efilive cummins hd user guidecontent.efilive.com/documents/cummins hd user guide.pdf · reading the...

Cindy Myers

EFILive Cummins HD User Guide

EFILive, EFILive FlashScan and EFILive AutoCal are registered trademarks of EFILive Limited.

All other trademarks belong to their respective owners.


© 1998 EFILive Limited All rights reserved

First published 7 September 2017

Revised 31 July 2018

http://www.efilive.com/


[email protected] - 1 - www.efilive.com

Contents

............................................................................................................ 5

Prerequisites .................................................................................................................... 5

Intended Audience ....................................................................................................... 5

Computer Knowledge ................................................................................................... 5

Tuning Knowledge ....................................................................................................... 5

Additional Support Resources ...................................................................................... 5

.................................................................................................................. 6

Introduction ...................................................................................................................... 6

EFILive Hardware ........................................................................................................ 6

Vehicle Communications Ports .................................................................................... 6

Software ....................................................................................................................... 7

Overview .................................................................................................................. 7

Requirements ........................................................................................................... 7

Controller, Engine and Supported Vehicles ................................................................. 8

Controllers ................................................................................................................ 8

Supported Engines ................................................................................................... 8

Unsupported Applications ......................................................................................... 8

FlashScan HD/AutoCal HD Capacity and Tune File Sizes ........................................... 9

Read/Flash Times ........................................................................................................ 9

CSP5 Cummins Switchable Programming.................................................................... 9

................................................................................................................ 10

Licensing Requirements ................................................................................................ 10

Cummins HD Tuning License Enabled ...................................................................... 10

VIN Licensing ............................................................................................................. 10



................................................................................................................ 12

Reading the ECM .......................................................................................................... 12

EFILive Scan and Tune .............................................................................................. 12

FlashScan HD ............................................................................................................ 14

AutoCal HD ................................................................................................................ 14

................................................................................................................ 16

Editing a Tune File ......................................................................................................... 16

Register EFILive ......................................................................................................... 16

Modifying Tune File Parameters ................................................................................ 16

Block ECM Read ........................................................................................................ 17

Tune File Security ...................................................................................................... 18

................................................................................................................ 19

Flashing the ECM .......................................................................................................... 19


FlashScan HD ............................................................................................................ 21

AutoCal HD ................................................................................................................ 22

................................................................................................................ 23

Scan Tool ...................................................................................................................... 23


FlashScan HD ............................................................................................................ 23

AutoCal HD ................................................................................................................ 24



.......................................................................................................... 25

OBD Functions .............................................................................................................. 25


Retrieve Controller OBD Details ............................................................................. 25

Lookup DTC ........................................................................................................... 25

FlashScan HD ............................................................................................................ 26

AutoCal HD ................................................................................................................ 26

................................................................................................................ 27

Configuring FlashScan HD and AutoCal HD for BBX .................................................... 27

BBL (Black Box Logging) Configuration ..................................................................... 27

BBR & BBF (Black Box Reading and Flashing) Configuration ................................... 28

Switchable Tune Configuration .................................................................................. 28

DTC Configuration ..................................................................................................... 28

Quick Setup ............................................................................................................... 29

................................................................................................................ 30

File Management ........................................................................................................... 30

Move Tune files from your PC to FlashScan V2/AutoCal ........................................... 30

Quick Setup ............................................................................................................ 30

EFILive Explorer ..................................................................................................... 30

Move Tune and Log Files from FlashScan HD/AutoCal HD to your PC ..................... 30

................................................................................................................ 32

XCal File Conversion ..................................................................................................... 32



................................................................................................................ 33

Support .......................................................................................................................... 33

License Purchase and Activation Codes .................................................................... 33

ECM Recovery ........................................................................................................... 34

EFILive Technical Support ......................................................................................... 34

Technical support is available for: .......................................................................... 34

Technical support is not available for: .................................................................... 34

Trouble Shooting ........................................................................................................ 34

Update Software and Firmware .............................................................................. 34

EFILive Error Codes ............................................................................................... 34

EFILive Knowledgebase ......................................................................................... 35

EFILive Forum ........................................................................................................ 35

Log a Support Case ................................................................................................... 35



Prerequisites

Intended Audience

This document is intended to assist new EFILive customers with the basic operations and steps necessary to work with Cummins HD supported vehicles.

Additional documentation on advanced features can be found in a range of user guides maintained in the V8 Scan and Tune software under the Help->Documentation menu.

For customers already familiar with existing vehicle support most of the document contents will be familiar to you.

Computer Knowledge

It is expected that readers have a basic understanding of:

The Windows operating system;

Starting and using Windows applications;

Navigating folders using Windows Explorer.

Tuning Knowledge

It is expected that readers have a basic understanding of:

Electronic Fuel Injection;

On Board Diagnostics.

And enough common sense to understand the following:

Make small incremental changes;

Only make minimal changes at a time;

Evaluate and analyze the results of each change using the Scan Tool and/or other data logging devices before making the next change;

Do not make changes that you do not understand;

If you are unsure about making a particular change, ask a knowledgeable tuner first.

Additional Support Resources

If after reviewing this guide further assistance is required please contact the EFILive Authorised Reseller from whom you purchased your product. They are your first point of contact for EFILive support related inquiries.

If your question is in relation to the actual tuning of your vehicle (i.e. how to gain performance, economy etc.) then please ask these questions on the EFILive Forum (http://forum.efilive.com/). EFILive does not provide support or assistance for the actual tuning of any supported vehicles.

http://forum.efilive.com/



Introduction

EFILive Hardware

EFILive has developed unique hardware for the Cummins HD market. FlashScan HD and AutoCal HD have been added to the EFILive suite of products. EFILive Cummins HD products are easily identifiable by the red case and custom label.

FlashScan HD and AutoCal HD will only support Cummins HD vehicles. FlashScan HD and AutoCal HD cannot be used to read/flash vehicles requiring either the GM Tuning option or Dodge Cummins Tuning option.

FlashScan V2 and AutoCal will continue to support the GM Tuning option and/or Dodge Cummins Tuning option. FlashScan V2 and AutoCal cannot be used to read/flash Cummins HD vehicles.

Unique hardware for Cummins HD is required because:

Vehicle connection cables and communications protocols are unique for Cummins HD vehicles.

Hardware voltage changes have been made to support both 12V and 24V applications.

New market segment – Cummins Heavy Duty (HD) and Light Duty (LD) vehicles are very different markets where many customers will not need the product required for the other market segment.

To assist tuners who will use both FlashScan V2 and FlashScan HD, FlashScan HD can be manufactured as a Proxy FlashScan to contain identical license and protected numbers that are shared with its Master FlashScan. This will allow FlashScan V2 and FlashScan HD to link/unlink AutoCal and AutoCal HD devices and lock/unlock tune files across the entire suite of products.

Proxy FlashScan devices are custom made prior to shipping. Your existing FlashScan license number must be included when ordering.

Vehicle Communications Ports

Cummins HD vehicles communicate using the J1939 communications protocol. The vehicle type and application will determine the style of communications port/diagnostic port fitted to the vehicle.

FlashScan HD and AutoCal HD are shipped with an OBD-II cable, and a J1939 9 pin Black Deutsch connector to 16 pin OBD-II adapter to suit most on-highway applications up to 2016.

On-Road applications for the 2017 model year and beyond communicate using a different CAN speed and vehicle connector. These vehicles require a J1939 9 pin Green Deutsch adapter. This adapter is not included with purchase, however upon public release of 2017+ support, this adapter will be an optional purchase via the EFILive store.

Some Off-Road applications use custom communications ports. Where the vehicle is not fitted with a standard OBD-II or 9 pin Deutsch communications port,



customers will need to source an appropriate adapter and ensure its compatibility with the included OBD-II cable.

Some Light Duty On-Road applications contain multiple communications ports to support multiple CAN protocols. In some instances where an OBD-II port and another communication port is fitted, the OBD-II is non-standard and does not support J1939 communications protocols. Customers will need to source a specific adapter and ensure its compatibility with the included OBD-II cable.

Software

Overview

EFILive presently has two major software versions (V7 and V8) that implement different parts of the tuning and scanning process. The V8 software is undergoing significant development and will eventually supersede V7 entirely for FlashScan customers.

Cummins HD customers must install both versions, the following table displays Cummins HD software functionality.

Feature V7 V8

Scanning

OBDII Diagnostics

Reading

Flashing

Tune Editing

VIN License Management

Firmware Management

Requirements

Cummins HD software enhancements are available in the following product versions:

EFILive V8.2.18 or later.

FlashScan / AutoCal Firmware - V2.07.134 or later.

EFILive V7.5.22 or later.

The EFILive software is constantly updated, customers should ensure that they are running the latest software by using the Check for Updates feature in V8 Scan and Tune software.



Controller, Engine and Supported Vehicles

Controllers

The table below details key Cummins HD controllers and support status.

Controller Year Engines Status

CM2350A 2013+

ISF, ISB, ISL, ISX, QSF, QSB, QSL, QSX

Public Release

CM2250 2010+ ISB, ISC, ISL, ISX, QSB, QSL, QSX

Public Release

CM2220 2009+ ISF, QSF Public Release

CM2880 2009+ ISB, ISC, ISD, ISL, ISZ, QSB, QSC, QSL, QSX

Public Release

CM2150 2007-2011 PX6, PX8, ISB, ISC, ISL, QSB

Public Release

CM2150E 2007-2014 ISB, ISD, ISL, ISX Public Release

CM850 2002+ ISB, ISC, ISL, ISM, ISX Read/Flash enabled

CM870 / CM875

2002-2006 ISX, ISM Read/Flash enabled

CM871 / CM876

2007-2012 ISX, ISM Read/Flash enabled

Supported Engines

EFILive will only support single ECM configurations, typically 4 cylinder and 6 cylinder applications. Two distinct categories of vehicles are supported;

On-Highway applications; covering Medium Duty, Heavy Duty, Light Commercial, Bus and Motorcoach applications.

Off-Highway applications; covering Agriculture, Construction, Fire & Emergency, Marine, Mining, Power Generation and Rail applications.

Supported engines by controller type is documented on the EFILive Cummins HD Supported Vehicles page. (Add link)

Most engines are available with between 5 and 10 different power ratings. EFILive recommends that ONLY the calibration read from the vehicle is used to program the vehicle.

Unsupported Applications

Vehicles using multiple ECMs will not be supported. For example; the QSK60 V16 engine uses a total of 4 ECMs.

Cummins HD Natural Gas engines will not be supported.



FlashScan HD/AutoCal HD Capacity and Tune File Sizes

FlashScan HD has approx. 6MB of internal memory capacity for the storage of tune and log files.

Expand FlashScan HD capacity with an SD memory card. FlashScan HD supports SDSC V1.0, SDSC V1.01 and SDHC V2.0 up to 32GB. SD Cards with a capacity of less than 64MB are not supported.

AutoCal HD has approx. 6MB of internal memory capacity for the storage of tune and log files.

The tune file sizes for Cummins HD controllers are;

CM2350A tune files are approximately 3.4MB each.

CM2250 and CM2880 tune files are approximately 2.6MB each.

CM2220 tune files are approximately 2.1MB each.

CM2150 tune files are approximately 1.7MB each.

Read/Flash Times

Cummins HD read times on average take between 7-10 minutes depending on controller and the read/flash method used. Typically pass-thru reading and flashing is 1-2 minutes faster than black box/stand-alone reading (BBR) and black box/stand-alone flashing (BBF).

CSP5 Cummins Switchable Programming

EFILive's CSP custom operating systems for Cummins HD ECMs allows customers to be able to switch 'on the fly' between multiple tunes, all stored in the ECMs flash memory.

This feature is currently in development.



Licensing Requirements

To flash Cummins HD ECMs, the following licensing conditions must be met:

1. For FlashScan HD, the Cummins HD Tuning License must be enabled, and 2. FlashScan HD/AutoCal HD must have at least one available VIN License (if not

already licensed).

Cummins HD Tuning License Enabled

To ensure that your FlashScan HD device is licensed to tune Cummins HD vehicles:

1. Connect your FlashScan HD or AutoCal HD device to your PC. 2. Open the EFILive Scan and Tune application. 3. Select the [F7: License] option in the left-hand pane. 4. Select [F2: Hardware] to display Tuning License details.

VIN Licensing

Each ECM that you flash requires one VIN license. The VIN license is allocated during the first flash of that ECM.

Once an ECM is licensed to a particular FlashScan HD or AutoCal HD it may be reflashed an unlimited amount of times by that device.

Flashing the same ECM using a different FlashScan HD or AutoCal HD requires each device to allocate a VIN license during the first flash of that ECM.



To check your FlashScan HD or AutoCal HD license status, perform these steps.

1. Connect your FlashScan HD or AutoCal HD device to your PC. 2. Open the EFILive Scan and Tune application. 3. Select the [F7: License] option in the left-hand pane. 4. Select [F3: VINs] to display VIN License details.

5. To purchase additional VIN Licenses, click on the Purchase Activation Code(s) link to order products. NOTE: AutoCal HD Users should contact their Tuner before purchasing additional VIN licenses to discuss available VIN license slots and tune file compatibility.

6. Enter emailed Activation Code and select Activate.

FlashScan V2/AutoCal VIN licenses ordered using a FlashScan HD/AutoCal HD serial number and authentication code will not process automatically.

Orders placed using an incorrect product code will be actioned during regular New Zealand business hours.



Reading the ECM

Cummins HD ECM reading is supported by;

1. EFILive Scan and Tune software (V8 software) in pass-thru mode. 2. FlashScan HD in standalone (BBR) mode. 3. AutoCal HD in standalone (BBR) mode.

EFILive Scan and Tune

Follow these steps to read the selected controller using EFILive Scan and Tune software in pass-thru mode.

1. Connect your FlashScan HD or AutoCal HD device to your PC and vehicle. 2. Turn the vehicle ignition to the On or Accessory position. The vehicle must not

be cranked/running when reading.

DO NOT operate any vehicle feature that may communicate on the data bus. This includes opening or closing of hood, doors, windows, as well as changing settings on radio, HVAC, connecting/removing charging devices etc.

3. Open the EFILive Scan and Tune application.

4. Click on the [F3: Tune] menu and select the [F2: Read] menu option. In the Controllers: field either click Auto Detect, or right click on the controller box to use the dropdown list to select the correct controller type. A picture of the currently selected controller is shown to assist with identification.



5. Click the Read button to initiate the read operation.

While the ECM is reading, an Elapsed time indicator, an Estimated Time Remaining indicator, and a Progress bar will display tracking the Read progress.

6. When the read process is complete a countdown timer will be shown. When prompted perform the following actions:

a. Turn the vehicle ignition Off. b. Click on the Start Countdown button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer

expires. This time is critical to allow the ECM to perform internal functions after a read operation.

7. [F3: Calibration] summary is displayed after the countdown time is complete. 8. Save the tune file.

NOTE: If this is your vehicle's stock calibration, you should ensure you make a backup of this file in case you ever need to return the vehicle to stock.



FlashScan HD

Follow these steps to read the selected controller using FlashScan HD in standalone (BBR) mode.

1. Setup FlashScan HD for BBX features if not already setup. 2. Connect your FlashScan HD device to your vehicle. 3. Turn the vehicle ignition to the On or Accessory position (vehicle must not be

cranked/running when reading).


4. Navigate to the F2 Tune Tool -> F1 Tuning -> F1 Read Tune menu option. 5. Select correct controller type from BBX configured controllers. 6. Click the OK button to initiate the read operation. 7. Once the controller has finished reading, the read file will be saved to FlashScan

HD internal memory or SD card provided space is available. 8. When the flash process is complete the Reset Controller notification will be

shown. When prompted perform the following actions:

a. Turn the vehicle ignition Off. b. Click on the OK button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer

expires. This time is critical to allow the ECM to perform internal functions after a read operation. Switch off ignition, and press OK and wait for countdown.

9. Transfer the calibration file from FlashScan HD to PC.

AutoCal HD

Follow these steps to read the selected controller using AutoCal HD.

1. Install AutoCal HD configuration files provided by your Tuner if not already setup.

2. Connect your AutoCal HD device to your vehicle. 3. Turn the vehicle ignition to the On or Accessory position (vehicle must not be





4. Navigate using the arrow keys to the Read menu option. 5. Select the correct controller type from the previously configured BBX controllers

in the Read 1-5 options. 6. Click the OK button to initiate the read operation. 7. Once the controller has finished reading, the read file will be saved to AutoCal

HD internal memory provided space is available. 8. At the completion of the read, the Reset Controller notification will be

shown. When prompted perform the following actions: a. Turn the vehicle ignition Off. b. Click on the Start button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer


9. Transfer the calibration file from AutoCal HD to your PC and email the file to you tuner.



Editing a Tune File

Register EFILive

Before modifying your Cummins HD calibration, first time users will either need to register the EFILive software, or ensure that the FlashScan HD device is connected to the PC through a USB port. If the software is not registered, or the device is not connected, the system will be in “Demo Mode”, in which case changes to calibration files will not be saved.

To register EFILive, locate your blue registration card shipped with your FlashScan HD, then;

1. Open the EFILive V7.5 Tune Tool application. 2. Navigate to Help -> Register EFILive. 3. Enter FlashScan Serial #, License Type, Issue Date (as listed on the blue

registration card) and Registration Key, then select OK.

Modifying Tune File Parameters

Follow the steps below to modify your Cummins HD ECM calibration.

1. Open the EFILive V7.5 Tune Tool application 2. Click the File Open button.

3. Navigate to the location on your computer where the saved tune file you wish to open is located. Then click on the tune file to select it, and click Open.

4. Navigate to the table(s) you wish to modify by using the Windows Explorer style navigation window.



5. Edit selected table(s) by changing the values or by using the adjustment functions.

6. Save changes to the tune file by using the Save tuning file, Save tuning file as, or Save tuning file for AutoCal option.

If using the Save option, ensure you have a copy of your stock tune saved elsewhere.

Save tuning file as, and Save tuning file for AutoCal options automatically append a sequence number to the filename to make it unique giving users a history of sequentially numbered files with each saved change made.

Block ECM Read

EFILive has developed a method to prevent the calibration data from being read out via the J1939 CAN bus. Calibrations can still be flashed to the ECM by both EFILive and other tools.

The {B9901} Block ECM Read parameter is only available when FlashScan HD or AutoCal HD is connected to the PC prior to opening the V7 Tune Tool.

Set {B9901} to Disable and Save the tune file. Once this tune file is flashed into the ECM, the read function will be blocked, preventing EFILive and any other tuning tools from reading out the contents of the ECM.

To un-block the read function, flash a tune file with {B9901} set to Enabled.



Tune File Security

A range of tune file security options can be applied in the Permissions tab (or via the V8 software using [F3: Tune] -> [F4: Properties] -> Security Restrictions tab).



Flashing the ECM

Cummins HD flashing is supported by;

1. EFILive Scan and Tune software (V8 software) in pass-thru mode. 2. FlashScan HD in standalone (BBF) mode. 3. AutoCal HD in standalone (BBF) mode.


Follow these steps to flash the selected controller using EFILive Scan and Tune software in pass-thru mode.

1. Connect your FlashScan HD or AutoCal HD device to your PC and your vehicle. 2. Turn the vehicle ignition to the On positon (not the Accessory position. Vehicle

must not be cranked/running when flashing).


3. Open the EFILive Scan and Tune application. 4. Select the [F3: Tune] option in the left-hand pane. 5. Click on the Open button at the bottom left of the screen. 6. Select the calibration file for the controller you wish to flash or license. 7. If tune file security has been applied to the tune file, review and accept the

Security Warning.



7. Click on the [F7: Full Flash] options in the left-hand pane.

8. If you are unsure if the controller is already licensed, click on the Check License button.

9. When the Check License process is complete a countdown timer will be shown. When prompted perform the following actions:

a. Turn the vehicle ignition Off. b. Click on the Start button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer


8. If the controller is not licensed, select the Activate License button, and follow the prompts to license the controller.

9. Select the Full Flash button to commence the flash. Three notification screens will display. Please ensure that you read and understand the contents of these screens before proceeding with the flash operation.

10. While the ECM is being flashed, an Elapsed time indicator, an Estimated Time Remaining indicator, and a Progress bar will display tracking the Flash progress.

11. When the flash process is complete a countdown timer will be shown. When prompted perform the following actions:

a. Turn the vehicle ignition Off. b. Click on the OK button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer




12. Once the countdown timer is completed, you should see something similar to the image below.

FlashScan HD

Follow these steps to license and flash the selected controller.

1. Setup FlashScan HD for BBX features if not already setup. 2. Copy selected tune file(s) from your PC to FlashScan HD if not already copied. 3. Connect your FlashScan HD device to your vehicle. 4. Turn the vehicle ignition to the On positon (not the Accessory position. Vehicle

must not be cranked/running when flashing).


5. Navigate to the F2 Tune Tool -> F1 Tuning and select F3 Program Full menu option.

6. Using the arrow keys, navigate to the correct tune file and select OK. 7. If the controller has not been licensed by the selected FlashScan HD previously,

you will be presented with the License this controller now? message. Select Yes to license the controller.

8. Click the OK button to initiate the flash operation. 9. When the flash process is complete, the Reset Controller notification will be

shown. When prompted perform the following actions:



a. Turn the vehicle ignition Off. b. Click on the OK button to begin the countdown timer.

c. DO NOT turn the vehicle ignition on until the countdown timer expires. This time is critical to allow the ECM to perform internal functions after a read operation.

AutoCal HD

Follow these steps to license and flash the selected controller.


2. Copy selected tune file(s) from your PC to AutoCal HD if not already copied. 3. Connect your AutoCal HD device to your vehicle. 4. Turn the vehicle ignition to the On or Accessory position (vehicle must not be

cranked/running when flashing).


5. Navigate using the arrow keys to the Full 1-5 options for full flash. 6. Select the correct tune file from those listed and select OK. 7. If the controller has not been licensed by the selected AutoCal HD device, you

will be presented with the License controller? message. Select OK to license the controller.

8. Click the OK button to initiate the flash operation. 9. When the flash process is complete the Reset Controller notification will be

shown. When prompted perform the following actions: a. Turn the vehicle ignition Off. b. Click on the OK button to begin the countdown timer. c. DO NOT turn the vehicle ignition on until the countdown timer




Scan Tool

The EFILive Scan Tool records real-time data from Cummins HD engine controllers and can display that information in multiple formats. The logged data can be displayed using gauges similar to the instrument cluster in your vehicle or using strip charts that show data trends over time.

Cummins HD logging is supported by;

1. EFILive Scan and Tune software (V8 software) in pass-thru mode. 2. FlashScan HD in standalone (BBL) mode. 3. AutoCal HD in standalone (BBL) mode.


Follow these steps to log the selected controller using EFILive Scan and Tune software.

1. Connect your FlashScan HD or AutoCal HD device to your PC and your vehicle. 2. Open the EFILive Scan and Tune application. 3. Navigate to the [F2: Scan] -> [F2: PIDs] menu option. 4. In the Engine: field either use the dropdown list to select the correct controller

type or, if the vehicle is connected to FlashScan HD or AutoCal HD select Auto Detect.

5. Select PIDs to log, and drag PID selections from the Available PIDs window into the Selected PIDs. Ensure Channel Allocation does not exceed capacity.

6. Navigate to the [F3: Data], [F4: Charts], [F5: Gauges] or [F6: Maps] tab and configure your dashboard to arrange data displays, or use a sample dashboard included.

7. Start the vehicle. 8. Select either Record or Monitor from the [F3: Data], [F4: Charts], [F5: Gauges]

or [F6: Maps] screens. 9. Stop the vehicle and turn the ignition off prior to selecting Stop to stop the data

logging session. 10. Save the log. 11. To replay the data log, navigate to the [F3: Data], [F4: Charts], [F5: Gauges] or

[F6: Maps] tab and select the appropriate Playback buttons.

FlashScan HD

Follow these steps to log the selected controller.

1. Setup FlashScan HD for BBX features if not already setup. 2. Connect your FlashScan HD device to your vehicle. 3. Turn the vehicle ignition to the On positon 4. Navigate to the F1 Scan Tool -> F1 Select PIDs, using the arrow keys, select

the connected controller from the BBX configuration programmed into FlashScan HD and press OK.



5. Select F1: Record Data to commence the logging session. 6. Start the vehicle and drive to record actual performance. 7. Stop the vehicle and turn the ignition off prior to selecting Cancel on FlashScan

HD to save the log file.

AutoCal HD

Follow these steps to log the selected controller.

1. Setup AutoCal HD for BBX features if not already setup. 2. Connect your AutoCal HD device to your vehicle. 3. Turn the vehicle ignition to the On positon 4. Using the arrow keys, navigate to the Select PIDs menu item and select OK. 5. Using the arrow keys, select the controller type that matches the connected

controller and select OK. 6. Using the arrow keys, navigate to Record Data menu item and select OK to

commence the logging session. 7. Start the vehicle and drive to record actual performance. 8. Stop the vehicle and turn the ignition off prior to selecting Prev (up arrow) on

AutoCal HD to save the log file.

There are a range of configuration files that need to be programmed onto FlashScan HD and AutoCal HD to enable hardware to work in standalone (BBX) mode for your controller. Each step can be programmed into the device individually, or collectively.



OBD Functions

A variety of OBD (On Board Diagnostic) data can be obtained from the ECM including:

Controller information and segment part numbers.

SAE-J1939 DTCs (Diagnostic Trouble Codes).

Cummins HD OBD features are supported by;

1. EFILive Scan and Tune software (V8 software) in pass-thru mode. 2. FlashScan HD in standalone (BBF) mode for DTCs only. 3. AutoCal HD in standalone (BBF) mode for current DTCs only. (Pending DTC

codes can be displayed using AutoCal HD Advanced Menu).


Retrieve Controller OBD Details

Follow these steps to log the selected controller using EFILive Scan and Tune software in pass-thru mode.

1. Connect your FlashScan HD or AutoCal HD device to your PC and vehicle. 2. Turn the vehicle ignition to the On or Accessory position. The vehicle must not

be cranked/running when communicating.


4. Open the EFILive Scan and Tune application. 5. Navigate to the [F4: OBD] menu and select the [F2: OBD] menu option. 6. In the Controllers: field either click Auto Detect, or right click on the controller

box to use the dropdown list to select the correct controller type. 7. Click the Read button to display controller information, segment part numbers,

and DTCs. SRTs and CVNs displays will not be populated for Cummins HD. 8. To reset DTCs and SRTs select Clear.

Lookup DTC

The EFILive Scan and Tune tool has an option to allow you to lookup DTC code descriptions. Navigate to the [F4: OBD] -> [F3: Lookup DTC] menu and enter your DTC code and FMI (Failure Mode Indicator) code.



FlashScan HD

Follow these steps to read and/or clear DTCs for the selected controller using FlashScan HD.

1. Setup FlashScan HD for BBX features if not already setup. 2. Connect your FlashScan HD device to your vehicle. 3. Turn the vehicle ignition to the On or Accessory position (vehicle must not be



4. Navigate to the F3 Diagnostics -> F2: Troublecodes -> F1 Display DTCs menu option.

5. Users have the choice to display F1 EPA Current DTCs or F2 EPA Pending DTCs.

6. Use arrow keys to scroll through DTC codes and select OK to view descriptions (if DTC descriptions were programmed into FlashScan using the BBX option).

7. DTCs can be cleared by navigating to F3 Diagnostics -> F2 Clear DTCs.

AutoCal HD

Follow these steps to read and/or clear current DTCs for the selected controller using AutoCal HD. NOTE: AutoCal cannot display DTC descriptions, only the DTC code and FMI numbers.


2. Connect your AutoCal HD device to your vehicle. 3. Turn the vehicle ignition to the On or Accessory position (vehicle must not be



4. Navigate using the arrow keys to the Display DTCs menu option or Clear DTCs menu option.



Configuring FlashScan HD and AutoCal HD for BBX

There are a range of configuration files that need to be programmed onto FlashScan HD and AutoCal HD to enable hardware to work in standalone (BBX) mode for your controller. Each step can be programmed into the device individually, or collectively.

With your FlashScan HD/AutoCal HD plugged in to a USB port, open V8 Scan and Tune and click on the [F5: BBX] option.

BBL (Black Box Logging) Configuration

1. Select the [F2: Scan] option in the left-hand pane. 2. Remove any unnecessary controller configurations to ensure capacity restrictions

are not exceeded. 3. Add the correct controller to your list;

a. Press the green '+' icon. b. Right click on the Engine Controller box. c. Select controller. d. Read and accept the BBL Information display. e. Select OK.

4. Navigate and select Available PIDs to facilitate logging. 5. Drag PID selections from the Available PIDs window into the Selected PIDs

window.



BBR & BBF (Black Box Reading and Flashing) Configuration

1. Select the [F3: Tune] option in the left-hand pane. 2. Remove any unnecessary controller configurations to ensure capacity restrictions

are not exceeded. 3. Add your chosen controller(s) to your list;

a. Press the green '+' icon. b. Right click on the Engine Controller or Transmission Controller box. c. Click on a selected controller. d. Select OK

Switchable Tune Configuration

Switchable tune configuration is only required when CSP5 tune files are to be flashed into the ECM. This feature is currently in development.

1. Select the [F4: Switch] option in the left-hand pane. 2. Enter switchable tune names you wish to display on FlashScan HD/AutoCal HD

as appropriate.

DTC Configuration

An option exists to transfer DTC descriptions to FlashScan HD.

1. Select the [F5: OBD] option in the left-hand pane. 2. Select DTC Descriptions and Failure Mode Indication (FMI) Descriptions.



Quick Setup

1. Select the [F6: Quick Setup] option in the left-hand pane.

2. Edit FlashScan V2 or AutoCal Settings as required. Ensure that CSP5 tunes can be switched after powering off FlashScan HD/AutoCal HD by selecting

1. [F6: Logging] –> At start-up, automatically re-select the most recently used PID list.

3. Select appropriate BBX Quick Setup options. 4. To place tune files on FlashScan HD/AutoCal HD, add tune files to the Quick

Setup using the green '+' icon.

Write this configuration to FlashScan HD or AutoCal HD using the [Program Quick Setup] function. The [Program Quick Setup] programs all selected Scan, Tune and Switch options, as well as selected device settings, BBX Quick Setup selections and tune files. Once the device is programmed, FlashScan HD or AutoCal HD is configured for BBX functions and tune switching via FlashScan HD or AutoCal HD.

Each option can be programmed individually using the [Program] button on each tab, or collectively using the [Program Quick Setup] option.



File Management

Move Tune files from your PC to FlashScan V2/AutoCal There are two methods to move tune files from your PC onto FlashScan HD and AutoCal HD - via V8 Scan and Tune using the Quick Setup process, or via EFILive Explorer.

Quick Setup

Refer to the previous section.

EFILive Explorer

To place tune files from your PC onto FlashScan V2/AutoCal;

1. Connect your FlashScan V2/AutoCal device to your PC. 2. Open EFILive Explorer. 3. Navigate to the directory on your PC where you have saved your file 4. Navigate to: [F3: Data Files]. 5. Select appropriate folder on your FlashScan V2/AutoCal device and drag

the selected file from your PC to FlashScan V2/AutoCal.

Move Tune and Log Files from FlashScan HD/AutoCal HD to your PC

To move calibration read files and data logs from FlashScan HD/AutoCal HD to your PC for editing and backup purposes;

1. Connect your FlashScan HD/AutoCal HD device to your PC. 2. Open the EFILive Scan and Tune application, open EFILive Explorer using the

button on the launch page.



3. Navigate to the directory on your PC where you wish to save the file. 4. Navigate to the [F3: Data Files] -> EFILive ->Tune -> Read location for

calibration read files, or [F3: Data Files] -> EFILive ->Tune -> Scan for data log and trace files and drag the selected tune file to your PC.



XCal File Conversion

To assist tuners who have existing Cummins HD tune file libraries in *.xcal or *.0? file formats EFILive has developed a conversion tool called “EFILive XCal” to convert these tune files for use in EFILive software.

*.xcal files are files with an extension of “xcal”.

*.0? files are files with extensions similar to: *.00, *.01, *.02, *.03, etc

EFILive XCal is a standalone program that is included with the EFILive V8 software installation. The EFILive V8 software installation is governed by the EFILive Terms and Conditions and the EFILive End User License Agreement.

The EFILive XCal application file (EFILive_xcal.exe) may be copied to and used on any other device, including but not limited to external thumb drives.

Please refer to the Cummins HD File Conversion Guide.pdf for more information.

http://content.efilive.com/documents/Cummins%20HD%20File%20Conversion%20Guide.pdf



Support

License Purchase and Activation Codes

Orders for FlashScan HD and AutoCal HD VIN Licenses can be placed in the EFILive store. License code processing is automated and codes are issued within approximately 10 minutes of correct order placement.

To ensure your VIN License order is correctly placed;

1. Order the correct product. FlashScan V2/AutoCal VIN licenses ordered using a FlashScan HD/AutoCal HD serial number and authentication code will not process automatically.

Orders placed using an incorrect product code will be actioned during regular New Zealand business hours.

2. Enter your FlashScan HD/AutoCal HD serial number and the correct authentication code. (How?).

a. The serial number field must contain 12 digits and the first 2 digits will be 00, similar to this example number: 003583746598. The serial number for your device is static. The serial number will remain the same over the life of the product.

b. The authentication code is made up of 3 segments of 6 hexadecimal characters (0..9 and A..F only), similar to this example code: E49B20-7FEA45-2CA839. The Auth Code is a unique number to enable verification of the number of VIN licenses activated on a given FlashScan/AutoCal device. The number is calculated uniquely each time it is requested. Each time an order is placed, customers will be required to generate a valid authentication code to facilitate automated license processing. Please do not enter the above values as they are examples only

Additional licensing information is available in the License Purchases & Activation Codes FAQ.

http://support.efilive.com/kb_article.php?ref=2143-YUOG-8049

https://support.efilive.com/kb_article.php?ref=3265-QEFL-6051

https://support.efilive.com/kb_article.php?ref=3265-QEFL-6051



ECM Recovery

The Cummins HD range of supported ECMs are very robust and in almost all cases should be recoverable.

If an ECM becomes unresponsive during flashing, reflashing the ECM should rectify the issue.

EFILive Technical Support

Technical support is available for:

Software installation and uninstallation.

Hardware and software setup and configuration.

Hardware and software faults.

Error codes and messages.

USB driver issues.

Reading and flashing supported controllers.

Adding and managing VIN Licenses.

Adding and managing Stream Licenses.

Locking or Unlocking controllers.

Technical support is not available for:

AutoCal end user support. Support for AutoCal is provided directly by the tuner that supplied the AutoCal product with their tuning services.

Windows configuration, setup and/or faults.

PC or laptop failures.

Tuning advice. EFILive will not provide tuning advice. Often we require tuners to send their tune files to EFILive as part of a support incident. That means EFILive has access to various tuning styles, techniques and methods, some of which have been developed by our customers over long periods and at considerable expense. EFILive is committed to keeping all customer information private and confidential.

Trouble Shooting

Before seeking support from EFILive, users should use the multiple options of self-help that are available.

Update Software and Firmware

Support will only be provided on the current public release software version, or any public beta or release candidate software versions. Additionally the firmware of the FlashScan or AutoCal device must be updated to the latest version supported by the installed software version.

EFILive Error Codes

The EFILive V8 software and FlashScan and AutoCal hardware may from time to time display error codes in the form $XXXX where XXXX is a 4 letter/digit code.

Where an error code is displayed by the EFILive software, or on FlashScan HD or AutoCal HD, the detailed cause and actions can be found in the Error Code Lookup located in V8 Scan and Tune software under the [F8: Tools] -> [F8: Error Codes] menu.



Alternatively, an Error Codes.pdf document is also available on the same menu, or by navigating to [Help] -> [Documents] -> EFILive Error Codes.pdf.

EFILive Knowledgebase

The EFILive Knowledgebase contains a range of help documentation on commonly asked questions and issues to assist users. Assistance is provided on a range of topics including Ordering, Reading and Flashing, Licensing, and trouble shooting.

EFILive Forum

Need to search for a specific topic, or would like end user advice or assistance? The EFILive Forum contains a wealth of information that is searchable and easily accessible.

Log a Support Case If after troubleshooting, your issue is not resolved please create a new support case via our service desk, accessed here. The username and password are the same as the EFILive Forum. If you do not already have an account you simply need to register as a new forum user.

Once logged into the service desk, select the Ask a Question link to create a new incident. Under the Question Properties change the Category to Support. Fill in all of the fields in the Additional Information section.

https://support.efilive.com/kb.php

http://forum.efilive.com/

http://support.efilive.com/index.php