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Products Solutions Services One partner for all your needs Your safe choice for food & beverage measurement solutions Food and Beverage

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Products Solutions Services

One partner for all your needsYour safe choice for food & beverage measurement solutions

Food

and

Bev

erag

e

Learn more about Endress+Hauserwww.endress.com

One partner for all your needs2

Why Endress+Hauser? A family owned company, Endress+Hauser stands for innovation and quality – for more than 60 years.

Endress+Hauser is a full line supplier of measurement solutions designed to meet the stringent requirements of the food and beverage industry for safety and reliability. We help you with cost reduction and productivity improvements. We offer you the process connections, materials, coatings and special finishes, required for your process.

Instrumentation for:  • CIP control • Pasteurization & aseptic systems • Blending/mixing concentration • Tank level (silo, day & balance tank) • Plant utilities • Bulk solids & liquids• Inventory monitoring• Inline quality measurement

Endress+Hauser applies decades of application know-how to help our customers increase up-time and production repeatability while minimizing product loss.

Your safe choiceFood safety is your main concern – and ours

We work closely with companies like yours, universities, research institutes and organizations around the world, including 3-A, FDA and EHEDG to promote an exchange of information and technology. Third party verification and certificates issued prove this for every sensor.

We support you through the life cycle of your plant, in-cluding certified service teams providing startup support and traceable on-site calibration.

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Supporting your audits and maintaining product quality Endress+Hauser’s Services portfolio is comprised of a broad selection of services, solutions and tools for you to optimize your plant’s performance.

• Startup •Help Desk - available 24 hours a day• Calibration• Training• Spare Parts & Consumables• Factory Repairs• Field Service•Maintenance Agreements

Calibration Our calibrations are conducted using standards traceable to NIST and our calibration certificates meet the requirements of ISO 17025. Calibration is a basic requirement to ensure process safety and quality when: • a new instrument is installed • the defined time (quality standard) has elapsed • a specific usage (operating hours) has elapsed • an instrument has had a shock or vibration which

potentially may affect the calibration • there are unexpected readings• you need information about the performance - predictive

maintenance• factories are audited following IFS, ISO 22000, BRC, GFIS

Our network of service professionals are trained to calibrate various instrument types and brands – so all of your calibration needs are covered from one supplier. We also offer consultation services to determine cost-optimized calibration intervals and we can assist in developing specific standard operating procedures for your facility. Calibrations can be performed at our calibration labs or at your facility.

Services

Flow instrumentation

Proline Promag H electromagnetic flowmeter• Food safety and cleanability

ensured by crevice free design – internal diameter of sensor matches sanitary tubing standard, eliminating hard to clean step change

•No problems with collapsed or cracked sensors with reinforced PFA liner, even in vacuum

•Accurate and repeatable measurement

• Built-in batch function eliminates need for separate batch control

•Meets FDA, PMO requirement for meter-based pasteurizer control “legal device”

Promag application examples•Mixing and batching of various

raw materials • Product reception• CIP control• Flow control to packaging• Timing pump replacement for milk

pasteurization•High solids - fruits and meat

Dosimass–Coriolisbasedfillingsystem Dosimag – Electromagnetic flowmeter• For high speed filling and batching

applications• Compact designs to fit multi-head

filling machine• Sampling rates reduce filling times

and improve accuracy and repeatability

• Robust meter, insensitive to vibration High speed filler application

High solids applications

One partner for all your needs4

Salvage/ Rework

Water Concentrate

Level measurement Deltapilot

°Brix and flow measurement with Promass

°Brix and flow measurement with Promass

VFD

Overflow protection with Liquiphant M

Balance Tank

To pasteuri-zation and packaging

CO2 flow measurement with Promass

Optional CO2 line

Proline Promass Coriolis meter•One meter to measure mass flow, density, temperature,

°Brix, °Baumé, °Plato, % concentration, viscosity and more. Measure process flow, batching, additives and flavors from 0.003 lb/min to 29,400 lb/min

•No need to spend money for supporting brackets – simply clamp Promass in place

• Improve production yield and consistency – Coriolis mass flow provides the highest accuracy and repeatability

• In-line cleanability and food safety is ensured by fully drainable measuring tubes

Promass application examples•Mixing and batching of various raw materials • In-line blending•Density measurement• CO2 injection for soft drinks•Viscosity measurement in-line

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Level instrumentation

Liquiphant® and Liquipoint – The point level teamReliable point level detection is important for control and overspill protection. Or, to protect pumps and minimize entrained gases when used for empty pipe detection. • Easy installation, no adjustment/

calibration to the application necessary

• Self-monitoring with fail safe mode ensures protection of equipment and process

• Limit detection of foam, optional • Independent of flow velocity in

pipes, - turbulences from agitator, foam or air bubbles in the liquid

•Not affected by buildup

LevelflexM Guided radar for measurement in liquids or bulk solids• Guided radar provides safe and

reliable measurement, especially for level measurement of grain, flour, sugar and other bulk materials

• Range: up to 148 feet in length• Works in dusty environments• Cable, rod, or coaxial versions to

accommodate any application• Coated version allows measurement

of processes with high sanitary requirements such as oils, beverages and milk products

Levelflexapplicationexamples• Process control or inventory/storage

applications • Bulk solids and liquids•Vacuum vessels and filler bowls

ProsonicM Compact ultrasonic level transmitter• 2-wire loop-powered system installs

quickly into existing systems

Prosonic application examples• Continuous, non-contact level

measurement in fluids and bulk materials

•Open channels and measuring weirs•Water tank, CIP detergents• Bins and hoppers

LiquicapM Capacitive probe for continuous level measurement• Ideal for fast moving levels

such as filler bowls and buffer tanks

• Build-up compensation provides stable measured value

• FDA listed materials - PTFE/PFA/FEP

• Innovative flush process connection ensures cleanability at inside of tank ceiling

One partner for all your needs6

MicropilotM Smart radar level gauge•An ideal alternative to hydrostatic devices in trouble-

some applications, especially for measurement of beverages, additives, syrups, aseptic storage and filler bowls

• 2-wire, loop-powered level gauge installs easily into existing systems

•Menu-guided setup •Measurement unaffected by changing media,

temperature, gas blankets or vapors

Micropilotapplicationexamples• Continuous non-contacting level measurement of

liquids, pastes and slurries • Buffer and process tanks• Storage tanks, stilling wells and bypass pipes

DeltapilotandCerabarM Hydrostatic level measurement•Minimal temperature effects and fast recovery after

CIP cleaning •Measuring range down to 10” H2O, ideal for balance tank

level measurement• Full protection against moisture, condensation, and

wash down• Industry-standard process connections available to

retrofit in existing hydrostatic measurement weld spuds

• Easy accessibility with optional remote mountable transmitter

Deltapilot and Cerabar application examples• Receiving tanks • Balance tanks• CIP storage tanks• Raw ingredient storage tanks• Process tanks• Cookers•Milk silos

Flow measurement with Promag H

Level measurement with Deltapilot FMB70

To process/pasteurizer

Raw Milk Storage Tanks Overflow protection with Liquiphant M

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Analysis instrumentation

LiquilineCM42 2-wiretransmitterforpHorconductivity•Alkali/acid concentration control•Monitoring and control of bottle cleaning systems • Interface detection• Leak detection on cooling systems

LiquilineCM44x Multi-channeltransmittertechnology•One solution for multi-channel and multi-technology

installations like pH, conductivity, chlorine and oxygen in one unit

Conductivity measurement in the return flow

CIP - Return flow 1

CIP - Return flow 2

Make-up water

CIP- line 1

CIP- line 2 To heat exchangerWaterCausticAcid

DrainY

Sanitizer solution

Conductivity measuring for % concentration with CLD134

One partner for all your needs8

InduMaxandSmartec Conductivity measurement ideal for CIP divert control and makeup tanks• Jointless design has no crevices,

construction of highly resistant virgin PEEK ensuring long life in demanding applications

• Integrated temperature sensor provides fast temperature compen-sation t90 < 26 s

• Inductive conductivity sensor with broad measuring range 100 µS/cm to 2000 mS/cm

• Standard concentration tables for common CIP solutions (CLD134)

• Compact design for easy installation•Alarm contact for error signalling• CIP chemical concentrations

IsFETwithMemosens® Sterilizablenon-glasssensorforpHmeasurement•Non-glass sensor for direct installa-

tion into the process, no need for sample or bypass

•Measurement is possible in cold media, yet suitable for CIP/SIP

• Secure, watertight connection between probe and cable

IsFET application examples• Processes with cold media•Acidification • Control and quench fermentation/

starter cultures with continuously updated information

• Cheese vats

OUSAF11 Optical absorption sensor•Hygienic and CIP/SIP-resistant•Up to two sensors with one trans-

mitter (OUSCVM40) • Submersible sensor• Insertion sensor with Tri-Clamp® or

Varivent® connection• Color independent measurement

with optional NIR detector• Stainless steel body and fouling

resistant sensor head made of FEP

OUSAF11 application examples• Product loss detection in effluent• Phase separation milk/water • Interphase detection yeast/beer•Milk detection in CIP solutions

UniFit H - fixed pH holderCleanFit H - retractable pH holder

9

Pressure and Temperature instrumentation

Cerabar Pressure measurement• Stainless steel or ceramic diaphragm• 4-20 mA HART®, Profibus® PA • Local display •Accuracy 0.2% at set span • Full range of sanitary process connections

Cerabar application examples• Pasteurizer back pressure•Differential pressure across regeneration section • Tank blanket pressure • Line pressure • Level and vacuum

iTEMP® Temperaturefieldtransmitter• Capable of single or dual sensor input for safety

and redundancy or differential temperature measurement

• Backlit display can be read easily from a distance; digital value, bargraph and fault indication

•Minimum and maximum process value recorded • Sensor monitoring: breakdown information,

sensor backup, drift alarm and corrosion detection avoids shutdown and enables a quick mainte-nance intervention

iTEMP®applicationexamples• Flash coolers and heat exchangers• Safety and redundancy in yogurt and cheese

production •MIG “Mercury in Glass” replacement for retorts

easytemp™ Compact temperature transmitter•Hermetically sealed compact Pt100 with 4-20 mA

transmitter output is freely programmable• Completely potted sensor and transmitter with a variety

of process connections

0

10

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0 1 2 3 4 5 6 7 8 9 10

Zeit [s]Time [s]

~ 7 times faster t90

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tem

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Endress+Hauser fast response

sensor (Outer- 6mm)�

Conventional thermometer

design made of mineral insulated

cable ( 6mm)�

7 times faster temperature responseSensor on Tip technology makes the difference. Quicksens, the fastest sensor on the market (t90 time of 1.5 seconds) for best performance in heat exchanging applications.

Strongsens is the most vibration resistance sensor - helps improve long term performance and reliability.

One partner for all your needs10

Legal Controls

Pasteurized milk

Divert line

Overflow protection with Liquiphant M

Raw milk

Level measurement with Deltapilot FMB70

Differential pressure across regeneration with Cerabar M

Chilled water supply

Recirculation valve

Heat exchanger

Control valve

Divert valve

Back pressure measurement with Cerabar M

Steam supply

Balance Tank

Holding tube

Flow measurement with Promag H

Pasteurized temperature measurement

Recorders

MemographS Safety data manager•Alternative to maintenance intensive paper recorders

and single digital displays• Conforms with the requirements of 21 CFR Part 11

issued by FDA for electronic records • Electronic signature and data security features help

ensure process is properly recorded and measured values are tamper proof

•Audit trail provided for operator entry and changes•Usable as a freely programmable visualization screen•Data communication to ERP via Ethernet• Integrated web server

Ecograph T RSG30 6-channel,fullyprogrammabledisplayunitwithrecording,trendingandalarmfunctions• Connects easily to plant network via Ethernet or

RS232 connections• Keeps track of storage conditions, CIP systems or

general process data • Integrated web server

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Instruments International

Endress+HauserInstruments International AGKaegenstrasse 24153 ReinachSwitzerland

Tel +41 61 715 7575Fax +41 61 715 [email protected]