ekra präsentationsvorlage€¦ · ›automatic stencil loader quick product introduction...

SERIO 4000 Series

SERIO 4000 Scalable Printing Platform

May 2014

01_PPT_EKRA_A4_2012_11_28

SERIO 4000 Series

EKRA Options

Scale it up!

EKRA Process-/ Application Support

Increased Print System Efficiency

EKRA HYCON Product Line Special Applications

EKRA SERIO 4000 Product Line SMT Print Systems

› Solution for your SMT challenges

› 100% scalable platform

› Ready for the future

› Semicon & Hybrid printing applications

› Turn-Key line solutions

› Customized processes

› Best in class flexibility

› Printer for a lifetime

› Adapting to your needs

› Over 60 years experience

› Local experts for your challenges

› Process trainings

EKRA – Your solution provider

SERIO 4000 Series

What is the SERIO 4000?

›Scalable platform from easy to challenging applications

›New generation of inline printing systems

›Every system can be upgraded

›Up to date hardware technology and intuitive SIMPLEX user interface

›One platform that replaces the X3 and X4

›SERIO 4000 covers several packages

›SERIO 4000

›SERIO 4000 Compact

›SERIO 4000 Volume

›SERIO 4000 Speed

SERIO 4000 Series

SERIO Inline Printing Portfolio ›High Performance Level

›Compact and Midrange Level X5 Prof

A new platform

to replace X3 / X4

X4

X3

SERIO 4000

Fastest

transport

speed.

Fastest

inspection

speed.

For high and

special

application.

Mass of

options –

over 140.

SERIO 4000 Series

SERIO 4000 – Package Concept

›Improved lead time for defined packages

›Price advantage for defined packages

›Package content defined according market feedback/requirements

›All machines can be upgraded, even at customer site

SERIO 4000

SERIO 4000 Compact

SERIO 4000 Volume

SERIO 4000 Speed

SERIO 4000 Series

Package: SERIO 4000

› PCB size 510 x 510 mm

› PCB thickness 0,2* – 6 mm

› PCB weight 0,1 – 2 kg

› Cycle time 11 sec

› Stencil frame size 450 x 450 – 800 x 900

› Alignment repeatability ± 12,5µm@6Sigma

› Dimension 1180 x 1840 x 1470 mm

› Weight ~ 1200 kg

› SIMPLEX user interface

› Closed loop head

› EVA ™

› Scalable with options

› iQUESS

› Standard cleaning system

SERIO 4000 Series

Package: SERIO 4000 Compact




› Cycle time 11 sec



› Dimension 1180 x 1840 x 1470 mm




› EVA ™


› iQUESS

› Oscillating cleaning system iROCS light

› Ready for further options

SERIO 4000 Series

Package: SERIO 4000 Volume




› Cycle time


› Alignement repeatability ± 12,5µm@6Sigma

› Dimension 1180 x 1840 x 1470 mm




› EVA ™


› iQUESS

› Oscillating cleaning system iROCS light

› Vacuum option for print nest, auto stencil loader, paste height detection

9 sec

SERIO 4000 Series

Package: SERIO 4000 Speed




› Cycle time



› Dimension 1180 x 1840 x 1470 mm




› EVA ™


› iQUESS

› Oscillating cleaning system iROCS

› Vacuum option for print nest, auto stencil loader, paste height detection

7 sec

SERIO 4000 Series

Packages Overview

Same HW / SW platform for all packages

SERIO 4000 Series

Further available Options

SERIO 4000 Series

SERIO 4000 Benefits

›Extended print format Max. 610 x 510 mm

›SIMPLEX user interface Easy to use, intuitive operation

›Automatic stencil loader Quick product introduction

›Cleaning systems Standard underside cleaning system, iROCS light, iROCS,

larger paper roll included (17m)

›Paste heigth control 3 level (min, load, max)

›Paste dispenser dispensing during print, no loss of cycle time

›Closed loop to SPI Automated monitoring and correction

›Set up control Alternative selectable, selectable sequence / Free to choose

SERIO 4000 Series

›Highest accuracy to fulfill future production requirements

›Self heating reduced to a minimum

›Easy to access any components

›Long term reliability

›Easy to maintain

High Quality & Innovative German Engineering

High performance design - ready for the future!

SERIO 4000 Series

Very easy to maintain. Clean and simple machine structure.

Easy Access to all Components

SERIO 4000 Series

›Concept for using input over the touch screen

›Control over gesture (touch screen)

›No separate input device necessary

›Clear and transparent structure

›Safety usability

›New Product Introduction within

less than 2 minutes

SIMPLEX – Natural User Interface (NUI)

›NPI

›SIMPLEX

SERIO4000_NPI_131029_V_CC_E.wmvSIMPLEX_140219_V_CC_E.wmv

SERIO 4000 Series

›Tool free intelligent Quick Exchange Squeegee System

›Standard in all packages

›Fast and easy operation from front side

›No additional cables or pneumatics required

Quick Exchange Squeegee System - iQUESS

iQUESS_131209_V_CC_E.wmv

SERIO 4000 Series

Closed Loop Print Head

Pressure on stencil will be checked & adapted every 40 ms.

› Real Closed Loop Functionality due to two

independent print heads which allow permanent

compensation of pressure differences

› Pressure adjustment during the print stroke

every 40ms

› Compensation of thickness Variations

on PCB`s and step stencils

› SERIO 4000 offers easiest programming of

process parameters, like

› Squeegee pressure, print speed, stroke

length, …

SERIO 4000 Series

›Various transport systems for best

performance and safe substrate handling

›Single rail transport system

›Heavy duty transport

›Disc transport

›Shuttle transport

›Various clamping systems

›Standard side and top clamping

›Adjustable side clamping

›Retractable clamping

›MultiClamp

Transport Systems – Clamping Systems

SERIO 4000 Series

›Over top and side clamping is standard

on every printer

Standard Transport with Over Top & Side Clamping

fixed rail flexible rail

SERIO 4000 Series

›Support of the substrate on the outer edge if

you need to print all the way to the end of

the substrate.

Disc Transport Systems


Clamp and support on the outer edges

SERIO 4000 Series

›Clamp force automatically adjusted by

print program

Adjustable Pressure for Side Clamping


Reduce PCB stress & increased process control

SERIO 4000 Series

›Straighten the substrate with the over top

snugger, clamp the substrate with the side

clamps and retract the over top snugger for

a absolute flat surface.

Retractable Clamping


Absolut flatness – no snap off

SERIO 4000 Series

›The combination of disc transport and

retractable clamping; straighten the substrate

and retract the over top snugger for a absolute

flat surface as well as supporting the very edge

of the substrate.

MultiClamp System


Combination of retractable and disc transport

SERIO 4000 Series

Flexible Stencil Rail

›Stencil rail from 450 x 450 to 800 x 900

›Possibility to fix size manually

›Optionally scale with fixed grate

›450/ 540/ 584/ 736

›Optionally automatic

stencil loader

SERIO 4000 Series

›Standard cleaning

›Full integrated automatic

stencil cleaning unit

›Mounted on the rear side of the machine

›Vacuum side channel blower for

better cleaning results

›Electronic gear including paper transport

sensor to ensure constant transport

›Automatic setting of the sprinkler to just

moisture the wipe as long the substrate is

›No pump to dispense cleaning liquid

›17 m paper roll

Stencil Cleaner – Standard

SERIO4000_Befeuchtung und Papierwechsel_131029_V_CC_E.wmv

SERIO 4000 Series

Stencil Cleaner – iROCS Light and iROCS

Additional to standard stencil cleaning

›iROCS Light (off “Compact”)

›Oscillating movement selectable

›Faster cycle (Ekra stand. board ~ 25sec)

›iROCS (optional)

›Wipe exchange for NON STOP operation!

17 m wipe – means only change once a day

(high volume production).

SERIO4000_Reinigung_131029_V_CC_E.wmv

SERIO 4000 Series

On-board 2 ½ D-Inspection

›Direct and Indirect (diffuse) lightning allows volumetric view of the pad depot

so called 2 ½ D-Inspection for…

› Bridge detection

› Volume detection

› Stencil inspection

› 3 different inspection speeds available, depending on camera field of view

12 x 9 20 x 16

22 x 22

SMALL MEDIUM LARGE

SERIO 4000 Series

2½D Medium-Inspection 2½D Large-Inspection

Total number of

pictures

63 44

Inspection time 41 sec. 29 sec.

Handling time

(incl. fiducials)

11 sec. 11 sec.

Process

(Print, separation)

7 sec. 7 sec.

Stencil Cleaning

(25s / each 5 printsc)

5 sec. 5 sec.

Total time 64 sec. 52 sec.

Output per day (pcs) 1.350 1.661

Advantage +311 pcs or 23%

Compare 2½D Medium vs. 2½D Large Inspection using the EKRA test PCB

SERIO 4000 Series

2½D

Medium

2½D Large

Type /

Components

26 26

Total FoV 63 44

Time for

inspection

41 sec. 29 sec.

Time saving

Advantage

12sec.

42%

Faster / shorter cycles

Higher throughput

use EKRA standard PCB

2½D Medium vs. 2½D Large Inspection

SERIO 4000 Series

Advantages at a Glance

EVA ™ EKRA Vision Alignment, Up / Look Down

Fast & easy fiducial set-up

Precise and repeatable alignment using apertures (w/o fiducials)

Best recognition of various fiducials with most difficult surfaces, colors, shining

2½D Inspection

Fast setup and teach in; superior inspection performance

Excellent detection and evaluation of any shaped depot (in angle, shaped...)

Visual review of inspection; display of inspection results

Teach in using the stencil, no need for Gerber data

SERIO 4000 Series

› Fully programmable for amount, frequency

and placement of deposits

› Available for 650g or

1200g paste cartridges

› Single or dual paste cartridge capability

available optionally

› Only rear mounting on print head

› Automatic paste shearing and cartridge

sealing eliminates drips after dispensing

Automatic Dispenser

Only 15 min to integrate Paste Dispenser with option “preparation

mobile paste dispenser”

SERIO 4000 Series

Paste Dispenser “Straight out of the Jar”

› New type paste dispenser

› Dispensing paste out of the standard container

› Advantage in combination with paste height control

SERIO 4000 Series

Paste Height Control

›System measures in between the

squeegees

›Paste can not influence the sensor

›Maintenance free

›Works for different paste, adhesive, etc.

›3 paste height level selectable:

›First level for warning

›Second level to refill

›Third level stop or start paste

dispenser

One of the biggest USPs for EKRA

SERIO 4000 Series

SPI Closed Loop

› Take the full advantage of your SPI

› Board batch offset correction

› Optimized Under Stencil Cleaning

› Realized with industry partners

› KohYoung

› Parmi

› Pemtron

› TRI

› …

EKRA offers an open platform for every SPI

SERIO 4000 Series

03015 – A NEW COMPONENT SIZE 300µm by 150µm

›Yes we can! SERIO 4000 - Ready for 03015

›Conditions: Printer with high accuracy alignment system 12,5µm@6s

and linear measurement scales at the camera axis

›Printing: Use normal print parameters

›Stencil: Stencil thickness 40 – 50µm,

Nano coated or plasma treated

›Paste: Type 5 is recommended,

Type 4.5 is only limited suitable

›SPI: The SPI device may need an upgrade

to recognize the 03015 depots

SERIO 4000 – Ready for the future!

SERIO 4000 Series

X3 X4 SERIO 4000

Max Print Format 508X508 508X508 610X510

Repeatability 15µm 12,5µm 12,5µm

Normal Cycle time in seconds 10 10 11

Fastest cycle time in seconds 10 8 7

Manuel stencil positioning X X X

Automatic stencil loader na na X

Maximum substrate weight in kg 2 2 2

Autom. adjustable side clamp force na na planned

Separation speed 0- xx mm/s 50 50 50

iPAG Single na X X

iPAG Twin na na X

Fiducials (max) 2 4 4

Camera motion (drive resolution) 1 1 1

Inspection 400mm²/s 640mm²/s 680mm²/s

Inspection incl. Bridging detection 640mm²/s 680mm²/s

NEED Gerber Data for inspection - - -

Oscillating stencil cleaner na na X

Exchange wipe during operation na na X

Selective wipe moisturizer na X X

Side channel blower (stencil cleaner) X X X

Paste Height Detection 1 level na - -

Paste Height Detection 2 levels na X -

Paste Height Detection 3 levels na na X

Paste Dispenser na Cartridge / Jar Cartridge / Jar

Closed Loop na X X

Set Up Control na X X

Compressed Air Supply (Nl/min) 1,5 1,5 1,5

Operation System Windows 7 Windows 7 Windows 7

Userinterface Legacy / Keyboard Legacy / Keyboard SIMPLEX Multi Touch

Competition to SERIO 4000 is fastest 8 seconds.

Competition to SERIO 4000 is maximum 1 kg.

3 Level – unique USP. Competition has only one level.

Competition mainly use venturi valve up to 220 Nl/min.

11

7

2 2 2

Paste Height Detection 3 levels na na X

Compressed Air Supply (Nl/min) 1,5 1,5 1,5

SIMPLEX Multi Touch

Portfolio

Comparison

SERIO 4000 Series

Benefits at a glance

System grows with the needs of customer – Scale up!

Best in class user interface – SIMPLEX

Easy and quick squeegee exchange - iQUESS

Fastest NPI in market

Operator friendly – 17 m paper roll in cleaning system

SERIO 4000 Series

EKRA - German Quality across 5 Continents

›Worldwide sales and service centers

›24 / 7 / 365 Availability for service and spare parts

Branch offices in more then 40 countries for best customer support

http://www.google.com.hk/url?sa=i&rct=j&q=service+asys&source=images&cd=&cad=rja&docid=X3zaXHm7gGp98M&tbnid=J90ZpjIIywDGcM:&ved=0CAUQjRw&url=http://www.asys.de/agweb/america/Sales-Services/training&ei=-yCxUuH2JKaKiQeY5oHAAg&psig=AFQjCNEonaJwrNoYKQidEGYYr6aK4BE-sw&ust=1387426424542943

SERIO 4000 Series

SERIO 4000 Scalable Printing Platform

May 2014

01_PPT_EKRA_A4_2012_11_28

ekra präsentationsvorlage€¦ · ›automatic stencil loader quick product introduction...

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