf/in2 _____ lbf/in2÷ 1000 = ____ Kip/ in2

2 Kg/m2 into psi psi into Kg/m2

Compression deflection _____ kg/m2 X .001419 = ____psi

_____ psi ÷.001419 = ____ kg/m2

3 MPa into psi Psi into MPa


_____ Mpa ÷ .006895 = _____ psi _____ psi X .006895 = ____ Mpa

or _____ Mpa X 145 = _____ psi _____ psi ÷ 145 = ____ Mpa

4 g/m2 into psi

psi into g/m2

Compression deflection _____ g/m2 X 1.42 X 10 -6 = ____ psi

_____ psi ÷1.42 X 10 -6 = ____g/m2

5 kg/cm2 into psi psi into kg/cm2


& Tensile

_____ kg/cm2 X 14.128 = ____ psi _____ psi ÷ 14.128 = _____ kg/cm2

6 N/cm2 into psi psi into N/cm2

Compression deflection _____ N/cm2 ÷ 0.6894 = ____ psi

_____ psi X 0.6894 = ____ N/cm2

7 g/cm2 into psi psi into g/cm2

Compression deflection _____ g/cm2 X 0.01413 = ____ psi

_____ psi ÷ 0.01413 = ____ g/cm2

8 Kpa into psi psi into Kpa

Compression deflection & Tensile

_____ Kpa ÷ 6.895 = ____ psi _____ psi X 6.895 = ____ Kpa

9 kg/m3 into lb/ft3 lb/ft3 into kg/m3

Density _____ kg/m3 X 0.06242 = ____ lb/ft3 _____ lb/ft3 ÷ 0.06242 = ____ kg/m3

10 g/cc into lb/ft3 lb/ft3 into g/cc

Density _____ g/cc X 62.4 = ____ lb/ft3 _____ lb/ft3 ÷ 62.4 = ____ g/cc

11 lbs/in3 into lb/ft3 lb/ft3 into lbs/in3

Density _____ lb/in3 ÷ 0.0005787 = ____ lb/ft3

_____ lb/ft3 X 0.0005787 = ____ lb/in3

12 0z./in3 into lb/ft3 lb/ft3 into 0z./in3

Density _____ oz/in3 X 108 = ____ pcf _____ pcf ÷ 108 = ____ oz/in3




IDW 19MAY18

13 lbf(lbs) into Newtons(N) Newtons (N) into lbf(lbs)

Force _____ lbf x 4.45 = ____ N (Force) _____ N ÷ 4.45 = ____ lbs

14 N/cm into N/m N/m into N/cm

Metric Conversion

_____ N/cm ÷ 0.01 = ____ N/m _____ N/m X 0.01 = ____ N/cm

15 N/Meter into N/mm N/mm into N/M

Metric Conversion

_____ N/M ÷ 1000 = _____ N/mm _____ N/mm X 1000 = _____ N/M

16 meters into feet feet into meters

Metric Conversion

_____ Meters X 3.28 = ____ feet _____ feet ÷ 3.28 = ____ meters

17 mm into inches inches into mm

Metric Conversion

_____ mm X 0.03937 = _____ inches _____ inches ÷ 0.03937 = ____ mm

18 cm into inches inches into cm

Metric Conversion

_____ cm X 0.3937 = _____ inches _____ inches ÷ 0.3937 = _____ cm

19 mm3 into in3 in3 into mm3

Metric Conversion _____ mm3 X 0.00006102 = ____ in3

_____ in3 ÷ 0. 00006102 = ____ mm3

20 Mpa into kPa kPa into MPa Pa into kPa

Metric Conversion

_____ Mpa X 1000 = ____ kPa _____ kPa ÷ 1000 = ____ Mpa _____ Pa ÷ 1000 = ____ kPa

21 basically the inverse of density specific volume units: cm3/g; in3/lb. cm3/g into g/cm3 g/ cm3 into cm3/g

Specific Volume 1/specific gravity 1/density

22 ppi into N/m N/m into ppi

Tear _____ ppi X 175.12 = ____ N/M _____ N/M ÷ 175.12 = ____ ppi

23 kg/cm into pli (lb/in) pli (lb/in) into kg/cm

Tear _____ kg/cm X 5.607 = ____ pli _____ pli ÷ 5.607 = ____ kg/cm

24 kN/m into lb/in. lb/in. into kN/m

Tear _____ kN/m ÷ 0.175 = ____ lb/in. _____ lb/in. X 0.175 = ____ kN/m

25 N/mm2 into psi psi into N/mm2

Tensile _____ N/mm2 X 100 = _____ N/cm2

_____ N/cm2 ÷ 0.6894 = ____ psi _____ psi X 0.6894 = ____ N/cm2

_____ N/cm2 ÷ 100 = ______ N/mm2

26 kg/m2 into lb/ft2 lb/ft2 into kg/m2

Water ABS _____ kg/m2 X 0.2045 = ____ lb/ft2 _____ lb/ft2 ÷ 0.2045 = ____ kg/m2

27 N/cm into Lb./in, Lb./in into N/cm

Tear _____ N/cm ÷ 1.75 = _____ lb./in. _____ Lb./in. X 1.75 = ______ N/cm






IDW 19MAY18

Density Conversions

Compression Deflection Conversions

Lb./ft3 g/cm3 Kg/m3

ASTM D 1056-14 Category 0.5 0.008 8

psi kPa

0.75 0.012 12

0.25 1.72 1 0.016 16

0.5 3.45

1.5 0.024 24

0.75 5.17 2 0.032 32

1 6.9

2.5 0.040 40

2 13.8 3 0.048 48

3 20.7

3.5 0.056 56

3.5 24.1 4 0.064 64

4 27.6

4.5 0.072 72

5 34.5 5 0.080 80

6 41.4

5.5 0.088 88

7 48.3 6 0.096 96

8 55.2

6.5 0.104 104

9 62.1 7 0.112 112

10 69.0

7.5 0.120 120

11 75.8 8 0.128 128

12 82.7

8.5 0.136 136

13 89.6 9 0.144 144

14 96.5

9.5 0.152 152

15 103.4 10 0.160 160

16 110.3

11 0.176 176

17 117.2 12 0.192 192

18 124.1

13 0.208 208

19 131.0 14 0.224 224

20 137.9

15 0.240 240

21 144.8 16 0.256 256

22 151.7

17 0.272 272

23 158.6 18 0.288 288

24 165.5

19 0.304 304

25 172.4 20 0.321 321

21 0.337 337 22 0.353 353 23 0.369 369 24 0.385 385 25 0.401 401 26 0.417 417 27 0.433 433 28 0.449 449 29 0.465 465 30 0.481 481






IDW 19MAY18

Millimeters / Centimeters / Meters to Inches Conversion Chart

Millimeters Inches Inches Centimeters Meters

Decimal Fractional 0.3969 0.0156 1/64 0.04 0.0004 0.7925 0.0312 1/32 0.08 0.0008 1.0000 0.0394 0.10 0.0010 1.5875 0.0625 1/16 0.16 0.0016 2.0000 0.0788 0.20 0.0020 3.1750 0.1251 1/8 0.32 0.0032 3.0000 0.1182 0.30 0.0030 4.0000 0.1576 0.40 0.0040 5.0000 0.1970 0.50 0.0050 6.3500 0.2502 1/4 0.64 0.0064 7.0000 0.2758 0.70 0.0070 8.0000 0.3152 0.80 0.0080 9.0000 0.3546 0.90 0.0090 9.5250 0.3753 3/8 0.95 0.0095 10.0000 0.3940 1.00 0.0100 11.0000 0.4334 1.10 0.0110 12.0000 0.4728 1.20 0.0120 12.7000 0.5004 1/2 1.27 0.0127 13.0000 0.5122 1.30 0.0130 14.0000 0.5516 1.40 0.0140 15.0000 0.5910 1.50 0.0150 15.8750 0.6255 5/8 1.59 0.0159 16.0000 0.6304 1.60 0.0160 17.0000 0.6698 1.70 0.0170 18.0000 0.7092 1.80 0.0180 19.0500 0.7506 3/4 1.91 0.0191 20.0000 0.7880 2.00 0.0200 22.2250 0.8757 7/8 2.22 0.0222 25.4000 1.0000 1 inch 2.54 0.0254 30.0000 1.1820 3.00 0.0300 35.0000 1.3790 3.50 0.0350 40.0000 1.5760 4.00 0.0400 45.0000 1.7730 4.50 0.0450 50.0000 1.9700 5.00 0.0500 60.0000 2.3640 6.00 0.0600 70.0000 2.7580 7.00 0.0700 80.0000 3.1520 8.00 0.0800 90.0000 3.5460 9.00 0.0900 100.0000 3.9400 10.00 0.1000 110.0000 4.3340 11.00 0.1100 120.0000 4.7280 12.00 0.1200


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